Sample TEMA FIXED TUBE Type Heat Exchanger Report

Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors : 3
Input Echo : 4
XY Coordinate Calculations : 10
Flg Calc [Int P] : CH FLANGE 11
Internal Pressure Calculations : 35
External Pressure Calculations : 40
Element and Detail Weights : 43
Wind Load Calculation : 45
Earthquake Load Calculation : 47
Center of Gravity Calculation : 48
Horizontal Vessel Analysis (Ope.) 49
TEMA TS Calc : Operating Case 55
MDMT Summary : 63
Vessel Design Summary : 65
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 1998, Addenda A-98
Analysis Performed by : HEATEX INDUSTRIES LIMITED
Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE
Date of Analysis : Oct 7,2017 10:53pm
PV Elite 2016, January 2016

Title Page
PV Elite 2016 Licensee: HEATEX INDUSTRIES LIMITED
FileName : TEMA_Exchanger_FixedExpJt Page 3 of 66
Warnings and Errors : Step: 0 10:53pm Oct 7,2017
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Input Echo : Step: 1 10:53pm Oct 7,2017
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 75.000 psig

Channel Side Design Pressure 75.000 psig
Shell Side Design Temperature 400 F
Channel Side Design Temperature 400 F
Type of Hydrotest not Specified

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 in.
Projection of Nozzle from Vessel Bottom 0.0000 in.
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger Yes
User Defined Hydro. Press. (Used if > 0) 0.0000 psig
User defined MAWP 0.0000 psig
User defined MAPnc 0.0000 psig
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EQ+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BW
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+OW
Load Case 17 IP+VF+CW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 70.000 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 in.
Percent Wind for Hydrotest 33.0

Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year 1997
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" No
Shell Head Joints are Tapered No
Compute "K" in corroded condition No
Use Code Case 2286 No
Use the MAWP to compute the MDMT No
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description
Distance "FROM" to "TO" 2.0000 in.
Inside Diameter 48.000 in.
Element Thickness 0.5000 in.
Internal Corrosion Allowance 0.1250 in.
Nominal Thickness 0.0000 in.
External Corrosion Allowance 0.0000 in.
Design Internal Pressure 75.000 psig
Design Temperature Internal Pressure 400 F
Design External Pressure 0.0000 psig
Design Temperature External Pressure 0 F
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 17500. psi
Allowable Stress, Operating 17500. psi
Allowable Stress, Hydrotest 26250. psi
Material Density 0.2830 lb/in³
P Number Thickness 1.2500 in.
Yield Stress, Operating 32500. psi
UCS-66 Chart Curve Designation B

External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element To Node 30
Element Type Cylinder
Description

Element To Node 40
Element Type Flange
Description Ch Flange
Flange Inside Diameter 48.000 in.
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 lb.
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element To Node 50
Element Type Flange
Description Sh Flange

Element To Node 60
Description Shell

Detail Type Saddle
Detail ID SL
Dist. from "FROM" Node / Offset dist 24.000 in.
Width of Saddle 8.0000 in.
Height of Saddle at Bottom 30.000 in.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.3750 in.
Width of Wear Plate 12.000 in.
Thickness of Wear Plate 0.3750 in.
Contact Angle, Wear Plate (degrees) 130.0

Detail Type Saddle
Detail ID SR
Dist. from "FROM" Node / Offset dist 192.00 in.
Width of Saddle 8.0000 in.
Height of Saddle at Bottom 30.000 in.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.3750 in.
Width of Wear Plate 12.000 in.
Thickness of Wear Plate 0.3750 in.
Contact Angle, Wear Plate (degrees) 130.0

Element To Node 70
Element Type Flange
Description Shell

Element To Node 80
Element Type Flange
Description Shell


Element To Node 90
Description

Element To Node 100
Element Type Elliptical
Description
Elliptical Head Factor 2.0

XY Coordinate Calculations : Step: 2 10:53pm Oct 7,2017
XY Coordinate Calculations
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

in. in. in. in.
10 20 2.00000 ... 2.00000 ...

20 30 26.0000 ... 24.0000 ...
Ch Flange 30.2500 ... 4.25000 ...
Sh Flange 36.3750 ... 4.25000 ...
Shell 263.875 ... 227.500 ...
Shell 268.125 ... 4.25000 ...
Shell 274.250 ... 4.25000 ...
80 90 298.250 ... 24.0000 ...
90 100 300.250 ... 2.00000 ...

Flg Calc [Int P] : CH FLANGE Flng: 5 10:53pm Oct 7,2017
Flange Input Data Values Description: CH FLANGE :
Ch Flange
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 75.00 psig
Design Temperature 400 F
Internal Corrosion Allowance ci 0.1250 in.
External Corrosion Allowance ce 0.0000 in.
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 48.000 in.

Flange Outside Diameter A 57.600 in.
Flange Thickness t 2.2500 in.
Thickness of Hub at Small End go 0.4375 in.
Thickness of Hub at Large End g1 0.5000 in.
Length of Hub h 2.0000 in.
Flange Material SA-516 70

Flange Material UNS number K02700
Flange Allowable Stress At Temperature Sfo 17500.00 psi
Flange Allowable Stress At Ambient Sfa 17500.00 psi
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Diameter of Bolt Circle C 52.000 in.

Nominal Bolt Diameter a 0.7500 in.
Type of Threads TEMA Thread Series
Number of Bolts 40
Flange Face Outside Diameter Fod 50.000 in.

Flange Face Inside Diameter Fid 48.500 in.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 50.000 in.

Gasket Inside Diameter Gi 48.500 in.
Gasket Factor m 2.7500
Gasket Design Seating Stress y 3700.00 psi
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 0.1250 in.
ASME Code, Section VIII, Division 1, 1998, Code A-98 Addenda
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (75.00*(48.0000/2+0.1250))/(17500.00*1.00-0.6*75.00)+Ca
= 0.2287 in.
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.3125 )/(24.1250 + 0.6 * 0.3125 )

= 224.936 psig
Corroded Flange ID, Bcor = B+2*Fcor 48.250 in.

Corroded Large Hub, g1Cor = g1-ci 0.375 in.
Corroded Small Hub, g0Cor = go-ci 0.312 in.
Code R Dimension, R = ((C-Bcor)/2)-g1cor 1.500 in.
Gasket Contact Width, N = (Go - Gi) / 2 0.750 in.

Basic Gasket Width, bo = N / 2 0.375 in.
Effective Gasket Width, b = sqrt(bo) / 2 0.306 in.
Gasket Reaction Diameter, G = Go - 2 * b 49.388 in.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G^(2) * Peq
= 0.785 * 49.3876^(2) * 75.000
= 143677.062 lb.
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 0.3062 * 3.1416 * 49.3876 * 2.7500 * 75.00
= 19596.463 lb.
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor^(2) * P / 4
= 3.1416 * 48.2500^(2) *75.0000/4
= 137134.203 lb.
Pressure Force on Flange Face [Ht]:
= H - Hd
= 143677 - 137134
= 6542.859 lb.
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 143677 + 19596 + 0 , 0 )
= 163273.531 lb.
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 3700.00*0.3062*3.141*49.388+0.00*0.0000*0.00
= 175774.312 lb.
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 163274/25000 , 175774/25000
= 7.031 in^(2)
Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

= max( sqrt( Deltab /(2 * dB + 6 * e / ( m + 0.5 ) ); 1.0 )
= max( sqrt( 4.080/(2 * 0.750 + 6 * 2.250/(2.750 + 0.5)); 1.0 )
= max( 0.8495 ; 1.0 )
= 1.0000
where the actual circumferential spacing is [Deltab]:

= C * sin( Pi / n ) )
= 52.000 * sin( 3.142/40 )
= 4.0799 in.
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area, in^(2) 7.031 12.080

Radial distance bet. hub and bolts 1.125 1.500
Radial distance bet. bolts and the edge 0.812 2.800
Circumferential spacing between bolts 1.750 4.080 5.654
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 12.080 * 25000.00/(3700.00 * 3.14 * (50.000 + 48.50 ) )
= 0.264 in.
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 1.250 in.[Note: Exceeds actual gasket width, 0.750 ]
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 25000.00 * ( 7.0310 + 12.0800 )/2
= 238887.17 lb.
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 163274 - 143677
= 19596.47 lb.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 52.0000 - 49.3876 )/2
= 1.3062 in.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 1.5000 + 0.3750 + 1.3062 )/2
= 1.5906 in.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 1.5000 + ( 0.3750/2.0 )
= 1.6875 in.
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 137134. 1.6875 1.0000 19284. ft.lb.
Face Pressure, Mt 6543. 1.5906 1.0000 867. ft.lb.
Gasket Load, Mg 19596. 1.3062 1.0000 2133. ft.lb.
Gasket Seating, Matm 238887. 1.3062 1.0000 26003. ft.lb.
Total Moment for Operation, Mop 22285. ft.lb.

Total Moment for Gasket seating, Matm 26003. ft.lb.
Effective Hub Length, ho = sqrt(Bcor*goCor) 3.883 in.

Hub Ratio, h/h0 = HL / H0 0.515
Thickness Ratio, g1/g0 = (g1Cor/goCor) 1.200
Flange Factors for Integral Flange:

Factor F 0.876
Factor V 0.419
Factor f 1.000
Factors from Figure 2-7.1 K = 1.194
T = 1.841 U = 12.151
Y = 11.057 Z = 5.705
d = 11.004 in.^(3) e = 0.2257 in.^-1
Stress Factors ALPHA = 1.508
BETA = 1.677 GAMMA = 0.819
DELTA = 1.035 Lamda = 1.854
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0000*267418/48.2500)/(1.8539*0.3750^(2))
= 21259.06 psi
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0000*312031/48.2500)/(1.8539*0.3750^(2))
= 24805.74 psi
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (1.6770*267418/48.2500)/(1.8539*2.2500^(2))
= 990.33 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (1.6770*312031/48.2500)/(1.8539*2.2500^(2))
= 1155.55 psi
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (11.0573*267418/(2.2500^(2)*48.2500))-5.7046*990
= 6455.83 psi
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (11.0573*312031/(2.2500^(2)*48.2500))-5.7046*1156
= 7532.87 psi
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (21259+max(990,6456))/2
= 13857.45 psi
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (24806+max(1156,7533))/2
= 16169.30 psi
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (163274/12.0800)
= 13516.02 psi
Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (175774/12.0800)
= 14550.85 psi
Flange Stress Analysis Results: psi
Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 21259. 26250. 24806. 26250.

Radial Flange 990. 17500. 1156. 17500.
Tangential Flange 6456. 17500. 7533. 17500.
Maximum Average 13857. 17500. 16169. 17500.
Bolting 13516. 25000. 14551. 25000.
Minimum Required Flange Thickness 2.181 in.

Estimated M.A.W.P. ( Operating ) 92.6 psig
Estimated Finished Weight of Flange at given Thk. 547.4 lbm
Estimated Unfinished Weight of Forging at given Thk 957.6 lbm
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 26002.6/1.0000 * 12.000 * 0.419/( 1.752 * 29400000 *
0.312^(2) * 3.883 * 0.300 )
= 1.163 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 22284.8/1.0000 * 12.000 * 0.419/( 1.752 * 27900000
* 0.312^(2) * 3.883 * 0.300 )
= 1.050 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 26002.6/1.0000 * 12.000 * 0.419/( 1.854 * 29400000 *
0.312^(2) * 3.883 * 0.300 )
= 1.099 (should be <= 1)

= 52.14 * 22284.8/1.0000 * 12.000 * 0.419/( 1.854 * 27900000
* 0.312^(2) * 3.883 * 0.300 )
= 0.992 (should be <= 1)
Minimum Design Metal Temperature Results:

Stress Ratio = 0.810 , Temperature Reduction per Fig. UCS 66.1 = 19 F
Min Metal Temp. w/o impact per UCS-66, Curve B -14 F

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -44 F
Min Metal Temp. at Required thickness (UCS 66.1) -63 F

Sh Flange





Number of Bolts 40



= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (75.00*(48.0000/2+0.1250))/(17500.00*1.00-0.6*75.00)+Ca
= 0.2287 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.3125 )/(24.1250 + 0.6 * 0.3125 )
= 224.936 psig



= 0.785 * G^(2) * Peq
= 0.785 * 49.3876^(2) * 75.000
= 143677.062 lb.
= 2 * b * Pi * G * m * P
= 2 * 0.3062 * 3.1416 * 49.3876 * 2.7500 * 75.00
= 19596.463 lb.
= Pi * Bcor^(2) * P / 4
= 3.1416 * 48.2500^(2) *75.0000/4
= 137134.203 lb.
= H - Hd
= 143677 - 137134
= 6542.859 lb.
= max( H + Hp + H'p, 0 )
= max( 143677 + 19596 + 0 , 0 )
= 163273.531 lb.
= 3700.00*0.3062*3.141*49.388+0.00*0.0000*0.00
= 175774.312 lb.
= Maximum of 163274/25000 , 175774/25000
= 7.031 in^(2)

= max( sqrt( 4.080/(2 * 0.750 + 6 * 2.250/(2.750 + 0.5)); 1.0 )
= max( 0.8495 ; 1.0 )
= 1.0000

= C * sin( Pi / n ) )
= 52.000 * sin( 3.142/40 )
= 4.0799 in.
Bolt Area, in^(2) 7.031 12.080

= Ab * Sa/( y * Pi * (Go + Gi) )
= 12.080 * 25000.00/(3700.00 * 3.14 * (50.000 + 48.50 ) )
= 0.264 in.

= Sa * ( Am + Ab ) / 2
= 25000.00 * ( 7.0310 + 12.0800 )/2
= 238887.17 lb.
= Wm1 - H
= 163274 - 143677
= 19596.47 lb.

= (C - G ) / 2
= ( 52.0000 - 49.3876 )/2
= 1.3062 in.
= ( R + g1 + hg ) / 2
= ( 1.5000 + 0.3750 + 1.3062 )/2
= 1.5906 in.
= R + ( g1 / 2 )
= 1.5000 + ( 0.3750/2.0 )
= 1.6875 in.




Factor F 0.876
Factor V 0.419
Factor f 1.000
T = 1.841 U = 12.151
Y = 11.057 Z = 5.705
d = 11.004 in.^(3) e = 0.2257 in.^-1
BETA = 1.677 GAMMA = 0.819
DELTA = 1.035 Lamda = 1.854

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0000*267418/48.2500)/(1.8539*0.3750^(2))
= 21259.06 psi
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0000*312031/48.2500)/(1.8539*0.3750^(2))
= 24805.74 psi

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (1.6770*267418/48.2500)/(1.8539*2.2500^(2))
= 990.33 psi
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (1.6770*312031/48.2500)/(1.8539*2.2500^(2))
= 1155.55 psi

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (11.0573*267418/(2.2500^(2)*48.2500))-5.7046*990
= 6455.83 psi
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (11.0573*312031/(2.2500^(2)*48.2500))-5.7046*1156
= 7532.87 psi

= ( SHo + max( SRo, STo ) ) / 2
= (21259+max(990,6456))/2
= 13857.45 psi
= ( SHa + max( SRa, STa ) ) / 2
= (24806+max(1156,7533))/2
= 16169.30 psi

= ( Wm1 / Ab )
= (163274/12.0800)
= 13516.02 psi
= ( Wm2 / Ab )
= (175774/12.0800)
= 14550.85 psi


Radial Flange 990. 17500. 1156. 17500.
Maximum Average 13857. 17500. 16169. 17500.
Bolting 13516. 25000. 14551. 25000.


= 52.14 * 26002.6/1.0000 * 12.000 * 0.419/( 1.752 * 29400000 *
0.312^(2) * 3.883 * 0.300 )
= 1.163 (should be <= 1)

= 52.14 * 22284.8/1.0000 * 12.000 * 0.419/( 1.752 * 27900000
* 0.312^(2) * 3.883 * 0.300 )
= 1.050 (should be <= 1)

= 52.14 * 26002.6/1.0000 * 12.000 * 0.419/( 1.854 * 29400000 *
0.312^(2) * 3.883 * 0.300 )
= 1.099 (should be <= 1)

= 52.14 * 22284.8/1.0000 * 12.000 * 0.419/( 1.854 * 27900000
* 0.312^(2) * 3.883 * 0.300 )
= 0.992 (should be <= 1)


Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -44 F

Shell





Number of Bolts 40




= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (75.00*(48.0000/2+0.0625))/(17500.00*1.00-0.6*75.00)+Ca
= 0.1659 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.3750 )/(24.0625 + 0.6 * 0.3750 )

= 270.201 psig



= 0.785 * G^(2) * Peq
= 0.785 * 49.3876^(2) * 75.000
= 143677.062 lb.
= 2 * b * Pi * G * m * P
= 2 * 0.3062 * 3.1416 * 49.3876 * 2.7500 * 75.00
= 19596.463 lb.
= Pi * Bcor^(2) * P / 4
= 3.1416 * 48.1250^(2) *75.0000/4
= 136424.578 lb.
= H - Hd
= 143677 - 136425
= 7252.484 lb.
= max( H + Hp + H'p, 0 )
= max( 143677 + 19596 + 0 , 0 )
= 163273.531 lb.
= 3700.00*0.3062*3.141*49.388+0.00*0.0000*0.00
= 175774.312 lb.
= Maximum of 163274/25000 , 175774/25000
= 7.031 in^(2)

= max( sqrt( 4.080/(2 * 0.750 + 6 * 2.250/(2.750 + 0.5)); 1.0 )
= max( 0.8495 ; 1.0 )
= 1.0000

= C * sin( Pi / n ) )
= 52.000 * sin( 3.142/40 )
= 4.0799 in.
Bolt Area, in^(2) 7.031 12.080

= Ab * Sa/( y * Pi * (Go + Gi) )
= 12.080 * 25000.00/(3700.00 * 3.14 * (50.000 + 48.50 ) )
= 0.264 in.

= Sa * ( Am + Ab ) / 2
= 25000.00 * ( 7.0310 + 12.0800 )/2
= 238887.17 lb.
= Wm1 - H
= 163274 - 143677
= 19596.47 lb.

= (C - G ) / 2
= ( 52.0000 - 49.3876 )/2
= 1.3062 in.
= ( R + g1 + hg ) / 2
= ( 1.5000 + 0.4375 + 1.3062 )/2
= 1.6218 in.
= R + ( g1 / 2 )
= 1.5000 + ( 0.4375/2.0 )
= 1.7188 in.




Factor F 0.884
Factor V 0.441
Factor f 1.000
T = 1.840 U = 11.980
Y = 10.901 Z = 5.624
d = 16.233 in.^(3) e = 0.2080 in.^-1
BETA = 1.624 GAMMA = 0.798
DELTA = 0.702 Lamda = 1.499

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0000*271839/48.1250)/(1.4994*0.4375^(2))
= 19682.12 psi
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0000*312031/48.1250)/(1.4994*0.4375^(2))
= 22592.21 psi

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (1.6239*271839/48.1250)/(1.4994*2.2500^(2))
= 1208.46 psi
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (1.6239*312031/48.1250)/(1.4994*2.2500^(2))
= 1387.14 psi

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (10.9014*271839/(2.2500^(2)*48.1250))-5.6240*1208
= 5367.13 psi
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (10.9014*312031/(2.2500^(2)*48.1250))-5.6240*1387
= 6160.68 psi

= ( SHo + max( SRo, STo ) ) / 2
= (19682+max(1208,5367))/2
= 12524.63 psi
= ( SHa + max( SRa, STa ) ) / 2
= (22592+max(1387,6161))/2
= 14376.44 psi

= ( Wm1 / Ab )
= (163274/12.0800)
= 13516.02 psi

= ( Wm2 / Ab )
= (175774/12.0800)
= 14550.85 psi


Radial Flange 1208. 17500. 1387. 17500.
Maximum Average 12525. 17500. 14376. 17500.
Bolting 13516. 25000. 14551. 25000.


= 52.14 * 26002.6/1.0000 * 12.000 * 0.441/( 1.291 * 29400000 *
0.375^(2) * 4.248 * 0.300 )
= 1.055 (should be <= 1)

= 52.14 * 22653.2/1.0000 * 12.000 * 0.441/( 1.291 * 27900000
* 0.375^(2) * 4.248 * 0.300 )
= 0.968 (should be <= 1)

= 52.14 * 26002.6/1.0000 * 12.000 * 0.441/( 1.499 * 29400000 *
0.375^(2) * 4.248 * 0.300 )
= 0.908 (should be <= 1)

= 52.14 * 22653.2/1.0000 * 12.000 * 0.441/( 1.499 * 27900000
* 0.375^(2) * 4.248 * 0.300 )
= 0.833 (should be <= 1)



Shell





Number of Bolts 40




= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (75.00*(48.0000/2+0.0625))/(17500.00*1.00-0.6*75.00)+Ca
= 0.1659 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.3750 )/(24.0625 + 0.6 * 0.3750 )

= 270.201 psig



= 0.785 * G^(2) * Peq
= 0.785 * 49.3876^(2) * 75.000
= 143677.062 lb.
= 2 * b * Pi * G * m * P
= 2 * 0.3062 * 3.1416 * 49.3876 * 2.7500 * 75.00
= 19596.463 lb.
= Pi * Bcor^(2) * P / 4
= 3.1416 * 48.1250^(2) *75.0000/4
= 136424.578 lb.
= H - Hd
= 143677 - 136425
= 7252.484 lb.
= max( H + Hp + H'p, 0 )
= max( 143677 + 19596 + 0 , 0 )
= 163273.531 lb.
= 3700.00*0.3062*3.141*49.388+0.00*0.0000*0.00
= 175774.312 lb.
= Maximum of 163274/25000 , 175774/25000
= 7.031 in^(2)

= max( sqrt( 4.080/(2 * 0.750 + 6 * 2.250/(2.750 + 0.5)); 1.0 )
= max( 0.8495 ; 1.0 )
= 1.0000

= C * sin( Pi / n ) )
= 52.000 * sin( 3.142/40 )
= 4.0799 in.
Bolt Area, in^(2) 7.031 12.080

= Ab * Sa/( y * Pi * (Go + Gi) )
= 12.080 * 25000.00/(3700.00 * 3.14 * (50.000 + 48.50 ) )
= 0.264 in.

= Sa * ( Am + Ab ) / 2
= 25000.00 * ( 7.0310 + 12.0800 )/2
= 238887.17 lb.
= Wm1 - H
= 163274 - 143677
= 19596.47 lb.

= (C - G ) / 2
= ( 52.0000 - 49.3876 )/2
= 1.3062 in.
= ( R + g1 + hg ) / 2
= ( 1.5000 + 0.4375 + 1.3062 )/2
= 1.6218 in.
= R + ( g1 / 2 )
= 1.5000 + ( 0.4375/2.0 )
= 1.7188 in.




Factor F 0.884
Factor V 0.441
Factor f 1.000
T = 1.840 U = 11.980
Y = 10.901 Z = 5.624
d = 16.233 in.^(3) e = 0.2080 in.^-1
BETA = 1.624 GAMMA = 0.798
DELTA = 0.702 Lamda = 1.499

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0000*271839/48.1250)/(1.4994*0.4375^(2))
= 19682.12 psi
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0000*312031/48.1250)/(1.4994*0.4375^(2))
= 22592.21 psi

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (1.6239*271839/48.1250)/(1.4994*2.2500^(2))
= 1208.46 psi
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (1.6239*312031/48.1250)/(1.4994*2.2500^(2))
= 1387.14 psi

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (10.9014*271839/(2.2500^(2)*48.1250))-5.6240*1208
= 5367.13 psi
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (10.9014*312031/(2.2500^(2)*48.1250))-5.6240*1387
= 6160.68 psi

= ( SHo + max( SRo, STo ) ) / 2
= (19682+max(1208,5367))/2
= 12524.63 psi
= ( SHa + max( SRa, STa ) ) / 2
= (22592+max(1387,6161))/2
= 14376.44 psi

= ( Wm1 / Ab )
= (163274/12.0800)
= 13516.02 psi

= ( Wm2 / Ab )
= (175774/12.0800)
= 14550.85 psi


Radial Flange 1208. 17500. 1387. 17500.
Maximum Average 12525. 17500. 14376. 17500.
Bolting 13516. 25000. 14551. 25000.


= 52.14 * 26002.6/1.0000 * 12.000 * 0.441/( 1.291 * 29400000 *
0.375^(2) * 4.248 * 0.300 )
= 1.055 (should be <= 1)

= 52.14 * 22653.2/1.0000 * 12.000 * 0.441/( 1.291 * 27900000
* 0.375^(2) * 4.248 * 0.300 )
= 0.968 (should be <= 1)

= 52.14 * 26002.6/1.0000 * 12.000 * 0.441/( 1.499 * 29400000 *
0.375^(2) * 4.248 * 0.300 )
= 0.908 (should be <= 1)

= 52.14 * 22653.2/1.0000 * 12.000 * 0.441/( 1.499 * 27900000
* 0.375^(2) * 4.248 * 0.300 )
= 0.833 (should be <= 1)



Internal Pressure Calculations : Step: 7 10:53pm Oct 7,2017
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
psig in. in. in. psi
10 20 75.0000 ... 0.12500 48.0000 17500.0

20 30 75.0000 ... 0.12500 48.0000 17500.0
Ch Flange 75.0000 ... 0.12500 48.0000 17500.0
Sh Flange 75.0000 ... 0.12500 48.0000 17500.0
Shell 75.0000 ... 0.062500 48.0000 17500.0
Shell 75.0000 ... 0.062500 48.0000 17500.0
Shell 75.0000 ... 0.062500 48.0000 17500.0
80 90 75.0000 ... 0.12500 48.0000 17500.0
90 100 75.0000 ... 0.12500 48.0000 17500.0
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
psig psig psig in. in.
10 20 75.0000 269.507 363.825 0.50000 0.22844

20 30 75.0000 269.507 360.082 0.50000 0.22866
Ch Flange 75.0000 92.6000 109.780 2.25000 2.18100
Sh Flange 75.0000 92.6000 109.780 2.25000 2.18100
Shell 75.0000 314.748 360.082 0.50000 0.16589
Shell 75.0000 100.020 109.780 2.25000 2.03300
Shell 75.0000 100.020 109.780 2.25000 2.03300
80 90 75.0000 269.507 360.082 0.50000 0.22866
90 100 75.0000 269.507 363.825 0.50000 0.22844
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note:
The MAWPs and MAPs for the Exchanger elements all appear to
be zero or some could not be calculated. Please fill these
values in on the main tubesheet tab.
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 400 F
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (75.000*48.2500*1.000)/(2*17500.00*1.00-0.2*75.000)
= 0.1034 + 0.1250 = 0.2284 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*17500.00*1.00*0.3750)/(1.000*48.2500+0.2*0.3750)
= 271.599 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*17500.00*1.00*0.5000)/(1.000*48.0000+0.2*0.5000)
= 363.825 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*D+0.2*t))/(2*E*t)
= (75.000*(1.000*48.2500+0.2*0.3750))/(2*1.00*0.3750)
= 4832.500 psi
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (75.000*24.1250)/(17500.00*1.00-0.6*75.000)+0.125
= 0.229 in.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.3750 )/(24.1250 + 0.6 * 0.3750 )
= 269.507 psig
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.459 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 0.500 , tr = 0.103 , c = 0.1250 in. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.276 , Temp. Reduction = 110 F

MDMT Calculations in the Head Straight Flange:


Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 400 F

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (75.000*24.1250)/(17500.00*1.00-0.6*75.000)
= 0.1037 + 0.1250 = 0.2287 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*0.3750)/(24.1250+0.6*0.3750)
= 269.507 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*0.5000)/(24.0000+0.6*0.5000)
= 360.082 psig

= (P*(R+0.6*t))/(E*t)
= (75.000*(24.1250+0.6*0.3750))/(1.00*0.3750)
= 4870.000 psi
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 1.031 %


Shell

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (75.000*24.0625)/(17500.00*1.00-0.6*75.000)
= 0.1034 + 0.0625 = 0.1659 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*0.4375)/(24.0625+0.6*0.4375)
= 314.748 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*0.5000)/(24.0000+0.6*0.5000)
= 360.082 psig

= (P*(R+0.6*t))/(E*t)
= (75.000*(24.0625+0.6*0.4375))/(1.00*0.4375)
= 4170.000 psi



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (75.000*24.1250)/(17500.00*1.00-0.6*75.000)
= 0.1037 + 0.1250 = 0.2287 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*0.3750)/(24.1250+0.6*0.3750)
= 269.507 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*0.5000)/(24.0000+0.6*0.5000)
= 360.082 psig

= (P*(R+0.6*t))/(E*t)
= (75.000*(24.1250+0.6*0.3750))/(1.00*0.3750)
= 4870.000 psi


Elliptical Head From 90 To 100 SA-516 70 , UCS-66 Crv. B at 400 F

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (75.000*48.2500*1.000)/(2*17500.00*1.00-0.2*75.000)
= 0.1034 + 0.1250 = 0.2284 in.

= (2*17500.00*1.00*0.3750)/(1.000*48.2500+0.2*0.3750)
= 271.599 psig

= (2*17500.00*1.00*0.5000)/(1.000*48.0000+0.2*0.5000)
= 363.825 psig

= (P*(K*D+0.2*t))/(2*E*t)
= (75.000*(1.000*48.2500+0.2*0.3750))/(2*1.00*0.3750)
= 4832.500 psi
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (75.000*24.1250)/(17500.00*1.00-0.6*75.000)+0.125
= 0.229 in.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.3750 )/(24.1250 + 0.6 * 0.3750 )
= 269.507 psig
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.459 %
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Elements Suitable for Internal Pressure.

External Pressure Calculations : Step: 8 10:53pm Oct 7,2017
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 0 F
Elastic Modulus from Chart: CS-2 at 0 F : 0.290E+08 psi
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
0.375 49.00 130.67 0.0010629 12640.18
EMAP = B/(K0*D/t) = 12640.1797/(0.9000 *130.6667 ) = 107.4845 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(K*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*17500.00*1.00*0.3750)/(1.000*48.2500+0.2*0.3750))/1.67
= 162.634 psig
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 107.48 , 162.6339 )
= 107.485 psig
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 0 F

Tca OD SLEN D/t L/D Factor A B
0.375 49.00 30.00 130.67 0.6122 0.0015193 14085.44
EMAP = (4*B)/(3*(D/t)) = (4*14085.4414)/(3*130.6667 ) = 143.7290 psig
Results for Maximum Stiffened Length (Slen):

0.375 49.00 30.00 130.67 0.6122 0.0015193 14085.44
EMAP = (4*B)/(3*(D/t)) = (4*14085.4414)/(3*130.6667 ) = 143.7290 psig
Shell

0.438 49.00 227.50 112.00 4.6429 0.0002384 3337.76
EMAP = (4*B)/(3*(D/t)) = (4*3337.7576 )/(3*112.0000 ) = 39.7352 psig
Results for Required Thickness (Tca):

0.297 49.00 227.50 165.26 4.6429 0.0001328 1859.22
EMAP = (4*B)/(3*(D/t)) = (4*1859.2250 )/(3*165.2573 ) = 15.0006 psig

0.438 49.00 598.67 112.00 12.2178 0.0000901 1261.15
EMAP = (4*B)/(3*(D/t)) = (4*1261.1503 )/(3*112.0000 ) = 15.0137 psig

0.375 49.00 30.00 130.67 0.6122 0.0015193 14085.44
EMAP = (4*B)/(3*(D/t)) = (4*14085.4414)/(3*130.6667 ) = 143.7290 psig

0.375 49.00 30.00 130.67 0.6122 0.0015193 14085.44
EMAP = (4*B)/(3*(D/t)) = (4*14085.4414)/(3*130.6667 ) = 143.7290 psig
Elliptical Head From 90 to 100 Ext. Chart: CS-2 at 0 F

Tca OD D/t Factor A B
0.375 49.00 130.67 0.0010629 12640.18
EMAP = B/(K0*D/t) = 12640.1797/(0.9000 *130.6667 ) = 107.4845 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(K*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*17500.00*1.00*0.3750)/(1.000*48.2500+0.2*0.3750))/1.67
= 162.634 psig
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 107.48 , 162.6339 )
= 107.485 psig
External Pressure Calculations

Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
in. in. in. psi
10 20 No Calc 49.0000 0.37500 0.0010629 12640.2

20 30 30.0000 49.0000 0.37500 0.0015193 14085.4
30 40 No Calc ... 2.12500 No Calc No Calc
50 60 227.500 49.0000 0.43750 0.00023841 3337.76
80 90 30.0000 49.0000 0.37500 0.0015193 14085.4
90 100 No Calc 49.0000 0.37500 0.0010629 12640.2
External External External External

From To Actual T. Required T. Des. Press. M.A.W.P.
in. in. psig psig
10 20 0.50000 0.18750 ... 107.485

20 30 0.50000 No Calc ... 143.729
30 40 2.25000 2.18100 ... No Calc
40 50 2.25000 2.18100 ... No Calc
50 60 0.50000 0.35901 15.0000 39.7352
60 70 2.25000 2.03300 15.0000 No Calc
70 80 2.25000 2.03300 15.0000 No Calc
80 90 0.50000 No Calc ... 143.729
90 100 0.50000 0.18750 ... 107.485
Minimum 39.735
Actual Len. Allow. Len. Ring Inertia Ring Inertia

From To Bet. Stiff. Bet. Stiff. Required Available
in. in. in**4 in**4
10 20 No Calc No Calc No Calc No Calc

20 30 30.0000 No Calc No Calc No Calc
50 60 227.500 598.670 No Calc No Calc
80 90 30.0000 No Calc No Calc No Calc
Elements Suitable for External Pressure.

Element and Detail Weights : Step: 9 10:53pm Oct 7,2017
Element and Detail Weights
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
lb. gal lb. gal lb.
10 20 441.484 78.3358 331.113 79.4837 ...

20 30 517.440 188.006 389.080 189.969 ...
30 40 547.382 33.4768 524.652 33.6404 ...
40 50 547.382 33.4768 524.652 33.6404 ...
50 60 4904.89 846.690 4297.31 855.984 ...
60 70 547.382 33.3846 536.032 33.4663 ...
70 80 547.382 33.3846 536.032 33.4663 ...
80 90 517.440 188.006 389.080 189.969 ...
90 100 441.484 78.3358 331.113 79.4837 ...
Total 9012 1513.10 7859 1529.10 0
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
lb. in. in.
50 Sadl 69.3475 24.0000 26.5625 SL

50 Sadl 69.3475 192.000 26.5625 SR
30 FTsh 897.944 5.43750 ... Front
30 Tube 20426.3 124.500 ...
30 RTsh 897.944 243.562 ...
Total Weight of Each Detail Type
Total Weight of Saddles 138.7

Total Weight of Exchanger Components 22222.2
Sum of the Detail Weights 22360.9 lb.
Weight Summation: lb.
Fabricated Shop Test Shipping Erected Empty Operating
9012.3 31373.2 9012.3 31373.2 9012.3 31373.2

138.7 12621.7 138.7 ... 138.7 ...
... ... ... ... ... ...
... 5625.5 ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
22222.2 ... 22222.2 ... ... ...
... ... ... ... 22222.2 ...
31373.2 49620.4 31373.2 31373.2 31373.2 31373.2
Element and Detail Weights : Step: 9 10:53pm Oct 7,2017
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 31373.2 lb.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 49620.4 lb.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 31373.2 lb.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 31373.2 lb.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 31373.2 lb.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 31373.2 lb.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 30220.0 lb.
Field Test Wt. - Empty Weight + Water (Full) 49620.4 lb.
Exchanger Tube Data

Volume of Exchanger tubes : 674.4 gal
Weight of Ope Liq in tubes : 0.0 lb.
Weight of Water in tubes : 5625.5 lb.
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From To Area
in2
10 20 2910.53
20 30 3694.51
30 40 1511.23
40 50 1511.23
50 60 35020.9
60 70 1511.23
70 80 1511.23
80 90 3694.51
90 100 2910.53
Total 54275.906 in^(2) [376.9 Square Feet ]

Wind Load Calculation : Step: 10 10:53pm Oct 7,2017
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static Dynamic 1.314
Shape Factor (Cf) for the Vessel is 0.592
User Entered Basic Wind Speed 70.0 mile/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.500 + (0.600 -0.500 )*( 6.524 - 1)/(7 - 1)
= 0.592
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7.000 , Zg = 10800.000 in.
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 30.000 + 0.000 = 30.000 in.
but: z = Max(180.000 , 30.000 ) = 180.000 in.
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 180.000/900 )^(2/7.0 )
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 26.062 (^2)/104.115
= 6.524
Vibration Frequency = 33.000 Hz

Because H/D > 5 Or Freqency < 1.0: Dynamic Analysis Implemented
Element O/Dia = 3 in.

Vibration Damping Factor (Operating) Beta = 0.01000
Wind Load Calculation : Step: 10 10:53pm Oct 7,2017
For Terrain Category C

S = 1.000 , Gamma = 0.230 , Drag Coeff. = 0.005 , Alpha = 7.000
Compute [fbar]
= 10.5 * Frequency(Hz) * Vessel Height(ft) / (S * Vr(mph))
= 10.5 * 33.000 (Hz) * 26.062 (ft)/S * 1.000 (mph)
= 129.009
Because FBAR > 40: FBAR = 40.000

Wind Pressure - (performed in Imperial Units) [qz]
Importance Factor: I = 1.000
Wind Speed = 70.000 mile/hr
qz = 0.00256 * kZ * (I * Vr)^(2)
= 0.00256 * 0.801 *(1.000 * 70.000 )^(2) = 10.046 psf
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 10.046 * 1.314 * 0.592 * 598.657
= 32.497 lb.
Element z GH Area qz Force

in. in^(2) psf lb.
Node 10 to 20 30.0 1.314 598.7 10.0 32.5

Node 20 to 30 30.0 1.314 1411.2 10.0 76.6
Ch Flange 30.0 1.314 244.8 10.0 13.3
Sh Flange 30.0 1.314 244.8 10.0 13.3
Shell 30.0 1.314 13377.0 10.0 726.2
Shell 30.0 1.314 244.8 10.0 13.3
Shell 30.0 1.314 244.8 10.0 13.3
Node 80 to 90 30.0 1.314 1411.2 10.0 76.6
Node 90 to 100 30.0 1.314 598.7 10.0 32.5
Wind Load Calculation
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
in. in. in2 psf lb.
10 20 30.0000 58.8000 598.657 10.0464 32.4973

20 30 30.0000 58.8000 1411.20 10.0464 76.6052
30 40 30.0000 57.6000 244.800 10.0464 13.2887
40 50 30.0000 57.6000 244.800 10.0464 13.2887
50 60 30.0000 58.8000 13377.0 10.0464 726.153
60 70 30.0000 57.6000 244.800 10.0464 13.2887
70 80 30.0000 57.6000 244.800 10.0464 13.2887
80 90 30.0000 58.8000 1411.20 10.0464 76.6052
90 100 30.0000 58.8000 598.657 10.0464 32.4973

Earthquake Load Calculation : Step: 11 10:53pm Oct 7,2017
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is . 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 30220.0 lb.
The UBC Total Shear (V) for the Vessel is ......... 0.0 lb.
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 lb.
Earthquake Load Calculation
Earthquake Earthquake Element

From To Height Weight Ope Load
in. lb. lb.
10 20 24.0000 2747.27 ...

20 30 24.0000 2747.27 ...
30 40 24.0000 2747.27 ...
40 50 24.0000 2747.27 ...
50 Sadl 24.0000 2747.27 ...
Sadl 60 24.0000 2747.27 ...
50 60 24.0000 2747.27 ...
60 70 24.0000 2747.27 ...
70 80 24.0000 2747.27 ...
80 90 24.0000 2747.27 ...
90 100 24.0000 2747.27 ...

Center of Gravity Calculation : Step: 12 10:53pm Oct 7,2017
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 144.375 in.

Center of Gravity of Tubesheet(s) 150.500 in.
Center of Gravity of Tubes 150.500 in.
Center of Gravity of Bare Shell New and Cold 150.125 in.

Center of Gravity of Bare Shell Corroded 150.469 in.
Vessel CG in the Operating Condition 150.464 in.

Vessel CG in the Fabricated (Shop/Empty) Condition 150.365 in.
Vessel CG in the Test Condition 150.316 in.

Horizontal Vessel Analysis (Ope.) : Step: 13 10:53pm Oct 7,2017
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note:
Wear Pad Width (12.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 8.000 + 1.56*sqrt( 24.2812 * 0.4375 ), 2 * 14.000 )
= 13.0845 in.
Input and Calculated Values:
Vessel Mean Radius Rm 24.28 in.

Stiffened Vessel Length per 4.15.6 L 236.00 in.
Distance from Saddle to Vessel tangent a 14.00 in.
Saddle Width b 8.00 in.

Saddle Bearing Angle theta 120.00 degrees
Shell Allowable Stress used in Calculation 17500.00 psi

Head Allowable Stress used in Calculation 17500.00 psi
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 15082.03 lb.
Horizontal Vessel Analysis Results: Actual Allowable
Long. Stress at Top of Midspan 1220.47 17500.00 psi

Long. Stress at Bottom of Midspan 2942.03 17500.00 psi
Long. Stress at Top of Saddles 2008.17 17500.00 psi
Long. Stress at Bottom of Saddles 2121.75 17500.00 psi
Tangential Shear in Shell 1464.89 14000.00 psi

Circ. Stress at Horn of Saddle 2937.88 21875.00 psi
Circ. Compressive Stress in Shell 200.30 17500.00 psi
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 997.5/2 + 0 ) * 30.0000/42.0564
= 1067.3 lb.
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 157.87 , 0.00 , 0 ) * 30.0000/168.0000
= 28.2 lb.
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 14015 + Max( 28 , 1067 , 0 , 0 )
= 15082.0 lb.
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 15151.38 lb.
Transverse Shear Load Saddle 498.76 lb.
Longitudinal Shear Load Saddle 157.87 lb.
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0193 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -15082*14.00[1-(1-14.00/236.00+(24.281^(2)-0.000^(2))/
(2*14.00*236.00))/(1+(4*0.00)/(3*236.00))]
= 526.1 ft.lb.

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 15082*236.0/4(1+2(24.281^(2)-0.000^(2))/(236.00^(2)))/(1+(4*0.000)/
(3*236.000))-4*14.00/236.00
= 58127.5 ft.lb.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 75.000 * 24.281/(2*0.438 ) - 697530/(pi*24.3^(2)*0.438 )
= 1220.47 psi
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 75.000 * 24.281/(2 * 0.438 ) + 697530/(pi * 24.3^(2) * 0.438 )
= 2942.03 psi
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 75.000*24.281/(2*0.438)-6313.3/(0.1066*pi*24.3^(2)*0.438)
= 2008.17 psi
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 75.000*24.281/(2*0.438)+6313.3/(0.1923*pi*24.3^(2)*0.438)
= 2121.75 psi
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 15082 ( 236.00 - 2 * 14.00 )/(236.00 + ( 4 * 0.00/3))
= 13292.6 lb.
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 13292.63/( 24.2812 * 0.4375 )
= 1464.89 psi
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 24.281 * 0.438 )
= 2.542 in.
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 15082 * 0.1/( 0.438 * ( 8.00 + 2.54 + 2.54 ) )
= -200.30 psi
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t^(2))
= -15082/(4*0.438 *(8.000 +2.542 +2.542 )) -
3*0.0193 *15082/(2*0.438^(2))
= -2937.88 psi
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 8.00 + 1.56 * sqrt( 24.281 * 0.438 ), 2 * 14.000 )
= 13.08 in.
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.710E-05 * 168.000 * ( 400.0 - 70.0 )
= 0.394 in.
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Note:
Wear Pad Width (12.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 8.000 + 1.56*sqrt( 24.2812 * 0.4375 ), 2 * 14.000 )
= 13.0845 in.
Input and Calculated Values:
Vessel Mean Radius Rm 24.28 in.

Stiffened Vessel Length per 4.15.6 L 236.00 in.
Distance from Saddle to Vessel tangent a 14.00 in.
Saddle Width b 8.00 in.

Saddle Bearing Angle theta 120.00 degrees
Shell Allowable Stress used in Calculation 17500.00 psi

Head Allowable Stress used in Calculation 17500.00 psi
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 17272.60 lb.
Horizontal Vessel Analysis Results: Actual Allowable
Long. Stress at Top of Midspan 1095.45 17500.00 psi

Long. Stress at Bottom of Midspan 3067.05 17500.00 psi
Long. Stress at Top of Saddles 1997.56 17500.00 psi
Long. Stress at Bottom of Saddles 2127.64 17500.00 psi
Tangential Shear in Shell 1677.66 14000.00 psi

Circ. Stress at Horn of Saddle 3364.59 21875.00 psi
Circ. Compressive Stress in Shell 229.39 17500.00 psi
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 997.5/2 + 0 ) * 30.0000/42.0564
= 1067.3 lb.
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 157.87 , 0.00 , 0 ) * 30.0000/168.0000
= 28.2 lb.
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 16205 + Max( 28 , 1067 , 0 , 0 )
= 17272.6 lb.
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 17341.94 lb.
Transverse Shear Load Saddle 498.76 lb.
Longitudinal Shear Load Saddle 157.87 lb.
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0193 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]

= -17273*14.00[1-(1-14.00/236.00+(24.281^(2)-0.000^(2))/
(2*14.00*236.00))/(1+(4*0.00)/(3*236.00))]
= 602.5 ft.lb.

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 17273*236.0/4(1+2(24.281^(2)-0.000^(2))/(236.00^(2)))/(1+(4*0.000)/
(3*236.000))-4*14.00/236.00
= 66570.2 ft.lb.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 75.000 * 24.281/(2*0.438 ) - 798842/(pi*24.3^(2)*0.438 )
= 1095.45 psi
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 75.000 * 24.281/(2 * 0.438 ) + 798842/(pi * 24.3^(2) * 0.438 )
= 3067.05 psi
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 75.000*24.281/(2*0.438)-7230.3/(0.1066*pi*24.3^(2)*0.438)
= 1997.56 psi
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 75.000*24.281/(2*0.438)+7230.3/(0.1923*pi*24.3^(2)*0.438)
= 2127.64 psi
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 17273 ( 236.00 - 2 * 14.00 )/(236.00 + ( 4 * 0.00/3))
= 15223.3 lb.
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 15223.30/( 24.2812 * 0.4375 )
= 1677.66 psi
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 24.281 * 0.438 )
= 2.542 in.
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 17273 * 0.1/( 0.438 * ( 8.00 + 2.54 + 2.54 ) )
= -229.39 psi
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t^(2))
= -17273/(4*0.438 *(8.000 +2.542 +2.542 )) -
3*0.0193 *17273/(2*0.438^(2))
= -3364.59 psi
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 8.00 + 1.56 * sqrt( 24.281 * 0.438 ), 2 * 14.000 )
= 13.08 in.

TEMA TS Calc : Operating Case Case: 1 10:53p Oct 7,2017
Input Echo, TubeSheet Item 1, Description: Front
Tubesheet Design Code TEMA

Shell Desc. Shell
Shell Design Pressure Ps -15.00 psig
Shell Temperature for Internal Pressure TEMPS 400.00 F
Shell Material SA-516 70
Shell Material UNS Number K02700
Shell Allowable Stress at Temperature Sos 17500.00 psi
Shell Allowable Stress at Ambient Sas 17500.00 psi
Shell Thickness Ts 0.5000 in.
Shell Internal Corrosion Allowance Cas 0.0625 in.
Inside Diameter of Shell Ds 48.000 in.
Mean Metal Temperature for Shell Tm 350.00 F
Channel Desc. From Node 20 to 30

Channel Design Pressure Pc 75.00 psig
Channel Temperature for Internal Pressure TEMPC 400.00 F
Channel Material SA-516 70
Channel Material UNS Number K02700
Channel Allowable Stress at Temperature Soc 17500.00 psi
Channel Allowable Stress at Ambient Sac 17500.00 psi
Channel Thickness Tc 0.5000 in.
Channel Corrosion Allowance Cac 0.1250 in.
Inside Diameter of Channel Dc 48.000 in.
Mean Metal Temperature for Tubes tm 380.00 F
Tube Design Temperature Tubtmp 400.00 F

Tube Material SA-214
Tube Material UNS Number K01807
Is This a Welded Tube No
Tube Material Specification used Wld. tube
Tube Allowable Stress at Temperature Sot 10000.00 psi
Tube Allowable Stress At Ambient Sat 10000.00 psi
Tube Yield Stress At Operating Temperature Syt 22200.00 psi
Tube Wall Thickness Tt 0.0650 in.
Tube Corrosion Allowance Catt 0.0000 in.
Number of Tubes Holes Ntubs 2150
Tube Layout Pattern Triangular
Tube Outside Diameter do 0.7500 in.
Tube Pitch (Center to Center Spacing) PTube 0.9380 in.
Fillet Weld Leg af 0.0000 in.

Groove Weld Leg ag 0.0000 in.
Design Strength of Weld Fd 0.0000 lb.
Tube-Tubesheet Joint Weld Type Partial Strength
Is Tube-Tubesheet Joint Tested No
Tube-Tubesheet Joint Classification UNK
Tube Joint Reliability Factor fr 0.6500
Straight Tube Length, bet. inner tubsht faces RL 236.250 in.

Unsupported Tube Length for max. (k*SL) SL 48.0000 in.
Tube end condition corres. to span (SL) k 1.0000
Length of Expanded Portion of Tube l 0.0000 in.
Tubesheet type: Fixed Tubesheet Exchanger

Tubesheet Design Metal Temperature TEMPTS 400.00 F
Tubesheet Material (Not Normalized) SA-516 70
Tubesheet Material UNS Number K02700
Tubesheet Allowable Stress at Temperature Sots 17500.00 psi
Tubesheet Allowable Stress at Ambient Sats 17500.00 psi
Thickness of Tubesheet Tts 1.8750 in.
Tubesheet Corr. Allowance (Shell side) Cats 0.0625 in.
Tubesheet Corr. Allowance (Channel side) Catc 0.1250 in.
Depth of Groove in Tube Sheet hg 0.0000 in.
TEMA Tubesheet class R
Additional Data for Fixed Tubesheet Exchangers

Mean Metal Temperature for Tubesheet Tshm 365.00 F
Run Multiple Load Cases for Fixed Tubesheets No
Is this a Kettle-type configuration No
Expansion Joint Type Thick Flanged/Flued type

Thick Expansion Joint Analysis Method TEMA 8th/9th
Expansion Joint Inside Diameter at Bellows Dj 64.5000 in.
Outside Diameter of Expansion Joint RODE 65.500 in.
Exp Jt Material SA-516 70
Exp Jt Material UNS Number K02700
Exp Jt Allowable Stress at Temperature SOE 17500.00 psi
Exp Jt Allowable Stress At Ambient SAE 17500.00 psi
Wall thickness of Expansion Joint TE 0.5000 in.
Corrosion Allowance for Expansion Joint CAE 0.0625 in.
Length of Shell Cylinder RLI 236.0000 in.
Length of Straight Flange, Joint ID FAE 1.0000 in.
Radius of Knuckle, Joint ID RAE 1.5000 in.
Length of Straight Flange, Joint OD FBE 1.5000 in.
Radius of Knuckle, Joint OD RBE 1.5000 in.
Desired Cycle life 5000
Num. of Flexible Shell Elemts. (1 Convol = 2 Fse) 2
Print Detailed Expansion Joint Calculations No
Additional Data for Gasketed Tubesheets:

Flange Facing Sketch Code Sketch 1a
Small end Hub thk. g0 0.4375 in.
Large end Hub thk. g1 0.5000 in.
Gasket Factor, m 2.7500
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Tubesheet Gasket on which Side Side BOTH
Intermediate Calculations For Gasketed Tubesheets:

ASME Code, Section VIII, Div. 1, 1998 A-98 App. 2
Gasket Contact Width, N = (Goc-Gic) / 2 0.750 in.

Basic Gasket Width, b0 = N / 2.0 0.375 in.
Effective Gasket Width, b = SQRT(b0) * 0.5 0.306 in.
Gasket Reaction Diameter, G = Go-2.0*b 49.388 in.
Tubesheet Analysis, Tubesheet number 1,Description:Front

TEMA Standards, Ninth Edition, 2007, Appendix A, Tubesheets
TEMA R-7.131/A.131 Minimum Tubesheet Thickness for R-type:

TMIN = MAX( do, CONST - ( CATS + CATC ) )
TMIN = MAX( 0.750 , 0.750 - ( 0.063 + 0.125 ) )
TMIN = 0.7500 in.
Min. Thickness + CATS + CATC
TREQMIN = 0.9375 in.
Shellside Fixity Factor, F, per RCB 7.132 FS 1.0000

Shellside Effective Diameter, per RCB 7.132 GS 48.125 in.
Tubeside Fixity Factor, F, per RCB 7.132 FC 1.0000
Tubeside Effective Diameter, per RCB 7.132 GC 48.125 in.
TEMA Eta factor used in calculation ETA 0.4201
Material Properties for Thermal Expansion Analysis:
Shell - TE-1 Carbon & Low Alloy Steels, Group 1

Shell - TM-1 Carbon Steels with C<= 0.3%
Th. Exp. Coeff. Metal Temperature 350.0 F 0.0000070000 / F

Elastic Mod. at Metal Temperature 350.0 F 0.28100E+08 psi
Tubes - TE-1 Carbon & Low Alloy Steels, Group 1

Tubes - TM-1 Carbon Steels with C<= 0.3%

TubeSheet - TE-1 Carbon & Low Alloy Steels, Group 1

TubeSheet - TM-1 Carbon Steels with C<= 0.3%

Expan. Jt. - TM-1 Carbon Steels with C<= 0.3%
TEMA RCB 8.60 Flexible Element Stiffness (Exp. Jt. Spring rate):
SJONE = 2*PI*A*DE*K/( RX7*RQ1 + RX8*RQ2 + RQ3 ) 630037.688 lb./in.
SJF = (1.0 / (1.0 / SJONE + ... + 1.0/SJONEn)) 315018.844 lb./in.
Note: Iterating to compute the required Tubesheet Thickness
TEMA RCB-7.132/A.131 Required Thickness for Shellside Pressure [Trs]:

= FS * GS * SQRT ( PSU / ( ETA * SOTS ) ) / 3.0
= 1.0000 * 48.1250 * SQRT( 6.78 / ( 0.4201 * 17500 ) ) / 3.0
= 0.4872 in.
TEMA RCB-7.132/A.131 Required Thickness for Tubeside Pressure [Trc]:
= FC * GC * SQRT ( PTU / ( ETA * SOTS ) ) / 3.0
= 1.0000 * 48.1250 * SQRT( 71.44 / ( 0.4201 * 17500 ) ) / 3.0
= 1.5812 in.
TEMA RCB-7.132/A.131 Reqd Thickness for Bending + Cats + MAX(Catc,hg) [Treq]:
= 1.7687 in.
Note: Recomputing Eff. pressures (PTU, PSU) at given Tubesheet thickness.
TEMA RCB-7.161/A.151 J Factor for Thermal Expansion

J = Sj * L / ( Sj*L + Pi(do - ts)* ts * ES ) = 0.0382
TEMA RCB-7.161/A.151 K Factor for Thermal Exp. 0.2229

TEMA RCB-7.161/A.151 Fq Factor for Thermal Exp. 6.4558
TEMA RCB-7.161/A.151 Differential Exp. / Length -0.23E-03
TEMA RCB-7.161/A.151 Equivalent Differential Thermal Exp. Pressure:

PD = 4 * J * ES * TS * DLL /
( DOS - 3.0*TS ) * ( 1.0 + J * RK * FQ )
PD = 4 * 0.0382 * 28099998 * 0.4375 * -0.0002 /
( 49.0000 - 3.0 * 0.4375 ) * ( 1.0 + 0.0382 * 0.2229 * 6.4558 )
PD = -8.528 psig
TEMA RCB 7.163/A.153 Effective Shellside Design Pressure:

TEMA RCB-7.163/A.153 FFs Factor for Shellside Design 0.4778
PSP1 = 0.4 * J * ( 1.5 + K * (1.5 + FFS ) )
= 0.4 * 0.0382 * ( 1.5 + 0.2229 * (1.5 + 0.4778 ) )
PSP2 = ( ( 0.5 - J / 2.0 ) * ( DJ^(2) / G^(2) - 1.0 )
= ( ( 0.5 - 0.0382 / 2.0 ) * ( 64.6250 ^(2) /48.1250 ^(2) - 1.0 )
PSP3 = 1.0 + J * K * FQ
= 1.0 + 0.0382 * 0.2229 * 6.4558
PSP = PS * ( ( PSP1 - PSP2 ) / PSP3 )
= -15.00 * ( ( 0.0296 - 0.3863 ) / 1.0549 )
PSP = 5.072 psig
TEMA RCB-7.163/A.153 Effective Shell Side Design Pressure:

PSU = Max (absolute) of PSP : 5.07
or PBS : 0.00
or ( PSP - PD ) / 2 : ( 5.07 - -8.53 ) / 2.0
or ( PSP - PD - PBS ) / 2 : ( 5.07 --8.53 -0.00 ) / 2.0
or ( PBS + PD ) / 2 : ( 0.00 + -8.53 ) / 2.0
or ( PSP - PBS ) : ( 5.07 - 0.00 )
PSU = : 6.800 psig
TEMA RCB 7.163/A.153 Shellside Shear Design Pressure, PBS=0:
PSS = : 6.800 psig
TEMA RCB 7.164/A.154 Effective Tubeside Design Pressure:

TEMA RCB-7.164/A.154, FFt Factor for Tubeside Design 0.6432
PTP1 = 1.0 + 0.4 * J * K * ( 1.5 + FFT )

= 1.0 + 0.4 * 0.0382 * 0.2229 * ( 1.5 + 0.6432 )
PTP2 = 1.0 + J * K * FQ
= 1.0 + 0.0382 * 0.2229 * 6.4558
PTP = PT * PTP1 / PTP2
= 75.00 * 1.0073 / 1.0549
PTP = 71.614 psig
TEMA RCB-7.164/A.154 Effective Tube Side Design Pressure:

PTU = Max (absolute) of :
( PTP + PBT + PD ) / 2 : ( 71.61 +0.00 +-8.53 ) / 2.0
or ( PTP + PBT ) : ( 71.61 + 0.00 )
PTU = : 71.614 psig
TEMA RCB 7.164/A.154 Tubeside Shear Design Pressure (PBT=0):
PTS = : 71.614 psig
No Shear Calculation, since Pressure is less than 1124.7815 psig
TEMA RCB-7.22/A.22 Shell Longitudinal Stress :

Max. Effective Pressure for Longitudinal Stress, 8.458 psig
TEMA RCB-7.22/A.22 Maximum Shell Longitudinal Stress :

STSMAX = PSSMAX * CS * ( DOS - TS )/( 4 * TS )
STSMAX = 8.46 * 1.00 * ( 49.0000 - 0.4375 ) / ( 4 * 0.4375 )
STSMAX = 235. psi
TEMA RCB-7.22/A.22 Allowable Shell Longitudinal Stress :
STSALL = 17500. psi
TEMA RCB-7.23/A.23 Tube Longitudinal Stress Results :

Max. Effective Pressure for Longitudinal Stress, 64.142 psig
Min. Effective Pressure for Longitudinal Stress, -14.710 psig
TEMA RCB-7.23/A.23 Maximum Tube Long. Stress (Tension):

STTMAX = PTTMAX*CT*FQ*G*G /(4*NTUBS*TT*(do-TT))
STTMAX = 64.14 *1.00 *6.46 *48.1250 *48.1250
/ ( 4*2150 *0.0650 *(0.7500 -0.0650 ) )
STTMAX = 2504.55 psi
TEMA RCB-7.23/A.23 Allowable Tube Long. Stress (Tension):

STTALL = 10000.00 psi
TEMA RCB-7.23/A.23 Minimum Tube Comp. Longitudinal Stress :

STTMIN = PTTMIN*CT*FQ*G*G/(4*NTUBS*TT*(do-TT))
STTMIN = -14.71 *1.00 *6.46 *48.1250 *48.1250
/ ( 4*2150 *0.0650 *(0.7500 -0.0650 ) )
STTMIN = -574.39 psi
TEMA RCB-7.24/A.23 Allowable Tube Compressive Stress :

STTCOM = -PI**2 * ET / ( FSAF * RKLR**2 )
STTCOM = -3.14 **2 * 27980000 / ( 1.25 * 197.31 **2 )
STTCOM = -5674.65 psi
TEMA RCB-7.25/A.25 Tube-To-Tubesheet Joint Load :

Effective Pressure for Tube-to-Tubesheet Load : 64.142 psig
TEMA RCB-7.25/A.25 Actual Tube-To-Tubesheet Load :

WJ = PI * FQ * PTLOAD * G * G / ( 4.0 * NTUBS )
WJ = 3.14 * 6.46 * 64.142 * 48.12 * 48.12 / ( 4.0 * 2150 )
WJ = 350.34 lb.
Allowable Tube-To-Tubesheet Load per ASME App. A [Lmax]:

= (PI/4)*(DT^2-(DT-2*TT)^2)*SOT*fr
= .785*(0.7500^2-(0.7500-2*0.0650)^2)*10000*0.65
= 909.22 lb.
Expansion Joint Stress Summary (per TEMA and ASME Sec VIII Div 1 App-5):
Analysis of Differential Expansion (Pd):

Inside Junction Outside Junction
Annular Element -12383. 70000. 10461. 70000. psi
Annular Ring at R = 24.281 12383. 70000. psi
Cyl. at point Y 479. 70000. 0. 70000. psi
Cyl. at point L 1898. 70000. 0. 70000. psi
Max. Cycle Stress 12619. (Fatigue) 0. (Fatigue) psi
Max. Cycle Life 999999. Cycles Unlimited Cycles
Analysis of Shellside Pressure (Ps):

Annular Element -1647. 26250. -2517. 26250. psi
Cyl. at point Y -909. 26250. 0. 26250. psi
Cyl. at point L -466. 26250. 0. 26250. psi
Analysis of Tubeside Pressure (Pt):

Cyl. at point Y 190. 26250. 0. 26250. psi
Cyl. at point L 754. 26250. 0. 26250. psi
Analysis of Shellside + Tubeside Pressure (Ps + Pt):

Cyl. at point Y -719. 26250. 0. 26250. psi
Cyl. at point L 288. 26250. 0. 26250. psi
Analysis of Shellside + Differential Expansion (Ps + Pd):


Cyl. at point Y -430. 70000. 0. 70000. psi
Cyl. at point L 1432. 70000. 0. 70000. psi
Analysis of Tubeside + Differential Expansion (Pt + Pd):

Cyl. at point Y 669. 70000. 0. 70000. psi
Cyl. at point L 2652. 70000. 0. 70000. psi
Analysis of Shellside + Tubeside + Differential (Ps + Pt + Pd):

Cyl. at point Y -240. 70000. 0. 70000. psi
Cyl. at point L 2186. 70000. 0. 70000. psi
Summary of Tubesheet Results:
Condition Req Thk Actual Thk Actual Allow Result

(+CA) (in.) Stress (psi)
Bending 1.769 1.875 23105.11 26250.00 Ok
Longitudinal stresses:
Compressive Tensile
Condition Actual Allow Actual Allow Result
Shell 0.000 0.000 234.697 17500.000 Ok

Long Tubes -574.391 5674.650 2504.554 10000.000 Ok
Tube Load 350.336 909.216 Ok
Equivalent Differential Ther. Expansion Pressure -8.5285 psig

Shellside Prime Pressure 5.0716 psig
Tubeside Prime Pressure 71.6140 psig
Maximum Axial Differential Thermal Expansion between Shell and Tubes:

Tube has higher Thermal growth (Exp. Jt. Extension) : +0.0540 in.
Summary of Expansion Jt Results TEMA/ASME App-5, (displays the worst case):
Category Max. Stress Allowable Location Ld Case Pass

(psi) (junction) Tsht ExpJt Fail
Annul. Elm. -18945. 70000. Inside 0uc Ps+Pt+Pd Pass

Cyl. at Y -909. 26250. Inside 0uc Ps Pass
Cyl. at L 2652. 70000. Inside 0uc Pt+Pd Pass
Min. Cycles v/s Desired 999999 5000 Inside 0uc Ps+Pt+Pd Pass
Corroded Expansion Joint Axial Spring rate : 315018.844 lb./in.

MDMT Summary : Step: 14 10:53pm Oct 7,2017
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes F F F in.
Sh Flange [11] B -44 -63 0.810 0.438 1.000

Shell [11] B -14 -39 0.750 0.438 1.000
Shell [8] B -6 -116 0.236 0.500 1.000
Ch Flange [11] B -44 -63 0.810 0.438 1.000

Shell [11] B -14 -39 0.750 0.438 1.000
[10] B -6 -116 0.276 0.500 1.000
[7] B -6 -116 0.276 0.500 1.000
[8] B -6 -116 0.276 0.500 1.000
[8] B -6 -116 0.276 0.500 1.000
[10] B -6 -116 0.276 0.500 1.000
[7] B -6 -116 0.276 0.500 1.000
Exchanger Side Computed MDMT Required MDMT Pass/Fail

F F
Shell -39 -20 Pass

Channel/Tube -39 -20 Pass
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
MDMT Summary : Step: 14 10:53pm Oct 7,2017

Vessel Design Summary : Step: 15 10:53pm Oct 7,2017
Diameter Spec : 48.000 in. ID

Vessel Design Length, Tangent to Tangent 300.25 in.
Specified Datum Line Distance 0.00 in.
Shell Material SA-516 70
Shell Side Design Temperature 400 F

Channel Side Design Temperature 400 F
Shell Side Design Pressure 75.000 psig

Channel Side Design Pressure 75.000 psig
Shell Side Hydrostatic Test Pressure 0.000 psig

Channel Side Hydrostatic Test Pressure 0.000 psig
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Element Pressures and MAWP: psig
Element Desc Design Pres. External M.A.W.P Corrosion

+ Stat. head Pressure Allowance
Ellipse 75.000 0.000 269.507 0.1250

Cylinder 75.000 0.000 269.507 0.1250
Ch Flange 75.000 0.000 92.600 0.1250
Sh Flange 75.000 0.000 92.600 0.1250
Shell 75.000 15.000 314.748 0.0625
Shell 75.000 15.000 100.020 0.0625
Shell 75.000 15.000 100.020 0.0625
Cylinder 75.000 0.000 269.507 0.1250
Ellipse 75.000 0.000 269.507 0.1250
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type in. in. in. Int. Ext. Long Circ
Ellipse 2.00 2.000 0.500 0.228 0.188 1.00 1.00

Cylinder 26.00 24.000 0.500 0.229 No Calc 1.00 1.00
Body Flg 30.25 4.250 2.250 2.181 2.181 1.00 1.00
Body Flg 36.38 4.250 2.250 2.181 2.181 1.00 1.00
Cylinder 263.88 227.500 0.500 0.166 0.359 1.00 1.00
Body Flg 268.12 4.250 2.250 2.033 2.033 1.00 1.00
Body Flg 274.25 4.250 2.250 2.033 2.033 1.00 1.00
Cylinder 298.25 24.000 0.500 0.229 No Calc 1.00 1.00
Ellipse 300.25 2.000 0.500 0.228 0.188 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 8.000 in.
Saddle Bearing Angle 120.000 deg.
Vessel Design Summary : Step: 15 10:53pm Oct 7,2017
Centerline Dimension 30.000 in.

Wear Pad Width 12.000 in.
Wear Pad Thickness 0.375 in.
Wear Pad Bearing Angle 130.000 deg.
Distance from Saddle to Tangent 14.000 in.
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 17341.94 lb.
Maximum Transverse Saddle Shear Load 498.76 lb.
Maximum Longitudinal Saddle Shear Load 157.87 lb.
Weights:
Fabricated - Bare W/O Removable Internals 31373.2 lbm
Shop Test - Fabricated + Water ( Full ) 49620.4 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 31373.2 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 31373.2 lbm
Empty - Fab. + Intls. + Details + Wghts. 31373.2 lbm
Operating - Empty + Operating Liquid (No CA) 31373.2 lbm
Field Test - Empty Weight + Water (Full) 49620.4 lbm

Sample TEMA FIXED TUBE Type Heat Exchanger Report

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sample TEMA FIXED TUBE Type Heat Exchanger Report

Uploaded by

Copyright:

Available Formats

Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 1998, Addenda A-98

Analysis Performed by : HEATEX INDUSTRIES LIMITED

Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE

Date of Analysis : Oct 7,2017 10:53pm

PV Elite 2016, January 2016

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 75.000 psig

Type of Hydrotest not Specified

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Percent Wind for Hydrotest 33.0

Seismic Design Code UBC 94

Design Nozzle for Des. Press. + St. Head Y

Material Database Year 1997

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

UCS-66 Chart Curve Designation B

Element From Node 20

Element From Node 30

Element From Node 40

Element From Node 50

Element From Node 50

Element From Node 50

Element From Node 60

Element From Node 70

Weight of ANSI B16.5/B16.47 Flange 0.0000 lb.

Element From Node 80

Element From Node 90

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

10 20 2.00000 ... 2.00000 ...

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Flange Input Data Values Description: CH FLANGE :

Description of Flange Geometry (Type) Integral Weld Neck

Flange Inside Diameter B 48.000 in.

Flange Material SA-516 70

Bolt Material SA-193 B7

Diameter of Bolt Circle C 52.000 in.

Flange Face Outside Diameter Fod 50.000 in.

Gasket Outside Diameter Go 50.000 in.

Column for Gasket Seating 2, Code Column II

ASME Code, Section VIII, Division 1, 1998, Code A-98 Addenda

Hub Small End Required Thickness due to Internal Pressure:

Hub Small End Hub MAWP:

= (17500.00 * 1.00 * 0.3125 )/(24.1250 + 0.6 * 0.3125 )

Corroded Flange ID, Bcor = B+2*Fcor 48.250 in.

Gasket Contact Width, N = (Go - Gi) / 2 0.750 in.

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

where the actual circumferential spacing is [Deltab]:

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

Minimum Actual Maximum

Bolt Area, in^(2) 7.031 12.080

Flange Design Bolt Load, Gasket Seating [W]: