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Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 9
Internal Pressure Calculations: 10
External Pressure Calculations: 16
Element and Detail Weights: 20
Nozzle Flange MAWP: 22
Natural Frequency Calculation: 23
Wind Load Calculation: 24
Earthquake Load Calculation: 26
Wind/Earthquake Shear, Bending: 27
Wind Deflection: 28
Longitudinal Stress Constants: 29
Longitudinal Allowable Stresses: 30
Longitudinal Stresses due to: 31
Stress due to Combined Loads: 33
Center of Gravity Calculation: 37
Leg Check, (Operating Case): 38
Leg Check, (Filled w/Water): 40
Conical Section: CONE SHELL 42
Nozzle Summary: 44
Nozzle Calcs.: N1 50
Nozzle Calcs.: N3 54
Nozzle Calcs.: N4 58
Nozzle Calcs.: N5 62
Nozzle Calcs.: N6 66
Nozzle Calcs.: N7 70
Nozzle Calcs.: N8 74
Nozzle Schedule: 78
Vessel Design Summary: 79
Cover Page PV Elite® 2019
DESIGN CALCULATION
Where:
Rm/20 = the lower of the tensile strengths at room temperature
Rp0,2/t = the 0,2% proof stress at design temperature
fd = the allowable stress
Austenitic Steel:
Where:
Rp1,0/t = the 1,0% proof stress at design temperature
Rm/t = the tensile stress at design temperature
Steel Description:
Name Number 0,2% Proof 1,0% Proof Tensile Elong. Impact Energy
Stress Stress Stress aft. Fract.% (ISO-V) kV
In the above table, there are two values for the elongation. PV Elite uses
the equation for the larger elongation.
XY Coordinate Calculations:
Element Properties:
Calculation Results:
OUTLET
= 8.767 N./mm2
Min. Des. Temp. [TR] per EN-13445 Part 2: Thickness 7.1 mm. at -29 °C:
CONE SHELL
Min. Des. Temp. [TR] per EN-13445 Part 2: Thickness 8.0 mm. at -29 °C:
CYL. SHELL
Min. Des. Temp. [TR] per EN-13445 Part 2: Thickness 8.0 mm. at -29 °C:
HEAD
Thickness Due to Design Internal Pressure: e = max(es, ey, eb) - para 7.5.3.2
Required Crown Thickness due to Internal Pressure, see Figure 7.5-3 [es]:
= P * R/( 2 * f * z - 0.5 * P )
= 800.0 * 1121.0/( 2 * 129999.352 * 0.85 - 0.5 * 800.0 )
= 4.0653 mm.
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Internal Pressure Calculations: Step: 3 9:59pm Feb 11,2021
Min. Des. Temp. [TR] per EN-13445 Part 2: Thickness 8.0 mm. at -29 °C:
Minimum 1.000
Minimum 503.608
= 7.000
Cone From 30 to 40
CONE SHELL
CYL. SHELL
HEAD
Weight of Details:
Nozzles 86.5
Legs 132.4
Weight Summary:
Surface
From To Area
cm2
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Element and Detail Weights: Step: 5 9:59pm Feb 11,2021
10 20 753.308
20 30 663.457
30 40 29171.2
40 50 26408.2
50 60 22764
To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kg. kg. kg. Kg-m. kg.
Min Rating 240.005 1599.966 KPa. [for Core Elements] 0.000 0.000 0.000
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)^(1/Alpha)
= 2.35 * Sqrt( 0.005/2068.248)^(1/9144.0)
= 0.205
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.205 = 1.4
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.
Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.
Wind Deflection:
10 20 519.712 3248.2
20 30 543.541 3397.13
30 40 1441.79 9011.22
40 50 2349.36 14683.5
50 60 2349.36 14683.5
Hydrotest Hydrotest
From To Tensile Tensile Compressive Compressive
N./mm2 N./mm2 N./mm2 N./mm2
Wght. Str. Wght. Str. Wght. Str. Wght. Str. Wght. Str.
From To Empty Operating Hydrotest Emp. Mom. Opr. Mom.
N./mm2 N./mm2 N./mm2 N./mm2 N./mm2
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
Wght. Str. Bend. Str. Bend. Str. Bend. Str. Bend. Str.
From To Hyd. Mom. Oper. Wind Oper. Equ. Hyd. Wind Hyd. Equ.
N./mm2 N./mm2 N./mm2 N./mm2 N./mm2
10 20 ... ...
20 30 ... ...
30 40 ... ...
40 Legs ... ...
Legs 50 ... ...
50 60 ... ...
General Notes:
CONE SHELL
= 117.217 N./mm2
Iterated Mean Diameter of the Cylinder at the Cone Small End [Dc]:
= Di + e + ci
= 310.7 + 0.8862 + 1.0
= 313.590 mm.
Note: Items not derived explicitly will be found in the individual nozzle
calculation. These items include such values as Afls etc.
Metal area
Afb1 = 3.0823, Afb2 = 0.5447 cm2
Afls = eas * (Lb - a1 - a2)
= 6.5 * (398.33 - 161.95 - 24.15) = 13.7949 cm2
Afw = Afw1 + Afw2 = 0.68 + 0.5 = 1.18 cm2
APsil = 0.0 and APpsi2 = 3.309 cm2
Metal area
Afb1 = 3.0823, Afb2 = 0.3261 cm2
Afls = eas * (Lb - a1 - a2)
= 6.5 * (398.33 - 161.95 - 16.85) = 14.2694 cm2
Afw = Afw1 + Afw2 = 0.68 + 0.5 = 1.18 cm2
APsil = 0.0 and APpsi2 = 1.5876 cm2
Lb = 398.3296 mm.
Apls = 0.25 * (2 * ris)2 * Lb / ( 2 * ris + eas )
= 0.25 * (2 * 1121.0)2 * 398.33/( 2 * 1121.0 + 0.256 )
= 2.2262 x 10^3 cm2
Metal area
Afb1 = 3.0823, Afb2 = 0.4468 cm2
Afls = eas * (Lb - a1 - a2)
= 6.5 * (398.33 - 161.95 - 44.45) = 12.4754 cm2
Afw = Afw1 + Afw2 = 0.68 + 0.5 = 1.18 cm2
APsil = 0.0 and APpsi2 = 13.2047 cm2
Metal area
Afb1 = 3.0823, Afb2 = 1.3323 cm2
Afls = eas * (Lb - a1 - a2)
= 6.5 * (398.33 - 161.95 - 57.15) = 11.6499 cm2
Afw = Afw1 + Afw2 = 0.68 + 0.5 = 1.18 cm2
APsil = 0.0 and APpsi2 = 20.4277 cm2
Metal area
Afb1 = 3.0823, Afb2 = 1.3323 cm2
Afls = eas * (Lb - a1 - a2)
= 6.5 * (398.33 - 161.95 - 57.15) = 11.6499 cm2
Afw = Afw1 + Afw2 = 0.68 + 0.5 = 1.18 cm2
APsil = 0.0 and APpsi2 = 20.4277 cm2
Metal area
Afb1 = 0.5447, Afb2 = 0.4468 cm2
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Nozzle Summary: Step: 28 9:59pm Feb 11,2021
Metal area
Afb1 = 0.5447, Afb2 = 1.3323 cm2
Afls = eas * (Lb - a1 - a2)
= 6.5 * (299.382 - 24.15 - 57.15) = 14.1753 cm2
Afw = Afw1 + Afw2 = 0.5 + 0.5 = 1. cm2
APsil = 3.309 and APpsi2 = 20.4277 cm2
Metal area
Afb1 = 0.3261, Afb2 = 1.3323 cm2
Afls = eas * (Lb - a1 - a2)
= 6.5 * (234.98 - 16.85 - 57.15) = 10.4637 cm2
Afw = Afw1 + Afw2 = 0.5 + 0.5 = 1. cm2
APsil = 1.5876 and APpsi2 = 20.4277 cm2
Please refer to the nozzles treated as isolated openings for more information
Along surface minimum distance from the knuckle edge to the nozzle edge [dMin]:
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 6.5 * 216.0 )
= 93.675 mm.
The nozzle is not too close to the knuckle. See paragraph 7.7.2.
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = l's * eas = 120.894 * 6.5 = 7.9 cm2
Afb = eb( l'b + l'bi + e's )
= 6.1( 44.03 + 0.0 + 6.5 )
= 3.08 cm2
Afp = Ip * min( ea,p ; ec,s ) = 63.05 * 6.5 = 4.1 cm2
Afw = (wshell2 + wpad2 + winside2) / 2
= (10.02 + 6.02 + 0.02)/2
= 0.68 cm2
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Along surface minimum distance from the knuckle edge to the nozzle edge [dMin]:
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 6.5 * 216.0 )
= 93.675 mm.
The nozzle is not too close to the knuckle. See paragraph 7.7.2.
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
= 114.3/( 2 * 1124.25 )
= 0.0508 radians
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = l's * eas = 120.894 * 6.5 = 7.9 cm2
Afb = eb( l'b + l'bi + e's )
= 4.6( 22.46 + 0.0 + 6.5 )
= 1.33 cm2
Afp = Ip * min( ea,p ; ec,s ) = 0.0 * 0.0 = 0.0 cm2
Afw = (wshell2 + wpad2 + winside2) / 2
= (10.02 + 0.02 + 0.02)/2
= 0.50 cm2
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Along surface minimum distance from the knuckle edge to the nozzle edge [dMin]:
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 6.5 * 216.0 )
= 93.675 mm.
The nozzle is not too close to the knuckle. See paragraph 7.7.2.
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
= 48.3/( 2 * 1124.25 )
= 0.0215 radians
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = l's * eas = 120.894 * 6.5 = 7.9 cm2
Afb = eb( l'b + l'bi + e's )
= 3.0( 11.66 + 0.0 + 6.5 )
= 0.54 cm2
Afp = Ip * min( ea,p ; ec,s ) = 0.0 * 0.0 = 0.0 cm2
Afw = (wshell2 + wpad2 + winside2) / 2
= (10.02 + 0.02 + 0.02)/2
= 0.50 cm2
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Along surface minimum distance from the knuckle edge to the nozzle edge [dMin]:
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 6.5 * 216.0 )
= 93.675 mm.
The nozzle is not too close to the knuckle. See paragraph 7.7.2.
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
= 114.3/( 2 * 1124.25 )
= 0.0508 radians
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = l's * eas = 120.894 * 6.5 = 7.9 cm2
Afb = eb( l'b + l'bi + e's )
= 4.6( 22.46 + 0.0 + 6.5 )
= 1.33 cm2
Afp = Ip * min( ea,p ; ec,s ) = 0.0 * 0.0 = 0.0 cm2
Afw = (wshell2 + wpad2 + winside2) / 2
= (10.02 + 0.02 + 0.02)/2
= 0.50 cm2
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Along surface minimum distance from the knuckle edge to the nozzle edge [dMin]:
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 6.5 * 216.0 )
= 93.675 mm.
The nozzle is not too close to the knuckle. See paragraph 7.7.2.
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
= 33.7/( 2 * 1124.25 )
= 0.0150 radians
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = l's * eas = 120.894 * 6.5 = 7.9 cm2
Afb = eb( l'b + l'bi + e's )
= 2.2( 8.32 + 0.0 + 6.5 )
= 0.33 cm2
Afp = Ip * min( ea,p ; ec,s ) = 0.0 * 0.0 = 0.0 cm2
Afw = (wshell2 + wpad2 + winside2) / 2
= (10.02 + 0.02 + 0.02)/2
= 0.50 cm2
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Along surface minimum distance from the knuckle edge to the nozzle edge [dMin]:
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 6.5 * 216.0 )
= 93.675 mm.
The nozzle is not too close to the knuckle. See paragraph 7.7.2.
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
= 88.9/( 2 * 1124.25 )
= 0.0395 radians
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = l's * eas = 120.894 * 6.5 = 7.9 cm2
Afb = eb( l'b + l'bi + e's )
= 2.2( 13.81 + 0.0 + 6.5 )
= 0.45 cm2
Afp = Ip * min( ea,p ; ec,s ) = 0.0 * 0.0 = 0.0 cm2
Afw = (wshell2 + wpad2 + winside2) / 2
= (10.02 + 0.02 + 0.02)/2
= 0.50 cm2
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = l's * ea,s = 95.14 * 6.5 = 6.18 cm2
Afb = eb(l'b + l'bi + e's) = 24.0(94.99 + 0.0 + 6.5)
= 24.36 cm2
Afp = Ip * min( ea,p ; ec,s ) = 0.0 * 0.0 = 0.0 cm2
Afw = (wshell2 + wpad2 + winside2) / 2
= (10.02 + 0.02 + 0.02)/2
= 0.50 cm2
Nozzle Schedule:
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Note: The Outside projections below do not include the flange thickness.
Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type mm. mm. mm. mm. mm. mm.
Body Flg 77.5 68.0 ... 26.0 ... ... 1.00 1.00
Cylinder 142.5 65.0 7.1 6.6 2.2 1.5 0.85 0.85
Conical 1074.5 932.0 8.0 7.5 6.8 4.2 0.85 0.85
Cylinder 1674.5 600.0 8.0 7.5 6.0 4.5 0.85 0.85
Torisph 1709.5 35.0 8.0 7.5 6.0 3.1 0.85 0.85
Max. Wind Shear on one Leg (top & bottom) 52. Kgf
Max. Wind Moment at base of one Leg 93. Kg-m.
Max. Vertical Load (Wt. + Wind) on one Leg 212. Kgf
Max. Vertical Load (Wt. + Eq.) on one Leg 193. Kgf
Note: The Wind and Seismic loads were not load factored in this analysis.
Note:
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Vessel Design Summary: Step: 29 9:59pm Feb 11,2021
Weights:
Fabricated - Bare W/O Removable Internals 710.6 kg.
Shop Test - Fabricated + Water ( Full ) 2621.4 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 710.6 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 710.6 kg.
Empty - Fab. + Intls. + Details + Wghts. 710.6 kg.
Operating - Empty + Operating Liquid (No CA) 710.6 kg.
Field Test - Empty Weight + Water (Full) 2621.4 kg.