HASSI BIR REKAIZ FIELD DEVELOPMENT

PHASE 1

FRONT END ENGINEERING DESIGN

Document Number: HBR-01-GH-MEC-DTS-0001

MECHANICAL DATA SHEET - GATHERING HUB CHEMICAL
Document Title:
INJECTION PACKAGE
HBR-01-GH-MEC-DTS-0002.B2 Mechanical Data Sheet -
Document File Name:
Gathering Hub Chemical Injection Package

B2 16-Jun-17 Re-issued for Approval NPV CTK

B1 8-May-17 Issued for Approval NPV CTK

A1 15-Feb-17 Issued for Review NPV CTK

Rev Date Reason For Issue Issued by Checked by Approved by Approved by SH

 MECHANICAL DATA SHEET
GATHERING HUB CHEMICAL INJECTION PACKAGE

CLIENT: N/A DOCUMENT NO: HBR-01-GH-MEC-DTS-0001 REV NO: B2

LOCATION: ALGERIA EQUIPMENT TITLE: GATHERING HUB CHEMICAL INJ. PACKAGE
SERVICE: GATHERING HUB CHEMICAL INJECTION PACKAGE TAG NO: 03ME-3601 NO. REQUIRED: 1
PROJECT: HASSI BIR REKAIZ FIELD DEVELOPMENT PHASE 1 P.O. NO: P.O. DATE:
PROJ. NO: TBD ENQUIRY NO: PAGE: 2 OF 6
REV. NOTES
1 1 The package is required to inject Corrosion Inhibitor into the process at Gathering Hub (GH).
2 2 The skid package is envisaged to comprise one 316L stainless steel tank and two API 675 compliant injection pumps. The Tank shall contain
3 one compartment.
4 3 Ideally, the package shall be designed to fit inside a shipping container to simplify transportation to the remote site. Supplier shall advise overall skid
5 dimensions, empty and operating weights, any items to be removed for shipping and a schedule of all package skid edge connections.
6 4 The properties of the chemical given on the following pages are typical. Properties and dosing rates to be confirmed by EPC Contractor.
7 5 The injection pumps shall be double diaphragm pumps with manual stroke adjustment.
8 6 The injection pumps shall be 2 x 100%, one duty and one standby.
9 7 Each pump shall have one head with manual stroke adjustment.
10 8 Deleted
11 9 Deleted
12 10 Deleted
13 11 Tanks shall be supplied with vent.
14 12 Vents shall be suitably protected against the ingress of water, insects and sandstorms.
15 13 Tank working capacity shall be as below. Ullage shall be added to these volumes.
16 Corrosion Inhibitor 4.29 m3
17 14 Liquid level shall be measured in millimetres above the inside of the tank bottom
18 15 Supplier shall complete all missing information on this data sheet.
19 16 The motors on 03ME-3601 shall be supplied with 400 VAC 50 Hz from Temporary Camp.
20 17 Pumps shall comply with Specification for Chemical Injection Metering Pumps HBR-01-GEN-MEC-SPE-0004.
21 18 Package shall comply with Specification for Chemical Injection Packages HBR-01-GEN-MEC-SPE-0003.
22 19 Package supply shall be in accordance with Mechanical Design Basis and Philosophy HBR-01-GEN-MEC-BOD-0001 and Specification for
23 Shop Built Rectangular Storage Tanks HBR-01-GEN-MEC-SPE-0007. This document includes the applicable environmental conditions.
24 20 The package shall be installed on concrete foundations (by others) under an open sided sun shelter (by others).
25 21 Package shall include equipment to allow the flow of chemical from each pump head to be ascertained with an accuracy of +/- 5%.
26 22 Pump discharge relief valve shall be routed back to the chemical storage tank.
27 23 Instrument tubing and fittings are acceptable for chemical injection lines provided they are in accordance with Instrument and Control Philosophy
28 HBR-01-GEN-INS-PHI-0001.
29 24 Tank filling method and any associated additional equipment requirements shall be finalised during detailed design by taking into account the local
30 practices for storage, transportation and loading of chemicals.
31 25 Deleted
32 26 The skid shall be supplied with Local Control Panel and necessary motor starters for Pump On/Off control.
33 27 Structural skid shall incorporate a drip pan sloped to a single skid edge flange connection to collect drips and small leaks.
34 28 EPC Contractor shall provide tag numbers for pumps, tanks and other items within the package.
35 29 The Supplier shall prepare calculations, drawings and all other documents for which he is fully responsible and shall provide the necessary liaison
36 with the DPEM / ARH, if required.
37 30 Refer to Mechanical Design Basis and Philosophy HBR-01-GEN-MEC-BOD-0001.
38 31 Permanent tank on the package shall be fitted with valves, check valves, braided hoses, drip proof male Camlock connections for chemical loading.
39 32 Refer to Instrument and Control Philosophy HBR-01-GEN-INS-PHI-0001, Typical Instrument Hook-up and Installation Details
40 HBR-01-GEN-INS-TYP-0001, and also Instrument Installation and Testing Specification HBR-01-GEN-INS-SPE-0003.
41 33 Requirements for electrical equipment shall follow Electrical Equipment for Mechanical Packages Specification HBR-01-GEN-ELE-SPE-0006.
42 34 Requirements for electrical motors shall follow Data Sheet for LV Motor (Typical) HBR-01-GEN-ELE-DTS-0002.
43 35 Painting requirements shall follow Specification for Painting HBR-01-GEN-MEC-SPE-0006.
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 MECHANICAL DATA SHEET
GATHERING HUB CHEMICAL INJECTION PACKAGE
CORROSION INHIBITOR STORAGE TANK

CLIENT: N/A DOCUMENT NO: HBR-01-GH-MEC-DTS-0001 REV NO: B2

LOCATION: ALGERIA EQUIPMENT TITLE: GATHERING HUB CHEMICAL INJ. PACKAGE
SERVICE: GATHERING HUB CHEMICAL INJECTION PACKAGE TAG NO: 03ME-3601 NO. REQUIRED: 1
PROJECT: HASSI BIR REKAIZ FIELD DEVELOPMENT PHASE 1 P.O. NO: P.O. DATE:
PROJ. NO: TBD ENQUIRY NO: PAGE: 3 OF 6
REV.
1 DESCRIPTION VALUE COMPONENT PART MATERIAL SPECIFICATION
2 DESIGN CODE GEN-MEC-SPE-0007 WALLS 316L stainless steel
3 No. REQUIRED / OPERATING 1 / 1 (note 28) REINFORCING PADS
4 SERVICE (NOTE 4) Corrosion Inhibitor NOZZLE NECK (PIPE)
5 ORIENTATION Rectilinear (PLATE)
6 CORROSIVE COMPOUNDS FORGED FLANGES
7 TEMPERATURE DESIGN ºC -5 / 90 WELDING ELBOW
8 OPER. MAXIMUM ºC INTERNAL COATING None
9 OPER. NORMAL ºC Ambient ANODE PROTECTION None
10 OPER. MINIMUM ºC STIFFENERS
11 AMBIENT (Min/Max) ºC -5 / 55 INTERNAL ATTACHMENTS None
12 PRESSURE DESIGN barg EXTERNAL ATTACHMENTS See NOTE 30
13 OPER. MAXIMUM mbar g EXTERNAL BOLTS See NOTE 30
14 OPER. NORMAL mbar g NUTS See NOTE 30
15 OPER. MINIMUM mbar g GASKETS See NOTE 30
16 DESIGN MINIMUM mbar g INTERNAL BOLTS None
17 NUTS None
18 LIQUID DENSITY@ T & P kg/m3 1010 @ 15.6 C MATERIAL IMPACT TEST REQUIRED No
19 GROSS CAPACITY (Note 13) m3 4.29 CERTIFIED ELEV'D TEMP TEST REQD. No
20 TANK SIZE (L x W x H) m By Supplier
21 LIQUID LEVELS (Note 14)
22 WALL THICKNESS - SHELL By Supplier HIGHHIGH mm None
23 TOP By Supplier HIGH mm By Supplier
24 BOTTOM By Supplier NORMAL mm By Supplier
25 DESIGN FOR FULL HYDROSTATIC HEAD Yes LOW mm By Supplier
26 LOWLOW mm By Supplier
27 NON DESTRUCTIVE TESTING
28 RADIOGRAPHY N/A CONSTRUCTION
29 ULTRASONIC N/A TYPE OF SUPPORT By Supplier
30 MAGNETIC PARTICLE N/A PLATFORM / LADDER CLIPS As required
31 DYE PENETRANT 10% DPI PIPE CLIPS N/A
32 INSULATION SUPPORTS N/A
33 CORROSION ALLOWANCE None MANWAY DAVIT Not required
34 EARTHING BOSS 2 off required
35 INSULATION TYPE None LIFTING LUGS/EYES Required
36 INSULATION THICKNESS N/A NAMEPLATE Required
37 FIREPROOFING None ESTIMATED WEIGHTS
38 PAINTING (EXTERNAL) Per GEN-MEC-SPE-0006 EMPTY kg By Supplier
39 LINING (INTERNAL) None SHIPPING kg By Supplier
40 LADDERS AND HANDRAILS As required OPERATING kg By Supplier
41 FIELD TEST kg By Supplier
42 LEVEL TRANSMITTERS REQUIRED Yes, 2 sets
43 LEVEL GAUGES REQUIRED Yes, 1 set
44 (Magnet)
45 SOUNDS HORN REQUIRED Yes, 1 set
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 MECHANICAL DATA SHEET
GATHERING HUB CHEMICAL INJECTION PACKAGE
CORROSION INHIBITOR INJECTION PUMPS

CLIENT: N/A DOCUMENT NO: HBR-01-GH-MEC-DTS-0001 REV NO: B2

LOCATION: ALGERIA EQUIPMENT TITLE: GATHERING HUB CHEMICAL INJ. PACKAGE
SERVICE: GATHERING HUB CHEMICAL INJECTION PACKAGE TAG NO: 03ME-3601 NO. REQUIRED: 1
PROJECT: HASSI BIR REKAIZ FIELD DEVELOPMENT PHASE 1 P.O. NO: P.O. DATE:
PROJ. NO: TBD ENQUIRY NO: PAGE: 4 OF 6
REV. NOTE: INDICATES INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER
1 FOR Hassi Bir Rekaiz Field Development UNIT DUTY CONTINUOUS
2 SITE Gathering Hub NO. OF PUMPS REQUIRED 2 x 100% (1 Duty / 1 Standby) per package
3 SERVICE Corrosion Inhibitor Injection MODEL SIZE AND TYPE
4 MANUFACTURER SERIAL NO.
5
6 GENERAL
7 NO. MOTOR DRIVEN Two per package OTHER DRIVER TYPE
8 PUMP ITEM NO'S PUMP ITEM NO'S
9 MOTOR ITEM NO'S DRIVER ITEM NO'S GEAR ITEM NO'S
10 MOTOR PROVIDED BY DRIVER PROVIDED BY GEAR PROVIDED BY
11 MOTOR MOUNTED BY DRIVER MOUNTED BY GEAR MOUNTED BY
12 MOTOR DATA SHEET NO. DRIVER DATA SHEET NO. GEAR DATA SHEET NO.
13
14 OPERATING CONDITIONS LIQUID (SEE NOTE 4)
15 CAPACITY @ PT (litres/hr): TYPE OR NAME OF LIQUID Corrosion Inhibitor (CHIMEC 1943 or equiv)
16 NORMAL 2.7 MAX 10.2 PUMPING TEMPERATURE (°C): AMB
17 DISCHARGE PRESSURE(BARG): NORMAL AMB MAX 55 MIN -5
18 NORMAL 50 RELIEF 92 SPECIFIC GRAVITY 1.01 VAP. PRESS.(Bara) 0.001 @ 20°C
19 SUCTION PRESSURE (BAR): SPECIFIC HEAT Cp (kJ/kg °C)
20 MAXIMUM MINIMUM VISCOSITY (Cp) 21 @ 20°C MIN MAX
21 DIFFERENTIAL PRESSURE (BARG): CORROSIVE/EROSIVE AGENTS
22 MAXIMUM MINIMUM CHLORIDE CONCENTRATION (PPM)
23 NPSH AVAILABLE (m) H2S CONCENTRATION (PPM)
24 WITHOUT ACCELERATION HEAD ACTUAL LIQUID TOXIC FLAMMABLE OTHER
25 TURNDOWN RATIO 100%
26 PERFORMANCE SITE AND UTILITY DATA
27 NUMBER OF FEEDS RATED CAPACITY (m³/h) LOCATION INDOOR OUTDOOR
28 NPSH REQUIRED (m) HEATED UNHEATED UNDER ROOF
29 BHP RATED AT RELIEF SETTING ELECTRICAL AREA ZONE 2 GROUP IIB CL T3
30 PLUNGER SPEED (strokes/min) DESIGN MAX WINTERIZATION REQD TROPICALIZATION REQD
31 DIAMETER (mm) LENGTH OF STROKE (mm) SITE DATA
32 PUMP HEAD: RANGE OF AMBIENT TEMPS:MIN/MAX -5 / 55 °C
33 MAXIMUM PRESSURE (BARG) UNUSUAL CONDITIONS
34 HYDRO TEST PRESSURE (BARG) DUST FUMES SALT ATMOSPHERE
35 MAX DISCH PRESS. W/ JOB DRIVER (BARG) OTHER Sandstorms
36 MAX BHP BASIS GEAR STRENGTH UTILITY CONDITIONS - Note 16
37 CONSTRUCTION ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN
38 SIZE ASME FACING POSITION VOLTAGE 400 VAC
39 CONNECTIONS RATING HERTZ 50
40 SUCTION PHASE 3
41 DISCHARGE COOLING WATER INLET RETURN DESIGN MAX 
42 TEMP °C MAX
43 PRESS. (BARG) MIN
44 LIQUID END JACKET REQ'D SOURCE
45 TYPE DIAPHRAGM PLUNGER INSTRUMENT AIR NORM DESIGN
46 DIAPHRAGM DIA (mm) NO REQ. PRESSURE (BARG)
47
48 VALVES/FEED SUCTION DISCHARGE APPLICABLE SPECIFICATIONS:
49 TYPE API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
50 NUMBER GOVERNING SPECIFICATION (IF DIFFERENT) GEN-MEC-SPE-0004
 MECHANICAL DATA SHEET
GATHERING HUB CHEMICAL INJECTION PACKAGE
CORROSION INHIBITOR INJECTION PUMPS

CLIENT: N/A DOCUMENT NO: HBR-01-GH-MEC-DTS-0001 REV NO: B2

LOCATION: ALGERIA EQUIPMENT TITLE: GATHERING HUB CHEMICAL INJ. PACKAGE
SERVICE: GATHERING HUB CHEMICAL INJECTION PACKAGE TAG NO: 03ME-3601 NO. REQUIRED: 1
PROJECT: HASSI BIR REKAIZ FIELD DEVELOPMENT PHASE 1 P.O. NO: P.O. DATE:
PROJ. NO: TBD ENQUIRY NO: PAGE: 5 OF 6
REV. MATERIALS CONTROLS (NOTE 32)
1 LIQUID END 316L stainless steel TYPE: SIGNAL:
2 CONTOUR PLATE 316L stainless steel MANUAL REMOTE PNEUMATIC
3 HYDRAULIC DIAPHRAGM AUTOMATIC LOCAL ELECTRONIC
4 PROCESS DIAPHRAGM STROKE CONTROL:
5 PLUNGER PNEUMATIC (PSIG):
6 LANTERN RING MINIMUM MAXIMUM
7 PACKING GLAND ELECTRONIC (mA):
8 PACKING MINIMUM MAXIMUM
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10 VALVE OTHER PURCHASE REQUIREMENTS (NOTE 32)
11 VALVE SEAT NAMEPLATE UNITS U.S. CUSTOMARY SI
12 VALVE GUIDE VENDOR FURNISHED PROCESS PIPING
13 VALVE BODY PROVIDE TECHNICAL DATA MANUAL
14 VALVE GASKET CALIBRATION POT 1 SET FOR PUMPS SUCTION LINE (COMMON)
15 FRAME VENDOR FURNISHED PULSATION SUPRESSION DEVICES
16 SPECIAL MATERIAL TESTS (2.13.1.3) VENDOR FURNISHED RELIEF VALVE
17 INTERNAL EXTERNAL
18 LOW AMBIENT TEMPERATURE MATERIALS TESTS (2.13.5) RELIEF VALVE SETTING (BARG) 92
19 PULSATION DAMPER 2 FOR PUMP DISCHARGE LINES
20 Fluctuation within +/- 2%
21 QA INSPECTION AND TEST FLOW SENSOR 1 FOR PUMP DISCHARGE LINE (ROTOR)
22 COMPLIANCE WITH INSPECTORS CHECK LIST OIL-FILLED PRESSURE GAUGES REQUIRED
23 CERTIFICATION OF MATERIALS 4 FOR PUMP SUCTION AND DISCHARGE LINES
24 FINAL ASSEMBLY CLEARANCES BASEPLATE PREPARED FOR EPOXY GROUT
25 SURFACE AND SUBSURFACE EXAMINATIONS MANIFOLD REQUIRED YES, SEE HBR-01-GEN-INS-TYP-0001
26 RADIOGRAPHY PRESSURE TRANSMITTERS REQUIRED
27 ULTRASONIC 2 FOR PUMP DISCHARGE LINE (COMMON)
28 1 FOR PUMP DIAPHRAGM (COMMON)
29 MAGNETIC PARTICLE PREPARATION FOR SHIPMENT
30 LIQUID PENETRANT DOMESTIC EXPORT EXPORT BOXING
31 CLEANLINESS PRIOR TO FINAL ASSEMBLY OUTDOOR STORAGE MORE THAN 6 MONTHS
32 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (KGS)
33 FURNISH PROCEDURES FOR OPTIONAL TESTS PUMP BASE GEAR DRIVER
34
35 TESTS REQ'D WIT OBS DRIVERS
36 HYDROSTATIC MOTOR:
37 STEADY STATE ACCURACY MANUFACTURER
38 REPEATABILITY TYPE
39 LINEARITY FRAME NO.
40 LUBRICATION FLUID CONSTANT SPEED YES
41 CRANKCASE INTERMEDIATE VARIABLE SPEED
42 HYDRAULIC FLUID
43 ACCESSORIES kW RPM
44 SPEED REDUCER MANUFACTURER VOLTS 400 VAC PHASE 3
45 INTEGRAL SEPARATE HERTZ 50 SERVICE FACTOR
46 MODEL ENCLOSURE TEFC ExnA or Exde
47 RATIO OTHER (SEE SEPARATE DATA SHEETS)
48 BASEPLATE UNDER GAS DRIVEN
49 COUPLING MANUFACTURER STEAM TURBINE
50 TYPE OTHER
 MECHANICAL DATA SHEET
GATHERING HUB CHEMICAL INJECTION PACKAGE
PACKAGE NOISE DATA SHEET

CLIENT: N/A DOCUMENT NO: HBR-01-GH-MEC-DTS-0001 REV NO: B2

LOCATION: ALGERIA EQUIPMENT TITLE: GATHERING HUB CHEMICAL INJ. PACKAGE
SERVICE: GATHERING HUB CHEMICAL INJECTION PACKAGE TAG NO: 03ME-3601 NO. REQUIRED: 1
PROJECT: HASSI BIR REKAIZ FIELD DEVELOPMENT PHASE 1 P.O. NO: P.O. DATE:
PROJ. NO: TBD ENQUIRY NO: PAGE: 6 OF 6
REV. NOISE DATA REQUIREMENTS
1
2 Normal operating condition, for one unit only:
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5 Table 1 OCTAVE BAND LEVELS
6 Octave Band Mid-frequency (Hz) 63 125 250 500 1k 2k 4k 8k dBA
7 Equipment total 1m SPL 85
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14 TO BE COMPLETED BY VENDOR
15
16 The Supplier shall include in the quotation details of any acoustic treatment necessary to meet the requirements given above. All data shall be
17 given for free field conditions after correction for background noise and reverberation effects, for one unit only.
18
19 Maximum noise level from equipment with no special silencing or noise control treatment fitted:
20
21 Table 2 OCTAVE BAND LEVELS
22 Octave Band Mid-frequency (Hz) 63 125 250 500 1k 2k 4k 8k dBA
23 Equipment mean 1m SPL
24 * 1m SPL
25 * 1m SPL
26 * 1m SPL
27 * 1m SPL
28 Equipment total PWL
29
30 Maximum noise level from equipment with proposed noise control treatment fitted, if applicable:
31
32 Table 3 OCTAVE BAND LEVELS
33 Octave Band Mid-frequency (Hz) 63 125 250 500 1k 2k 4k 8k dBA
34 Equipment mean 1m SPL
35 * 1m SPL
36 * 1m SPL
37 * 1m SPL
38 * 1m SPL
39 Equipment total PWL
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41 REMARKS
42
43 * Denotes that Supplier shall list individual component noise level data, e.g., pump, electric motor, etc.
44 1. All noise levels to be guaranteed.
45 2. Any noise control measures included shall be stated.
46 3. Supplier to forward noise test data, if available.
47 4. Data shall be for equipment 'on load' - please state if otherwise.
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