RENR4964-02 Electrical Schematic Symbols And Definitions

AIR SHUT-OFF July 2010

Symbols

AIR CLEANERS
T

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols And Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

3500 Engines for Caterpillar Built

contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Generator Sets
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

3508: 3512: 3516: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
CNF1-UP PTG1-UP CMD1-UP can open or close a valve or move a piece of metal that can do work.
ALTERNATOR PTK1-UP PTH1-UP PTD1-UP
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
CAW1-UP CMJ1-UP CAL1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
FDR1-UP GZR1-UP the latch coil circuit open at the time the coil latches.
RKT1-UP
GZX1-UP Harness And Wire Symbols
Wire, Cable, or Harness Component
Assembly Identification Part Number
Pin Socket Wire Color Fuse
A AA 105-9344
325-PK-14 1
Receptacle
AIR START SOLENOID Single Wire Circuit Number Wire Gauge
Connector Identification
Plug
2 200-BK-14

Ground Connection Pin or Socket Number

1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal

connector. The plug contains all connector. The plug and receptacle
2 sockets and the receptacle contains 2 contain both pins and sockets.
PRELUBE PUMP all pins.

© 2010 Caterpillar Printed in U.S.A.

RIGHT SIDE VIEW All Rights Reserved

(Dimensions: 39 inches x 24 inches)

RENR4964-02
20 Page,
STARTING AID

LEFT SIDE VIEW

 9 8 7 6 5 4 3 2 1

PRELUBE CONTROL
CRANK SIGNAL CONN (148-8028)
306-GN 1A 1
A
304-WH-10 306-GN 2 2
RD-6 1 1 PPR-M PPR-S
200-BK-10 B
2 B 2 1
PRELUBE 7 1 2
NOTE B 4
PRELUBE PRESSURE
MOTOR AS. MOTOR SWITCH 2
RD-00 150-1240 8 A B
5N-5692 3T-3735 5
RD-00 +
DISCONNECT ALT 2 1
E MOTOR 1/2 MOTOR GP. SWITCH
POS NEG POS NEG 109-RD-6 +
45A
R A B E
8N-3896 (3512/6) 7N-0718
7C-0527 (3508)
200-BK-10 C465-OR-10
BK-00 BK-00 200-BK-6 200-BK-6
BK-00 104-RD-10

200-BK
CUSTOMER AIR STARTER
304-WH-18 1 SOLENOID
SUPPLIED 200-BK-18 2 5N-8980

RD-00
BK-00
BK-6 BK-6
304-WH-10
POWER DISTRIBUTION BOX
(147-3348)

EMCPCB STARTER
101-RD-14 2 1 MAG SWITCH
SMMS1
101-RD-14 25A
314-PU-10 1 2
G S MAG
RELAY
ALTCB CIRCUIT BREAKER
MTR BAT 2 1 1 2 3 4
RD-00
109-RD-6 109-RD-6
60A 40A
1/2 MOTOR GP.
8N-3896 (3512/6) MOTOR
7C-0527 (3508)
STARTER
MAG SWITCH
SMMS2
BK-00
PRELUBECB 1 2
D 104-RD-10
1 2 D
30A 3 4

306-GN-14 306-GN

(+) (-)

852-TN-10 200-BK-10
229-BK-10
229-BK
200-BK-10
RHASOCB
200-BK-14 1 2
852-TN-14 852-TN-14 852-TN-14
200-BK-14 20A
852-TN-14
852-TN-14
LHASOCB
1 2 30 87 30 87

200-BK
20A 852-TN-14
AIR SHUT-OFF AIR SHUT-OFF
SOLENOID LH SOLENOID RH 85 86 85 86
708-YL

200-BK

200-BK-14
AIR SHUT-OFF AIR SHUT-OFF
RELAY LH RELAY RH
BOX GP JUNC
148-8025
708-YL 708-YL

382-PK-14 1
A289-BK-14 2

GENERATOR

2
1
CONNECTOR
8T9834
C 05
1 9X7137 C
2 VALVE AS.
28 3E7298
ETHER SOLENOIDS 31 382-PK-14 SWITCH AS. 9X3207

2
1
ASO RELAYS-86 04 708-YL CONTROL GP
STARTER MOTOR MAGC SW. // CSC B-1 33 306-GN-14
29 1 - BATT
30 2 + BATT
T 3 SOLENOID ENGINE ENGINE
32 COOLANT OIL
CRANK SIGNAL CONNECTOR A-1 03 306-GN 9X9584 4P2729 TEMP ENGINE TEMP
ELECTRONIC GOVERNOR ACTUATOR-2 23 G807-RD-18 RESISTOR AS. SENSOR OIL SENSOR
L1 PRESSURE
ELECTRONIC GOVERNOR ACTUATOR-1 25 G807-BK-18
G807-SH-18 9X7137 102-0050 SENSOR 102-0050
ELECTRONIC GOVERNOR ACTUATOR-SH 24 1 (EMCPII USE)
VALVE AS. (EMCPII USE)
POWER (+) 01 101-RD-14 2 ENGINE 145-2362
POWER (+) 11 101-RD-14 177-0071 COOLANT (EMCPII USE) 177-0071
POWER (-)/LO 37 229-BK 9X3207 6V-5049 LEVEL 6V-5049

2
1
CONTROL GP 9X-3271 SENSOR 161-9931 9X-3271
POWER (-) 02 229-BK-14
(SMARTLINK USE) 165-6634 (SMARTLINK USE) (SMARTLINK USE)
POWER (-) 12 229-BK-14 1 - BATT
LH MPU-2 07 838-RD-18 2 + BATT
LH MPU-1 17 838-BK-18 3 SOLENOID
LH MPU-SH 27 838-SH-18 L2 9X9584
RH MPU-2 06 839-RD-18 RESISTOR AS.

SIGNAL

SIGNAL
SIGNAL
RH MPU-1 839-BK-18

ALARM
16 NOTE A
839-SH-18

GND

GND
RH MPU-SH 26

GND
GND
VS

VS

VS
VS
ENGINE COOLANT TEMP SENSOR A 09 709-OR-18
(Dimensions: 39 inches x 24 inches)

ENGINE COOLANT TEMP SENSOR B 19 A235-BK-18

E452-WH-18

C527-OR-18
A235-BK-18

G429-GN-18
F411-GN-18
B482-BR-18
ENGINE COOLANT TEMP SENSOR C 39 995-BU-18

M985-GN-18
221-BK-18
709-OR-18

995-WH-18

799-WH-18
220-BK-18
ENGINE COOLANT LEVEL SENSOR A 08 E452-WH-18
ENGINE COOLANT LEVEL SENSOR B 18 221-BK-18 L3
ENGINE COOLANT LEVEL SENSOR C 38 C527-OR-18
ENGINE OIL PRESSURE SENSOR A 10 799-WH-18
ENGINE OIL PRESSURE SENSOR B 20 220-BK-18
RENR4964-02

M985-BU-18

A
B
C

B
C
ENGINE OIL PRESSURE SENSOR C 40

A
B
C

B
C
ENGINE OIL TEMP SENSOR A 13 G429-GN-18
ENGINE OIL TEMP SENSOR B 15 F411-GN-18
ENGINE OIL TEMP SENSOR C 14 B482-BR-18
B DEVICENET V+ 21 M754-RD-16 B
DEVICENET V- 22 M753-BK-16
ATTACHMENTS
DEVICENET CAN_H 35 M756-YL-19
36 M755-GN-19 L4
DEVICENET CAN_L
DEVICENET DRAIN 34 M757-CU-19

709-OR-18
A235-BK-18
SMARTLINK
CONNECTORS 995-BU-18
134-2540 RESISTOR RECEPTACLE E452-WH-18
169-8670 PLUG ASSEMBLY 221-BK-18
155-2276 WEDGE ASSEMBLY L3 C527-OR-18

M756-YL-19 799-WH-18
A A
220-BK-18
B B M755-GN-19
C C M757-CU-19 GOVERNOR M985-BU-18
ACTUATOR
TO THERMOCOUPLE 7W6722 G429-GN-18
SMARTLINK ADAPTER L4 F411-GN-18
AND HARNESS 155-2269 PLUG ASSEMBLY B482-BR-18
L1 G807-RD-18 2 RD-14
155-2261 WEDGE ASSEMBLY
G807-BK-18 1 BK-14
1 M754-RD-16 G807-SH-18
2 M753-BK-16
20 Page,

LH MPU
6V-2455

NOTES BLOCK 838-RD-18 2 WH-18

838-BK-18 BK-18
A L1 GOVERNOR ACTUATOR
838-SH-18
1
A
L2 MPU(S)
L3 ENGINE SENSORS L2
L4 SMARTLINK
839-RD-18 2 WH-18
839-BK-18 1 BK-18
839-SH-18
RH MPU
6V-2455
THIS SCHEMATIC IS FOR THE 3500 (MUI) ENGINES BUILT FOR
NOTE A : COMPONENTS WITHIN THIS LINE
ARE FOR 3516 ENGINES ONLY CATERPILLAR GENERATOR SETS
PART NUMBER: 195-9743, CHANGE: 00, VERSION: (-)
NOTE B : IF ENGINE IS NOT EQUIPED WITH PRELUBE
CONNECT CONNECTORS A AND B TOGETHER Components are shown installed on a fully operable engine with the key in the off position
and the engine not running.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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