UENR6744-01

June 2017
Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

777E Off-Highway Truck

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Cooling System
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

KDP1-UP It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
KDZ1-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2017 Caterpillar, All Rights Reserved Printed in U.S.A.

(Dimensions: 34 inches x 28 inches)

UENR6744-01
24 Page,
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TEMPERATURE
F
SENSOR CAP PRESSURE F

15 PSI

OVER FILL

ELBOW

VENT LINES

VENT LINES
E E
WATER PUMP
HEAD
THERMOSTAT
HOUSING

CYLINDERS

WATER PUMP
OUTLET BONNET WATER PUMP
D ENGINE INLET BONNET D
BLOCK
ENGINE OIL COOLER

BYPASS

BONNET
(Dimensions: 34 inches x 28 inches)
UENR6744-01

OIL FROM OIL TO ENGINE

ENGINE BLOCK OIL FILTER
SOS PORT
C C

OIL FROM HYDRAULIC

DRAIN
OIL TO REAR BRAKES
BRAKE COOLING CIRCUIT
REFERENCE HYDRAULIC SCHEMATIC RADIATOR
BRAKE OIL COOLER
BONNET

CAB HEATER
24 Page,

B B
DRAIN
OIL FROM HYDRAULIC OIL TO
OIL TO REAR BRAKES
BRAKE COOLING CIRCUIT TRANSMISSION SUMP
REFERENCE HYDRAULIC SCHEMATIC

XMSN OIL COOLER

C32 WIRE GROUP COLOR DESCRIPTIONS

HOT FLOW

ENGINE
COOLED FLOW
CAB HEATER CORE FLOW
OVERFILL
DRAIN

OIL FROM PERFORMANCE DATA

TORQUE CONVERTER
ENGINE SPEED (RPM) JACKET WATER FLOW (LPM)
A LOW IDLE 700 262.3 A
DRAIN
HIGH IDLE 1938 759.34

THIS SCHEMATIC IS FOR THE 777E OFF-HIGHWAY TRUCK COOLING SYSTEM

MEDIA NUMBER: UENR6744-01
SCHEMATIC PART NUMBER: 460-7007, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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