UENR6328-03

March 2020 Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

777F, 777G, 793F, 795F and 797F contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Off-Highway Truck
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Tire Monitoring Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The

Electrical System electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

JRP1-UP coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
RDR1-UP
TNM1-UP
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
T5A1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
T4Y1-UP that make electromagnet when current flows through them. It also has an internal switch that places
EMD1-UP the latch coil circuit open at the time the coil latches.
SND1-UP
SSP1-UP Harness and Wire Symbols
RBT1-UP Wire, Cable, or Harness Harness Identification Letter(s):
ERM1-UP Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
SNT1-UP Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
LAJ1-UP Codes (see sample).
number indicates which connector in the
WSP1-UP AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Harness identification code:
Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

(Dimensions: 18 inches x 24 inches)

UENR6328-03
8 Page,
 LMT CAN BUS INTERFACE OPTION
T-C2
283-9494

1 108-T1 RD-16
2 205-T2 BK-16
3 308-T3 YL-18
4
5
6
7
8 893-T4 GN-18
9 892-T5 BR-18
10
11
12
13
14
15 T-C1
16 383-9081
17
18 108-T1 RD-16 1
19 205-T2 BK-16 2
20 308-T3 YL-18 3
21 4
22 5
23 6
24 7
25 893-T4 GN-18 8
26 892-T5 BR-18 9
27 10
28 11
29 12
30 13
31 14
32 15
33 16
MONITOR HARNESS 34 K990-T6 GN-18 17
35 Y956-T11 YL-18 18
36 Y957-T12 GN-18 19
37 20
38 21
39 22
40 23
41 24
42 25
43 26
44 27
45 28
46 29
47 30
48 31
49 32
50 K900-T10 YL-18 33
51 K990-T6 GN-18 34
MONITOR
52 35
53 36
54 37
55 38
56 39
57 40
58 41
59 42
60 43
61 44
62 45
63 46
64 47
65 48
66 49
67 K900-T10 YL-18 50
68 51
69 52
70 53
54
55
56
57
58
59
60
61
62
63
64
65
66
HIM TO TRUCK CAN BUS INTERFACE MACHINE CAN MACHINE CAN 67
68
R-C1 T-C3 69
3E-3388 331-3580
70

R-C2 1
3E-3370 2
3
A K900-R2 YL-18-1532707 K900-R2 YL-18-1532707 4 Y956-T11 YL-18
CAN 2 B K990-R3 GN-18-1532707 K990-R3 GN-18-1532707 5 Y957-T12 GN-18
C K962-R1 SH-1532707 K962-R1 SH-1532707 NC 6
7
8

INTERFACE OPTION FOR RIMEX TYRESENSE

U-C1
3E-3388

1
2 229-U1 BK-16
3 N960-U2 OR-18
4 N957-U3 PK-18
SERIAL OPTION 5
6 TPI IN
7
8
U-C2
229-U1 BK-16 229-U7 BK-16 361-2993
229-U13 BK-16
1
N964-U6 BU-18 N957-U4 PK-18 2
N960-U5 OR-18 3
N960-U2 OR-18 N960-U5 OR-18 N964-U6 BU-18 4
N960-U12 OR-18 229-U7 BK-16 5 TYRESENSE TMS
N970-U8 YL-18 6
N957-U3 PK-18 N957-U4 PK-18 N967-U9 GY-18 7
N957-U11 PK-18 N976-U10 PU-18 8
9
U-C4 U-C3 N970-U8 YL-18
363-8975 353-8869
N967-U9 GY-18
1
N976-U10 PU-18
2 N957-U11 PK-18
N960-U12 OR-18
8 Page, (Dimensions: 18 inches x 24 inches)

3
4 N964-U6 BU-18
TPI OUT 5 229-U13 BK-16
6 N970-U8 YL-18
7 N967-U9 GY-18
8 N976-U10 PU-18
UENR6328-03

INTERFACE OPTION FOR BRIDGESTONE B-TAG CALLOUT FORMAT IF APPLICABLE

Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
SERIAL OPTION 138-1234 Part Number

X-C1 NOTE D X-C2

B-TAG "MINE CABLE" SYMBOL DESCRIPTION ABBREV COLOR
1 X2 WH-22 1 TXD RD RED
CIRCUIT CONNECTED
2 X1 RD-22 X3 BU-22 2 RXD
3 X3 BU-22 X5 GN-22 3 RTS WH WHITE
B-TAG TMS CIRCUIT NOT CONNECTED
4 X2 WH-22 X4 YL-22 4 CTS
OR ORANGE
5 X4 YL-22 5 NC ELECTRICAL CONNECTION TO
GND MACHINE STRUCTURE
6 NC X5 GN-22 X1 RD-22 6 YL YELLOW
7 NOTE E INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK
8
CONNECTOR BK BLACK
162-3046
H# GY GRAY
CIRCUIT GROUPING DESIGNATION
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

NOTE A: HEALTH INTERFACE MODULE HARNESSES FOR MANNED AND AUTONOMOUS CATERPILLAR TRUCKS THAT ARE EQUIPPED WITH RIMEX TYRESENSE
OR BRIDGESTONE B-TAG.
NOTE B: HARNESS PROVIDES A SERIAL CONNECTION TO THE RIMEX TYRESENSE TIRE PRESSSURE RECEIVER.
Do not operate or work on this product unless you have
NOTE C: BREAKOUT HARNESS INTERCONNECTS THE HEALTH INTERFACE MODULE (CAN 2) BUS, THE CAB HARNESS AND THE MONITOR DISPLAY. read and understood the instruction and warnings in the
REQUIRED ON NON AUTONOMOUS LMT ONLY. relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
NOTE D: REQUIRED ON ALL COMPATIBLE TRUCKS (OHT, LMT AND AMT). death. Proper care is your responsibility.

GENERAL NOTES
THIS SCHEMATIC IS FOR THE 777F, 777G, 793F, 795F AND 797F OFF-HIGHWAY TRUCK
TPI THIRD PARTY INTERFACE TIRE MONITORING ELECTRICAL SYSTEM
TMS TIRE MONITORING SYSTEM MEDIA NUMBER: UENR6328-03
LMT LARGE MINING TRUCK ID PART NUMBER CH DESCRIPTION NOTES SCHEMATIC PART NUMBER: 375-4275, CHANGE: 05, VERSION: -
HARNESS AS. Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
U 375-4241 02 HARNESS AS (TPI) NOTE B
AMT AUTONOMOUS MINING TRUCK in neutral and with parking brake set.
T 454-7547 03 HARNESS AS BREAKOUT (LMT) NOTE C
R 454-7549 04 HARNESS AS (AMT)(LMT)(CAN2) NOTE D
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
OHT OFF HIGHWAY TRUCK Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.