HASSI BIR REKAIZ FIELD DEVELOPMENT

PHASE1

FRONT END ENGINEERING DESIGN

PROCESS DATA SHEET
GATHERING HUB CHEMICAL INJECTION PACKAGE 03ME-3601

Document Number: HBR-01-GEN-PRO-DTS-0017

PROCESS DATASHEET - GATHERING HUB CHEMICAL INJECTION
Document Title: PACKAGE

Document File Name HBR-01-GEN-PRO-DTS-0017 Process Datasheet Gathering Hub Chemical Injection Package Rev B1.xls

- - - - - -

B1 09-May-17 ISSUED FOR APPROVAL MS KC/SS CK

A1 21-Feb-17 ISSUED FOR REVIEW MS KC/SS CK

Rev Date Reason For Issue Issued by Checked by Approved by Client Approval
CLIENT: PTTEP
PROCESS DATASHEET - GATHERING
LOCATION: ALGERIA
HUB CHEMICAL INJECTION PACKAGE
SERVICE: GATHERING HUB CHEMICAL INJECTION PACKAGE

PROJECT: HASSI BIR REKAIZ PHASE 1 DOC. NO.: HBR-01-GEN-PRO-DTS-0017

ITEM NO's.: 03ME-3601 NO. REQD.: 1

PID No HBR-01-GH-PRO-PID-0003 PAGE 2 of 5

REV

1
2 1. INTRODUCTION
3 This datasheet defines the requirements for the Gathering Hub Chemical Injection Package for the HBR project.
4 The HBR facilities are a 'greenfield' desert site in Algeria.
5
6
7
8 2. SYSTEM DESCRIPTION
9 The Hassi Bir Rekaiz (HBR) is located in the Algerian Sahara, approximately 129 km to the eastern of of the giant oilfield at Hassi Messaoud (HMD).
10 The Hassi Bir Rekaiz development project is an upstream project which Phase 1 development consisting of Well Sites (WS),
11 Gathering Stations (GS) and a Gathering Hub (GH) with multiphase flow to Rhourde El Baguel (REB) via pipeline. In Phase 2, the additional facilities,
12 pipelines and related infrastructure will be installed in accordance with full field development plan.
13
14 Export Pipeline Design (Phase 1)
15
16 Parameter Maximum

17 Oil 13,090 BOPD

18 Gas 17 MMSCFD

19 Water 3910 BWPD

20
21 Export Pipeline Design (Phase 2)
22
23 Parameter Maximum

24 Liquid (Oil + Water) 87,000 STBPD

25 Gas 72 MMSCFD

26 Gas Lift 100 MMSCFD

27
28
29 3. CHEMICAL INJECTION PACKAGE FOR GATHERING HUB
30 This package consists of 1 chemical to be injected into the pipeline.
31 The chemicals listed below are assumed to be undiluted.
32
33 3.1 Corrosion inhibitor
34 Required to prevent corrosion from the presence of water and carbon dioxide in the carbon steel pipeline
35 Corrosion inhibitors are typically a blend of quaternary ammonium compounds, filming amines and surfactants.
36 An injection rate at operating temprature between 50 and 100°C is normally 100 ppmv (undiluted) based on water portion.
37
38 B1 Properties to be confirmed by EPC contractor: (Hold-1)
39 -Liquid density is typically 909 kg/m³.
40 -Viscosity (Cp) is 21 @ 20ºC
41 -Vapour Pressure is 0.001 bara @ 20°C
42
43
44
45
46
47
48
49
50
51
52
53
54
REV Description DATE BY CHECK APPROVED EQUIPMENT NO.

- - - - - -
03ME-3601
B1 ISSUED FOR APPROVAL 09-May-17 MS KC/SS CK
A1 ISSUED FOR REVIEW 21-Feb-17 MS KC/SS CK
CLIENT: PTTEP PROCESS DATASHEET -
LOCATION: ALGERIA GATHERING HUB CHEMICAL
SERVICE: GATHERING HUB CHEMICAL INJECTION PACKAGE INJECTION PACKAGE
PROJECT: HASSI BIR REKAIZ PHASE 1 DOC. NO.: HBR-01-GEN-PRO-DTS-0017

ITEM NO's.: 03ME-3601 NO. REQD.: 1

PID No HBR-01-GH-PRO-PID-0003 PAGE 3 of 5

1 REV

2 4. CHEMICAL INJECTION REQUIREMENTS

3 A skid mounted chemical injection package is to be installed on each HBR Gathering Hub, for the injection of 1 chemical. The chemicals will be pumped from the storage tank to injection points at
manifold. The package will consist of one storage tank. The tank should be mounted with 2x 100% Positive Displacement (duty/standby) chemical injection pumps (Note 9) mounted on a single skid.
4 The tank shall be able to be vented to atmosphere at a safe location away from personnel access. The pumps and package shall be capable of remote monitor shutdown and restart.
5
6
7
8 Injection Rates & Storage

9 Chemical Required Flowrate Storage Storage Discharge Pressure Power NPSHa

10 l/hr m³ Days barg kW m
11 Corrosion Inhibitor (Phase 1) 2.09 0.87 69 (Note7) 50 0.0029 12.74
12 Corrosion Inhibitor (Phase 2) 10.21 4.29 14 TBC 0.0145 12.57
13
14 Design Conditions

15 Pressure, barg Temperature, ºC

16 Storage Tank ATM + STATIC P. -5/90ºC
17 PD Pump Corrosion Inhibitor 92 -5/90ºC
18
19 Storage Tank Size

20 Chemical W, mm L, mm H, mm
21 Corrosion Inhibitor (Hold3) (Hold3) (Hold3)
22
23
24 5.0 PACKAGE BOUNDARIES (Refer to page 5)
25
26 ITEM DESCRIPTION
27 Exiting 1 Storage Tank Vent to Safe Location
28 Package 2 Skid Drip Pan
29 3 Corrosion Inhibitor to Pipeline
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
REV Description DATE BY CHECK APPROVED EQUIPMENT NO.

- - - - - -
03ME-3601
B1 ISSUED FOR APPROVAL 09-May-17 MS KC/SS -
A1 ISSUED FOR REVIEW 21-Feb-17 MS KC/SS CK
CLIENT: GROUPEMENT BIR SEBA PROCESS DATASHEET - GATHERING
LOCATION: ALGERIA HUB CHEMICAL INJECTION
SERVICE: GATHERING HUB CHEMICAL INJECTION PACKAGE PACKAGE
PROJECT: HASSI BIR REKAIZ PHASE 1 DOC. NO.: HBR-01-GEN-PRO-DTS-0017

ITEM NO's.: 03ME-3601 NO. REQD.: 1

PID No HBR-01-GH-PRO-PID-0003 PAGE 4 of 5

1 REV

2 5.0 NOTES
3 The general requirements for the Chemical Injection Package are as follows:
4 1 Supplier to offer electric driven chemical injection pumps.
5 2 Pump may continue to operate with no net forward flow for extended period. Vendor to provide control / relief device to
6 allow pump to operate without damage.
7 3 Relief valves on each pump discharge, rated for full flow of pump.
8 4 Integral relief valves are not acceptable but may be provided in addition to external discharge relief device.
9 5 Structural steel skid (painted) with drip pan and drain connection. Skid drains shall be terminated and routed
10 (by others) to Gathering hub the open drains collection system. To be confirmed by the EPC contractor.
11 6 All materials of construction to be Stainless Steel
12 7 The design capacity is based on production rate in phase 2 with minimum 14 days chemical storage capacity
13 which is considered sufficient.
14 8 Pump relief valve discharge to be routed to the storage tank.
15 9 Chemicals are normally pumped using a low capacity, multi-headed (feeding multiple users at different injection pressures) , positive
16 displacement reciprocating type, variable stroke metering pumps. A single electric motor may drive a pump unit that is fitted
17 with several "heads". Each head is effectively an independent pump and has its own suction and discharge system.
18 10 Sketch shown on page 5 of 5 is indicative only. For details on requirments refer to respective P&ID's
19
20
21
22
23
24
25
26
27 6.0 HOLDS (To be confirmed by EPC contractor during detailed design)
28 1 Chemical properties
29 2 Tank refilling method
30 3 Tank dimensions
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
REV Description DATE BY CHECK APPROVED EQUIPMENT NO.

- - - - - -
03ME-3601
B1 ISSUED FOR APPROVAL 09-May-17 MS KC/SS CK
A1 ISSUED FOR REVIEW 21-Feb-17 MS KC/SS CK
CLIENT: PTTEP
PROCESS DATASHEET - GATHERING HUB CHEMICAL
LOCATION: ALGERIA
INJECTION PACKAGE
SERVICE: GATHERING HUB CHEMICAL INJECTION PACKAGE

PROJECT: HASSI BIR REKAIZ PHASE 1 DOC. NO.: HBR-01-GEN-PRO-DTS-0017

ITEM NO's.: 03ME-3601 NO. REQD.: 1

PID No HBR-01-GH-PRO-PID-0003 PAGE 5 of 5

1 Proposed Design
2
3
4
5
6 1

7
8
9
10
11
12
13
2
14
15
16
17
18 5. Overflow line shall be provided as
high-high level protection.
19
6. Low level set point shall be
20 adequate to alarm 2-day in advance
before running out of chemical.
21
7. Bun area to be capable of holding
22 the largest tank liquid capacity

23
24
3
25
26
27
28
29
30
31
32
33
34
35
36 24
37
38
REV Description DATE BY CHECK APPROVED EQUIPMENT NO.
- - - - - -
B1 ISSUED FOR APPROVAL 09-May-17 MS KC/SS CK 03ME-3601
A1 ISSUED FOR REVIEW 21-Feb-17 MS KC/SS CK