HASSI BIR REKAIZ FIELD DEVELOPMENT

PHASE1

FRONT END ENGINEERING DESIGN

PROCESS DATA SHEET
GATHERING STATION CHEMICAL INJECTION PACKAGE 7XME-3601

Document Number: HBR-01-GEN-PRO-DTS-0016

PROCESS DATASHEET - GATHERING STATION CHEMICAL INJECTION
Document Title: PACKAGE

Document File Name HBR-01-GEN-PRO-DTS-0016 Process Datasheet Gathering Station Chemical Injection Package Rev B1.xls

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B1 09-May-17 ISSUED FOR APPROVAL MS KC/SS CK

A1 21-Feb-17 ISSUED FOR REVIEW MS KC/SS CK

Rev Date Reason For Issue Issued by Checked by Approved by Client Approval
CLIENT: PTTEP PROCESS DATASHEET - GATHERING
LOCATION: ALGERIA STATION CHEMICAL INJECTION
SERVICE: GATHERING STATION CHEMICAL INJECTION PACKAGE PACKAGE
PROJECT: HASSI BIR REKAIZ PHASE 1 DOC. NO.: HBR-01-GEN-PRO-DTS-0016

ITEM NO's.: 7XME-3601 NO. REQD.: 2

PID No HBR-01-GSX-PRO-PID-0004 PAGE 2 of 5

REV

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2 1. INTRODUCTION
3 This datasheet defines the requirements for Gathering Station Chemical Injection Package for the HBR project.
4 The HBR facilities are a 'greenfield' desert site in Algeria.
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7 2. SYSTEM DESCRIPTION
8 The Hassi Bir Rekaiz (HBR) is located in the Algerian Sahara, approximately 129 km to the eastern of of the giant oilfield at Hassi Messaoud (HMD).
9 The Hassi Bir Rekaiz development project is an upstream project which Phase 1 development consisting of Well Sites (WS),
10 Gathering Stations (GS) and a Gathering Hub (GH) with multiphase flow to Rhourde El Baguel (REB) via pipeline. In Phase 2, the additional facilities,
11 pipelines and related infrastructure will be installed in accordance with full field development plan.
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13 Gathering Station Design Capacity
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15 Parameter Maximum

16 Oil 13,090 BOPD

17 Gas 17 MMSCFD

18 Water 3,910 BWPD

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21 3. CHEMICAL INJECTION PACKAGE FOR GATHERING STATIONS
22 This package consists of 2 chemicals to be injected at gathering station facility.
23 The chemicals listed below are assumed to be undiluted.
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25 3.1 Demulsifier
26 Required upstream of the mobile test separator in order to break the water in oil emulsion.
27 Demulsifier is typically a complex organic ethoxylate in aromatic solvent, insoluble in water and with a flashpoint of higher than 60°C.
28 Injection rates are normally 10 ppmv (undiluted) based on total liquid portion of the process flow.
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30 B1 Properties to be confirmed by EPC contractor: (Hold-1)
31 - Liquid density is approximately 950kg/m³ @ 25ºC
32 -Viscosity (Cp) is 10 @ 20ºC
33 - Assumed vapour pressure to be same as water, 0.023 bara @ 20ºC.
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35 3.2 Corrosion inhibitor
36 Required to prevent corrosion from the presence of water and carbon dioxide in the carbon steel trunkline
37 Corrosion inhibitors are typically a blend of quaternary ammonium compounds, filming amines and surfactants.
38 An injection rate at operating temprature between 50 and 100°C is normally 100 ppmv (undiluted) based on water portion of the process flow.
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40 B1 Properties to be confirmed by EPC contractor: (Hold-1)
41 -Liquid density is typically 909 kg/m³.
42 -Viscosity (Cp) is 21 @ 20ºC
43 -Vapour Pressure is 0.001 bara @ 20°C
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REV Description DATE BY CHECK APPROVED EQUIPMENT NO.

- - - - - -
7XME-3601
B1 ISSUED FOR APPROVAL 09-May-17 MS KC/SS CK
A1 ISSUED FOR REVIEW 21-Feb-17 MS KC/SS CK
CLIENT: PTTEP PROCESS DATASHEET -
LOCATION: ALGERIA GATHERING STATION CHEMICAL
SERVICE: GATHERING STATION CHEMICAL INJECTION PACKAGE INJECTION PACKAGE
PROJECT: HASSI BIR REKAIZ PHASE 1 DOC. NO.: HBR-01-GEN-PRO-DTS-0016

ITEM NO's.: 7XME-3601 NO. REQD.: 2

PID No HBR-01-GSX-PRO-PID-0004 PAGE 3 of 5

1 REV

2 4. CHEMICAL INJECTION REQUIREMENTS

3 A skid mounted chemical injection package is to be installed on each HBR Gathering station for the injection of 2 chemicals. The chemicals will be pumped from the storage tank to injection points at
manifold. The package will consist of a multi-compartment storage tank (1 x chemical per compartment). As a minimum each chemical shall have its own storage compartment, and 2x 100%
4 Positive Displacement (duty/standby) chemical injection pumps (Note 9) mounted on a single skid. The tank shall be able to be vented to atmosphere at a safe location away from personnel access.
5 The pumps and package shall be capable of remote monitor shutdown and restart.
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8 Injection Rates & Storage

9 Chemical Required Flowrate Storage Storage Discharge Pressure Power NPSHa

10 l/hr m³ Days barg kW m
11 Corrosion Inhibitor 2.08 0.87 14 (Note7) 53 0.0031 12.51
12 B1 Demulsifier 0.60 0.25 14 (Note7) 55 0.0009 11.81
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14 Design Conditions
15 Pressure, barg Temperature, ºC
16 Storage Tank ATM + STATIC P. -5/90ºC
17 PD Pump Corrosion Inhibitor 92 -5/90ºC
18 PD Pump Demulsifier 92 -5/90ºC
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20 Storage Tank Size

21 Chemical W, mm L, mm H, mm
22 Corrosion Inhibitor (Hold3) (Hold3) (Hold3)
23 Demulsifier (Hold3) (Hold3) (Hold3)
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26 5.0 PACKAGE BOUNDARIES (Refer to page 5)
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28 ITEM DESCRIPTION
29 Exiting 1, 2 Storage Tank Vent to Safe Location
30 Package 3 Skid Drip Pan
31 4 Demulsifier to GS
32 5 Corrosion Inhibitor to GS
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REV Description DATE BY CHECK APPROVED EQUIPMENT NO.

- - - - - -
7XME-3601
B1 ISSUED FOR APPROVAL 09-May-17 MS KC/SS -
A1 ISSUED FOR REVIEW 21-Feb-17 MS KC/SS CK
CLIENT: PTTEP PROCESS DATASHEET - GATHERING
LOCATION: ALGERIA STATION CHEMICAL INJECTION
SERVICE: GATHERING STATION CHEMICAL INJECTION PACKAGE PACKAGE
PROJECT: HASSI BIR REKAIZ PHASE 1 DOC. NO.: HBR-01-GEN-PRO-DTS-0016

ITEM NO's.: 7XME-3601 NO. REQD.: 2

PID No HBR-01-GSX-PRO-PID-0004 PAGE 4 of 5

1 REV

2 5.0 NOTES
3 The general requirements for the Chemical Injection Package are as follows:
4 1 Supplier to offer electric driven chemical injection pumps.
5 2 Pump may continue to operate with no net forward flow for extended period. Vendor to provide control / relief device to
6 allow pump to operate without damage.
7 3 Relief valves on each pump discharge, rated for full flow of pump.
8 4 Integral relief valves are not acceptable but may be provided in addition to external discharge relief device.
9 5 Structural steel skid (painted) with drip pan and drain connection. Skid drains shall be terminated and routed
10 (by others) to Wellsite the open drains collection system. To be confirmed by the EPC contractor.
11 6 All materials of construction to be Stainless Steel
12 7 The design capacity is based on minimum size of make-up tote tank to minimise the frequency for chemical filling.
13 Minimum 14 days chemical storage capacity is considered sufficient.
14 8 Pump relief valve discharge to be routed to the storage tank.
15 9 Chemicals are normally pumped using a low capacity, multi-headed (feeding multiple users at different injection pressures) , positive
16 displacement reciprocating type, variable stroke metering pumps. A single electric motor may drive a pump unit that is fitted
17 with several "heads". Each head is effectively an independent pump and has its own suction and discharge system.
18 10 Facility code "7X" is a typical code represents "71-72" of all Gathering stations.
19 B1 11 Sketch shown on page 5 of 5 is indicative only. For details on requirments refer to respective P&ID's
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27 6.0 HOLDS (To be confirmed by EPC contractor during detailed design)
28 1 Chemical properties
29 2 Tank refilling method
30 3 Tank dimensions
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REV Description DATE BY CHECK APPROVED EQUIPMENT NO.

- - - - - -
7XME-3601
B1 ISSUED FOR APPROVAL 09-May-17 MS KC/SS CK
A1 ISSUED FOR REVIEW 21-Feb-17 MS KC/SS CK
CLIENT: PTTEP
PROCESS DATASHEET - GATHERING STATION CHEMICAL
LOCATION: ALGERIA
INJECTION PACKAGE
SERVICE: GATHERING STATION CHEMICAL INJECTION PACKAGE

PROJECT: HASSI BIR REKAIZ PHASE 1 DOC. NO.: HBR-01-GEN-PRO-DTS-0016

ITEM NO's.: 7XME-3601 NO. REQD.: 2

PID No HBR-01-GSX-PRO-PID-0004 PAGE 5 of 5

1 Proposed Design
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17 5. Overflow line shall be provided
as high-high level protection.
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6. Low level set point shall be
19 adequate to alarm 2-day in advance
before running out of chemical.
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7. Bun area to be capable of
21 holding the largest tank liquid
capacity
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25 HBR.
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REV Description DATE BY CHECK APPROVED EQUIPMENT NO.

7XME-3601
B1 ISSUED FOR APPROVAL 09-May-17 MS KC/SS -
A1 ISSUED FOR REVIEW 21-Feb-17 MS KC/SS CK