Chemicals Loading Procedure

HASSI BIR REKAIZ FIELD DEVELOPMENT
ALGERIA
CHEMICAL LOADING PROCEDURE
Document Number DZ-GHBR-00-GEN-EPD-PDR-007
R00 15 Jan 22 Issue for Approval TA / ZB TA / ZB ---

R2 30 Oct 21 Inter-department review TA / ZB TA / ZB ---
R1 24 Oct 21 Internal department review HT HT ---
Rev. Date Revision Note Issued by Checked by Approved by

Groupement Hassi Bir Rekaiz Doc No.: DZ-GHBR-00-GEN-EPD-PDR-007
Date: 15 Jan 22
Chemical Loading Procedure
Rev.: R00
Table of Content
1.0 INTRODUCTION ................................................................................................................... 3

2.0 PURPOSE .............................................................................................................................. 3
3.0 SCOPE ................................................................................................................................. 3
4.0 RESPONSIBLE ACTION PARTIES ................................................................................... 3
5.0 CHEMICAL LOADING PROCEDURE ................................................................................ 3
6.0 APPENDIX .............................................................................................................................. 6
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Date: 15 Jan 22
Rev.: R00
DOCUMENT REGISTER
Document Title: Chemical Loading Procedure
Document Reference No: DZ-GHBR-00-GEN-EPD-PDR-007
Prepared By (Author): HAMBLI TAYEB
Department: Production
Document Custodian Register
Name Position Signature Date
Zohier Benmerhki Deputy Operations Manager
Thanaphong Attavavuthichai Operations Manager 15th Jan 2022
THIS DOCUMENT WILL BE REVIEWED 5 YEARS FROM DATE OF APPROVAL

OR REVISED EARLIER IF NECESSARY
Page 2|8
Date: 15 Jan 22
Rev.: R00
1.0 INTRODUCTION
The Hassi Bir Rekaiz development project is an upstream project with Phase 1 development consisting
of 17 Wellsites, 2 Gathering Stations (GS1&2) and a Gathering Hub (GH) with multiphase flow to
Rhourde El Baguel (REB) via pipeline. In Phase 2, additional Central Production Facilities (CPF),
pipelines and related infrastructure will be installed in accordance with full field development plan.
The identification for roles and responsibility between Operations division with other discipline in
Groupement Hassi Bir Rekaiz (GHBR) Project Phase1 is necessary for Operational Excellent
achievement.
2.0 PURPOSE
The purpose of this procedure is to provide guidelines for efficient chemical loading operations for
WELLS/GS1-2/GH to ensure that chemical loading is performed in a safe and secure manner.
This procedure will be applied for loading chemicals from tankers, drums and other facilities to be
performed by the well measure and control operator correctly and safely.
3.0 SCOPE
This procedure will describe Production Department (EP) Staff to fill the chemical tanks in Well sites,
Gathering Station No.1 &2 and Gathering Station Hub.
4.0 RESPONSIBLE ACTION PARTIES
The Production staffs shall fill the chemical tanks in accordance with this procedure.
The Head of Production has to ensure that all his crew understand this procedure and maintain the
validity of the procedure.
5.0 CHEMICAL LOADING PROCEDURE
5.1 GUIDELINES WILL BE CONSIDERED
 Issue the Permit to work.

 Ensure that the Material Safety Data Sheet (MSDS) of the materials to be loaded is
available, studied and understood by all personnel involved in the activity.
 A copy of the MSDS shall be available at the loading area and CCR for immediate
reference in case of emergency.
 Ensure that the communication with control room is established by field staff.
Page 3|8
Date: 15 Jan 22
Rev.: R00
 Tanker stops are in place, drums are putted on the secured location before start loading.
 Use the required personal protective equipment (PPE).
 Ensure that correct chemical products to be loaded are confirmed, are clearly marked and
segregated from other materials.
 Check the vessel / equipment receiving chemicals are be equipped with proper
instrumentation for monitoring to avoid overfilling / spillage of chemicals.
5.2 PREPARATION FOR CHEMICAL LOADING
 Place the tanker / drums as appropriate in the designated place.

 Record the details of tanker / drums.
 Put the vehicle stop / earthling connection for the tanker / drum.
 Establish connection like hose to loading vessel/ equipment from tanker / drum, supply to
pump
 Start chemical loading by starting the pump (hand pump will be utilized in case of loading
from drum).
 Continuously monitor the loading vessel for level rise, any other abnormality in the loading
area.
 Stop the pump once tanker / drum are empty.
 Isolate the connection from tanker / drum side and push the inventory in connection to the
loading vessel or isolate the connection at both ends / drain the inventory at safe
location as appropriate.
 Remove temporary connections and end blind / plug the opened flanges / joints.
 Record the loading details and remove the tanker from the loading area.
 Clean and wash the temporary loading pump, hose, vessel and other equipment to avoid
contamination in next loading.
5.2.1 EQUIPMENT AND CONNECTIONS:
 Each chemical storage compartment is provided with inlet line for fill-up from tank/truck or
drum.
Figure 1.0 Compartment inlet line for fill-up Figure 2.0 Well site P&ID
Page 4|8
Date: 15 Jan 22
Rev.: R00
 The connection is via flexible hose with male coupling -1”
Figure 4.0 Flexible hose
 The chemical product will be transferred from drums will be to tans compartment via
pumps hand-operated, or Atex electric-powered 230 VAC.
Figure 4.0 Hand drum pumps Figure 5.0 Atex Electric drum pumps
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Date: 15 Jan 22
Rev.: R00
5.2.2 INITIAL LOADING
 Recommended initial loading volume for each tanks / vessels are shown in Table
WELL SITE
Chemical Description Equipment Initial loading Remark

volume volume (m3)
(m3)
MC/ MX 2-4667 Scale Inhibitor 0.22
MC/ MC-C-6720 Corrosion inhibitor 0.44
MC/ MX 3-4117 WAX 3.91
GATHERING STATION 1 and 2

volume (m3) volume (m3)

MC/MX 1- 4218 Demulsifier 0.63
GATHERING HUB

volume(m3) volume (m3)
5.2.3 REFILING FREQUENCY
 The refilling frequency will be determined later according to each tank compartment
volume and daily consumption.
 Low alarm is set with an appropriate margin of 1-2 days injection to give adequate time
for the storage tank to be refilled.
6. APPENDIX
 Appendix 1: DZ-HBR-01-WSX-PRO-PID-0003 RC2
 Appendix 2: DZ-HBR-01-GS1-PRO-PID-0004 RC1
 Appendix 3: DZ-HBR-01-GH-PRO-PID-0003 RC2
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Date: 15 Jan 22
Rev.: R00
LAST PAGE – INTENTIONALLY BLANK
DERNIÈRE PAGE - BLANCHE INTENTIONNELLEMENT
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HASSI BIR REKAIZ FIELD DEVELOPMENT

CHEMICAL LOADING PROCEDURE

Document Number DZ-GHBR-00-GEN-EPD-PDR-007

R00 15 Jan 22 Issue for Approval TA / ZB TA / ZB ---

Rev. Date Revision Note Issued by Checked by Approved by

1.0 INTRODUCTION ................................................................................................................... 3

Document Title: Chemical Loading Procedure

Document Reference No: DZ-GHBR-00-GEN-EPD-PDR-007

Prepared By (Author): HAMBLI TAYEB

Document Custodian Register

Name Position Signature Date

Zohier Benmerhki Deputy Operations Manager

Thanaphong Attavavuthichai Operations Manager 15th Jan 2022

THIS DOCUMENT WILL BE REVIEWED 5 YEARS FROM DATE OF APPROVAL

4.0 RESPONSIBLE ACTION PARTIES

5.0 CHEMICAL LOADING PROCEDURE

5.1 GUIDELINES WILL BE CONSIDERED

 Issue the Permit to work.

5.2 PREPARATION FOR CHEMICAL LOADING

 Place the tanker / drums as appropriate in the designated place.

5.2.1 EQUIPMENT AND CONNECTIONS:

 The connection is via flexible hose with male coupling -1”

Figure 4.0 Flexible hose

5.2.2 INITIAL LOADING

Chemical Description Equipment Initial loading Remark

GATHERING STATION 1 and 2

Chemical Description Equipment Initial loading Remark

MC/ MC-C-6720 Corrosion inhibitor 1.13

Chemical Description Equipment Initial loading Remark

5.2.3 REFILING FREQUENCY

LAST PAGE – INTENTIONALLY BLANK

DERNIÈRE PAGE - BLANCHE INTENTIONNELLEMENT

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