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PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM


Tổ hợp hóa dầu Miền Nam Việt Nam

PACKAGE A2
Long Son Petrochemicals Co., Ltd TANK FARM AND INTERCONNECTING PIPELINES
Contract No. : LSP-CA-147 EPC Project No. LSA22018
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Doc.No. : TF1-2Q92-100008 Rev.A EPC Doc No. : - Rev.A

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Testing Procedure
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Confidential: This document is confidential and must not be copied or reproduced except with the express
permission of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam

PACKAGE A2
Long Son Petrochemicals Co., Ltd TANK FARM AND INTERCONNECTING PIPELINES
Contract No. : LSP-CA-147 EPC Project No. LSA22018
Shop Magnetic Particle Testing Procedure Page 3 / 22
Doc.No. : TF1-2Q92-100008 Rev.A EPC Doc No. : - Rev.A

REVISION LOG
Date Revised Detail
Rev.
(dd/mm/yyyy) Item Page Article Description

A 26/09/2019 All All All Issue for Review

Confidential: This document is confidential and must not be copied or reproduced except with the express
permission of Long Son Petrochemicals Co., Ltd.
PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM
Tổ hợp hóa dầu Miền Nam Việt Nam

PACKAGE A2
Long Son Petrochemicals Co., Ltd TANK FARM AND INTERCONNECTING PIPELINES
Contract No. : LSP-CA-147 EPC Project No. LSA22018
Shop Magnetic Particle Testing Procedure Page 4 / 22
Doc.No. : TF1-2Q92-100008 Rev.A EPC Doc No. : - Rev.A

INDEX

1. Magnetic Particle Testing Procedure (QIS-MT-01/PVCMS-LS-A2) ................................5

Confidential: This document is confidential and must not be copied or reproduced except with the express
permission of Long Son Petrochemicals Co., Ltd.
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MAGNETIC PARTICLE TESTING PROCEDURE
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TABLE OF CONTENTS

1. SCOPE -------------------------------------------------------------------------------------------- 3

2. REFERENCES ---------------------------------------------------------------------------------- 3

3. PERSONNEL ------------------------------------------------------------------------------------ 4

4. EQUIPMENT ------------------------------------------------------------------------------------- 4

5. DETECTING MEDIUM ------------------------------------------------------------------------ 5

5.1. Quality control of magnetic ink at site from bulk ----------------------------------------- 5

5.2. Application of detecting medium ------------------------------------------------------------ 6

5.3. Method of removing excess particle -------------------------------------------------------- 6

6. CONTRAST LACQUER ----------------------------------------------------------------------- 6

7. SURFACE PREPARATION ------------------------------------------------------------------ 6

8. LIGHTING----------------------------------------------------------------------------------------- 6

9. TEST PROCEDURE --------------------------------------------------------------------------- 7

10. INSPECTION ------------------------------------------------------------------------------------ 7

11. ACCEPTANCE CRITERIA-------------------------------------------------------------------- 7

12. REPORT ------------------------------------------------------------------------------------------ 8

13. POST EXAMINATION CLEANING --------------------------------------------------------- 8

14. DEMAGNETIZATION -------------------------------------------------------------------------- 8

15. ESSENTIAL & NON-ESSENTIAL VARIABLES ----------------------------------------- 9

16. LIST OF EXHIBITS AND APPENDICES -------------------------------------------------- 9

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1. SCOPE
This procedure describes the techniques and methods to be employed for
performing visible magnetic particle testing for welds, scared or repaired areas after
grinding to remove discontinuities, parent materials and other items made from
ferromagnetic materials to detect cracks and other discontinuities on the test
surface and recording the results of examination.

Applicable method: the continuous method with visible magnetic particle shall be
applied.

Applicable technique: the yoke technique shall be used.

Applicable component: ferrous material and their welds in all shape, size and
thickness.

2. REFERENCES
TF1-2R04-000004 : Piping Specification for Piping Welding

TF1-2R04-000005 : Piping Specification for Underground Piping

TF1-2R04-000012 : Piping Specification for Pipe Support

TF1-2R08-000010 : Construction Specification for Fabrication and Field Work of


Piping
TF1-2R07-000017 : Factory, Shop Inspection and Testing

TF1-2D92-100081 : Procedure for Closure Welds (Golden Joints)

TF1-2L02-010001 : Specification for Fire Fighting Equipment Tank Farm

TF1-2Q92-100012 : NDE Plan for Piping

TF1-2Q92-100005 : NDE Plan for Steel Structure & Shelter

CON-013 : Inspection and Testing for Civil work

ASME SE-709 - 2017 : Standard Guide for Magnetic Particle Testing

ASME V - 2017 : Boiler and Pressure Vessel Code - Nondestructive


Examination
ASME B31.3 - 2016 : Process Piping

AWS D1.1 - 2015 : Structural Welding Code - Steel

API RP2X - 2015 : Recommended practice for Ultrasonic and Magnetic


examination of offshore structural fabrication and guidelines
for qualification of technicians
SNT-TC-1A - 2006 & : Recommended Practice for Personnel Qualification and
2011 Certification in Nondestructive Testing

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ISO 9712: 2012 : Non-destructive testing - Qualification and certification of


NDT personnel

3. PERSONNEL
Personnel performing testing shall be suitably trained and qualified to ASNT, SNT-
TC-1A, ISO 9712 or other recognized national standard or certification schemes
(e.g. CSWIP or PCN). Only personnel qualified to level II or III shall carry out the
interpretation and evaluation of test results.

4. EQUIPMENT
Magnetization shall be induced by an AC/DC electromagnetic yoke or a permanent
magnet yoke having adjustable pole pieces.

Equipment type: Magnaflux-Y6, Kyung Do MP-A2L, Parker B100S, Western WC-


6K, YM5 or other equivalent equipment may be substituted.

A lifting power of at least 4.5 kg for the AC yokes and 18 kg for the permanent or
DC magnetic yokes at the maximum pole spacing shall be required. The
magnetizing (lifting) power of yokes shall be verified prior to use each day the yoke
is used or whenever the yoke has been damaged or malfunction is suspected. The
results of these verifications shall be recorded on the Magnetic Yoke Test Log (see
Exhibit 1)

The permanent magnetic yoke should only be used when a power supply is not
available or the working environment does not permit hot work.

For field strength assessment, a Burmah Castrol Flux Indicator or Pie-Shaped


Magnetic Particle Field Indicator shall be used.

Calibration procedure for yoke:

a) Visual check the yoke for any physical damage, cracking of casing, wire
connections

b) Lifting power check:

- Adjust maximum spacing of poles from 100 mm to 200 mm depend on each


yoke type

- Lifting power of yoke is accepted if yoke should be capable of lifting a


standard weight steel block as below:

 For AC electromagnetic yoke: a weight steel block of at least 4.5 kg

 For DC electromagnetic & permanent magnet yoke: a weight steel block of


at least 18 kg

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c) Value of poles spacing shall be recorded.

5. DETECTING MEDIUM
Either water or paraffin based magnetic ink, which meets the requirements of ASME
SE-709 / ASTM E709 shall be used. The particle concentration of mixed ink at site
from bulk shall be verified in accordance with section 5.1. The particle concentration
of pre-mixed ink (usually aerosol cans) will be verified by certificate from the
manufacture. The color of magnetic particles shall be chosen so that a high contrast
shall be provided on a white background.

Temperature limitations: the magnetic particles shall be used within temperature


limits set by the manufacturer. Under normal conditions, the wet particles shall only
be used for temperature range from 10oC to 50oC and the dry particle method shall
be applied for temperature over 50oC.

Manufacturer and type of magnetic particles: Nabakem - SM-15 black (aerosol


spray cans) or Magnaflux - 7C black (mixed ink from bulk) for wet method and
Magnaflux - Grey or 8A Red Power for dry method or other equivalent materials.

5.1. Quality control of magnetic ink at site from bulk


a) Particle concentration check

For each new batch of mixed ink from bulk, the particle concentration shall
be checked as follow:

 The ink shall be thoroughly agitated.

 A 100 ml sample shall be transferred to a Pear-shaped centrifuge tube.

 The sample shall be allowed to settle under gravity only for


approximately 60 minutes with petroleum distillate suspensions or 30
minutes with water-based suspensions before reading. The batch shall
be considered acceptable when the solid’s concentration is within 1.2%
- 2.4% by volume.

b) Break Test

Prior to the initial usage of each new batch of water based mixed ink from
bulk, a break test to check for adequate wetting properties shall be carried
out as follow:

 Prepare a test piece having the finish surface similar to subject to be


tested and apply a thin layer of contrast paint.

 Apply sample of the newly mixed ink to the surface of the test piece.

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 The ink should flow evenly over the surface. If the ink collects in
globules on the surface then it shall be rejected.

Particle concentration check and break test shall be repeated on a daily basis
and the result recorded on the Magnetic Ink Test Log (see Exhibit 2)

5.2. Application of detecting medium


The magnetic inks shall be applied by spraying over the test surface

5.3. Method of removing excess particle


The excess particles shall be removed from the test surface by means of an
air blower with active magnetic current.

6. CONTRAST LACQUER
In order to improve contrast, a thin layer of a proprietary brand of rapid drying high
opacity white contrast, nonmagnetic lacquer shall be applied. The lacquer must
adhere firmly to the test surface and not be soluble in the detection medium.

7. SURFACE PREPARATION
The surface to be tested and all adjacent areas within at least 1 inch (25 mm) which
are subjects to magnetic particle testing shall be clean and free from paint, oil
grease, heavy scale or corrosion deposits and any other extraneous matter which
could interfere with the test. In most cases adequate surface cleaning will be
achieved by means of a wire brush. Surfaces may also be prepared by solvent
cleaning, grit blasting or a combination of these methods.

Welds will normally be tested in the as welded condition however where there is
reasonable cause to suspect the presence of defects it may be necessary to
prepare the surface by grinding.

After cleaning, a thin layer of white contrast lacquer shall be applied.

8. LIGHTING
A minimum white light intensity of 1000 Lux (100 fc) at the test surface is required
during the examination and evaluation of indications. The light intensity, natural or
supplemental white light source (such as LED or fluorescent bulb), shall be
measured with a white light meter prior to the evaluation of indications or a verified
light source shall be used. Verification of light sources is required to be
demonstrated only one time, documented, and maintained on file.

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Light meters shall be calibrated at least once a year or whenever the light meter has
been repaired. If meters have not been in use for one year or more, calibration shall
be done before being used.

9. TEST PROCEDURE
 The magnetic field and magnetic particle ink shall be applied as below:

 Wet Particles: The magnetizing current shall be turned on after the particles
have been applied. Flow of particles shall stop with the application of
current. Wet particles applied from aerosol spray cans may be applied
before and/or after magnetizing current is applied. Wet particles may be
applied during the application of magnetizing current if they are not applied
directly to the examination area and are allowed to flow over the
examination area or are applied directly to the examination area with low
velocities insufficient to remove accumulated particles.

 Dry Particles: The magnetizing current shall remain on while the


examination medium is being applied and while any excess of the
examination medium is removed.

 The magnetic field shall be removed after the termination of MPI ink application.

 All tested areas shall be examined at least twice. For the second test the
magnetic field shall be orientated perpendicular to the first test. The magnetized
area shall be considered to be not larger than a circle described through the
contact points with a poles spacing of maximum 200 mm.

10. INSPECTION
 Inspection shall commence immediately the detecting medium has been applied
and shall continue during and for a short time after the application of the
magnetic field

 All tested areas shall be magnetized in a minimum of two mutually


perpendicular directions. See technique sheets for detail (Appendix 1)

11. ACCEPTANCE CRITERIA


The acceptance criteria shall be applied as following:

- For structural welds of carbon steel: shall satisfy the following criteria

i. The weld is to have no cracks, tears, or lack of fusion.

ii. For undercut shall comply to AWS D1.1 as below:

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 Nontubular connections: shall be in accordance with AWS D1.1 section


6 table 6.1 Item “Statically Loaded”, Row 7(A)

 Tubular connections: shall be in accordance with AWS D1.1 section 9


table 9.16, Row 7(B)

iii. The sum of diameters of piping or porosity is not to exceed 10mm in any
linear 25mm of weld and 20mm in any 300mm length of weld.

iv. The maximum length of a single defect is to be less than 2/3 of the effective
throat of the weld up to a maximum of 20mm.

v. The defect is to be further than three times the larger of its own width or
length from the end of the weld or from an adjacent defect.

vi. Any indication which is believed to be spurious is to be regarded as a defect


unless on revaluation by the same method or by an alternative technique
subsequent to surface dressing the indication has been removed.

vii. Any defects which appear to be subsurface are to be exposed by surface


grinding to display their nature, full size and shape.

- For process piping welds: shall be in accordance with ASME B31.3 paragraph
344.3.2

Acceptance criteria are summarized in Appendix 2 of this procedure

12. REPORT
The test results shall be reported on a “Magnetic Particle Testing Report” form (see
Exhibit 3). The report shall identify batch numbers of material used.

13. POST EXAMINATION CLEANING


Where post examination cleaning is required it should be conducted as soon as
practical by wiping with cloth or a wire brush

14. DEMAGNETIZATION
Where residual magnetism in part could interfere with subsequent processing or
usage, the part shall be demagnetized any time after completion of examination.
Demagnetization shall be conducted by using AC Yoke with induced current while
yoke is being moved away from the test object.

In the scope of this procedure generally no residual magnetism shall be retained in


the part due to the advantage of usage of magnetic field induced by AC current
yoke.

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15. ESSENTIAL & NON-ESSENTIAL VARIABLES


The essential & non-essential variables for this procedure are listed in appendix 3
which comply with ASME Section V, Table T-721.

Any change to the variables requires a revision to this procedure. Re-qualification


by demonstration shall be required for a change of essential variables.

16. LIST OF EXHIBITS AND APPENDICES


Appendix 1: Magnetic particle inspection - MPI technique sheets

Appendix 2: Acceptance criteria

Appendix 3: Essential & non-essential variables of magnetic particle testing


procedure

Exhibit 1: Magnetic particle inspection - Magnetic yoke test log

Exhibit 2: Magnetic particle inspection - Magnetic ink test log

Exhibit 3: “Magnetic particle testing report” form

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APPENDIX 1

MPI TECHNIQUE SHEET Technique no. MPI-1A


QIS
Application: All T, Y, K joints on tubular, plates
Technique Illustration:
Weld being tested

Yoke

Yoke

First magnetization / Section View Second Magnetization/Side view

- MPI operator: SNT-TC-1A level II or recognized national standard.


- MPI method: Continuous method.
- Magnetization Unit: AC yoke, Y6; Permanent magnet yoke YM5 (for wet method only)
- Lifting Test: 4.5 kg for AC yoke ; 18 kg for permanent magnet yoke.
- Pole spacing: 70 ÷ 200 mm
- Field aquadecy assessment: Burmah Castrol Indicator (brass) - Three lines.
- Detection medium: Magnaflux-7C black and Nabakem - SM-15 black for wet method; Magnaflux - Grey or
8A Red Power for dry method or other equivalent materials.
- Background: Cleaned, spray with white contrast paint for wet method; Cleaned to bare metal for dry
method.

TEST SEQUENCE:
For wet method
1. Visual inspection, clean the test surface
2. Spray contrast white paint on the test surface
3. Position the yoke on the test surface
4. Apply MPI ink between the poles and magnetize the weld while the ink is flowing away from surface.
5. Inspection and evaluation of indication is taken place while magnetic field is being applied.
6. Reposition the yoke so that the magnetic field is perpendiculars to step 3 above. Repeat step 4, 5 above.
For Dry Method
1. Visual inspection, clean the test surface
2. Position the yoke on the test surface
3. Apply MPI powder between the poles by plastic container blower or blower. Magnetize the weld while the
excess powder is blowing away.
4. Inspection and evaluation of indication is taken while magnetic field is being applied.
5. Reposition the yoke so that the magnetic field is perpendiculars to step 2 above. Repeat step 3, 4, above.

Notes:
- Overlap requirement: At least 1 inch between subsequence magnetisations
- Whenever possible, both surfaces of weld shall be tested.
- If indication is observed, determine whether the indication is caused by discontinuity or irrelevant
indication. This can be done by light grinding, visually inspect the surface and Re-MPI

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MPI TECHNIQUE SHEET Technique no. MPI-2A


QIS
Application: All welds except T, Y, K joints
Technique Illustration:

Tested Weld

4th Position
3rd Position

2nd Position 1st Position


Side View
Subsequence Magnetization / Plane view

- MPI operator: SNT-TC-1A level II or recognized national standard.


- MPI method: Continuous method.
- Magnetization Unit: AC yoke, Y6; Permanent magnet yoke YM5 (for wet method only)
- Lifting Test: 4.5 kg for AC yoke ; 18 kg for permanent magnet yoke.
- Pole spacing: 70 ÷ 200 mm
- Field aquadecy assessment: Burmah Castrol Indicator (brass) - Three lines.
- Detection medium: Magnaflux-7C black and Nabakem - SM-15 black for wet method; Magnaflux - Grey or
8A Red Power for dry method or other equivalent materials.
- Background: Cleaned, spray with white contrast paint for wet method; Cleaned to bare metal for dry
method.

TEST SEQUENCE:
For wet method
1. Visual inspection, clean the test surface
2. Spray contrast white paint on the test surface
3. Position the yoke on the test surface
4. Apply MPI ink between the poles and magnetize the weld while the ink is flowing away from surface.
5. Inspection and evaluation of indication is taken place while magnetic field is being applied.
6. Reposition the yoke so that the magnetic field is perpendiculars to step 3 above. Repeat step 4, 5 above.
For Dry Method
1. Visual inspection, clean the test surface
2. Position the yoke on the test surface
3. Apply MPI powder between the poles by plastic container blower or blower. Magnetize the weld while the
excess powder is blowing away.
4. Inspection and evaluation of indication is taken place while magnetic field is being applied.
5. Reposition the yoke so that the magnetic field is perpendiculars to step 2 above. Repeat step 3, 4, above.

Notes:
- Overlap requirement: At least 1 inch between subsequence magnetisations
- Whenever possible, both surfaces of weld shall be tested.
- If indication is observed, determine whether the indication is caused by discontinuity or irrelevant
indication. This can be done by light grinding, visually inspect the surface and Re-MPI

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APPENDIX 2: ACCEPTANCE CRITERIA

AWS D1.1 - 2015 Edition, Section 6 Table 6.1

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AWS D1.1 - 2015 Edition, Section 9 Table 9.16

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ASME B31.3 - 2016 Edition, Paragraph 344.3.2

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APPENDIX 3:
ESSENTIAL & NON-ESSENTIAL VARIABLES OF
MAGNETIC PARTICLE TESTING PROCEDURE

Requirement Essential Non- NDT


variable Essential procedure
variable paragraph No.
Magnetizing Technique X 1
Magnetizing current type or amperage X 4
outside range specified by this article or
as previously qualified
Surface preparation X 7
Magnetic particles (fluorescent/ visible, X 5; 5.1
color, particle size, wet/ dry)
Method of particle application X 5.2
Method of excess particle removal X 5.3
Minimum light intensity X 8
Existing coatings, greater than the X N/a
thickness demonstrated
Nonmagnetic surface contrast X 6, 7
enhancement, when utilized
Performance demonstration, when X 15
required
Examination part surface temperature X 5
outside of the temperature range
recommended by the manufacturer of the
particles or as previously qualified
Shape and size of examination object X 1
Equipment of same type X 4
Temperature (within those specified by X 5
manufacturers or as previously qualified)
Demagnetizing technique X 14
Post-examination cleaning technique X 13
Personnel qualification requirements X 3

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EXHIBIT 1

MAGNETIC PARTICLE INSPECTION Sheet No.:


MAGNETIC YOKE TEST LOG
Form No.: IF-001A
Magnetization Unit: Manufacturer: Model: Serial No.: Lifting Test: Test frequency:
≥ 4.5 kg prior to use each
day
Date Maximum Performed by Date Maximum Performed by
Pole spacing /Signature Pole spacing /Signature
(mm) (mm)

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EXHIBIT 2

MAGNETIC PARTICLE INSPECTION Sheet No.:


MAGNETIC INK TEST LOG
Form No.: IF-001B
Manufacturer Type Batch No. Test frequency
Magnetic particles prior to use each day
Medium prior to use each day
Contrast paint
Date Concentration (%) Break Test Performed by
/Signature

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EXHIBIT 3: “MAGNETIC PARTICLE TESTING REPORT” FORM

MAGNETIC PARTICLE TESTING REPORT Report No.:


QF-001 Page:
Procedure No.: Client:
Project:
Acceptance Criteria: Request No.:
Item:
Equipment: MPI method: Material type:
Serial No.: Welding process:
Current: MPI ink: Surface condition:
Pole spacing: Batch No.: Cleaned by:
Lifting power: Background contrast: Date of inspection:
Location:
Field strength assessment: Light intensity at test surface: ≥1000 Lux
No. Weld ID Welder Weld size & Defect Defect Defect Evaluation Remark
ID thickness (mm) location length type ACC/REJ
Drawing No.: Line No.:

Drawing No.: Line No.:

Legends: ACC: Accepted REJ: Rejected IC: Intermittent cold lap


C: Crack U: Undercut LP: Lack of penetration
CP: Clustered Porosity CR: Crater crack P: Porosity
LF: Lack of fusion CL: Cold lap SI: Slag inclusion
QIS-NDT Services ACCEPTED BY CLIENT ACCEPTED BY OWNER CERT. AUTHORITY
Co., Ltd.
MT technician: Name: Name: Name:
Qualification:
Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

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