METHOD STATEMENT Doc No : KAK-AYT-REC-CMS-0005

Rev No : A00
FOR
REPAIRING OF ANALYZER Date : 25-August-2021

52AS-5201 Page No : 1 of 6

METHOD STATEMENT
FOR REPARING OF ANALYZER 52AS-5201
KAK-AYT-REC-CMS-0005 Rev.A00

Client : Al-Yusr Industrial Contracting Co. (AYTB)

Project Name : Civil Works for RC Environmental Compliance Project

Group-B Fenceline (S-Chem)

Project Location : Saudi Chevron-Phillips Plant, Jubail Industrial City I

Contract No : C&F-45204

A00 25-Aug-21 First Submission REC NSA

Prepared Checked Approved HSE Approved
Rev Date Description
(KAK) (KAK) (AYTB) (AYTB) (S-CHEM)
 METHOD STATEMENT Doc No : KAK-AYT-REC-CMS-0005
Rev No : A00
FOR
REPAIRING OF ANALYZER Date : 25-August-2021

52AS-5201 Page No : 2 of 6

TABLE OF CONTENTS:
1.0 SCOPE ......................................................................................................................... 03

2.0 PURPOSE ..................................................................................................................... 03

3.0 REFERENCES ................................................................................................................ 03

4.0 WORK EQUIPMENT ..................................................................................................... 03

5.0 WORK MATERIALS ....................................................................................................... 03

6.0 DUTIES & RESPONSIBILITIES ............................................................................................. 04

7.0 WORK PROCEDURE ..................................................................................................... 04 - 05

8.0 SAFETY PRECAUTIONS ...................................................................................................... 06

 METHOD STATEMENT Doc No : KAK-AYT-REC-CMS-0005
Rev No : A00
FOR
REPAIRING OF ANALYZER Date : 25-August-2021

52AS-5201 Page No : 3 of 6

1.0 SCOPE

The work covered by this method statement covers the cutting, chipping, spliced of rebar, grout filling
and painting of the foundation.

2.0 WORK EXTENT

2.1 To repair and spliced extra straight rebar of the affected horizontal rebar at the analyzer footing.

3.0 REFERENCES

3.1 PROJECT PROCEDURES

PR/QC/032 - Civil Control Procedure
ITP-SCHEM-CIVIL-01 - Inspection Test Plan

3.2 STANDARDS AND SPECIFICATIONS

®
SIKACRETE -114 AE - SIKA Material Data Sheet

4.0 WORK EQUIPMENT

4.1 Hand tools
4.2 Mixing container/bucket
4.3 Grinder
4.4 Hand trowel / float
4.5 Concrete Chisel
4.6 Paint Roller/Brush

5.0 WORK MATERIALS

®
5.1 SIKACRETE Mortar mix - (SIKACRETE -114 AE – see Datasheet Attached)
5.2 Potable Water
5.3 SIKA Bonding agent – (SIKA BOND® DV – see Datasheet Attached)
5.4 Polyethylene Sheets
5.5 Hessian cloth
5.6 Extra Rebar
5.7 Paint
 METHOD STATEMENT Doc No : KAK-AYT-REC-CMS-0005
Rev No : A00
FOR
REPAIRING OF ANALYZER Date : 25-August-2021

52AS-5201 Page No : 4 of 6

6.0 DUTIES & RESPONSIBILITIES

6.1 AYTB Site Project/ Construction Manager

 Obtain all necessary approved of repair work procedure to proceed.
 Ensure availability of approved and required site procedural requirements
 Ensure that project requirements and scope are fully communicated to sub-contractor

6.2 AYTB Workgroup Supervisor

 Ensures all workgroup are having approved procedure.
 Ensures implementation of work procedures between disciplines and workgroups
 Ensures materials, equipment and manpower required is sufficient and made available

6.3 AYTB Quality Supervisor

 Coordinates and informs workgroup supervisors of all inspection related to the repair.
 Ensures all required inspections are promptly inform the contractor.

6.4 AYTB Safety Supervisor

 Ensures safety procedures are in place and being strictly implemented
 Ensures all safety facilities, PPE and equipments are made available in a continuous basis
 Ensures Site safety and work permit requirements are satisfied and complied

7.0 WORK PROCEDURE

7.1 FOUNDATION REPAIRING

7.1.1 Mark the area of the foundation to cut the concrete top cover along the direction of the
rebar.
7.1.2 Start cutting the marked area of the foundation using a disc grinder.
7.1.3 After the cutting of the concrete top along the line of rebar to be replaced, chip off the cut
area using hand chisel.
7.1.4 After exposing the affected rebar an extra straight rebar will be spliced over the cut area.
7.1.5 When splicing of extra rebar is done clean the cut/chipped area for covering.
7.1.6 The pockets/cavities shall be air blown clean to remove all loose particles and debris that may
have accumulated inside.
7.1.7 Repair the coating of the rebar that may be damage.
7.1.8 Remove the cut rebar and expose sufficient length on both sides to be over lapped.
7.1.9 Damped the prepared surface for ample bonding.
7.1.10 Verify that opening to air is sufficient to avoid air lock while pouring the mix.
7.1.11 Apply SIKA bonding agent on the surface to be treated right before mixing the mortar to allow
sufficient time for the bonding agent to adhere on the surface.
7.1.12 Ensure that ambient temperature is not more than 30ºC.
 METHOD STATEMENT Doc No : KAK-AYT-REC-CMS-0005
Rev No : A00
FOR
REPAIRING OF ANALYZER Date : 25-August-2021

52AS-5201 Page No : 5 of 6

7.2 MIXING THE GROUT / MORTAR MIX

7.2.1 Manufacturer concurred the mortar can be mixed in partial quantity as much is required on
the site using hand-tools. Actual mixing shall be in partial batches of half-bag quantities.
Required ratio of water on the mix shall be ensured using Liter pitcher to ensure water
content in the mixture is in accordance to manufacturer recommendation. For this instance,
1.75 liters of water will be required for the half bag mixture of mortar.
7.2.2 Empty half bag quantity (20kg) of the mortar and cement part of the supplied dry mix into the
prepared mixing container. Cover/seal the bag containing the remaining part of the dry mix to
avoid exposing to humid air or damp air.
7.2.3 Mix thoroughly the dry materials before introducing water.
7.2.4 Once the dry mortar and cement mixture is amply mixed, add 1.5 liters of clean water and mix
thoroughly for 3 minutes using the mason spade until the desired consistency is uniformly
attained.
7.2.5 Add the remaining 0.25 liters and continuously mix for another 2 minutes. Settle the mixture
for 1-2 minutes on the mixing container/bucket to allow entrapped air content to escape from
the mixture.
7.2.6 Pour or apply the mixture on the cavity/holes to be filled and ensure all voids are filled
thoroughly. Allow the mixture to fill the volume matching the surface level of the structure to
be repaired.
7.2.7 Finish the exposed surface using hand trowel/float to match adjoining portion of the
structure. Do not add water during finishing of the surface.

7.3 METHOD OF CURING

7.3.1 After the mixture reached initial setting, cover the surface of the repaired portion with wet
hessian cloth. Do not cover the surface with polyethylene sheet since grout will continuously
produce heat during hydration which may be entrapped if covered by plastic sheet.
7.3.2 Cover plastic sheet over the wet hessian cloth if deemed required retaining water and
maintaining a moist condition.
7.3.3 The grout is designed to reach compressive strength above the main structure concrete
value on its first day and therefore 2-days curing from the time of pouring should be ample.
7.3.4 Clean off the surface on the third day and prepare the surface for waterproof coating, where
required.

7.4 PAITING REPAIR

7.4.1 After the curing scrub the surface using stone cup/sand papers.
7.4.2 Clean the surface using brush to remove dirt and dust.
7.4.3 When cleaning and preparation is done apply the waterproof coating where the area that
been cut and chipped off.
 METHOD STATEMENT Doc No : KAK-AYT-REC-CMS-0005
Rev No : A00
FOR
REPAIRING OF ANALYZER Date : 25-August-2021

52AS-5201 Page No : 6 of 6

8.0 SAFETY PRECAUTIONS

1.1 All workers shall provide with PPE (Personal Protective Equipment) and shall be worn every time they
entering the site. Safety Supervisor shall ensure all the workers wear all the safety equipment
provided.
1.2 Safety Supervisor shall ensure that the activity carried out in a safe manner.
1.3 All workers shall fully support and actively participate in all safety related activities and comply with all
practicable safety measures.
1.4 All workers shall be advised to report any accident or injury to supervisor and proper treatment to be
obtained.
1.5 The safety supervisor shall ensure that workers understand the safety regulations and explain in detail
in particular hazards, where the workers are working and the precaution to be taken their safety.
1.6 All workers shall ensure that all tools and equipment machinery are in good condition to avoid any oil
leakage that could harm to environment.
1.7 Domestic and construction waste from construction area must be collected into centralized garbage
bin and disposed at the designated area.
1.8 Face masks, rubber gloves and glasses are required when working on cementitious mortars.