100 GPP GCX 00074 001 - Method Statement For Painting Works

Doc. No.
: 26071-100-GPP-GCX-00074
Job No.: 26071 Rev.001
CONSTRUCTION METHOD STATEMENT

FOR FIELD/SHOP PAINTING
PROJECT : Engineering, Procurement and Construction (EPC) Inside

Battery Limits (ISBL) and Outside Battery Limits (OSBL) for
the Refinery Development Master Plan (RDMP) Project
RU V Balikpapan
LOCATION : Refinery Unit V Balikpapan, East Kalimantan, Indonesia
OWNER : PT PERTAMINA (Persero)
001 28 / 09 / 2021 ISSUED FOR CONSTRUCTION J.H. KIM M.J. LEE Y.D. KIM
000 07 / 05 / 2021 ISSUED FOR CONSTRUCTION J.H. KIM M.J. LEE Y.D. KIM
00A 05 / 04 / 2021 ISSUED FOR REVIEW J.H. KIM M.J. LEE Y.D. KIM
REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
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REVISION LOG
REV. NO. DATE PAGE DESCRIPTION
00A 05 / 04 / 2021 ISSUED FOR REVIEW
000 07 / 05 / 2021 ISSUED FOR CONSTRUCTION
001 28 / 09 / 2021 ISSUED FOR CONSTRUCTION
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TABLE OF CONTENTS
1.0 PURPOSE .........................................................................................................................................................4

2.0 SCOPE OF WORK .............................................................................................................................................4
3.0 DEFINITIONS ...................................................................................................................................................4
4.0 REFERENCES ....................................................................................................................................................4
5.0 WORK PREPARATION ......................................................................................................................................7
6.0 METHOD OF EXECUTION ...............................................................................................................................17
7.0 ROLES AND RESPONSIBILTIES ........................................................................................................................22
8.0 TOOL & EQUIPMENT .....................................................................................................................................23
9.0 HAZARDS ......................................................................................................................................................25
10.0 CONTROL AND PREVENTATIVE MEASURES ...................................................................................................26
11.0 ATTACHMENTS..............................................................................................................................................30
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1.0 PURPOSE
The purpose of this Construction Method Statement is to describe and establish HSE and
Construction requirements for Shop and Field Painting works and Revamping painting works
of equipment and piping to be executed by Contractor for Construction Inside Battery Limits
(ISBL) and Outside Battery Limit (OSBL) for The Refinery Development Master Plan (RDMP)
Project RU V Balikpapan (hereinafter referred to as PROJECT).
2.0 SCOPE OF WORK
This Construction Method Statement covers for all the activities related to Shop and Field
Painting works and provides problem statement or description of work.
3.0 DEFINITIONS
Terms Definition
Engineering, Procurement and Construction (EPC) Inside
Project Battery Limits (ISBL) and Outside Battery Limit (OSBL) for
The Refinery Development Master Plan (RDMP) Project RUV
Balikpapan
PT PERTAMINA (PERSERO)
Owner
Integrated Project Management Team consists of a
IPMT
combination of OWNER personnel and third-party personnel
appointed by OWNER
RDMP Balikpapan JO
CONTRACTOR
Joint Operation, Joint Operation (JO) Body
JO
Party or Agency on which Contractor will place the work order / contract
SUBCONTRACTOR
agreement to provide all or part of Construction works for Project facilities
4.0 REFERENCES
This method statement makes reference to all relevant industry standards which Includes but
not limited to the following
No. DOC. No. Title
26071-100-GQI-GCQ-00007 Inspection and Test Plan for Shop and Field Painting
1
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26071-100-3SS-NX00-00100 Standard Engineering Specification For Shop and Field

2
Painting
26071-100-GPP-GXH-00021- Scaffolding Procedure

3
001
26071-100-G01-GHX-00002- HSE Plan
4
002
5
26071-800-P1-001-00051 Plot plan for CDU-IV
26071-100-GQI-GCQ-00011- ITP for AG Piping Fabrication & Installation
6
000
26071-100-M0-M000-00100 Standard Drawing for Mechanical Stationary Equipment
7
26071-100-GPP-GPX-00002 Materials Control & Handling Procedure
8
26071-100-530-GST-00006 Preservation Procedure
9
26071-100-GPP-GHX-00001 Work Permit Procedure
10
26071-100-GPP-GHX-00002 Project Emergency Handling Procedure
11
Paint Technical Data Sheet and MSDS
12
Code and Standard
The following Codes, Standard and Specifications apply to this specification. When an edition
date is not indicated for a code or standard, the latest edition and addendum in force at time
of purchase shall apply. Material & equipment shall be as specification or an equal approved
by Owner.
No. Code and Standard Title
ASTM D2697 Test Method for Volume Non-Volatile Matter in Clear or

1
Pigmented Coatings.
ASTM A123 Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel

2
Products
ISO 4628 Paints and Varnishes. Evaluation and degradation of Paint

3
Coatings.
ISO 8501 and 8503 Preparation of Steel Substrates before application of Paints
4
and Related Products – Visual Assessment of Surface
Cleanliness.
ISO 19845 Paints and varnishes – Corrosion protection of steel

5
structures by protective paint systems – Measurement of,
and acceptance criteria for, the thickness of dry films on
rough surfaces.
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API 598, Edition 2009 Valve Inspection and Testing

6
British Standard 381C Color for Identification, Coding and Special Purposes
7
Abbreviations
ASME American Society of Mechanical Engineers

ASTM American Society of Testing Material
EPC Engineering Procurement &Construction
PO Purchase Order
RDMP Refinery Development Master Plan
RU Refinery Unit
API American Petroleum Institute
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5.0 WORK PREPARATION
5.1 Work Shop Setting

Adequate tools and consumable such us brusher, roller, abrasive paper, paint & solvent,
masking tape etc. shall be provide to enable all task to be performed in a proper manner.
Abrasive blast and paint facility equipment and tools such as blasting equipment, spray
guns, brushes, roller and paint pots etc. shall be regularly cleaned and shall be suitable
use. A blower will be installed in the blasting shop to circulate air and ensure visibility
during work. To produce a work, stand for blasting and painting operations. Forklift and/or
boom truck will be used to move the spool from the blasting shop to the paint shop. In
the request area and handover area, foundation or gravel is installed so that the spool
does not touch the ground. Other modification, such as lighting, electricity, storage etc.
will also be made in those Painting Shop.
5.2 Work permit

Work permit should follow JO work permit procedures, subcontractor activities shall be
covered with specific work permit, Approved method statement, Risk assessment, JSA,
and plot plan / drawings showing to working proposal shall be submitted to contractor,
signed and approved by authorized personnel from JO member. Daily Start Meeting on
site shall be given to foreman and workers by JO Supervisor at a tool-box meeting. All
Equipment with Valid Safety Certificate shall be inspected and permitted before use by
mechanical safety supervisor of RDMP JO with third party certificate and manufacture
specification.
5.3 Abrasive Blasting Material

Sand shall not be used as an abrasive medium. Only dry grit type abrasives from
contaminants or impurities shall be used and shall meet the requirements of SSPC AB1.
Generally, Garnet with mesh #30– #60 will be used. Refer to attachment for requirements
of SSPC AB1.
not alloy recyle garnet for activity blasting
5.4 Paint System
Above material is based on Revision 6 of Standard Engineering Specification for Shop
and Field Painting (26071-100-3SS-NX00-00100_006) and it will be updated based
above specification revision.
For galvanized welding joint or damage touch-up such as grating, stair, handrail, etc.
paint manufacture’s recommended paint material will be used within approved paint
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material of Standard Engineering Specification for Shop and Field Painting (26071-100-
3SS-NX00-00100_006). Refer to attached paint manufacture’s official letter.
TYPE DESCRIPTION
01 Inorganic Zinc Silicate Primer
Dry film thickness 75 microns
Required surface profile: 50 microns
Maximum temperature resistance 400ºC
Minimum Volume Solids 58 ASTM D2697
Minimum zinc dust content in total pigment shall be 98% by weight
02 High Temperature Silicone Acrylic

Required surface profile: Clean, dry inorganic zinc primer(type 01)
03 High Temperature Silicone Aluminum

Required surface profile: Clean, dry inorganic zinc primer(type 01)
Maximum temperature resistance 400ºC (1)
(1) These materials must generally be exposed to 175ºC or higher to achieve
a full cure. Coating must be capable of “curing” to handle at ambient
temperature.
04 Zinc Rich Epoxy Primer

Required surface profile: 25-35 microns
Minimum zinc dust content in total pigment shall be 95% by weight
05 High Build M.I.O Epoxy Intermediate

Required surface profile: Clean, dry epoxy primer (type04)
The quantity of M.I.O. in the main pigment must be 80% by weight. The flakes
shall be platelets that form an impermeable barrier.
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06 Aliphatic Urethane Finish Coat

Required surface profile: Clean, dry epoxy intermediate(type 05)
07 “Zinc Free” High Temperature Air Curing

Finish Coat
Required surface profile: Clean, dry, and salt free.
(1) Inorganic Copolymer (or Inert Multipolymeric Matrix Coating)
with minimum 100 microns Dry Film Thickness is accepted as alternative of Type 07.
08 High Build Epoxy for Stainless Steel

Required surface profile: Sweep blast with aluminumoxide
09 Coal Tar Epoxy

10 Amine Adduct Cured Epoxy

11 Temperature Indicating Paint

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Table A1 Acceptable Coating Products
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5.5 Revamping area Equipment list
- 001R CDU
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- 002 VDU
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- 006 LGP Recovery
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- 003 HCU
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6.0 METHOD OF EXECUTION
6.1 Mock-up Test with Painting Qualification
Painting Qualification Test shall be carried out prior to commencement of project in

presence integrated project Management Team Representative, IPMT, RDMP
Balikpapan JO and Painting inspector, Paint Manufacturer supervisor shall prepare
mock-up test sample for each application painting system acceding to JO QA/QC
Minimum requirements.
Only Blaster & painter qualification by Paint Manufacture to allow mock up painting
Only Painting Inspector Level 2 for do clarification activity painting
6.2 Paint Request and Handover
Paint request sheet and ISO drawing should be attached with QR Code. The requested
spool must be moved to the request area. At this time, the Piping Spool Controller and
the Paint Spool Controller check whether the spool and item match the request. If they
are match, approve the request. QR code will be attached inside of Pipe during blasting
for protection purpose.
6.3 SURFACE PREPARATION
6.3.1 Pre-surface preparation
Before blast cleaning, the external surface shall be free of surface

contamination. Oil grease and other contamination shall be removed by a
suitable solvent or detergent in accordance with SSPC-SP1. The flange faces
installed on the spool must be protected.
Blotter Test and Salt test
Surface condition shall be visually inspected. Slag, spatters, flux residues from
welded areas, sharp edges, grease, oil, etc. shall not be detected and all
equipment that could be damaged by blast, dust or particular matter shall be
suitably protected by masking, wrapping, taping or other means to prevent
damage.
6.3.2 Item Identification
If an item is delivered with a name tag attached from Sub contractor, put the
tag or QR code inside of spool and seal it with Cover before blasting. After
Blasting, the name tag or QR code will be re-installed.
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please give duration periode (

6.3.3 Preparation for Blasting interval) time after complete blast to
painting
Surface preparation shall be carried-out after the release of welding & NDT
inspection. Proper covering for the flange serration surfaces shall be provided
to protect from handling damages and blasting. Weld spatter, sharp edges and
sharp projections shall be removed prior to blast cleaning.
Blasting shall not be blasted to a degree as specified in applicable paint

schedule Blast cleaning shall not be performed when the surface temperature
is less than 3’C above dew point or when the relative humidity of the air is
greater than 85%.
When additional areas area blasted adjacent to newly primed area, at least
SP 11 For paint system Zinc and
25mm of the previously primed area shall be re blasted. Large area
Where surface cleaning by blasting is prohibited, welding joint and other small
areas shall be prepared by use of Power tool cleaning by SSPC SP-3.
Immediately after completion of surface preparation, the surface shall be

visually checked and confirmed whether it meets the required cleanliness and
amplitude profile specified in the painting specification. No sand blasted surface
shall stand overnight before coating. If such surfaces are not primed in
accordance with the above, it shall be re blasted
Dust level cleaness: Level 2
The compressed air supply used for blasting and coating hall be provided with
oil / moisture separators and traps. These traps and filters shall be emptied at
least twice each day. Prior to the start of work, air only shall be shot onto a
white blotter for one minute. If any oil or water is present, additional aftercoolers
and traps shall be installed. Air compressors used for the air supply system
shall not be allowed to work in excess of 230℉ (110℃).
Dry abrasive blasting is not permitted under of the following conditions.

a. Relative humidity is greater than 85%
b. When it rains or is about to rain and the work is outside.
c. Any visible moisture is on the surface
d. The abrasive is wet
e. When painting is being done or coating is drying and curing in adjacent area.
f. The lighting is poor and the equipment is in improper working condition as
determined by Company’s inspector.
g. Sharp or rough edges to be rounded and burrs.
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6.3.4 Auto Blasting Machine
In order to use automatic blasting, bulk pipes and simple Spool are possible.
The pipes ready for blasting are put on a conveyor to enter the short room. After
the blasting is completed, the pipe is moved to the paint shop and painted.
6.3.5 Paint Mixing

Paint shall be properly mixed with mixtures with exact mixing ratio, strained
and kept at a uniform consistency, mixing shall be as per MSDS (Material
Safety Data Sheet) and TDS (Technical Data Sheet), Multi component
material shall be mixed in the provided by the paint manufacturers as kits.
6.4 APPLICATION OF PAINT
6.4.1 Before apply painting, the brand name and product number of paint material
shall be checked, and confirm that mixing ration, painting condition, etc. shall
be in accordance with the paint manufacture’s technical data sheet and
instruction.
6.4.2 Painting can be applied by conventional spray equipment (pressure pot type),
or airless spray equipment. Painting equipment shall beet with paint
manufacturer’s supplication instruction. Painting technique shall be to ensure
good film formation on all surfaces and no dust spray, to obtain good and steady
atomizing, the viscosity of the paint must be suitable and the spray equipment
must be sufficient in output pressure and capacity.
for mixing at Paint pot mandatory on during application for spray especially for Painting primer coat(Zinc system).
6.4.3 Hand mixing of paints shall only be permitted for the containers up to 5 liters
for brush or roller application. All larger containers shall be mixed by
mechanical agitator and brought to a uniform consistency.
6.4.4 Recoating interval time shall be kept during painting in accordance with the
table in data sheet with temperature and humidity conditions taken into account,
and shall generally be kept to the minimum in order to prevent contamination
between coats. Where contamination occurs between coats, this must be
completely removed, generally be washing per manufacturer’s
recommendation.
6.4.5 The surface with gasket contact and machined shall not be painted. Area to be
jointed with high tension bolts such as ASME A325 or shall be masked so that
no coating is beneath the bolts prior to joining.
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6.4.6 A minimum of 100 mm around the edge of the blasted area shall be left
unprimed unless adjoining a painted surface. Subsequent blasting shall be
continued at a minimum of 25mm into the primed surface and the rough edge
feather – edged. Primer shall not be applied within 100 mm of un-blasted
surfaces or 150mm from the edges to be field welded.
6.4.7 Scaffolding will be erected for proper access for field welding touch-up
painting work at site according to Scaffolding Procedure (26071-100-GPP-
GHX-00021-001). Always safe access must be prepared for all paint work at
height.
6.4.8 Primer shall be applied for shop welding joint only at the shop. Intermediate
and final coat will be applied at the site after hydro test. After application of
primer for shop welding joint, the welding joint will protected with masking
tape. After complete Hydro test, the intermediate and final coat will be applied
after proper surface preparation.
or SP 11
6.4.9 Touch-up for Galvanized Support.
Paint touch-up for galvanized support cut/weld area will be painted with Type
07 125mic with minimum SA 1 (sweep blasting). Refer to attached paint
maker’s recommendation letter.
6.4.10 When the paint is damaged down to the steel and spot cleaning is necessary
or field welding joint, these areas shall be cleaned by blasting or power tool
cleaning. After the metal surface has been cleaned, the edge of the surrounding
coating shall be feather-edged to remove all cracked, loosed or damaged
coating. Feather edging shall be achieved by power or hand sanding with and
abrasive wheel or sandpaper. The prepared surface shall be free of all loose,
burnt or blistered coating. Unless specified otherwise, the coating used for
repair shall be the same as the original and shall have the same DFT.
6.4.11 Paint shall not be applied on wet surfaces, when the relative humidity exceeds
the Paint Manufacturer’s written recommendations, when the ambient or
substrate temperature is below the Paint Manufacturer’s recommended
temperature for application and curing, when the wind speed exceed 20
kilometers per hour.
6.4.12 Paint shall be brushed or rolled on areas which cannot be properly sprayed. A
brush coat of epoxy intermediate paint over all welds and sharp edges is
required before the spray application of the intermediate coat.
Brush only allow for Stripe coat, welding joint, area difficult to reach by spray
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6.4.13 If required lettering or color code on the Insulation aluminum jacketing, paint
manufacturer’s recommendation paint system will be applied. Refer to
attachment.
6.4.14 Only the solvents, thinners and catalysts/activators specified by the coating
Manufacturer of the product being applied shall be used. The Manufacturer of
the topcoats shall be the same as the Manufacturer of the prior coat and
intermediate coats. Intermixing of the same coating generic types but of
different manufacturer is not permitted.
Particular attention shall be given to the timing, temperature, humidity and air
cleanliness between applications of each coat to ensure proper inter-coat
adhesion. Recoating interval (Min. and Max) will be complied with Manufacture
Technical Data Sheet of each product.
6.4.15 If coating is damaged by welding or physical abuse, the area shall be touch-up
and repaired. The surface shall be prepared to the standard as specified. Edges
of coating around the repair area shall be feathered back for a smooth transition.
Subsequently additional compatible coats shall be applied, until they meet the
specification. Those additional coats shall be blend in with final coating on
adjoining area.
Galvanized steel presenting damages exposing the steel substrate shall be

repaired. Prior touch up, the damaged surface shall be cleaned by mechanical
power tool to ST3. Touch up shall be with surface tolerant epoxy primer and
urethane topcoat. Refer to attached manufacture’s technical recommendation
letter. Polyurethane
6.4.16 Description of necessary first aid measures

Eye contact : Immediately flush eyes with plenty of water, occasionally lifting
the upper and lower eyelids. Check for and remove any contact lenses.
Continue to rinse for at least 10 minutes. Get medical attention.
Inhalation : Remove victim to fresh air and keep at rest in a position

comfortable for breathing. If not breathing, if breathing is irregular or if
respiratory arrest occurs, provide artificial respiration or oxygen by trained
personnel. It may be dangerous to the person providing aid to give mouth-to-
mouth resuscitation. Get medical attention. If unconscious, place in recovery
position and get medical attention immediately. Maintain an open airway.
Loosen tight clothing such as a collar, tie, belt or waistband.
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Skin contact : Flush contaminated skin with plenty of water. Remove
contaminated clothing and shoes. Continue to rinse for at least 10 minutes.
Get medical attention. Wash clothing before reuse. Clean shoes thoroughly
before reuse.
Ingestion : Wash out mouth with water. Remove dentures if any. If material
has been swallowed and the exposed person is conscious, give small
quantities of water to drink. Stop if the exposed person feels sick as vomiting
may be dangerous. Do not induce vomiting unless directed to do so by
medical personnel. If vomiting occurs, the head should be kept low so that
vomit does not enter the lungs. Get medical attention. Never give anything by
mouth to an unconscious person. If unconscious, place in recovery position
and get medical attention immediately. Maintain an open airway. Loosen tight
clothing such as a collar, tie, belt or waistband.
7.0 ROLES AND RESPONSIBILTIES
Daeah Paint
No. Work Desciption Subcon RDMP J.O Material Remarks.
Q.C Construction
Controllor
1 Preparation of Request P
2 Item Check P P R A/F
3 Confirm of Reqeust P R
4 Distribute by batch P A/F
5 Preparation of Inspection Doc. A P
6 Blasting Work P/F
7 Inspection P P
8 Distribute by Paint system P A
9 Paint Work(1st,2nd,Top) P/F
10 Inspection P P
11 Preparation of HandOver Sheet A P
12 Item Check P P A
13 Confirm of Handover Sheet P R
14 Hand Over P P
※ F = facilitate, P = Perform, A = Assistant, R=Review
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8.0 TOOL & EQUIPMENT
8.1 Equipment
All for tools equipment for painting should calibrated/valid and ready to used
8.1.1 Total 6 painting shop will be operated and typically it is composed of 2 blasting
and 3 painting section. Generally, below equipment will be installed for 1
painting shop.
No. ITEM CAPACITY Qty. Remark
Generator 300 Kw 1 The Qty. and Item

1
will be adjusted
Air Compressor 825 Cfm 2
2 according to
Electric Compressor 15 Kw 2 productivity and
3
Blasting Pot 200 L 4 construction concept
4
of subcontractor.
Airless Spray Machine 6.9 Kg/Cm2 6
5
Air After Coolers 150 Kw 2
6
Air receiver Tank 3000 L 2
7
DFT Gauge Elcometer 2
8
Surface Thermometer Elcometer 1
9
Mechanical Paint Mixer - 6
10
Grinding Machine, Cup Brushes - 10
11
Hand Chipping Tools - 10
12
Scaffolding Material - -
13
BLASTING POT
AIR COMPRESSOR
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AFTERCOOLERS
AIR RECEIVER TANK
AIR COMPRESSOR(Electric Type)

AIR LESS SPRAY MACHINE
Automatic blasting machine
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9.0 HAZARDS
9.1 General.
All safety precautions shall be taken as per Safety Plan of Construction and JAS. Refer
to attached JSA.
9.1.1 PTW Processing: Preparing PTW shall be carried out by a person in charge
who has understood the process of making PTW to avoid miscommunication,
violation of rules, procedure and regulation.
9.1.2 Personnel mobilization: Qualified personnel will inspect vehicle before

operating and obey traffic sign and speed rules using seat belt during
mobilization, conduct periodical maintenance of the vehicle, provide standard
first aid kit in the vehicle, conduct training defensive driving, follow safety driving
procedure to avoid over speeding, equipment malfunction and traffic accident,
etc.
9.1.3 Prepare and Install equipment for Sandblasting & Painting: There are hazards
of hose breaking, pinch point, tool failure and manual handling failure. Check
all compressor hose connection before use and install a whip check, make sure
all equipment has been inspected and carried out periodical maintenance. Do
the daily tool box meeting before staring work and make all potential pinch point
area, wear mandatory PPE, do the manual handling training to works,
Inspection equipment before operation.
9.1.4 Sand blasting: There are hazard such as hose leakage, garnet particle, dust
spread out, noise, pressurize equipment, spark, ex garnet after blasting
process, hot weather, etc. To avoid above, check all compressor hose
connection before use and install a whip check, make sure all equipment has
been inspected and carried out periodical maintenance, work in accordance
with the methods and work procedures, wear special PPE for sandblast (mask,
helmet, sand blast suit, leather gloves, ear plug, etc.), Use supply air breathing
apparatus for operator during sand blast activity, make sure permit to work has
been created and approved. Ex garnet shall be collected in a special place for
B3 waste, stand by operator for air compressor, install warning signs and
barricade at sandblast area and only authorized person can enter sandblast
area, stand by eye wash on work place, provide standard first aid kit at site,
install screen protection around sandblast area.
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9.1.5 Painting: There are hazard such as fire, toxic vapor, spillage of paint, high
pressurized tools, inhale solvent and paint dust, etc. To avoid these hazards,
MSDS must be available in the work area and have been socialized to all
workers, keep flammable materials away from painting area, stand by fire
extinguisher at work area, stand by eye wash on work place, install screen
protection around painting area, provide secondary containment for material
paint and solvent storage, wear mandatory PPE, etc.
9.1.6 House keeping: There are hazard such as slip, stumbling, material and tools
missing, step on a nail or touching sharp objects, dust hazard, etc. To avoid
these hazards regular and proper house keeping is required.
10.0 CONTROL AND PREVENTATIVE MEASURES
10.1 Inspection and Record
10.1.1 All inspection is necessary to insure that the surface preparation and coating
application complies with the requirements of this Specification. The inspection
records shall be logged daily and submitted at least weekly. The records shall
be kept on an approved form or inspection Record. All inspection shall follow
ITP (26071-100-GQI-GCQ-00007) and be performed by qualified & certified
person with RFI issuing to Owner in 1 day before inspection activity. JO shall
do internal inspection prior to notifyclient/Owner for test witnessing (If Any).
10.1.2 Minimum inspection requirement shall be:

1. Surface Preparation – Degree of cleanliness and surface profile.
2. Compressed Air – The cleanliness of the compressed air shall be
checked, as necessary, by blasting without grit onto a clean white
cloth for a period of 20 seconds. If oil or water appears on the cloth all
traps shall be cleaned and blown down until test cloth show no further
oil or water.
3. The ambient conditions, ambient temperature, relative humidity, dew
point, substrate temperature and confirmation that the substrate is
moisture free, shall be recorded at the beginning of each working
shift.
4. Paint application – Dry film thickness checks shall be measured after
the application of each coat using a Microtest, Elcometer. Some dry
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film checks shall be made in accordance with SSPC-PA-2-82T

“Measurement of Dry Film Thickness with Magnetic Gauges’. The
gauges shall be calibrated by comparison with the dry film thickness
measured on known standards such as micrometer measured paint
film.
10.2 Surface Profile Measurement
10.2.1 Prior to production blasting operations, a test piece of steel shall be blasted
with the selected abrasive to demonstrate that the
specified anchor profile can be achieved. The anchor profile shall be measured
using Press-O-Film tape, Keane Tator Profile
Comparator, Clemtec Anchor Profile Chips, Surface Profile Digital Gauge or
other Client approved methods
10.3 Thickness Measurement
10.3.1 Dry film thickness, DFT check shall be in accordance with ISO 19840_”Paints
and varnishes” and measured with thickness digital or manual gauge.
10.3.2 The DFT shall be checked for the primer and final coat when application is set
to dry.
10.3.3 The inspection instruments shall be calibrated and maintained every year.
10.3.4 Additional coats shall be applied in case the minimum required DFT is not
sufficient, building-up DFT shall be recommended to apply only after the
intermediate coat and not after the final coat.
10.4. Procedure for Repair/touch up painting
27 of 30
Doc. No.: 26071-100-GPP-GCX-00074
Job No.: 26071 Rev.000
10.4 Painting Flow Chart for Shop
10.5 Fire Prevention.
a. Smoking is not allowed in / near the shop painting, only in the designated area.
Allowed area : not around the shop painting area keeping a safe distance from the
shop painting.
b. Material Safety Data Sheets (MSDS) for all painting and thinner materials shall be
provided for both painting yard and the storage area.
c. Solvents and paints shall not be applied to surfaces where temperatures are above
or below their recommended temperature range limits.
28 of 30
Doc. No.: 26071-100-GPP-GCX-00074
Job No.: 26071 Rev.000
10.6 Health Hazards.
1. All employees involved in the painting shall wear suitable clothes, safety helmet,
gloves and painting masks.
2. If alkaline catalyst such as those used in many epoxy paints comes in contact with
the skin, it shall be immediately washed off with water to avoid chemical burns.
3. Air hoses shall not be used by personnel for cleaning or cooling themselves.
4. Adequate washing facilities shall be readily available so that the paints and solvents
splash on the body or in the eyes can be immediately removed.
5. Painting shall be mixed outside or in adequate ventilated areas
6. Fumes which can be inhaled and may cause serious respiratory illness that came
from combustion of painting materials shall be blocked by wearing mask with
chemical cartridge during spray painting.
7. Some finishing materials such as oil, paints are inflamed during fire and evolve toxic
combustion and thermal decomposition products that can cause breathlessness, loss
of consciousness.
8. Experienced and qualified operators with approved equipment shall perform abrasive
blasting. Sandblaster’s hood and ventilation equipment shall meet all local applicable
codes to ensure that the operator does not inhale dust.
10.7 Spray Paint Application.
1. Spray guns shall never be pointed at anyone or at any part of the body.
2. The tip guard shall always be in place on the gun while spraying.
3. The trigger safety catch shall be engaged whenever the gun is left unattended.
4. Hose, pumps, and accessories shall never be operated at pressure exceeding their
rated pressure. Safety pressure relief valves shall be used on out bond side of the
pressure pump.
5. The pump shall be shut down and the fluid pressure in the system relieved before
servicing or cleaning any components, including clogged spray tips.
6. Spray equipment shall not be operated if any of the pressure system components is
not in good condition.
7. Solvents shall not be flush into the containers that are hotter than 50ºC.
8. Emergency medical care shall be obtained immediately if any high pressure fluid from
the airless equipment penetrates the skin.
29 of 30
Doc. No.: 26071-100-GPP-GCX-00074
Job No.: 26071 Rev.000
10.8 Environment.
1. Working area shall be maintained in a clean and safe condition at all times. After
completion of painting in each work area, over-spray, spotted, drippings, or other
excess paint shall be cleaned off of adjacent equipment and surfaces.
2. Empty painting cans and used abrasives shall be disposed on the assigned proper
dumping areas only.
3. Avoid spreading of spilled material and runoff and contact with soil, waterway, drains
and sewers.
ATTACHMENTS
Attachment 1 : Lettering Paint System on Aluminum or Stainless jacketing (2 pages)
Attachment 2 : Touch-up paint for galvanized material (1 page)
Attachment 3. : JSA (14 pages)
Attachment 4. : Technical Data Sheet of Paint Material (44 pages_Typical)
30 of 30
ATTACHMENT 1_(2pages)
International Paint 17th floor, National T +82 (0)51 580 6168
(Korea) Ltd. Pension Bldg, F +82 (0)51 668 7882
#1422-8, Yeonsan-dong, www.akzonobel.com/international
Yeonje-gu, Busan, www.internationalpaint.co.kr
Korea
To : Mr. J. H. Kim – Hyundai Engineering
Copied To :
Date : 2021-02-17 Document Number: Number of pages : 1 (including this

IPK-0201-210217-0959 one)
Subject: Application of the color coding / lettering / Marking.
Dear sir/Maddam,
Refer to above subject, please be informed that Interthane 990 is the product that designed for finish
coat. It can be applied over existing substrates or insulation cladding surface for the color coding,
lettering or marking on the purpose of identification.
Hand tooling SSPC-SP2 (hand tooling cleaning) is recommended as surface preparation prior
applying this product for color coding / lettering / marking scope.
Please find the coating system as below.
No. Paint Type Generic Type Product DFT (mic) Remark
Surface Preparation : Sand Papering

1 Type 08 or Epoxy Interseal 670HS or 100
Type 09 Intershield 300
2 Type 06 Polyurethane Interthane 990 50
For other information, please refer to the product datasheet.

Should you need further clarification, please contact us at any time.
Sincerely yours.
Do-Hyeok Lee
Technical Sales Manager
International Paint (Korea)
“This communication is confidential and may be priviliged. If you are not an intended recipient, please notify the sender
then destroy the original communication and all copies. You should not copy, distribute and/or disclose this
communication, in whole or in part, without permission of the sender.”
International Paint (Korea) Ltd., 17th Floor, National Pension Bldg., 1422-8, Yeonsan-dong, Yeonje-gu, Busan, 611-705, Korea
Registered Number 134111-0006565
Hempel (Singapore) Pte Ltd
1A International Business Park Road Tel: +65 67998383
#03-01 Singapore 609933 Fax: + 65 67998402
hempel.com
To : Mr J.H.Kim - HEC
Project : RDMP Balikpapan RU V Date: Feb 18, 2021
Technical Statement
Lettering Painting System
Dear Sir/Madam
It is hereby confirmed that for the lettering system on either Stainless Steel or Aluminium Jacketing (temp
<120C), the system proposed would be :
1 x100micron HEMPADUR 45950

1 x 50 micron HEMPATHANE 55610
The surface preparation shall be sanding.
Should you have any further queries, please do not hesitate to contact your local HEMPEL representative.
Yours sincerely,
Effendy Salim
Effendy Salim
Business Technical Expertise Partner
Group R&D
ATTACHMENT 2_(1page)
International Paint 17th floor, National T +82 (0)51 580 6168
(Korea) Ltd. Pension Bldg, F +82 (0)51 668 7882
#1422-8, Yeonsan-dong, www.akzonobel.com/international
Yeonje-gu, Busan, www.internationalpaint.co.kr
Korea
To : Mr. J. H. Kim – Hyundai Engineering RDMP Site
Copied To :
Date : 9th. Apr. 2021 Document Number: Number of pages : 1

IPK-0201-2021-0409-1 (including this one)
Subject : Coating system for galvanized area for RDMP PJT
It refers to your inquiry of coating system to repair damaged galvanized area, we’d
like to recommend below coating system.
Surface Preparation : SSPC-SP3 (St 3)

(shall be removed rust and free from contamination prior to paint application)
1st : Tpye 08 – Interseal 670HS : 100mic

2nd : Type 06 – Interthane 990 (RAL 9006) : 75mic
We believe the above coating system is performed during the service.
If you need any further, please feel free to contact us at any time.
Do-Hyeok Lee
Technical Sales Manager
International Paint (Korea)
“This communication is confidential and may be priviliged. If you are not an intended recipient, please
notify the sender then destroy the original communication and all copies. You should not copy,
distribute and/or disclose this communication, in whole or in part, without permission of the sender.”
International Paint (Korea) Ltd., 17th Floor, National Pension Bldg., 1422-8, Yeonsan-dong, Yeonje-gu, Busan, 611-705, Korea
Registered Number 134111-0006565
ATTACHMENT 3 : JSA_(13pages)
JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT FORM
Doc No : 26071-JO-HSE-014
ENGINEERING PROCUREMENT CONSTRUCTION FOR
REFINERY DEVELOPMENT MASTER PLAN (EPC FOR RDMP) RU- JSA Title :
V BALIKPAPAN PROJECT JSA Number : RDMP / JSA / ………/ ………
Company : PT. Daeah E&C Indonesia Prepared By Review by Approved by

Project : RDMP JO BALIKPAPAN SPV Chief/MGR HSE CM
Person in charge name : LEE TAE KYUN NAME
Position/ Title job : SITE MANAGER SIGNATURE
Job activity : Painting
Date : DATE
Sequence of Basic Job Consequence / Risk Assessment* Result Risk*)

Hazard Risk Recommendation action
NO Steps severity
Bahaya Resiko PR SV RR TindakanPengendalian PR’ SV’ RR’
Tahapan pekerjaan Akibat
1 Pekerjaan persiapan • Komunikasi • Miskomunikasi • Proses PTW • Kordinasi dan komunikas
Preparation Work Comunication Miscomunication terhambat yang baik antara pekerja
• Proses Pembuatan PTW • Prosedur dan • Melanggar aturan PTW process The good coordination
(Surat Ijin Kerja Aman) Peraturan Violation of Rules inhibited and comunication
PTW Processing Procedure and • Mendapatkan between workers
Regulation violation • Pembuatan PTW
Get the penalty dilakukan oleh
penanggung jawab yang
telah memahami proses
pembuatan PTW
3 2 M Making PTW is carried 2 1 L
out by a person in charge
who has understood the
process of making PTW
• Persiapkan semua
persyaratan PTW
Prepare all PTW
requirements
• Ikuti aturan dan prosedur
yang berlaku di dalam
project

NO Steps severity
Follow the rules and
procedures that apply in the
project
2. Personnel mobilization - Over speeding - Traffic incident Fatality, LTI, - Qualified personnel
Mobilisasi personil Mengebut Kecelakaan lalu MTC, FAC (SIM/SIO license).
- Poor road condition lintas Personel yang memenuhi
(Slippery, narrow, syarat (SIM / SIO license).
soft ground) - Inspection vehicle before
Kondisi jalan yang operated (Pre Use
buruk (Licin, Inspection, daily inspection
Sempit dan lunak) and periodical inspection)
- Equipment Inspeksi kendaraan
malfunction sebelum dioperasikan (Pre
Kerusakan Use Inspection, inspeksi
peralatan harian dan inspeksi
- Impaired visibility 3 5 H berkala) 2 4 M
on dusty roads and - Obey traffic sign and speed
heavy rain rules
Jarak pandang Patuhi rambu lalu lintas
yang terganggu di dan aturan kecepatan
jalan berdebu dan - Using seat belt during
hujan deras mobilization
Menggunakan sabuk
pengaman selama
mobilisasi
- The Driver is in good health
Pengemudi dalam keadaan
sehat

NO Steps severity
- Conduct periodical
maintenance of the vehicle
Melakukan perawatan
kendaraan secara berkala
- Provide standard first aid
kit in the vehicle
Sediakan kotak P3K
standar di dalam
kendaraan
- Conduct training defensive
driving for driver / operator
Melakukan pelatihan
mengemudi defensif untuk
pengemudi / operator
- Follow safety driving
procedure
Ikuti prosedur keselamatan
berkendara
3. Prepare & Install - Hose connection - The hose fell off - (fainted,
equipment for Sambungan selang and hit the worker bruised, MTC) - Check all compressor hose
Sandblasting & Painting - Pinch point (fainted, bruised, pingsan, memar, connection before use and
Persiapan dan Titik Jepit MTC) MTC install a whip check
pemasangan peralatan - Worker who don’t Selang terjatuh - (MTC, FAC) Periksa semua sambungan
untuk Sandblasting & understanding of dan menabrak MTC, FAC 2 4 M selang kompresor sebelum 1 3 L
Painting hazard and risk of pekerja (pingsan, - Incident during digunakan dan whip check
work lebam, MTC) activity - Make sure all equipment
Pekerja yang tidak - Pinched (MTC, Insiden selama has been inspected and
memahami bahaya FAC) aktifitas carried out periodical
berlangsung maintenance

NO Steps severity
dan risiko Terjepit (MTC, Pastikan semua peralatan
pekerjaan FAC) sudah diperiksa dan
- Tools failure - Incident during dilakukan perawatan
Kegagalan alat activity berkala
- Manual handling Insiden selama - Do the daily tool box
(Material & aktifitas meeting before starting
Equipment) berlangsung work.
Penanganan - Ergonomic Lakukan rapat kotak alat
manual (Material hazards harian sebelum mulai
& Equipment) Bahaya Ergonomi bekerja.
- Mark all potential pinch
point areas
Tandai semua area titik
jepit potensial
- Wear mandatory PPE
Kenakan APD wajib
- Do the manual handling
training to workers
Lakukan pelatihan
penanganan manual
kepada pekerja
- Maximum manual lift is 25
kg/personnel
Pengangkatan manual
maksimum adalah 25 kg /
personel
- Inspection equipment
before operated (Pre Use

NO Steps severity
Inspection, daily inspection
and periodical inspection)
Peralatan inspeksi sebelum
dioperasikan (Pre Use
Inspection, inspeksi harian
dan inspeksi berkala)
3 Sand Blasting - Hose leakage - The hose fell off - fainted, bruised, - Check all compressor hose
Sandblasting (High pressure) and hit the worker MTC connection before use and
Kebocoran selang Selang terjatuh pingsan, memar, install a whip check
(Tekanan tinggi) dan menabrak MTC Lakukan pengecekan
- Garnet particle pekerja (pingsan, - Human injury selang kompresor sebelum
Partikel garnet lebam, MTC) Terluka digunakan dan dipasang
- Dust spread out - Respiratory whip check.
Debu yang - Sand / garnet disorders - Make sure all equipment
bertebaran splashes on Gangguan has been inspected and
- Noise workers pernafasan carried out periodical
Kebisingan Pasir / Garnet - Hearing 2 4 M maintenance 1 3 L
- Pressurize memancar kepada disorders Pastikan semua peralatan
equipment pekerja Gangguan telah diinspeksi dan
Peralatan - Workers hit by pendengaran dilakukan perawatan
bertekanan equipment - Burning secara periodik
- Spark Pekerja terpukul material and - Work in accordance with
Percikan api oleh alat equipment the methods and work
- Ex sand/garnet - Case of fire Membakar procedures
after sandblasting Kebakaran material dan Bekerja sesuai dengan
process - Environment alat metode dan prosedur kerja
pollution

NO Steps severity
Bekas pasir/garnet Polusi - Environmental - Stand by Fire extinguisher
dari proses Lingkungan pollution at work area
sandblasting - Heat stress Polusi Stand by Fire Extinguisher
- Hot Weather Heat stress lingkungan di area kerja
Cuaca panas - Health disorders - Do not smoking at
Gangguan workplace
kesehatan Jangan merokok di tempat
kerja
- Wearing mandatory PPE
Menggunakan APD Wajib
- Wearing special PPE for
sandblast (mask, helmet,
sandblast suit, leather
gloves, Ear plug)
Memakai APD khusus
sandblast (masker, helm,
setelan sandblast, sarung
tangan kulit, Ear plug)
- Use Supply air breathing
apparatus for operator
during sandblast activity
Gunakan alat bantu
pernapasan suplai udara
untuk operator selama
aktivitas sandblast
- Make sure Permit to Work
has been created and
approved.

NO Steps severity
Pastikan Izin Kerja telah
dibuat dan disetujui.
- Sand/garnet ex sandblast
process is collected in a
special place for B3 waste
Proses sand / garnet ex
sandblast dikumpulkan di
tempat khusus untuk limbah
B3
- Keep flammable materials
away from sandblasting
area
Jauhkan bahan yang
mudah terbakar dari area
semburan pasir
- Stand by operator for air
compressor
Stand by operator untuk
kompresor udara
- Install warning signs and
barricade at sandblast area
and only authorized person
can enter sandblast area
Memasang rambu
peringatan dan barikade di
area sandblast dan hanya
orang yang berwenang
yang dapat memasuki area
sandblasting

NO Steps severity
- Make sure sandblaster is
competent
Pastikan sandblaster
kompeten
- SOP Sand blasting
available on site and have
been socialized to all
workers
SOP sandablasting
tersedia dilapangan dan
sudah di lakukan
sosialisasi ke semua
pekerja
- Stand by eye wash on
workplace
Eye wash tersedia di area
kerja
- Provide standard first aid
kit at site
Menyediakan peralatan
P3K di area kerja
- Setting working hours and
providing water in the work
area
Mengatur jam kerja dan
menyediakan air minum
untuk pekerja
- Install screen protection
around sandblast area

NO Steps severity
Memasang screen
pengaman di area sekitar
sandblasting
- Doing spray with water for
dust control
Lakukan pengendalian
debu menggunakan metode
pembasahan
4 Painting - Painting activity - Fire - Fire Case - MSDS must be available in

Pengecatan near hot activity/ Api Kebakaran the work area and have
hot surface - Health disorders - Respiratory been socialized to all
Aktifitas Gangguan disorders workers
pengecatan di kesehatan Gangguan MSDS harus tersedia di
dekat atau di - Environmental pernapasan lapangan dan sudah di
permukaan pollution - Poisoned lakukan sosialisasi kepada
material yang Pencemaran Keracunan semua pekerja
panas lingkungan - Eye irritation - Keep flammable materials
- Toxic Vapor - Workers hit by Iritasi mata 3 4 M away from painting area 1 3 L
Uap beracun tools - Skin irritation Jauhkan material yang
- Spillage from paint Pekerja Iritasi kulit mudah terbakar dari area
and solvent terhantam / - Human injury pengecatan
Tumpahan minyak terpukul Pekerja terluka - Painting SOP available on
dan pelarut peralatan - Pollution site and have been
- High pressurized Polusi socialized to all workers
tools SOP pengecatan harus
Peralatan dengan tersedia dilapangan dan
tekanan tinggi sudah di lakukan

NO Steps severity
sosialisasi kepada semua
pekerja
- Stand by Fire extinguisher
at work area
Stand by APAR di area
kerja
- Stand by eye wash on
workplace
Stand by eye wash di area
kerja
- Install screen protection
around painting area
Memasang screen
pelindung di area sekitar
area pengecatan
- Provide secondary
containment for material
paint and solvent storage
Menyediakan secondary
containment untuk
penyimpanan material cat
dan pelarut
- Wear Mandatory PPE
Menggunakan alat
pelindung wajib
- Wear Special PPE for
Painting activity

NO Steps severity
(Respirator, Mask, safety
goggle, chemical suit,
chemical gloves)
Menggunakan alat
pelindung khusus aktifitas
pengecatan (respirator,
masker, safety goggle,
chemical suit, chemical
gloves)
- Make sure Painter is
competent
Memastikan operator cat
kompeten
- Stand by operator for air
compressor
Stand by operator pada
compressor
- Install warning signs and
barricade at sandblast area
and only authorized person
can enter painting area
Memasang rambu
peringatan dan barikade di
area sandblast dan hanya
orang yang berwenang
yang dapat memasuki area
pengecatan
- Do not smoking at
workplace

NO Steps severity
Dilarang merokok di area
kerja
7 Aktifitas housekeeping • Area kerja • Tersandung • Cedera pada • Perhatikan sekitar saat
Housekeeping activity berantakan Stumble personil melangkah
The work area is • Terpeleset Personil Pay attention around when
a mess Slip injuries stepping
• Alat kerja dan • Terperosok • Luka memar • Komuinikasi dan kordinasi
material Is mired pada tubuh yang baik anatar pekerja
berantakan • Material atau alat Bruises on the Good communication and
Working tools kerja hilang body coordination between
and materials are Material or work • Terkilir workers
a mess tools are missing Sprained • Menutup semua lubang
• Paku dan benda • Menginjak paku • Tulang retak terbuka
tajam atau menyentuh atau patah Close all open holes
Nails and sharp benda tajam Broken bones 3 3 M • Simpan dan rapikan 2 2 L
objects Stepping on a nail or fracture kembali alat dan material
or touching sharp • Kerugian di dalam box alat dan
objects materi karena material storage
material atau Store and trim back tools
alat kerja box and materials in tool
hilang and material storage
Financial loss boxes
due to missing • Bengkokan atau cabut
work materials semua paku
or tools Bend or remove all nails
• Luka terbuka • Berikan proteksi atau
akibat tersayat cover pada semua sisi
benda tajam material yang tajam

NO Steps severity
Open wounds Provide protection or
caused by sharp cover on all sides of the
objects sharp material
• Gunakan sarung tangan,
helem keselamatan,
kacamata, masker,
coverall dan sepatu safety
Use safety glove, safety
helmet, safety glasses,
mask, coverall and safety
shoes
Risk Rangking (RR) Recommendation Action

Severity / consequence Tingkat Risiko TindakanPengendalian
Probability (PR) x =
Keparahan
Score Level Tingkat pengendalian Hierarchy of Control
Frequent =5 Catastrophic = 5 19-25 Extreme high E= 1+2+3+4+5 1= Eleminasi
Probable = 4 Major = 4 13-18 High H= 3+4+5 2= Substitusi
Occasional = 3 Moderate / serious = 3 6-12 Medium M= 4+5 3= Rekayasa tehnik
Unlikely = 2 Minor = 2 1-5 Low L=5 4= Administrasi
Improbable = 1 Negligible = 1 5= APD
Note : * : Without Control / Tanpa control

*): With Control / Dengan control
Attachment 4 : Technical Data Sheet_(44 pages / Typical)
Interzinc® 22
Inorganic Zinc Rich Silicate
PRODUCT Part of the Interzinc 22 Series of products.
DESCRIPTION
A two component, rapid recoat, fast curing solvent based inorganic zinc rich ethyl silicate primer.
Conforms to SSPC Paint 20 Level 1.
Available in ASTM D520, Type II zinc dust version as standard.
INTENDED USES A zinc rich primer suitable for use with a wide range of high performance systems and topcoats in
both maintenance and new construction of bridges, tanks, pipework, offshore structures and
structural steelwork. Interzinc 22 can also be used as tank coating suitable for the carriage of
different chemical cargoes (e.g. styrene) according to International Paint’s chemical resistance
guide.
Provides excellent corrosion protection for correctly prepared steel substrates, up to temperatures
of 540°C (1004°F) when suitably topcoated.
Fast curing primer capable of application in a wide range of climatic conditions.
PRACTICAL Colour Green Grey

INFORMATION FOR
INTERZINC 22 Gloss Level Matt
Volume Solids 63%
Typical Thickness 50-75 microns (2-3 mils) dry equivalent to
79-119 microns (3.2-4.8 mils) wet
Theoretical Coverage 8.40 m²/litre at 75 microns d.f.t and stated volume solids
337 sq.ft/US gallon at 3 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless Spray, Air Spray
Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum
5°C (41°F) 30 minutes 3 hours 18 hours Extended¹

15°C (59°F) 20 minutes 90 minutes 9 hours Extended¹
25°C (77°F) 10 minutes 1 hour 4.5 hours Extended¹
40°C (104°F) 5 minutes 30 minutes 1.5 hours Extended¹
¹ See International Protective Coatings Definitions and Abbreviations
The drying times quoted have been determined at the quoted temperature and 55% relative
humidity. The 5°C (41°F) time was determined at 60% relative humidity. Prior to overcoating, verify
a value of 4 via ASTM D4752 MEK rub test. See Product Characteristics section for more details on
overcoating.
REGULATORY DATA Flash Point (Typical) Part A 19°C (66°F); Mixed 19°C (66°F)
Product Weight 2.44 kg/l (20.4 lb/gal)
VOC 3.92 lb/gal (470 g/lt) EPA Method 24
216 g/kg EU Solvent Emissions Directive
(Council Directive 2010/75/EU)
See Product Characteristics section for further details
Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:30/10/2019
Ref:4518
Interzinc® 22
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000. Oil or grease should be removed in
accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning

Abrasive blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP6 (or SSPC-SP10 for optimum performance). If
oxidation has occurred between blasting and application of Interzinc 22, the surface should be reblasted to the
specified visual standard.
Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the appropriate
manner.
A surface profile of 40-75 microns (1.5-3.0 mils) is recommended.
Shop Primed Steelwork

Interzinc 22 is suitable for application to unweathered steelwork freshly coated with zinc silicate shop primers.
If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products,
overall sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will
require complete removal by abrasive blast cleaning.
Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6.
Damaged / Repair Areas

All damaged areas should ideally be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6. However, it is
acceptable that small areas can be power tool cleaned to Pt3 (JSRA SPSS:1984) or SSPC-SP11, provided the
area is not polished. Repair of the damaged area can then be carried out using a recommended zinc epoxy
primer - consult International Protective Coatings for specific advice.
APPLICATION Mixing Interzinc 22 is supplied in two parts, a liquid Binder base component QHA285 (Part
A) and a Powder component (Part B). The Powder (Part B) should be slowly added
to the liquid Binder (Part A) whilst stirring with a mechanical agitator. DO NOT ADD
LIQUID TO POWDER. Material should be filtered prior to application and should be
constantly agitated in the pot during spraying. Once the unit has been mixed it
should be used within the working pot life specified.
Mix Ratio 3.1 part(s) : 1 part(s) by volume
Mix ratio is given for advice; always mix the product in the proportions supplied.
Working Pot Life 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
12 hours 8 hours 4 hours 2 hours
Airless Spray Recommended Tip Range 0.38-0.53 mm (15-21 thou)

Total output fluid pressure at spray tip not less than 112
kg/cm² (1593 p.s.i.)
Air Spray Recommended Typical pump Graco X-Treme 40:1 or similar

(Pressure Pot) Gun DeVilbiss MBC-510 or
JGA-510 (Binks 2100)
Air Cap 704 or 765 (Binks 66SD or 68PB)
Fluid Tip E (1.8mm) or D (2.2mm) or
Binks 66,67
Brush Suitable - small areas only Typically 25-50 microns (1.0-2.0 mils) can be achieved
Roller Not recommended
Thinner International GTA803, As regionally available. Do not thin more than allowed
International GTA415 or by local environmental legislation
International GTA138
Cleaner International GTA803, As regionally available.
International GTA138 or
International GTA415
Work Stoppages Do not allow material to remain in hoses, guns or spray equipment. Thoroughly flush
all equipment with International GTA803/International GTA415 /International
GTA138. Once units of paint have been mixed they should not be resealed and it is
advised that after prolonged stoppages work recommences with freshly mixed units.
Clean Up Clean all equipment immediately after use with International GTA803/International
GTA415/International GTA138. It is good working practice to periodically flush out
spray equipment during the course of the working day. Frequency of cleaning will
depend upon amount sprayed, temperature and elapsed time, including any delays.
All surplus materials and empty containers should be disposed of in accordance with
appropriate regional regulations/legislation.
Page 2 of 4
Interzinc® 22
PRODUCT Prior to overcoating, Interzinc 22 must be clean, dry and free from both soluble salts and excessive zinc
CHARACTERISTICS corrosion products.
Surface temperature must always be a minimum of 3°C (5°F) above dew point.
When applying Interzinc 22 in confined spaces ensure adequate ventilation.
The minimum overcoating interval is dependent upon the relative humidity during cure.
If thinning is required to assist spray application in warmer climates, (typically >28°C (82°F)), it is
recommended that International GTA803 thinners are used
It is recommended that prior to overcoating a solvent rub test to ASTM D4752 should be undertaken. A
value of 4 indicates a satisfactory degree of cure for overcoating purposes.
At relative humidities below 55%, curing will be retarded. Humidity may be increased by the use of steam
or water spraying. However, cure at relative humidities below 55% is more effectively achieved by
incorporating the Low Humidity Cure Accelerator*; some example overcoating times at 15ºC (59ºF) are
detailed below;
Relative Humidity (%) 20 30 40
Minimum Overcoating Interval 24 hours 10 hours 10 hours
The Interzinc 22 Application Guidelines contain further information on expected cure times at lower
relative humidities.
Excessive film thickness and/or over-application of Interzinc 22 can lead to mudcracking, which will
require complete removal of the affected areas by abrasive blasting and re-application in accordance with
the original specification.
Care should be exercised to avoid application of dry film thickness in excess of 125 microns (5 mils).
For high temperature systems the thickness of Interzinc 22 should be restricted to 50 microns (2 mils)
d.f.t. Continuous dry temperature resistance of Interzinc 22 is 400°C (752°F) if left untopcoated, however,
if this product is used as a primer for Intertherm 50, the dry temperature resistance will be 540°C (1004°
F).
Untopcoated Interzinc 22 is not suitable for exposure in acid or alkaline conditions or continuous water
immersion.
This product has the following specification approvals:
• AISC Specification 348-04 Research Council for Structural Connections Class B Coating
• UNE 48293 (Spain)
Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in colour and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.
*Only available in Europe, China, Middle East, Africa and Russia.
SYSTEMS When it is necessary for Interzinc 22 to be overcoated by itself due to low dry film thickness, the coating
D COMPATIBILITY surface must be fresh and unweathered. A minimum of 50 microns (2 mils) d.f.t of any subsequent coat of
et Interzinc 22 is needed to ensure good film formation.
ail Before overcoating with recommended topcoats ensure the Interzinc 22 is fully cured (see above) and if
T weathering has occurred all zinc salts should be removed from the surface by fresh water washing, and if
o necessary scrubbing with bristle brushes.
p
Typical topcoats and intermediates are:
Intercure 200 Intergard 475HS
Intercure 420 Intertherm 50
Intergard 251 Interseal 670HS
Intergard 269 Intertherm 715
Intergard 345
In some cases it may be necessary to apply a mist coat of suitable viscosity to minimise bubbling. This
will depend upon the age of the Interzinc 22, surface roughness and ambient conditions during curing
and application. Alternatively, an epoxy sealer coat, such as Intergard 269, can be used to reduce
bubbling problems.
For other suitable topcoats/intermediates, consult International Protective Coatings.
Page 3 of 4
Interzinc® 22
ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
INFORMATION can be found in the following documents available at www.international-pc.com:
• Definitions & Abbreviations
• Surface Preparation
• Paint Application
• Theoretical & Practical Coverage
• Interzinc 22 Application Guidelines
Individual copies of these information sections are available upon request.
Rect Top
SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Safety Data Sheet and the container(s), and
should not be used without reference to the Safety Data Sheet (SDS).
All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.
PACK SIZE Unit Size Part A Part B Rect

Vol Pack Vol Pack Bottom
13.78 litre 10.42 litre 15 litre 3.36 litre 20 litre
5 US gal 3.78 US gal 5 US gal 1.22 US gal 5 US gal
For availability of other pack sizes, contact International Protective Coatings.
SHIPPING WEIGHT Unit Size Part A Part B

(TYPICAL)
13.78 litre 11.6 kg 25.8 kg
5 US gal 34.4 lb 72.4 lb
STORAGE Shelf Life 12 months minimum at 25°C (77°F).

Subject to re-inspection thereafter. Store in dry, shaded
conditions away from sources of heat and ignition.
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.
This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.
Copyright © AkzoNobel, 30/10/2019.
All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com
Page 4 of 4
Intertherm® 875
High Temperature Silicone Acrylic
PRODUCT A single component, intermediate temperature finish based on temperature resistant silicone and acrylic resins with
DESCRIPTION thermally stable pigmentation.
INTENDED USES For use in a wide range of industrial environments including petrochemical plants, oil refineries, offshore structures,
chemical plants and power stations. Suitable for areas subject to intermediate service temperature that require a
colored finish.
A heat resistant finish coat for application over properly primed steelwork. For use at both new construction and as a
maintenance coating.
Suitable for steelwork operating at temperatures up to 500°F (260°C). Does not require heating between coats.
PRACTICAL Color Limited color range available

INFORMATION FOR
INTERTHERM 875 Gloss Level Gloss
Volume Solids 39%
Typical Thickness 1-1.6 mils (25-40 microns) dry equivalent to 2.6-4.1 mils (64-103 microns) wet
Theoretical Coverage 626 sq.ft/US gallon at 1 mils d.f.t and stated volume solids
15.60 m²/liter at 25 microns d.f.t and stated volume solids
Method of Application Air Spray, Brush, Roller
Drying Time
50°F (10°C) 60 minutes 3 hours 4 hours Extended¹

77°F (25°C) 30 minutes 90 minutes 2 hours Extended¹
104°F (40°C) 10 minutes 45 minutes 1 hour Extended¹
¹ See International Protective Coatings Definitions & Abbreviations
REGULATORY DATA Flash Point (Typical) 75°F (24°C)
Product Weight 8.9 Ib/gal (1.07 kg/l)

(Council Directive 1999/13/EC)

Page 1 of 4
Issue Date:2/5/2015
Ref:2500
Intertherm® 875
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application, all
PREPARATION surfaces should be assessed and treated in accordance with ISO 8504:2000.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive blast clean to SSPC SP10 or Sa2½ (ISO 8501-1:2007). If oxidation has occurred between blasting
and application of Intertherm 875, the surface should be reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate
manner.
Intertherm 875 can be applied over approved anti-corrosive primers. The primer surface should be dry and
free from all contamination, and Intertherm 875 must be applied within the overcoating intervals specified
(consult the relevant product data sheet).
In the case of zinc primers, where necessary, remove weld spatter, smooth weld seams and sharp edges and
blast clean welds and damaged areas to SSPC-SP10 or Sa2½ (ISO 8501-1:2007). The shop primer or other
primer surface should be dry and free of all contamination (oil, grease, salt etc) and overcoated with
Intertherm 875 within the overcoating intervals specified for the primer (consult the relevant product
datasheet).
Weld seams and damaged areas should be blast cleaned to SSPC-SP10 or Sa2½ (ISO 8501-1:2007).
Ensure the zinc primer has fully cured and is clean, dry and free from zinc salts prior to overcoating.
If the shop primer shows extensive or widely scattered breakdown overall sweep blasting may be necessary.
APPLICATION Mixing This material is a one component coating and should always be mixed thoroughly
with a power agitator before application.
Mix Ratio Not applicable
Airless Spray Not recommended
Air Spray Recommended Gun DeVilbiss MBC or JGA

(Pressure Pot) Air Cap 704 or 765
Fluid Tip E
Air Spray Recommended Use suitable proprietary equipment.
(Conventional)
Brush Suitable - Small areas Typically 1.0 mils (25 microns) can be achieved
only
Roller Suitable - Small areas Typically 1.0 mils (25 microns) can be achieved
only
Thinner International GTA007 Do not thin more than allowed by local environmental
(International GTA013) legislation
Cleaner International GTA007
Work Stoppages Thoroughly flush all equipment with International GTA007. All unused material
should be stored in tightly closed containers. Partially filled containers may show
surface skinning and/or a viscosity increase of the material after storage. Material
should be filtered prior to use.
Clean Up Clean all equipment immediately after use with International GTA007. It is good
working practice to periodically flush out spray equipment during the course of the
working day. Frequency of cleaning will depend upon amount sprayed, temperature
and elapsed time, including any delays.
All surplus materials and empty containers should be disposed of in accordance
with appropriate regional regulations/legislation.
Page 2 of 4
Intertherm® 875
PRODUCT For optimum corrosion protection at temperatures up to 500°F (260°C) Intertherm 875 should be applied over an
CHARACTERISTICS inorganic zinc silicate primer. The preferred system for use with inorganic zinc silicate is to apply a mist coat followed
by a full coat of Intertherm 875 at 1.6 mils (40 microns) dry film thickness. Application of two full coats can
sometimes result in pinholes in the topcoat.
When overcoating weathered zinc silicate primers the surface should be clean, free from contamination, and the
presence of zinc corrosion products.
Zinc epoxy primers will also provide satisfactory anti-corrosive protection for in-service temperatures up to 300°F
(150°C).
This material is air drying and is suitable for application both in the fabrication yard and on-site where stoving
facilities are not available.
Over-application can lead to blistering at high temperatures.
Some minor color and gloss changes will be visible upon high heat exposure.
Note that some yellowing will occur with prolonged exposure of the white finish to temperatures of 500°F (260°C).
Maximum continuous dry temperature resistance for Intertherm 875 is 500°F (260ºC).
Intertherm 875 can be applied to substrates with surface temperatures at time of application up to 104°F (40°C).
Note: VOC values quoted are based on maximum possible for the product taking into account variations due to color
differences and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions, will
also effect VOC values determined using EPA Method 24.
SYSTEMS This specialist material is not normally topcoated, and is only compatible with a very limited number of primers:
COMPATIBILITY
Suitable primers are:
Interzinc 12 Up to 500°F (260°C) continuous dry temperature
For other suitable primers consult International Protective Coatings.
Page 3 of 4
Intertherm® 875
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the
following documents available at www.international-pc.com:
et INFORMATION
ai • Definitions & Abbreviations
l
T • Surface Preparation
o • Paint Application
p
SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with the advice
PRECAUTIONS given on this sheet, the Material Safety Data Sheet and the container(s), and should not be used without reference to
the Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.
All work involving the application and use of this product should be performed in compliance with all relevant
national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted
which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further advice.
Rect Top
PACK SIZE Unit Size
Vol Pack
20 liter 20 liter 20 liter
5 US gal 5 US gal 5 US gal
For availability of other pack sizes contact International Protective Coatings
SHIPPING WEIGHT Unit Size

(TYPICAL) 20 liter 23.4 kg
5 US gal 53.6 lb
STORAGE Shelf Life 24 months minimum at 77ºF (25°C). Subject to re-inspection thereafter. Store in dry,
shaded conditions away from sources of heat and ignition.
Rect
Bottom
Disclaimer
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application
of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum extent permitted
by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without
limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of Sale. You should request
a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous
development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.
Issue date: 2/5/2015
Page 4 of 4
Intertherm 50
Silicone Aluminium
PRODUCT DESCRIPTION A one pack, aluminium pigmented silicone resin coating.
INTENDED USES As a light reflective primer/finish for surfaces that can reach dull red heat of up to 540°C, such as exhaust stacks.
For use at Newbuilding, Maintenance & Repair or On Board Maintenance.
PRODUCT INFORMATION Colour HTA097-Aluminium, HTA099-Black

Finish/Sheen Gloss
Part B (Curing Agent) Not applicable
Volume Solids 45% (ISO 3233:1998)
Typical Film Thickness 25 microns dry (56 microns wet)

Theoretical Coverage 18 m²/litre at 25 microns dft, allow appropriate loss factors
Method of Application Airless Spray, Brush, Conventional Spray, Roller
Flash Point (Typical) Single Pack 25°C
Drying Information 5°C 15°C 25°C 35°C
Touch Dry [ISO 9117/3:2010] 90 mins 60 mins 30 mins 15 mins

Hard Dry [ISO 9117-1:2009] 5 hrs 3 hrs 2 hrs 60 mins
Overcoating Data - see limitations Substrate Temperature

5°C 15°C 25°C 35°C
Overcoated By Min Max Min Max Min Max Min Max
Intertherm 50 24 hrs ext 16 hrs ext 12 hrs ext 6 hrs ext
REGULATORY DATA VOC 495 g/lt as supplied (EPA Method 24)

509 g/kg of liquid paint as supplied. EU Solvent Emissions Directive (Council
Directive 1999/13/EC)
Note: VOC values are typical and are provided for guidance purposes only. These may be subject to variation
depending on factors such as differences in colour and normal manufacturing tolerances.
Marine Coatings
Page 1 of 4
Ref:334
Intertherm 50
Silicone Aluminium
CERTIFICATION When used as part of an approved scheme, this material has the following certification:
• Fire Resistance - Surface Spread of Flame (Exova Warringtonfire)

• Fire Resistance - Marine Equipment Directive compliant
Consult your International Paint representative for details.
SYSTEMS AND Consult your International Paint representative for the system best suited for the surfaces to be protected.
COMPATIBILITY
SURFACE PREPARATIONS Use in accordance with the standard Worldwide Marine Specifications.
All surfaces to be coated should be clean, dry and free from contamination.
High pressure fresh water wash or fresh water wash, as appropriate, and remove all oil or grease, soluble
contaminants and other foreign matter in accordance with SSPC-SP1 solvent cleaning.
NEWBUILDING
Intertherm 50 is suitable for application to steelwork freshly coated with zinc silicate shop primers.
If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products, overall
sweep blasting will be necessary. Ensure that the zinc primer is fully cured prior to the application of Intertherm 50
by following the curing instructions on the relevant product data sheet. Other types of shop primer are not suitable
for overcoating and will require complete removal by abrasive blast cleaning.
Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:2007).
MAJOR REFURBISHMENT
Abrasive blast clean to Sa2½ (ISO 8501-1:2007).
REPAIR/OBM
Intertherm 50 may be applied directly over aged Intertherm 50 following thorough fresh water washing and
degreasing provided the coating to be overcoated is in an intact and tightly adherent condition. Loose or flaking
coatings should be removed back to a firm edge and Intertherm 50 or an appropriate primer should be used to
repair the area before application of the full coat.
Consult your International Paint representative for specific recommendations.

NOTE:
For use in Marine situations in North America, the following surface preparation standards can be used:
SSPC-SP10 in place of Sa2½ (ISO 8501-1:2007)
Marine Coatings
Page 2 of 4
Ref:334
Intertherm 50
Silicone Aluminium
APPLICATION
Mixing This material is a one pack coating and should always be mixed thoroughly with a power agitator before
application.
Thinner Not recommended. Use International GTA007 only in exceptional circumstances. DO NOT thin more than allowed
by local environmental legislation.
Airless Spray Recommended.
Tip Range 0.33-0.43 mm (13-17 thou)
Total output fluid pressure at spray tip not less than 112 kg/cm² (1590 p.s.i.)
Conventional Spray Gun DeVilbiss MCB or JGA
Air Cap 704 or 765
Fluid Tip E
Brush Recommended.
Roller Recommended.
Work Stoppages and Cleanup Thoroughly flush all equipment with International GTA007. All unused material should be stored in tightly closed
containers. Partially filled containers may show surface skinning and/or a viscosity increase of the material after
storage. Material should be filtered prior to use.
Welding In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be
emitted which will require the use of appropriate personal protective equipment and adequate local exhaust
ventilation. In North America do so in accordance with instruction in ANSI/ASC Z49.1 "Safety in Welding and
Cutting."
SAFETY All work involving the application and use of this product should be performed in compliance with all
relevant national Health, Safety & Environmental standards and regulations.
Prior to use, obtain, consult and follow the Material Safety Data Sheet for this product concerning health
and safety information. Read and follow all precautionary notices on the Material Safety Data Sheet and
container labels. If you do not fully understand these warnings and instructions or if you can not strictly
comply with them, do not use this product. Proper ventilation and protective measures must be provided
during application and drying to keep solvent vapour concentrations within safe limits and to protect
against toxic or oxygen deficient hazards. Take precautions to avoid skin and eye contact (ie. gloves,
goggles, face masks, barrier creams etc.) Actual safety measures are dependant on application methods
and work environment.
EMERGENCY CONTACT NUMBERS:
USA/Canada - Medical Advisory Number 1-800-854-6813
Europe - Contact (44) 191 4696111. For advice to Doctors & Hospitals only contact (44) 207 6359191
China – Contact (86) 532 83889090
R.O.W. - Contact Regional Office
Marine Coatings
Page 3 of 4
Ref:334
Intertherm 50
Silicone Aluminium
LIMITATIONS Intertherm 50 is not suitable for exposure in acid or alkaline conditions.
Do not over apply. Application above 40 microns dft will result in blistering when subject to high temperatures.
Excessive dry film thickness may result in cracking. Dry film thickness must not exceed 25 microns.
Up to 3 coats at a maximum of 25 microns per coat can be applied without the requirement of heating between
coats. This provides maximum corrosion protection when it is not possible to use a zinc silicate priming system.
Overcoating information is given for guidance only and is subject to regional variation depending upon local climate
and environmental conditions. Consult your local International Paint representative for specific recommendations.
Apply in good weather. Temperature of the surface to be coated must be at least 3°C above the dew point. For
optimum application properties bring the material to 21-27°C, unless specifically instructed otherwise, prior to mixing
and application. Unmixed material (in closed containers) should be maintained in protected storage in accordance
with information given in the STORAGE Section of this data sheet. Technical and application data herein is for the
purpose of establishing a general guideline of the coating application procedures. Test performance results were
obtained in a controlled laboratory environment and International Paint makes no claim that the exhibited published
test results, or any other tests, accurately represent results found in all field environments. As application,
environmental and design factors can vary significantly, due care should be exercised in the selection, verification of
performance and use of the coating.
In the overcoating data section 'ext' = extended overcoating period. Please refer to our Marine Painting Guide -
Definitions and Abbreviations available on our website.
UNIT SIZE Unit Size Part A

Vol Pack
4.8 lt 4.8 lt 5 lt
5 US gal 5 US gal 5 US gal
0.8 US gal 0.8 US gal 1 US gal
For availability of other unit sizes consult International Paint

UNIT SHIPPING WEIGHT Unit Size Unit Weight
(TYPICAL)
4.8 lt 5.86 Kg
5 US gal 50.5 lb
0.8 US gal 8.3 lb
STORAGE Shelf Life 12 months minimum at 25°C. Subject to re-inspection thereafter. Store in dry, shaded
conditions away from sources of heat and ignition.
Prevent the ingress of moisture as this may lead to a pressure build up in the container.
WORLDWIDE AVAILABILITY Consult International Paint.
IMPORTANT NOTE The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically
recommended in this data sheet without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at
their own risk. All advice given or statements made about the product (whether in this data sheet or otherwise) is correct to the best of our knowledge but
we have no control over the quality or the condition of the substrate or the many factors affecting the use and application of the product. Therefore, unless
we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum extent
permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by
operation of law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied
and technical advice given are subject to our Conditions of Sale. You should request a copy of this document and review it carefully. The information
contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous development. It is the user's
responsibility to check with their local representative that this data sheet is current prior to using the product.
This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this
document. Should there be any discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the
version on the website will take precedence.
© AkzoNobel, 2015
www.international-marine.com
Marine Coatings
Page 4 of 4
Ref:334
Interzinc® 315
Rapid Recoat Epoxy Zinc Rich
PRODUCT A two component high solids, low VOC metallic zinc-rich epoxy primer formulated on proprietary
DESCRIPTION polymer technology which provides rapid cure and overcoating even under low temperature
conditions.
Interzinc 315 uses zinc dust conforming to the requirements of ASTM D520 Type II as a minimum
standard.
INTENDED USES As a zinc-rich primer to form part of a coating system to provide corrosion protection for steel
substrates, for use in a wide range of industrial situations including offshore, petrochemical and
chemical plants, refineries, pulp and paper plants, and bridges.
The rapid curing and overcoating properties of Interzinc 315 provide production flexibility, making
this product suitable for use both in new construction and on site as a maintenance coating.
PRACTICAL Colour Blue, Grey

INFORMATION FOR
INTERZINC 315 Gloss Level Matt
Volume Solids 69%

Method of Application Airless Spray, Air Spray, Brush
Drying Time

40°C (104°F) 10 minutes 1 hour 1 hour Extended¹
¹ See International Protective Coatings Definitions and Abbreviations
Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International
Protective Coatings for further details.
REGULATORY DATA Flash Point (Typical) Part A 27°C (81°F); Part B 26°C (79°F); Mixed 27°C (81°F)


Page 1 of 4
Ref:2554
Interzinc® 315
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all
Abrasive Grit Blast Cleaning
Abrasive grit blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP6. If oxidation has occurred between
blasting and application of Interzinc 315, the surface should be reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the
appropriate manner.
A sharp, angular surface profile of 50-75 microns (2-3 mils) is recommended.
Shop Primed Steelwork
Interzinc 315 is suitable for application to steelwork freshly coated with zinc silicate shop primers.
If the shop primer was applied over shot blasted surfaces, overall grit sweep blasting will be necessary
prior to the application of Interzinc 315. If the zinc shop primer shows extensive or widely scattered
breakdown, or excessive zinc corrosion products, overall grit sweep blasting will be necessary. Other
types of shop primer are not suitable for overcoating and will require complete removal by grit abrasive
blast cleaning.
Weld seams and damaged areas should be grit blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC SP6.
APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit in
the proportions supplied. Once the unit has been mixed it must be used within
the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.
For three pack material see product characteristics
Mix Ratio 4 part(s) : 1 part(s) by volume

6 hours 3 hours 2 hours 1 hour

Total output fluid pressure at spray tip not less than
141 kg/cm² (2005 p.s.i.)
Air Spray Suitable - small areas

(Pressure Pot) only
Brush Suitable - small areas Typically 40-50 microns (1.6-2.0 mils) can be
only achieved
Thinner International GTA220 Do not thin more than allowed by local

(or International GTA415) environmental legislation
Cleaner International GTA822 (or International GTA415)
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly
flush all equipment with International GTA822. Once units of paint have been
mixed they should not be resealed and it is advised that after prolonged
stoppages work recommences with freshly mixed units.
working practice to periodically flush out spray equipment during the course of
the working day. Frequency of cleaning will depend upon amount sprayed,
temperature and elapsed time, including any delays.

Page 2 of 4
Interzinc® 315
PRODUCT Due to the high solids level and high zinc content of this coating, in some countries it has become
CHARACTERISTICS necessary to supply as a three pack material to meet local transport and shipping requirements. The
mixed paints and dry films achieved from the two and three pack materials are identical in both
application properties and performance.
The following is mixing information for the three pack material:-
Material is supplied in three containers as a unit. Always mix a complete unit in the proportions supplied.
Once the unit has been mixed it must be used within the specified pot life.
(1) Agitate Base (Part A), then combine the entire contents of Base (Part A) and Curing Agent
(Part B) and mix thoroughly with power agitator.
(2) The Powder Component (Part C) should be slowly added to the thoroughly mixed Part A
and Part B whilst stirring with a power agitator.
(3) Material should be sieved prior to application and should be constantly agitated in the pot
during spraying.
Interzinc 315 can be applied at dry film thicknesses between 50 microns (2 mils) and 150 microns (6
mils). Care should be excercised to avoid over application in excess of 150 microns (6 mils).
Care should be exercised to avoid over-application, which may result in cohesive film failure with
subsequent high builds, and to avoid dry spray which can lead to pinholing of subsequent coats. Over-
application will also result in slower curing and extended handling and overcoating times.
This product must only be thinned using recommended International thinners. The use of alternative
thinners, particularly those containing ketones, can severely inhibit the curing mechanism of the coating.
Interzinc 315 is not normally recommended for underwater use. Please consult International Protective
Coatings for details in this situation.
Low Temperature Curing
Interzinc 315 is capable of curing at temperatures below 0°C (32°F). However, this product should not be
applied at temperatures below 0°C (32°F) where there is a possibility of ice formation on the substrate.
For further details regarding cure times and overcoatability, please contact International Protective
Coatings.

• SSPC Paint Specification No. 20, Type II
• BS5493 (1977) : DF & KP1B
• BS4652:1995
• ASTM A490 Class B Slip Coefficient
SYSTEMS Interzinc 315 is designed for use over correctly prepared grit blasted steel but can be applied over
COMPATIBILITY approved prefabrication primers.
Recommended topcoats are:
Intercure 200 Intergard 740

Intercure 200HS Interseal 670HS
Intercure 420 Interthane 870
Interfine 629HS Interthane 990
Interfine 979 Interzone 505
Intergard 475HS Interzone 954
For other suitable primers/topcoats, consult International Protective Coatings.
Page 3 of 4
Interzinc® 315
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
et
ail
T • Definitions & Abbreviations
o
p • Surface Preparation
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.
for further advice.
Rect Top
PACK SIZE Unit Size Part A Part B Part C
Vol Pack Vol Pack Vol Pack
10 litre 8 litre 10 litre 2 litre 2.5 litre - -
4 US gal 1.77 US gal 5 US gal 0.8 US gal 1 US gal 1.43 US gal 3 US gal

SHIPPING WEIGHT Unit Size Part A Part B Part C
(TYPICAL) 10 litre 31.4 kg 2.2 kg 0 kg
4 US gal 24.2 lb 5.5 lb 88.4 lb
STORAGE Shelf Life 6 months minimum at 25°C. Subject to re-inspection thereafter. Store in dry,
Rect
Bottom
Important Note
Page 4 of 4
Intergard® 475HS
Epoxy
PRODUCT A low VOC, high solids, high build, two component epoxy coating. Available with conventional pigmentation, or alternatively
DESCRIPTION can be pigmented with micaceous iron oxide to provide enhanced overcoating properties.
INTENDED USES For use as a high build epoxy coating to improve barrier protection for a range of anti-corrosive coating systems in a
wide range of environments including offshore structures, petrochemical plants, pulp and paper mills and bridges.
Suitable for use in both maintenance and new construction situations as part of an anti-corrosive coating system.
The micaceous iron oxide variant improves long term overcoating properties, better facilitating application in the
fabrication shop, prior to shipping, with final overcoating on site.
PRACTICAL Color Light gray MIO and a selected range of colors

INFORMATION FOR
INTERGARD 475HS Gloss Level Matte
Volume Solids 80%
Typical Thickness 4-8 mils (100-200 microns) dry equivalent to 5-10 mils (125-250 microns) wet
Method of Application Airless Spray, Air Spray, Brush, Roller
Drying Time
23°F (-5°C) 150 minutes 48 hours 48 hours Extended¹


Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International Protective Coatings
for further details.
For curing at elevated temperatures an alternative curing agent is available. See Product Characteristics for details.
REGULATORY DATA Flash Point (Typical) Part A 93°F (34°C); Part B 88°F (31°C); Mixed 91°F (33°C)

159 g/lt Chinese National Standard GB23985

Page 1 of 4
Issue Date:1/4/2021
Ref:2153
Intergard® 475HS
Epoxy
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application, all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000.
Primed Surfaces
Intergard 475HS should always be applied over a recommended anti-corrosive coating scheme. The primer surface
should be dry and free from all contamination, and Intergard 475HS must be applied within the overcoating intervals
specified (consult the relevant product data sheet).
Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. SSPC-SP6 or Sa2½ (ISO 8501
-1:2007), Abrasive Blasting, or SSPC-SP11, Power Tool Cleaning) and patch primed prior to the application of
Intergard 475HS.
Zinc Primed Surfaces
Ensure that the surface of the primer is clean, dry and free from contamination and zinc salts before application of
Intergard 475HS. Ensure zinc primers are fully cured before overcoating.
APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed, it must be used within the working
pot life specified.
Working Pot Life 23°F (-5°C) 41°F (5°C) 59°F (15°C) 77°F (25°C)
3 hours 3 hours 2.5 hours 2 hours
Airless Spray Recommended Tip Range 21-25 thou (0.53-0.63 mm)

Total output fluid pressure at spray tip not less than 2702 psi
(190 kg/cm²)

Fluid Tip E
Brush Suitable Typically 3.0 mils (75 microns) can be achieved
Roller Suitable Typically 3.0 mils (75 microns) can be achieved
Thinner International GTA007 Thinning is not normally required. Consult the local
representative for advice during application in extreme
conditions. Do not thin more than allowed by local
environmental legislation.
Cleaner International GTA822 (or Choice of cleaner may be subject to local legislation. Please
International GTA415) consult your local representative for specific advice.
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush all
equipment with International GTA822. Once units of paint have been mixed they should
not be resealed and it is advised that after prolonged stoppages work recommences with
freshly mixed units.
Clean Up Clean all equipment immediately after use with International GTA822. It is good working
practice to periodically flush out spray equipment during the course of the working day.
Frequency of cleaning will depend upon amount sprayed, temperature and elapsed time,
including any delays.
appropriate regional regulations/legislation
Page 2 of 4
Intergard® 475HS
Epoxy
PRODUCT Intergard 475HS is primarily designed for use as a high build barrier coat to impart barrier protection to a coating
CHARACTERISTICS system. It is recommended that it should be overcoated with a durable finish from the Interfine or Interthane range
when appearance is important.
Maximum film build in one coat is best attained by airless spray. When applying by methods other than airless spray,
the required film build is unlikely to be achieved. Application by air spray may require a multiple cross spray pattern
to attain maximum film build. Lower or high temperatures may require specific application techniques to achieve
maximum film build.
When applying Intergard 475HS by brush or roller, it may be necessary to apply multiple coats to achieve the total
specified system dry film thickness.
Surface temperature must always be a minimum of 5°F (3°C) above dew point. When applying Intergard 475HS in
confined spaces, ensure adequate ventilation. Exposure to unacceptably low temperatures and/or high humidities
during, or immediately after, application may result in incomplete cure and surface contamination that could
jeopardize subsequent intercoat adhesion.
Elevated Temperature Curing
An alternative curing agent is available for applications at temperatures greater than 77°F (25°C).

77°F (25°C) 90 minutes 6 hours 6 hours Extended *

104°F (40°C) 60 minutes 2 hours 2 hours Extended *
* See International Protective Coatings Definitions and Abbreviations
Interchanging standard and elevated temperature curing agents during application to a specific structure will give rise
to an observable color change due to the difference in the yellowing/discoloration process common to all epoxies on
exposure to UV light. In common with all epoxies, Intergard 475HS will chalk and discolor on exterior exposure.
However, these phenomena are not detrimental to anti-corrosive performance.
Intergard 475HS is not designed for continuous water immersion.
The micaceous iron oxide variant of this product is frequently used as a “travel coat” prior to final overcoating on site.
To ensure best extended overcoating properties, ensure overapplication does not occur and that the surface is fully
cleaned of any contamination which may be present in the surface texture due to the coarse nature of the micaceous
iron oxide pigmentation.
When applying Intergard 475HS at temperatures less than 59°F (15°C) or wet film thicknesses of 6 mils (150
microns) or less, addition of around 5% International GTA007 thinners will improve film appearance, sprayability and
aid film thickness control.
Note: VOC values are typical and are provided for guidance purpose only. These may be subject to variation
depending on factors such as differences in color and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions, will
also affect VOC values determined using EPA Method 24.
SYSTEMS Intergard 475HS is designed for use over correctly primed steel. Suitable primers are:
COMPATIBILITY
Intercure 200 Interzinc 22 (mist coat or tie coat recommended)*
Intergard 251 Interzinc 315
Intergard 269 Interzinc 52
Interzinc 2280(mist coat or tie coat recommended)*
Suitable topcoats are:
Intergard 740 Interfine 629HS

Interthane 990 Intergard 475HS
For alternative primers and finishes, consult International Protective Coatings.
* See relevant product data sheet for details.
Page 3 of 4
Intergard® 475HS
Epoxy
et INFORMATION
l
p
PRECAUTIONS given on this sheet, the Safety Data Sheet and the container(s), and should not be used without reference to the
Safety Data Sheet (SDS).
Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
20 liter 15 liter 20 liter 5 liter 5 liter
5 US gal 3 US gal 5 US gal 1 US gal 1 US gal

(TYPICAL) 20 liter 29.3 kg 9.3 kg
5 US gal 57.1 lb 8.4 lb
STORAGE Shelf Life 12 months minimum at 77°F (25°C). Subject to re-inspection thereafter. Store in dry,
shaded conditions away from sources of heat and ignition. Elevated storage
temperatures reduce shelf life.
Rect
Bottom
Disclaimer
Page 4 of 4
Interthane® 990
Aliphatic Polyurethane
PRODUCT A two component aliphatic acrylic polyurethane finish giving excellent durability and long term
DESCRIPTION recoatability.
INTENDED USES Suitable for use in both new construction and as a maintenance finish which can be used in a wide
variety of environments including offshore structures, chemical and petrochemical plants, bridges, pulp
and paper mills, and in the power industry.
PRACTICAL Color Wide range via the Chromascan® system

INFORMATION FOR
INTERTHANE 990 Gloss Level High Gloss
Volume Solids 57% ± 3% (depends on color)
Typical Thickness 2-3 mils (50-75 microns) dry equivalent to 3.5-5.3 mils (88-132 microns)
wet
Drying Time
23°F (-5°C) 8 hours 60 hours 60 hours Extended¹

41°F (5°C) 5 hours 24 hours 24 hours Extended¹
REGULATORY DATA Flash Point (Typical) Part A 93°F (34°C); Part B 120°F (49°C); Mixed 95°F (35°C)
Product Weight 10.1 Ib/gal (1.21 kg/l)


Page 1 of 4
Ref:2484
Interthane® 990
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application, all
Primed Surfaces
Interthane 990 should always be applied over a recommended anti-corrosive coating scheme. The
primer surface should be dry and free from all contamination, and Interthane 990 must be applied within
the overcoating intervals specified (consult the relevant product data sheet).
Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. SSPC-SP6 or
Sa2½ (ISO 8501-1:2007), Abrasive Blasting, or SSPC-SP11, Power Tool Cleaning) and patch primed
prior to the application of Interthane 990.
the proportions supplied. Once the unit has been mixed, it must be used within
Mix Ratio 6 part(s): 1part(s) by volume
Working Pot Life 23°F (-5°C) 41°F (5°C) 59°F (15°C) 77°F (25°C) 104°F (40°C)
26 hours 12 hours 4 hours 2 hours 45 minutes
Airless Spray Recommended Tip Range 13-18 thou (0.33-0.45 mm)

2204 psi (155 kg/cm²)
Fluid Tip E
Air Spray Recommended Use suitable proprietary equipment.
(Conventional)
Brush Suitable Typically 1.6-2.0 mils (40-50 microns) can be
achieved
Roller Suitable Typically 1.6-2.0 mils (40-50 microns) can be
achieved
(or International GTA733 legislation
or GTA056)
Cleaner International GTA713 (or Choice of cleaner may be subject to local legislation.
International GTA733 or Please consult your local representative for specific
Work Stoppages Do not allow material to remain
GTA056) advice.in hoses, gun or spray equipment. Thoroughly
All surplus materials and empty containers should be disposed of in
accordance with appropriate regional regulations/legislation.
Page 2 of 4
Interthane® 990
PRODUCT Interthane 990 is available in a range of metallic finishes - please consult the separate Interthane 990
CHARACTERISTICS Metallic Working Procedures document for further information.
Level of sheen and surface finish is dependent on application method. Avoid using a mixture of
application methods whenever possible.
Best results in terms of gloss and appearance will always be obtained by conventional air spray
application.
For brush and roller application, and in some colors, two coats of Interthane 990 may be required to
give uniform coverage, especially when applying Interthane 990 over dark undercoats, and when using
certain lead free bright colors such as yellows and oranges. Best practice is to use a color compatible
intermediate or anti-corrosive coating under the Interthane 990.
When overcoating after weathering, or aging, ensure the coating is fully cleaned to remove all surface
contamination such as oil, grease, salt crystals and traffic fumes, before application of a further coat of
Interthane 990.
Absolute measured adhesion of topcoats to aged Interthane 990 is less than that to fresh material,
however, it is adequate for the specified end use.
This product must only be thinned using the recommended International thinners. The use of alternative
thinners, particularly those containing alcohols, can severely affect the curing mechanism of the coating.
Surface temperature must always be a minimum of 5°F (3°C) above dew point.
When applying Interthane 990 in confined spaces, ensure adequate ventilation.
Interthane 990 is capable of curing at temperatures below 32°F (0°C). However, this product should not
be applied at temperatures below 32°F (0°C ) where there is a possibility of ice formation on the
substrate. Condensation occurring during or immediately after application may result in a matte finish
and an inferior film. Premature exposure to ponding water will cause color change, especially in dark
colors and at low temperatures.
This product is not recommended for use in immersion conditions. When severe chemical or solvent
splashing is likely to occur, contact International Protective Coatings for information regarding suitability.
A modified version of Interthane 990 is available for use within the Korean marketplace in order to
provide improved workability.
variation depending on factors such as differences in color and normal manufacturing tolerances.
SYSTEMS The following primers/intermediates are recommended for Interthane 990:

COMPATIBILITY Intercure 200 Interseal 670HS
Intercure 200HS Interzinc 315
Intercure 420 Interzinc 52
Intergard 251 Interzinc 52HS
Intergard 269 Interzone 505
Intergard 345 Interzone 954
Intergard 475HS Interzone 1000
Interthane 990 is designed to be topcoated with itself.
For other suitable primers/intermediates, consult International Protective Coatings.
Page 3 of 4
Interthane® 990
et INFORMATION
l
p
• Interthane 990 Metallic Finish Working Procedures
PRECAUTIONS given on this sheet, the Safety Data Sheet and the container(s), and should not be used without reference to the
Safety Data Sheet (SDS).
Warning: Contains isocyanate. Wear air-fed hood for spray application.
Rect Top
Vol Pack Vol Pack
20 liter 17.14 liter 20 liter 2.86 liter 3.7 liter
5 US gal 4.29 US gal 5 US gal 0.71 US gal 1 US gal

(TYPICAL) 20 liter 23.1 kg 3.5 kg
5 US gal 47.6 lb 7.1 lb
STORAGE Shelf Life 24 months (Part A) & 12 months (Part B) minimum at 77°F (25°C)
Subject to re-inspection thereafter. Store in dry, shaded conditions away from sources
of heat and ignition.
Rect
Bottom
Disclaimer
Page 4 of 4
Intertherm® 181
Inorganic Silicate
PRODUCT A two component, high temperature resistant topcoat based on inorganic silicate technology.
DESCRIPTION
INTENDED USES Intertherm 181 has been specifically designed for application over inorganic zinc primers, which
provides a single specification to be used for the protection of all pipework from corrosion at
continuous operating temperatures up to 400°C (752°F), and intermittent temperature surges up to
500°C (932°F).
Ideally suited for use in the petrochemical industry, especially refineries and offshore structures,
where significant volumes of insulated and uninsulated pipework can be coated with a single
specification at works, reducing complexity of work schedules etc.
PRACTICAL Colour Grey, White

INFORMATION FOR
INTERTHERM 181 Gloss Level Matt
Volume Solids 69%
Method of Application Airless Spray, Air Spray

Drying Time
10°C (50°F) 60 minutes 4 hours Not applicable Not applicable

15°C (59°F) 30 minutes 2.5 hours Not applicable Not applicable
25°C (77°F) 15 minutes 1.5 hours Not applicable Not applicable
40°C (104°F) 10 minutes 45 minutes Not applicable Not applicable

Protective Coatings
Page 1 of 4
Ref:2490
Intertherm® 181
Inorganic Silicate
Metallic Zinc Primed Surfaces
Intertherm 181 should always be applied over a recommended zinc based primer.
Intertherm 181 is suitable for application to steelwork freshly coated with zinc silicate primers.
If the zinc silicate primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products,
overall sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will
require complete removal by abrasive blast cleaning.
Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6 (or SSPC-
SP10 for optimum performance), and reprime with zinc silicate.
Ensure that the surface of the primer is clean, dry and free from contamination and zinc salts before application
of Intertherm 181. Ensure zinc primers are fully cured before overcoating.
APPLICATION Mixing Intertherm 181 must be applied in accordance with the Intertherm 181 detailed
International Protective Coatings Recommended Working Procedures.
Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed it must be used within the
working pot life specified.
Mix Ratio 39.0 part(s) : 1.0 part(s) by volume
2 hours 2 hours 1.5 hours 1 hour

kg/cm² (1792 p.s.i.)
Air Spray Recommended Use suitable proprietary equipment:

(Conventional) Gun DeVilbiss MBC or JGA
Air Cap 30
Fluid Tip E
Brush Suitable - small areas only Typically 75 microns (3.0 mils) can be achieved
legislation
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush
all equipment with International GTA220. Once units of paint have been mixed they
should not be resealed and it is advised that after prolonged stoppages work
recommences with freshly mixed units.
Page 2 of 4
Intertherm® 181
Inorganic Silicate
PRODUCT The detailed Intertherm 181 Application Guidelines should be consulted prior to use.
CHARACTERISTICS
The equipment outlined under Airless Spray and Conventional Spray is intended as a guide only, and
other manufacturers equipment may be used. Best results are obtained using airless spray, where the
use of thinners is not normally required. For conventional spray application, thinning is required to obtain
optimal spray characteristics, 10% maximum of GTA007 may be used.
Intertherm 181 reacts with atmospheric moisture, and as such when in the can should remain covered at
all times. Failure to keep tin covered will result in skinning of paint and loss of pot life.
With Intertherm 181, no increase in viscosity is observed after mixing, even after long periods. However,
if the stated pot lives are exceeded then the film formed on curing will have inferior properties and will not
give the specified level of performance.
Surface temperature must always be a minimum of 3°C above dew point.
When applying Intertherm 181 in confined spaces ensure adequate ventilation.
To enable optimum cure and film strength, it is necessary to apply a full wet coat in order to minimise
overspray. Best practice is to apply using airless spray, keeping the spray gun close to the substrate and
using slow passes.
The cure times are dependent upon the relative humidity during cure. Below 65% relative humidity the
cure times will increase dependent upon the ambient temperature and relative humidity during the
application and curing period. Please consult International Protective Coatings for further details in this
situation.
Intertherm 181 is suitable for protection of steel operating at continuous dry temperatures of up to 400°C
(752°F), with intermittent surges up to 500°C (932°F).
High temperature resistance is not attained until the film has completely cured. Cure is a function of
temperature, humidity and film thickness. Normally films at 125 microns (5 mils) dry film thickness will
exhibit full and complete cure for optimal temperature resistance in 1 day at 25°C (77°F) and 65% relative
humidity. Curing times are proportionately shorter at elevated temperatures and longer at lower
temperatures and relative humidity.
After the last coat has cured hard, the coating system dry film thickness should be measured using a
suitable non-destructive magnetic gauge to verify the average total applied system thickness. The coating
system should be free of all pinholes or other holidays. The cured film should be essentially free of runs,
sags, drips, inclusions or other defects. All deficiencies and defects should be corrected before placing
the system into service. Consult International Protective Coatings Intertherm 181 Working Procedures for
detailed repair procedures.
Note: VOC values quoted are based on maximum possible for the product taking into account variations
due to colour differences and normal manufacturing tolerances.
SYSTEMS The following primers are recommended for Intertherm 181:

COMPATIBILITY
Interzinc 12
Interzinc 22
For other suitable primers, consult International Protective Coatings.
Intertherm 181 is not normally overcoated when used in elevated temperature service.
At operating temperatures below 150°C (302°F), overcoating of Intertherm 181 for pipe marking purposes
may be possible. Please consult International Protective Coatings for the latest technical advice.
Page 3 of 4
Intertherm® 181
Inorganic Silicate
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be
INFORMATION found in the following documents available at www.international-pc.com:
et
ail
T
o
p
SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with
PRECAUTIONS the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS) which
International Protective Coatings has provided to its customers.
In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will
be emitted which will require the use of appropriate personal protective equipment and adequate local
exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings for
further advice.
Rect Top
Vol Pack Vol Pack
10 litre 9.75 litre 10 litre 0.25 litre 0.5 litre
5 US gal 4.8 US gal 5 US gal 0.12 US gal 0.13 US gal

(TYPICAL) 10 litre 17.87 kg 0.25 kg
5 US gal 73.1 lb 1 lb
STORAGE Shelf Life 6 months minimum at 25°C. Subject to re-inspection thereafter. Store in dry,
Rect
Bottom
Important Note
Page 4 of 4
Interbond® 1202UPC
Universal Pipe Coating
PRODUCT A high temperature universal pipe coating (UPC) that complies with the performance criteria of
DESCRIPTION ISO12944-9 standard for corrosion protection in offshore environments.
Interbond 1202UPC is a two component, ambient cure, inorganic copolymer.
Conforms to the inert multi-polymeric matrix coating definition as per NACE SP0198 standard.
INTENDED USES Suitable for protecting above-ground piping and accessories operating at temperatures between
-196ºC (-321ºF) to +650ºC (1202ºF).
Interbond 1202UPC reduces paint complexity and overall painting costs of new construction
projects by simplifying coating specifications for process piping and accessories.
Designed as a two coat or single coat application to carbon or stainless steel for long term
corrosion protection.
Suitable for use on surfaces either uninsulated or under thermal insulation and for the protection of
cryogenic piping and equipment. Not suitable for buried service.
PRACTICAL Colour Metallic Grey

INFORMATION FOR
INTERBOND 1202UPC Gloss Level Matt
Volume Solids 56%
Typical Thickness 100-200 microns (4-8 mils) dry equivalent to 185-370 microns (7.4-
14.6 mils) wet
Method of Application Airless Spray, Air Spray, Brush, Conventional Spray, Roller
Drying Time
Overcoating interval with self
10°C (50°F) 90 minutes 6 hours 6 hours 14 days

Where maximum overcoating intervals are exceeded, clean the surface of Interbond 1202UPC
thoroughly with clean fresh water then lightly abrade.


Protective Coatings
Page 1 of 4
Ref:10528
Interbond® 1202UPC
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all surfaces should
PREPARATION be assessed and treated in accordance with ISO 8504:2000. Oil or grease should be removed in accordance with
SSPC-SP1 solvent cleaning.

Abrasive blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP10. If oxidation has occurred between blasting and
application of Interbond 1202UPC, the surface should be reblasted to the specified visual standard. Surface defects
revealed by the blast cleaning process should be ground, filled, or treated in the appropriate manner.
Power Tool Cleaning (Small Areas Only)

For small areas of touch up and repair, Power Tool cleaning to SSPC SP11 is suitable . Optimum performance will be
achieved with a minimum surface profile of 50 microns (2 mils).
Austenitic Stainless Steel

Ensure surface is clean, dry and free from metal corrosion products prior to application. Abrasive blast with nonmetallic
and chloride free abrasive (e.g. aluminium oxide or garnet) to obtain anchor profile of 37.5 to 50 microns (1.5 to 2 mils).
Optimum performance will be achieved for steel operating under high and cyclic temperature conditions when the
preferred 50 microns (2 mils) profile is obtained.
Primed Surfaces
Interbond 1202UPC is suitable for application to unweathered steelwork freshly coated with zinc silicate shop primers.
If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products, overall
sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will require complete
removal by abrasive blast cleaning.
Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6.
APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed it must be used within the working pot
life specified.
Refer to Interbond 1202UPC Application Guidelines for more details.
8 hours 8 hours 8 hours 4 hours

kg/cm² (2005 p.s.i.)
To ensure easy application, all filters should be removed

from the pump and gun.
Air Spray Recommended when Gun DeVilbiss MBC or JGA

(Pressure Pot) topcoating Air Cap 704 or 765
Fluid Tip E
Air Spray Recommended when Use suitable proprietary equipment
(Conventional) topcoating
Brush Suitable - touch up only Typically 60 microns (2.4 mils) can be achieved
Roller Suitable - touch up only Typically 60 microns (2.4 mils) can be achieved
representative for advice during application in extreme
conditions. Do not thin more than allowed by local
equipment with International GTA007. Once units of material have been mixed they should
not be resealed and it is advised that after prolonged stoppages work recommences with
freshly mixed units.
Page 2 of 4
Interbond® 1202UPC
PRODUCT The detailed Interbond 1202UPC Application Guidelines should be consulted prior to use.
CHARACTERISTICS
Interbond 1202UPC conforms to the Inert Multipolymeric Matrix coating definition as per NACE
Standard Practice SP0198 Table 2 typical recommendations for use on carbon steel equipment
under thermal insulation.
When applying Interbond 1202UPC in confined spaces ensure adequate ventilation.
Interbond 1202UPC reacts with atmospheric moisture, and as such when in the can should remain
covered at all times. If the tin is left open and not agitated for 30-60 minutes, a skin may form. This
should be removed prior to re-mixing and continued application.
In common with many products containing leafing aluminium pigmentation Interbond 1202UPC may
be prone to developing a “polished” appearance in areas of minor mechanical impact etc. However,
this phenomenon is merely aesthetic and is not detrimental to the anti-corrosive performance of the
product.
As with all coated surfaces, it is recommended that appropriate care be taken during storage and
transport to avoid mechanical damage from dragging and scraping.
Due to the flexible nature of the coating and total recommended dry film thickness being at a
minimum of 200 microns (8 mils), pull-off adhesion testing (as per ISO 4624) is not considered
relevant. Adhesion should be evaluated using cross cut methods as specified in ASTM D3359.
Acceptable rating achieved in practice is ≥3A.
When using in high heat service over inorganic zinc primer, the products should be applied in strict
accordance with film thickness specifications, since application of excessive thicknesses may
cause blistering or adhesion loss. Determine that the inorganic zinc primer is thoroughly cured prior
to application of the high heat coating by following the curing instructions given on the relevant
product data sheet.
When using a zinc silicate primer, the recommended thickness of zinc silicate is 50 microns (2 mils)
dry film thickness to ensure maximum surface strength for any subsequent temperature cycling and
to avoid flaking of topcoats. The maximum subsequent single coat thickness of Interbond
1202UPC should be 150 microns (6 mils), with a maximum total system dry film thickness of 300
microns (12 mils). It is preferable to overcoat zinc silicate before weathering but in cases where this
is not possible then the zinc silicate surface should be clean and free of zinc corrosion products.
SYSTEMS Interbond 1202UPC is normally applied direct to metal. This specialist coating is only compatible
D COMPATIBILITY with a very limited number of products.
et
ail Suitable primers are:
T
o Interzinc 22 Series
p
Overcoating of Interbond 1202UPC for colour identification purposes may be possible.
Suitable topcoats are:
Interthane 990
Intertherm 875
For other suitable topcoats, consult International Protective Coatings.
Page 3 of 4
Interbond® 1202UPC
• Interbond 1202UPC Application Guidelines
Rect Top
for further advice.

15 litre 14.48 litre 20 litre 0.52 litre 0.75 litre
5 US gal 3.82 US gal 5 US gal 0.18 US gal 0.25 US gal
1 US gal 0.77 US gal 1 US gal 0.03 US gal 1 US pint

(TYPICAL)
15 litre 19.6 kg 0.61 kg
5 US gal 43.9 lb 1.7 lb
1 US gal 8.7 lb 0.4 lb
STORAGE Shelf Life 12 months minimum at 25°C (77°F). Subject to re-inspection

thereafter. Store in dry, shaded conditions away from sources of
heat and ignition.
Important Note
Page 4 of 4
Interseal® 670HS
Surface Tolerant Epoxy
PRODUCT A low VOC, two component high build, high solids surface tolerant epoxy maintenance coating.
DESCRIPTION
INTENDED USES For application to a wide variety of substrates including hand prepared rusty steel, abrasive blast cleaned and
hydroblasted steel, and a wide range of intact, aged coatings.
Provides excellent anti-corrosive protection in industrial, coastal structures, pulp and paper plants, bridges and offshore
environments in both atmospheric exposure and immersion service.
PRACTICAL Color Available in a wide range of colors including Aluminum

INFORMATION FOR
INTERSEAL 670HS Gloss Level Semi-gloss (Aluminum is eggshell)
Volume Solids 82% ± 3% (depends on color)
Typical Thickness
4-10 mils (100-250 microns) dry equivalent to
4.9-12.2 mils (122-305 microns) wet
6.56 m2/litre at 125 microns d.f.t and stated volume solids
Method of Application Airless spray, Air spray, Brush, Roller
Drying Time
Overcoating Interval Overcoating Interval with
Interseal 670HS with Self recommended topcoats
Temperature Touch Dry Hard Dry Min Max Max † Min Max Max †#
50ºF (10ºC) 8 hours 32 hours 32 hours 6 weeks Extended* 20 hours 21 days 12 weeks
59ºF (15ºC) 7 hours 26 hours 26 hours 4 weeks Extended* 14 hours 14 days 8 weeks
77ºF (25ºC) 5 hours 18 hours 18 hours 14 days Extended* 10 hours 7 days 4 weeks
104ºF (40ºC) 2 hours 6 hours 6 hours 7 days Extended* 4 hours 3 days 2 weeks
For curing at low temperatures, an alternative curing agent is available. See Product Characteristics for details.
Refers to situations where immersion is likely to occur
† Refer to atmospheric service only
* See International Protective Coatings Definitions & Abbreviations
# Maximum overcoating intervals are shorter when using polysiloxane topcoats.
Consult International Protective Coatings for further details.
REGULATORY DATA Flash Point (Typical) Base (Part A) 97°F (36°C) Curing Agent (Part B) 133°F (56°C) Mixed 91°F (33°C)
Product Weight 13.3 lb/gal (1.6 kg/l)
VOC 114 g/kg EU Solvent Emissions Directive
2.00 lb/gal (240 g/lt) EPA Method 24

Page 1 of 4
Issue Date: 22/01/2019
Ref:2394
Interseal® 670HS
SURFACE The performance of this product will depend upon the degree of surface preparation. The surface to be coated should
PREPARATION be clean, dry and free from contamination. Prior to paint application all surfaces should be assessed and treated in
accordance with ISO 8504:2000.
Accumulated dirt and soluble salts must be removed. Dry bristle brushing will normally be adequate for accumulated
dirt. Soluble salts should be removed by fresh water washing.
For immersion service, Interseal 670HS must be applied to surfaces blast cleaned to Sa2.5 (ISO 8501-1:2007) or SSPC-
SP10. However, for atmospheric exposure best performance will be achieved when Interseal 670HS is applied to
surfaces prepared to a minimum of Sa2.5 (ISO 8501-1:2007) or SSPC-SP6.
Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate manner.
A surface profile of 2-3 mils (50-75 microns) is recommended.
Hand or Power Tool Preparation
Hand or power tool clean to a minimum St2 (ISO 8501-1:2007) or SSPC-SP2.
Note, all scale must be removed and areas which cannot be prepared adequately by chipping or needle gun should be
spot blasted to a minimum standard of Sa2 (ISO 8501-1:2007) or SSPC-SP6. Typically this would apply to C or D
grade rusting in this standard.
Ultra High Pressure Hydroblasting/Abrasive Wet Blasting
May be applied to surfaces prepared to Sa2.5 (ISO 8501-1:2007) or SSPC-SP6 which have flash rusted to no worse
than Grade HB2.5M (refer to International Hydroblasting Standards) or Grade SB2.5M (refer to International Slurry
blasting Standards). It is also possible to apply to damp surfaces in some circumstances. Further information is
available from International Protective Coatings.
Aged Coatings
Interseal 670HS is suitable for overcoating a limited range of intact, tightly adherent aged coatings. Loose or flaking
coatings should be removed back to a firm edge. Glossy finishes may require light abrasion to provide a physical ‘key’.
See Product Characteristics section for further information.
APPLICATION Mixing
proportions supplied. Once the unit has been mixed it must be used within the working pot
life specified.
(2) Combine entire contents of Curing Agent (Part B)
with Base (Part A) and mix thoroughly with power agitator.
Mix Ratio 5.67 parts : 1.00 part by volume
Working Pot Life 50°F (10°C) 59°F (15°C) 77°F (25°C) 104°F (40°C)
5 hours 3 hours 2 hours 1 hour
Airless Spray Recommended Tip range 18-23 thou (0.45-0.58 mm)

Total output fluid pressure at spray tip not less than 2,500 p.s.i. (176 kg/cm2)

Fluid Tip E
Brush Recommended
Typically 4-5 mils (100-125 microns) can be achieved
Roller Recommended Typically 3-4 mils (75-100 microns) can be achieved

Thinner International GTA220 Thinning is not normally required. Consult the
local representative for advice during application
in extreme conditions. Do not thin more than
allowed by local environmental legislation.
(or GTA415)
equipment with International GTA822. Once units of paint have been mixed they should not
be resealed and it is advised that after prolonged stoppages work recommences with freshly
mixed units.
Protective Coatings
Page 2 of 4
Ref:2394 All surplus materials and empty containers should be disposed of in accordance with
Page 2 of 4 appropriate regional regulations/legislation.
Interseal® 670HS
PRODUCT For water immersion service, surface preparation to a minimum of Sa2.5 (ISO 8501-1:2007) or SSPC-SP10 followed by
CHARACTERISTICS application of multi-coats of Interseal 670HS to a total minimum dry film thickness of 10 mils (250 microns) is required.
Colors derived from chromascan bases as the first coat of a specification for immersion service is not recommended.
Maximum film build in one coat is best attained by airless spray. When applying by methods other than airless spray, the
required film build is unlikely to be achieved. Application by air spray may require a multiple cross spray pattern to attain
maximum film build. Low or high temperatures may require specific application techniques to achieve maximum film build.
If salt water is used in the wet blast process the resulting surface must be thoroughly washed with fresh water before
application of Interseal 670HS. With freshly blasted surfaces a slight degree of flash rusting is allowable, and is
preferable to the surface being too wet. Puddles, ponding and accumulations of water must be removed.
Interseal 670HS may be applied to suitably sealed or primed concrete; contact International Protective Coatings for
further advice on specification and primers.
Interseal 670HS is suitable for overcoating intact, aged alkyd, epoxy and polyurethane systems. However, this product
is not recommended where thermoplastic coatings such as chlorinated rubbers and vinyls have previously been used.
Please consult International Protective Coatings for alternative recommendations.
Surface temperature must always be a minimum of 5°F (3°C) above dew point.
Level of sheen and surface finish is dependent on application method. Avoid using a mixture of application methods
whenever possible.
In common with all epoxies Interseal 670HS will chalk and discolor on exterior exposure. However, these phenomena
are not detrimental to anti-corrosive performance.
Premature exposure to ponding water will cause a color change, especially in dark colors.
Interseal 670HS can be used as a non-skid deck system by modification with addition of GMA132 (crushed flint)
aggregate. Application should then be to a suitably primed surface. Typical thicknesses will be between 20-40 mils (500-
1,000 microns). Preferred application is by a suitable large tip hopper gun (e.g. Sagola 429 or Air texture gun fitted with
a 5-10 mm nozzle). Trowel or roller can be used for small areas. Alternatively, a broadcast method of application can be
used. Consult International Protective Coatings for further details.
Low Temperature Curing
A winter grade curing agent is also available to enable more rapid cure at temperatures less than 50°F (10°C), however
this curing agent will give an initial shade variation and more rapid discoloration on weathering.
Interseal 670HS is capable of curing at temperatures below 32°F (0°C). However, this product should not be applied at
temperatures below 32°F (0°C) where there is a possibility of ice formation on the substrate.
Overcoating Interval Overcoating Interval with

Interseal 670HS with Self recommended topcoats
Temperature Touch Dry Hard Dry Min Max ● Max † Min Max ● Max †
23ºF (-5ºC) 24 hours 72 hours 72 hours 12 weeks Extended* 72 hours 84 hours 12 weeks
32ºF (0ºC) 16 hours 56 hours 56 hours 10 weeks Extended* 42 hours 54 hours 10 weeks
● Refers to situations where immersion is likely to occur

† Refer to atmospheric service only
* See International Protective Coatings Definitions & Abbreviations
Touch dry times shown above are actual drying times due to chemical cure, rather than physical set due to solidification
of the coating film at temperatures below 32°F (0°C).
Note: VOC values quoted are based on maximum possible for the product taking into account variations due to color
differences and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions, will also
affect VOC values determined using EPA Method 24
SYSTEMS Interseal 670HS will normally be applied to correctly prepared steel substrates. However, it can be used over suitably
COMPATIBILITY primed surfaces. Suitable primers are:
• Intercure 200 • Interzinc 315 • Interplus 356
• Interplus 256 • Intergard 269
Where a cosmetically acceptable topcoat is required the following products are recommended:
• Intercryl 530 • Interfine 878 • Intergard 740
• Interthane 990 • Interfine 629HS • Interfine 979
• Interthane 870
Protective Coatings
Other suitable primers/topcoats are available. Consult International Protective Coatings.
Page 3 of 4
Ref:2394
Page 3 of 4
Interseal® 670HS
ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the
INFORMATION following documents available at www.international-pc.com:
SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with the advice given
PRECAUTIONS on this sheet, the Material Safety Data Sheet and the container(s), and should not be used without reference to the Material
Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.
All work involving the application and use of this product should be performed in compliance with all relevant national,
Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted which
will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.

Vol Pack Vol Pack
20 litre 17 litre 20 litre 3 litre 3.7 litre
5 US gal 4.25 US Gal 5 US Gal 0.75 US Gal 1 US gal
For availability of other pack sizes, contact International Protective Coatings

(TYPICAL) 20 litre 30.8 kg 3.5 kg
5 US gal 64.9 lb 6.8 lb
STORAGE Shelf Life 12 months minimum at 77°F (25°C). Subject to re-inspection thereafter.
Store in dry, shaded conditions away from sources of heat and ignition.
Protect from frost.
Disclaimer
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and
application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum
extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise,
including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of Sale.
You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our
policy of continuous development. It is the user’s responsibility to check with their local representative that this data sheet is current prior to using the product.
Protective Coatings
Page 4 of 4
Ref:2394
Page 4 of 4
Intershield® 300
Epoxy
PRODUCT A two component, abrasion resistant pure epoxy coating pigmented with aluminium to give
DESCRIPTION excellent long term anti-corrosive protection.
Formulated on proprietary polymer technology, enabling rapid cure and overcoating even under low
temperature conditions.
INTENDED USES As an abrasion resistant coating that can reduce corrosion due to mechanical damage and provide
barrier protection in aggressive environments.
Ideally suited for use as a universal primer on offshore platforms and floating production and
storage facilities on areas such as underwater hull, topsides, external superstructure, decks, cargo
tanks and ballast tanks.
Can be applied directly to mechanically prepared shop primer or suitably prepared bare steel.
PRACTICAL Colour Bronze, Aluminium

INFORMATION FOR
INTERSHIELD 300 Gloss Level Not applicable
Volume Solids 60% ± 2%
Theoretical Coverage 4 m²/litre at 150 microns d.f.t and stated volume solids
Method of Application Airless Spray, Brush, Roller
Drying Time
Overcoating interval with self
-5°C (23°F) 7 hours 10 hours 14 hours¹ 14 days²

5°C (41°F) 5 hours 8 hours 9 hours¹ 14 days²
40°C (104°F) 1.5 hours 2.5 hours 3 hours¹ 10 days²
¹ Values also apply where Intershield 300 is to be overcoated using Intergard 263 or 269 for
immersion service.
² Values refer to immersion service; for atmospheric service, see Product Characteristics section.
See Page 3 for information on overcoating using Intersleek 737.

Page 1 of 4
Ref:2407
Intershield® 300
Epoxy
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all
PREPARATION surfaces should be assessed and treated in accordance with ISO 8504:2000. Oil or grease should be
removed in accordance with SSPC-SP1 solvent cleaning.

For immersion service, Intershield 300 must be applied to surfaces blast cleaned to Sa2½ (ISO 8501-
1:2007) or SSPC-SP10. However, for atmospheric exposure Intershield 300 may be applied to surfaces
prepared to a minimum of Sa2½ (ISO 8501-1:2007) or SSPC-SP6.
Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the
appropriate manner.
A surface profile of 50-75 microns (2-3 mils) is recommended.
Ultra High Pressure Hydroblasting / Abrasive Wet Blasting

May be applied to surfaces prepared to Sa2 (ISO 8501-1:2007) or SSPC SP6 which have flash rusted to
no worse than Grade HB2M (refer to International Hydroblasting Standards) or Grade SB2M (refer to
International Slurry Blasting Standards).
Shop Primed Steel

Areas of breakdown, damage, weld seams etc., should be prepared to the specified standard (e.g. Sa2½
(ISO 8501-1:2007) or SSPC-SP10 or power tool cleaned to Pt3 (JSRA SPSS:1984) or SSPC-SP11).
Intact, approved shop primers must be clean, dry and free from soluble salts and any other surface
contaminants. Unapproved shop primers will require complete removal by blast cleaning to Sa2½ (ISO
8501-1:2007) or SSPC-SP10. In some cases sweep blasting to a defined International Paint standard
(eg AS2 or AS3) may be acceptable.
the proportions supplied. Once the unit has been mixed it must be used within
Mix Ratio 2.5 part(s) : 1.0 part(s) by volume
Working Pot Life -5°C (23°F) 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
6 hours 6 hours 4 hours 2.5 hours 45 minutes

211 kg/cm² (3000 p.s.i.)
Air Spray Not recommended
(Pressure Pot)
Brush Suitable - small areas Typically 50-75 microns (2.0-3.0 mils) can be
only achieved
Roller Suitable - small areas Typically 50-75 microns (2.0-3.0 mils) can be
only achieved
representative for advice during application in
extreme conditions. Do not thin more than allowed
by local environmental legislation.
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly

Page 2 of 4
Intershield® 300
Epoxy
PRODUCT Apply by airless spray only. Application by other methods, e.g. brush, roller, may require more than one coat and
CHARACTERISTICS should only be used for small areas or touch-up work.
This product must only be thinned using recommended International thinners. The use of alternative thinners,
particularly those containing ketones, can severely inhibit the curing mechanism of the coating.
Surface temperature must always be a minimum of 3°C (5°F) above dew point. When applying Intershield 300
in confined spaces ensure adequate ventilation.
In common with all epoxies Intershield 300 will chalk and discolour on exterior exposure. However, these
phenomena are not detrimental to anti-corrosive performance. Where a durable cosmetic finish with good gloss
and colour retention is required overcoat with recommended topcoats. Over-application of Intershield 300 will
extend both the minimum overcoating periods and handling times, and may be detrimental to long term
overcoating properties.
Intershield 300 should be high pressure water washed and/or solvent washed prior to overcoating, where
necessary, to ensure removal of any surface contamination that has accumulated.
Intershield 300 may be applied at substrate temperatures between -5°C and -20°C in certain locations
worldwide. However, consideration should be given when overcoating at low temperatures as the remainder of
the system may require higher temperatures to achieve full cure.
Overcoating Intervals with Recommended Topcoats (Atmospheric Service Conditions)
Recommended -5°C (23°F) 5°C (41°F) 25°C (77°F) 40°C (104°F)

Topcoat Min Max Min Max Min Max Min Max
Interfine 979 NA NA 8 hours 7 days 6 hours 7 days 2 hours 6 days
Intergard 263 14 hours 14 days 9 hours 14 days 7 hours 14 days 3 hours 14 days
Intergard 269 14 hours 6 months 9 hours 6 months 7 hours 6 months 3 hours 10 weeks
Intergard 740 14 hours 14 days 9 hours 14 days 7 hours 14 days 3 hours 14 days
Intershield 300 14 hours 6 months 9 hours 6 months 7 hours 6 months 4 hours 3 months
Interthane 990 14 hours 5 days 9 hours 5 days 7 hours 3 days 4 hours 36 hours
When Intershield 300 is to be overcoated with Intersleek 737, the following values must be observed:
Overcoating Intervals
-5°C (23°F) 5°C (41°F) 25°C (77°F) 40°C (104°F)
Min Max Min Max Min Max Min Max
NA NA 7 hours 24 hours 5 hours 2 days 3 hours 2 days
Maximum Pot Life

0°C (32°F) 15°C (59°F) 25°C (77°F) 35°C (95°F)
160 minutes 105 minutes 75 minutes 45 minutes

• B1 Classification of Ballast Tank Coatings (DNV/Marintek tested)
• Ballast Tank type approval (Germanischer Lloyd)
• Recognised Corrosion Control Coating (Lloyd's Register)
• Norsok M-501 System 3B
depending on factors such as differences in colour and normal manufacturing tolerances. Low molecular weight
reactive additives, which will form part of the film during normal ambient cure conditions, will also affect VOC
values determined using EPA Method 24.
SYSTEMS Intershield 300 will normally be applied to correctly prepared steel substrates. However, it can be used over
D COMPATIBILITY suitably primed surfaces. Suitable primers are:
et
Intergard 269 Interplate 977 Interplate 855
ail Interplate 997 Interplate 937 Intershield 300
T
o Suitable topcoats are:
p
Interfine 1080 Intergard 740 Interfine 979
Intershield 300 Intergard 263 Intersleek 717
Intergard 269 Intersleek 737
For other suitable primers/topcoats, consult International Protective Coatings.
Page 3 of 4
Intershield® 300
Epoxy
Rect Top
If in doubt regarding the suitability of use of this product, consult AkzoNobel for further advice.

17.5 litre 12.5 litre 20 litre 5 litre 5 litre
5 US gal 2.5 US gal 5 US gal 1 US gal 1 US gal
For availability of other pack sizes, contact AkzoNobel.

(TYPICAL)
17.5 litre 18 kg 5.2 kg
5 US gal 32.2 lb 8.7 lb
STORAGE Shelf Life 12 months minimum at 25°C (77°F). Subject to re-inspection

thereafter. Store in dry, shaded conditions away from sources of
heat and ignition.
Important Note
Page 4 of 4
Interline® 850
Epoxy Phenolic
PRODUCT A two component, chemically resistant, high solids, high build epoxy phenolic tank and pipe lining.
DESCRIPTION
INTENDED USES To provide corrosion protection for the internals of steel storage tanks and pipes containing a range of products,
including crude oil, unleaded gasoline blends, MTBE, jet fuels, caustic solutions, potable water and a selected
range of aromatic and aliphatic solvents.
When used for potable water tank applications, please review the approval available at www.nsf.org for current
listing information.
Certified to NSF/ANSI
Standard 61
PRACTICAL Colour White, Grey, Buff

INFORMATION FOR
INTERLINE 850 Gloss Level Not applicable
Volume Solids 76%

Drying Time
10°C (50°F) 9 hours 24 hours 24 hours 30 days¹

¹ The values quoted relate to use within an enclosed tank environment. For situations where UV exposure
between coats is likely, maximum overcoating intervals will be shorter. Contact International Protective Coatings
for more details.


Page 1 of 4
Ref:2244
Interline® 850
Epoxy Phenolic
Where necessary, remove weld spatter and smooth weld seams and sharp edges.
Steel
This product must only be applied to surfaces prepared by abrasive blast cleaning to Sa2½ (ISO 8501-1:2007)
or SSPC SP10. A sharp, angular surface profile of 50-75 microns (2-3 mils) is recommended.
Interline 850 must be applied before oxidation of the steel occurs. If oxidation does occur the entire oxidised
area should be reblasted to the standard specified above.
Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate
manner.
Where local VOC regulations allow, surfaces may be primed with Interline 850 (thinned 10-15% GTA420) to 40
microns (1.5 mils) dry film thickness before oxidation occurs. Alternatively, the blast standard can be maintained
by use of dehumidification.
Areas of breakdown, damage, weld seams etc., should be prepared to the specified standard (e.g. Sa2½ (ISO
8501-1:2007) or SSPC-SP10 or power tool cleaned to Pt3 (JSRA SPSS:1984) or SSPC-SP11).
Concrete Substrates
Interline 850 is also suitable for application to concrete in certain conditions; please see Product Application
Guidelines for further information.
APPLICATION Mixing Interline 850 must be applied in accordance with the detailed International Protective
Coatings Working Procedures for the application of Tank Linings.
proportions supplied. Once the unit has been mixed it must be used within the
working pot life specified.
3 hours 2 hours 1 hour 30 minutes

kg/cm² (2503 p.s.i.)

Fluid Tip E
Brush Recommended - Small Typically 50-75 microns (2.0-3.0 mils) can be achieved
areas only
Roller Recommended - Small Typically 50-75 microns (2.0-3.0 mils) can be achieved
areas only
(or International GTA415 for representative for advice during application in extreme
NSF-approved schemes) conditions. Do not thin more than allowed by local
or International GTA415
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush
all equipment with International GTA853. Once units of paint have been mixed they
should not be resealed and it is advised that after prolonged stoppages work
recommences with freshly mixed units.
Page 2 of 4
Interline® 850
Epoxy Phenolic
PRODUCT The detailed Interline 850 Application Guidelines should be consulted prior to use.
CHARACTERISTICS Interline 850 is typically specified as a two coat system at 125 microns (5 mils) per coat to give a total coating system
dry film thickness of 250 microns (10 mils). Exact specification for total dry film thickness will be dependent upon
service end use requirements. Consult International Protective Coatings for specific advice regarding tank lining
applications.
When used as a primer coat applied at 40 microns (1.5 mils) dry film thickness Interline 850 can hold a blast for up to
28 days in the semi-protected environment of a tank interior. If moisture is present on the surface, oxidation will occur
and reblasting will be required. As an alternative, a full coat may be applied, provided the overcoating intervals are
adhered to and all surfaces are correctly cleaned and prepared prior to overcoating with Interline 850.
For potable water service, consult International Protective Coatings with regards to permissible thinning levels.
At temperatures below 15°C (59°F), it is recommended that Interline 850 is allowed a 15 minute induction period after
mixing, prior to commencing application.
Maximum film build in one coat is best attained by airless spray. When applying by methods other than airless spray,
the required film build is unlikely to be achieved. Application by air spray may require a multiple cross spray pattern to
attain optimum film build. The use of other methods, e.g. brush or roller, may require more than one coat and are
suggested only for small areas and initial stripe coating.
For general use, it is not recomended to apply Interline 850 at steel temperatures below 10°C (50°F). However for
potable water storage only, Interline 850 may be applied at steel temperatures of 5°C (41°F) and above. Consult
International Protective Coatings for specific cure schedules.
When applying Interline 850 in confined spaces ensure adequate ventilation.
For multi-coat applications, exposure to low temperatures during or immediately after application may result in
incomplete cure and surface contamination that could jeopardise subsequent intercoat adhesion.
This product severely yellows when exposed to sunlight and should not be used on tank exteriors where colour stability
is important.
After the last coat has cured hard, the coating system dry film thickness should be measured using a suitable non-
destructive magnetic gauge to verify the average total applied system thickness. The coating system should be free of
all pinholes or other holidays. The cured film should be essentially free of runs, sags, drips, inclusions or other defects.
All deficiencies and defects should be corrected. The repaired areas shall be retested and allowed to cure as specified
before placing the finished lining into service. Consult International Protective Coatings Interline 850 Application
Guidelines for proper repair procedures.
Return to Service
The following minimum cure times are recommended for Interline 850
Temperature Schedule 1 Schedule 2
10°C (50°F) 7 days 14 days
15°C (59°F) 4 days 10 days
25°C (77°F) 2 days 6 days
35°C (95°F) 36 hours 4 days
40°C (104°F) 24 hours 3 days
Schedule 1 refers to the minimum cure time at the specified substrate temperature prior to conducting a tank hydrotest
or immersion in purely aliphatic petroleum products (e.g diesel or kerosene, however not gasoline or gasoline/alcohol
blends).
Schedule 2 refers to the minimum cure time at the specified substrate temperature prior to immersion in all other
chemicals as per the chemical resistance list.
These cure schedules do not take into consideration specific curing requirements for third party approvals, such as for
potable water use.
For storage of cargoes above ambient temperatures, consult International Protective Coatings for further details.
This material is recommended for the storage of aviation fuel. It is also suitable for storage of unleaded gasoline.
Interline 850 is not suitable for exposure to acidic conditions.
• US Military Specification MIL-PRF-4556F (Buff and White colours only).
• DEF STAN 80-97 Annexe G for the lining of bulk aviation fuel tanks.
• Spanish Norma INTA 164402-A.
• Norwegian National Institute of Public Health for Use in Potable Water Tanks on Offshore Installations.
• Certified to AS/NZS 4020:2005 for tanks greater than 42,000 mm2/litre. Minimum capacity 6 litres, minimum internal
pipe diameter 10 cm.
Consult International Protective Coatings for specific approved specifications.
depending on factors such as differences in colour and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions, will also
affect VOC values determined using EPA Method 24.
SYSTEMS Generally, where VOC regulations allow, Interline 850 can be used as a self-priming system. Interline 982 can also be
used in certain situations. Consult International Protective Coatings for specific recommendations.
D COMPATIBILITY
et For other suitable primers/topcoats, consult International Protective Coatings.
ail Consult International Protective Coatings to confirm that Interline 850 is suitable for contact with the product to be
T stored.
o
p
Page 3 of 4
Interline® 850
Epoxy Phenolic
ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found
INFORMATION in the following documents available at www.international-pc.com:
Rect Top
• Interline 850 Application Guidelines
SAFETY This product is intended for use only by professional applicators in industrial situations.
PRECAUTIONS All work involving the application and use of this product should be performed in compliance with all relevant
national Health, Safety and Environmental standards, regulations and legislation.
Proper ventilation must be provided during application and afterwards during drying (Refer to product
datasheets for typical drying times) to keep solvent concentrations within safe limits and prevent fires and
explosions. Forced extraction will be required in confined spaces. Ventilation and/or respiratory personal
protective equipment (airfed hoods or appropriate cartridge masks) must be provided during application and
drying. Take precautions to avoid skin and eye contact (overalls, gloves, goggles, masks, barrier cream, etc).
Before use, obtain, read and then follow the advice given on the Material Safety Data Sheets (Parts A and B if
two-pack) and the Health and Safety section of the Coatings Applications Procedures for this product.
In the event that welding or flame cutting is performed on metal coated with this product, dust and fumes will be
emitted which will require the use of appropriate personal protective equipment and adequate local exhaust
ventilation.
The detailed safety measures are dependent on application methods and the work environment. If you do not
fully understand these warnings and instructions or if you cannot strictly comply with them, do not use the
product and consult International Protective Coatings.

Vol Pack Vol Pack
20 litre 16 litre 20 litre 4 litre 5 litre
5 US gal 4 US gal 5 US gal 1 US gal 1 US gal
Rect
For availability of other pack sizes, contact International Protective Coatings. Bottom
(TYPICAL) 20 litre 29 kg 4.3 kg
5 US gal 60.2 lb 8.6 lb
STORAGE Shelf Life 12 months minimum at 25°C (77°F).

Subject to re-inspection thereafter. Store in dry, shaded conditions away from
sources of heat and ignition.
Important Note
Page 4 of 4

100 GPP GCX 00074 001 - Method Statement For Painting Works

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100 GPP GCX 00074 001 - Method Statement For Painting Works

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Doc. No.

Job No.: 26071 Rev.001

CONSTRUCTION METHOD STATEMENT

PROJECT : Engineering, Procurement and Construction (EPC) Inside

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

Job No.: 26071 Rev.001

REV. NO. DATE PAGE DESCRIPTION

00A 05 / 04 / 2021 ISSUED FOR REVIEW

000 07 / 05 / 2021 ISSUED FOR CONSTRUCTION

001 28 / 09 / 2021 ISSUED FOR CONSTRUCTION

Job No.: 26071 Rev.000

1.0 PURPOSE .........................................................................................................................................................4

Job No.: 26071 Rev.000

2.0 SCOPE OF WORK

No. DOC. No. Title

Job No.: 26071 Rev.000

26071-100-3SS-NX00-00100 Standard Engineering Specification For Shop and Field

26071-100-GPP-GXH-00021- Scaffolding Procedure

Code and Standard

No. Code and Standard Title

ASTM D2697 Test Method for Volume Non-Volatile Matter in Clear or

ASTM A123 Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel

ISO 4628 Paints and Varnishes. Evaluation and degradation of Paint

ISO 19845 Paints and varnishes – Corrosion protection of steel

Job No.: 26071 Rev.000

API 598, Edition 2009 Valve Inspection and Testing

ASME American Society of Mechanical Engineers

Job No.: 26071 Rev.000

5.0 WORK PREPARATION

5.1 Work Shop Setting

5.2 Work permit

5.3 Abrasive Blasting Material

Job No.: 26071 Rev.000

02 High Temperature Silicone Acrylic

03 High Temperature Silicone Aluminum

04 Zinc Rich Epoxy Primer

05 High Build M.I.O Epoxy Intermediate

Job No.: 26071 Rev.000

06 Aliphatic Urethane Finish Coat

07 “Zinc Free” High Temperature Air Curing

08 High Build Epoxy for Stainless Steel

09 Coal Tar Epoxy

10 Amine Adduct Cured Epoxy

11 Temperature Indicating Paint

Job No.: 26071 Rev.000

Table A1 Acceptable Coating Products

Job No.: 26071 Rev.000

5.5 Revamping area Equipment list

Job No.: 26071 Rev.000

Job No.: 26071 Rev.000

- 006 LGP Recovery

Job No.: 26071 Rev.000

Job No.: 26071 Rev.000

Job No.: 26071 Rev.000

Job No.: 26071 Rev.000

6.0 METHOD OF EXECUTION

6.1 Mock-up Test with Painting Qualification

Painting Qualification Test shall be carried out prior to commencement of project in

6.3 SURFACE PREPARATION

6.3.1 Pre-surface preparation

Before blast cleaning, the external surface shall be free of surface

6.3.2 Item Identification