EM240-5211-DB-01 P

PROJECTS & DEVELOPMENT INDIA LTD

DOCUMENT NO REV
SHEET 1 OF 7

PROCESS DESIGN BASIS

INTERPHASE PROCESSING FACILITY, JAIPUR

EM-240

P 21.06.2017 21.06.2017 FIRST ISSUE SKK DSC SCA

REV REV DATE EFF DATE PURPOSE PREPD REVWD APPD
FORM NO: 02-0000-0021F2 REV1 All rights reserved

 EM240-5211-DB-01 P
PROCESS DESIGN BASIS
DOCUMENT NO REV
INTERPHASE PROCESSING FACILITY, JAIPUR
SHEET 2 of 7

CONTENTS

SECTION NUMBER DESCRIPTION SHEET NUMBER

1. GENERAL 3

2. SCOPE 3

3. CLIMATIC & SEISMIC CONDITION OF SITE 3

4. BASIS OF PROCESS DESIGN 4

5. UTILITIES 6

6. CODES & STANDARDS 7

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 EM240-5211-DB-01 P
PROCESS DESIGN BASIS
DOCUMENT NO REV
INTERPHASE PROCESSING FACILITY, JAIPUR
SHEET 3 of 7

1. GENERAL

M/s IOCL is setting up a Inter-phase Processing Facility at Mohanpura, Jaipur. Mixture of MS

and HSD shall be received from pipelines. Received mixture shall be stored in 1 no. storage
tank. Mixture is transferred to distillation column for separation. The pure MS and HSD are
transferred to MS tank and HSD tank respectively.
Design capacity of Inter-phase Trans-mix plant is 6.4 TPH (8.4KLPH).

2. SCOPE
This document indicates site condition & climatic data, facilities at plant & general basis for
Process Design.

3. CLIMATIC & SEISMIC CONDITION OF SITE

3.1 PLANT LOCATION

Mohanpura, Jaipur, Rajasthan, INDIA

3.2 ALTITUDE ABOVE SEA LEVEL

Average 390 meter

3.3 AIR TREMPERATURE

Average Minimum Maximum Design Unit
0
5 45 47 C

3.4 RELATIVE HUMIDITY

Average Minimum Maximum Design Unit
50 16 82 100 %

3.5 OTHER CONDITIONS

Property Value Unit

0
Wet Bulb Temperature 20.6 C
0
Dry Bulb Temperature 42.2 C
Atmospheric Pressure CLIENT TO CONFIRM mbar
Mean Annual Rainfall CLIENT TO CONFIRM mm
Wind Velocity As per IS m/sec
Seismic Zone As per IS

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 EM240-5211-DB-01 P
PROCESS DESIGN BASIS
DOCUMENT NO REV
INTERPHASE PROCESSING FACILITY, JAIPUR
SHEET 4 of 7

4. BASIS OF PROCESS DESIGN

4.1 Main Inter-phase Processing facilities are as follows inside battery limit of Plant:

i. SPLITTER COLUMN: This is a Tray Tower. Liquid transmix (mixture of MS & HSD) is
received in Splitter column by pumps. Separation takes place in the column and near MS and
HSD are collected in their respective near MS and HSD tanks.
ii. SPILITTER COLUMN REBOILER: Bottom product (HSD) is heated in Electric heated kettle
type Re-boiler.
iii. OTHER FACILITIES: Following facilities are provided:

HEAT EXCHANGERS:

a) Feed Bottom Exchanger

b) Stripper Column Re-boiler
c) Side Stripper Re-boiler
d) Near MS Water Cooler
e) Near HSD Water Cooler
f) Trim cut Water Cooler
g) Splitter Column Overhead Air Cooler
h) Near HSD Air Cooler

PUMPS:

a) Splitter Column Bottom Pump

b) Trim Cut Pump
c) Near MS Pump
d) Feed Pump
e) CBD Pump

VESSEL:

a) Reflux Drum
b) Closed Blow Down Drum (CBD)
c) Quench Drum 1
d) Quench Drum 2

iv. COOLING TOWER: 1 No. of Induced Draft Cooling Tower and cooling water pump along with
cooling water chemical dosing system, side stream filter and cooling make up water treatment
unit shall be provided as a package by vendor.

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 EM240-5211-DB-01 P
PROCESS DESIGN BASIS
DOCUMENT NO REV
INTERPHASE PROCESSING FACILITY, JAIPUR
SHEET 5 of 7

4.2 COMPOSITION OF MS and HSD:

Composition of feed MS & HSD is as follows:
Sr. No COMPONENT UNIT COMPOSITION
1 MS % weight 50
2 HSD % weight 50

4.3 CORROSION ALLOWANCE:

Internal Corrosion Allowance = 3 mm (Min.) for CS Vessel

4.4 GAS DETECTION SYSTEM

Suitable Infrared Type gas detectors shall be placed at critical locations. First Level alarm shall
be set at 20% of Lower Explosive Limit (LEL) and second level alarm at 60% of LEL.

4.5 MATERIAL OF CONSTRUCTION

Material of construction for various process & utility lines is as follows:

MATERIAL RATING PIPECLASS

Carbon Steel 150# A1A
Carbon Steel 300# B1A
Carbon Steel 150# A3A

4.6 NOISE CRITERIA

i) The maximum allowable noise level nearby equipment shall be 85 dB within one meter from
the equipment, during normal operation and with control valves in line.
ii) Overall noise level in the working environment shall be below 85dB at 1m.
iii) The average noise level shall be 60 dB at 100 m from the boundary of plant.

4.7 HAZARDOUS AREA CLASSIFICATION

Inter-phase processing facility shall be under Hazardous Area Zone-1, Gas Group IIA/IIB, Temp
Class T3.

4.8 FIRE FIGHTING SYSTEM

Tapping of new Fire water network for Inter-phase processing facility shall be taken from existing
Fire water header. The tapping point location is provided by M/s IOCL.

4.9 ETP/ OWS

Oily water and contaminated rain water shall be routed to existing ETP/ OWS.

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 EM240-5211-DB-01 P
PROCESS DESIGN BASIS
DOCUMENT NO REV
INTERPHASE PROCESSING FACILITY, JAIPUR
SHEET 6 of 7

5.0 UTILITIES
I. RAW WATER
Source of raw water shall be bore-well being provided by IOCL. Raw water analysis
report shall be provided by IOCL.

PARAMETER VALUE
Chlorides, mg/l
Sulphates, mg/l
pH
Silica, mg/l
Iron, mg/l
Manganese, mg/l
Total Suspended Solids, mg/l
Total Dissolved Solids, mg/l
Oil & Grease, mg/l
Ammonia, mg/l
Alkanity, mg/l as CaCO3
Calcium Hardness, mg/l as CaCO3
Total Hardness, mg/l as CaCO3

II. DRINKING WATER

Drinking water source shall be extended from existing facility / outsourcing from outside
agencies.

III. COOLING WATER

Operating & design conditions for Cooling Water Stream are as follows:

Design Temperature (0C) 70

Design Pressure (Kg/cm2g) 7
Cold Cooling Water Temperature(0C) 33
0
Hot Cooling Water Temperature( C) 38
2
Operating Pressure(Kg/cm g) 3.5
2 0
Cooling water fouling factor (hr.M . C/ Kcal) 0.0006

IV. SERVICE WATER

Operating & design conditions for Service Water Stream are as follows:

Design Temperature (0C) 70

Design Pressure (Kg/cm2g) 8
Operating Temperature(0C) Ambient
Operating Pressure (Kg/cm2g) 5 (Hold)

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 EM240-5211-DB-01 P
PROCESS DESIGN BASIS
DOCUMENT NO REV
INTERPHASE PROCESSING FACILITY, JAIPUR
SHEET 7 of 7

V. NITROGEN
Operating & design conditions for Nitrogen Stream are as follows:

Design Temperature (0C) 70

Design Pressure (Kg/cm2g) 9.5
0
Operating Temperature ( C) Amb
2
Operating Pressure (Kg/cm g) 3

Nitrogen requirement shall be met by Nitrogen cylinders.

VI. INSTRUMENT AIR

Since all the control valve / ON-OFF/ ROSOV are provided electro-hydraulic operated.
Therefore, no instrument air system is required.

6.0 CODES & STANDARDS

The system will be designed in accordance with the latest addition of the codes and
standard.
ANSI American National Standard Institute
OISD Oil Industry Safety Directorate
API American Petroleum Institute
ASME American Society of Mechanical Engineers

All Pressure Vessels shall be in accordance with ASME Section VIII, Div 1/2.

FORM NO: 02-0000-0021F2 REV1 All rights reserved