By Waqar at 11:30 pm, Dec 13, 2022

APPROVED FOR
02 11/12/2022 MNJ VAC MNH
PURCHASE
01 24/11/2022 ISSUED FOR REVIEW MNJ VAC MNH
CHECK TRE CCED
E
APPROVED
REV DATE DESCRIPTION PREPARED D
D
D

CC ENERGY DEVELOPMENT S.A.L

(Oman Branch)

CCED PROJECT NO. JS1184 TRE JOB NO: J67637A

PROJECT
FARHA PWRI UPGRADE PROJECT
TITLE
Data Sheet for Pressure Safety Valve
REVISION PROJECT
DOCUMENT NUMBER INITIATOR DATE SHEET
TABLE CODE

FAR-PW-P08-0002_ 02_ JS1184_ TRE 11.12.2022 1 of 9

FAR-PW-P08-0002_02_JS1184_TRE
 PROJECT
CC ENERGY DEVELOPMENT S.A.L
(Oman Branch) FARHA PWRI UPGRADE PROJECT

PROJECT
DOCUMENT NUMBER REV. INITIATOR DATE SHEET
CODE

FAR-PW-P08-0002_ 02_ JS1184_ TRE 11.12.2022 2 of 9

SHEET REVISIONS SHEET REVISIONS

01 02

1 X X
2 X X
3 X X
4 X X
5 X X
6 X X
7 X X
8 X X
9 X X

FAR-PW-P08-0002_02_JS1184_TRE
 PROJECT
CC ENERGY DEVELOPMENT S.A.L
(Oman Branch) FARHA PWRI UPGRADE PROJECT

PROJECT
DOCUMENT NUMBER REV. INITIATOR DATE SHEET
CODE

FAR-PW-P08-0002_ 02_ JS1184_ TRE 11.12.2022 3 of 9

Notes (Common for all PSVs)
1. This Valve data sheet along with notes shall be complied, filled in vendor response
column, signed, stamped and submitted along with technical offer. Any deviations /
alternatives (if any) shall be clearly mentioned.
2. Vendor shall submit sizing calculations, drawing, catalogue for offered model along
with technical offer.
3. All wetted material shall comply with NACE MR0175 / ISO 15156 (latest edition)
requirements.
4. 17-4 PH SS and Inconel X-750 materials shall not be used in sour service.
5. All DSS components shall be supplied in solution annealed condition and complied
with ISO 17781 requirements. DSS material shall have hardness of 28 HRC max.
6. Tensile tests shall be performed on specimens representing each heat treatment lot.
7. Welding shall be as per approved WPS/PQR. Repair welding of valves is only
allowed if specifically approved by Principal.
8. Seating surfaces shall be hard faced with Stellite-6 weld overlay and minimum
finished thickness shall be 3.0 mm.
9. 100% PMI shall be carried out for all pressure retaining alloy components and alloy
welds.
10. Relief valves shall be tested in accordance with API 526 and API 527.
Seat tightness of relief valves shall be as per API 527.
Following pressure tests shall be carried out for relief valves.
• Hydro test for Body, Bonnet / Cap:
- from the inlet to the seat at 1.5 times inlet rated pressure.
- from the secondary pressure zone of each closed bonnet relief valves at 1.5
times outlet rated pressure.
- Minimum durations shall be 1 min. (NPS ≤8”), 3 min. (8”<NPS ≤24”).
• Hydro test for Nozzle/Seat at minimum 1.5 times the set pressure limit at 38 ºC
(100ºF) as defined by API std 526. Durations as per API 527.
• Set Pressure Test at set pressure:
- Valves for gaseous service shall be popped pneumatically to check the set
pressure.
- Valves for liquid service shall be hydrostatic tested such that at the set
pressure a continuous flow is observed.
• Seat Leakage Test at 90% of set pressure or CDTP. Durations as per API 527.
• Back Pressure Test at 6 bar(g). Duration minimum 1 min.

FAR-PW-P08-0002_02_JS1184_TRE
 PROJECT
CC ENERGY DEVELOPMENT S.A.L
(Oman Branch) FARHA PWRI UPGRADE PROJECT

PROJECT
DOCUMENT NUMBER REV. INITIATOR DATE SHEET
CODE

FAR-PW-P08-0002_ 02_ JS1184_ TRE 11.12.2022 4 of 9

11. NDT requirements shall be followed as per below table.
Product Extent of NDT Methods
DSS Forgings & 100% Visual; Visual: ASME Section V, Article 9;
Bars 100% LPT Visual (castings): MSS SP-55;
DSS Castings 100% Visual; LPT: ASME Sec. V, Article 6,
100% LPT; Acceptance – ASME Sec. VIII, Div.1,
10% RT Appendix 8;
DSS welds 100% Visual; RT: ASME Sec. V, Article 2,
(if any) 100% LPT (b); Acceptance (castings): ASME BPVC Sec.
100% RT (butt welds) VIII, Div. 1, Appendix 7
10% Hardness (c) Acceptance (welds) – ASME Sec. VIII,
100% Ferrite Number Div.1, UW-51 (Linear indications) &
Appendix 4 (rounded indications);
FN: ISO 8249

a) Frequency of inspection 100 % means that each item shall be examined. When
random examination (10 %) is specified, a minimum of one item per lot in any
purchase order shall be examined. The test lot shall be as defined for mechanical
testing.
b) The LPT shall be applied for the entire surface of chamber, cover, vent/drain
connections and valves. LP examinations shall be carried out on surfaces in their
finished form and prior to application of coating on accessible internal and external
surfaces. LPT of welds shall include all accessible weld surfaces and a band of base
metal at least 10mm on each side of the weld.
c) Hardness testing shall be carried out on 10% of production welds by means of a
portable Vickers or Rockwell tester in accordance with ASTM E110.
d) Ferrite content shall be between 40% to 60%.
e) NDT shall be carried out after machining. Non-machined surfaces shall be pickled
prior to testing.
12. Fugitive Emission (FE) Production testing shall be as per ISO 15848-2 with FE Class
BH. (One valve per size/rating required as per ISO 15848).
Fugitive emission production testing is not required, in either of the following cases:
• The valve has successfully passed the fugitive emission prototype testing as per
ISO 15848-1. The test report shall not be older than 2 years.
FAR-PW-P08-0002_02_JS1184_TRE
 PROJECT
CC ENERGY DEVELOPMENT S.A.L
(Oman Branch) FARHA PWRI UPGRADE PROJECT

PROJECT
DOCUMENT NUMBER REV. INITIATOR DATE SHEET
CODE

FAR-PW-P08-0002_ 02_ JS1184_ TRE 11.12.2022 5 of 9

• Production testing has been carried out on the same valve type, design, pressure
class, size, fugitive emission class and under the same test conditions, with
consistent quality over the last 6 months.
13. Pickling and passivation- Finished DSS forgings, castings shall be pickled. Machined
surfaces do not require pickling. Welds (if any) shall be acid pickled and passivated.
14. Material certifications requirements for relief valves shall be followed as below:
• EN10204 Type 3.1 - Pressure containing and retaining Parts
• EN10204 Type 2.2 - Non-Pressure Containing Parts, Gaskets, Seals, Bolting, etc.
• Certification against Type-3.1 shall include minimum but not limited to followings:
a) Description of valve & size
b) Heat / Melt / Manufacturing number
c) Chemical composition analysis of body, bonnet, trim parts (stem, seat/nozzle,
guide, adjusting ring), spring, etc.
d) Test reports – Impact test, corrosion test, Hardness test, Tensile test
e) Heat treatment details for parts of valve.
f) Pressure test reports (body, seat leak tightness, set pressure)
g) NDT reports
h) NACE MR0175 / ISO 15156 (Latest Edition) compliance statement
i) Dimensional check reports
j) Operating functional test reports
k) Mechanical properties
l) Set point check & certificate /Calibration certificate
m) Painting reports (when applicable)

15. Marking for relief valves shall be as per API 526.

All relief valves shall be fitted with permanently attached stainless steel labels (not
wired-on) showing following information:
Seller’s standard data, Tag No., Manufacturer’s name / Trademark, Valve and Orifice
Size with Inlet and outlet rating, Materials (body, trim, spring), Set Pressure, CDTP,
Valve spring number and range.
Relief valve body shall be stamped with API code, UV stamp.

FAR-PW-P08-0002_02_JS1184_TRE
 PROJECT
CC ENERGY DEVELOPMENT S.A.L
(Oman Branch) FARHA PWRI UPGRADE PROJECT

PROJECT
DOCUMENT NUMBER REV. INITIATOR DATE SHEET
CODE

FAR-PW-P08-0002_ 02_ JS1184_ TRE 11.12.2022 6 of 9

16. Supplier to provide Spare parts for supply of each PSV (Conventional Type) as below
• Commissioning: As per Manufacturer’s Recommendation
• Operations (02 Years) as per Manufacturer’s Recommendation inclusive of
followings as minimum -
(i) Nozzle= 01No
(ii) Disc = 01 No
(iii) Gasket = 01 Set (01 No +01 No = 02 Nos)

17. Preparation for shipment -

After hydrostatic testing the internal surfaces of all valves shall be coated with a
water displacing type of corrosion prevention oil/fluid which does not require solvent
cleaning. To ensure total coverage the valve shall be placed into the half open
position, filled with the fluid, then drained.
The ends of all valves shall be suitably protected against damage or ingress of dirt
using plastic end capes or plywood / plastic discs (5 mm minimum thickness) as
follows:
Butt weld ends: Plastic caps – to be tight fitting and securely fixed with waterproof
tape.
Flanges ends: Plywood or plastic discs, to be bolted (minimum of 4 bolts) to the
flange
face or securely fixed to the flange face using waterproof tape.

FAR-PW-P08-0002_02_JS1184_TRE
 CC ENERGY DEVELOPMENT S.A.L
(Oman Branch)
PRESSURE SAFETY VALVE

PROJECT: FARHA PWRI UPGRADE PROJECT Doc. No : FAR-PW-P08-0002_02_JS1184_TRE

CLIENT : CC ENERGY DEVELOPMENT S.A.L (Oman Branch) Sheet 7 OF 9
Unit : Liquid : Kg/hr Gas : kg/ Hr Pressure : Barg Temperature : Deg C Level / Length : mm VENDOR COMPLIANCE COLUMN

1 TAG NUMBER 551-PSV-001; 551-PSV-002

2 SERVICE SKIM OIL
3 P&ID. NO FAR-PW-F02-0006-001
4 LINE No. / EQUIPMENT No. 3"-CO-1051-D01D & SKIM OIL PUMP (511-PD-001),
GENERAL

5 LINE SIZE & SCHEDULE: IN /MOC 1-1/2" / SCH. 80S / DUPLEX SS (UNS S31803)
6 LINE SIZE & SCHEDULE: OUT /MOC 3" / SCH. 40 / CARBON STEEL
7 MANUFACTURER VTS
8 MODEL / PART No VTS
9 SAFETY INTEGRITY LEVEL -
10 QTY (Nos.) 02 Nos (one per tag)
11
12
13 FLUID RELIEVED SKIM OIL
14 PHASE LIQUID
15 CORROSIVE COMPOUNDS YES
16 CASE LIQUID BLOCKED OUTLET
17 RELIEVING RATE Kg/hr 16684
18 SET PRESSURE Bar(g) 5.5
19 OVERPRESSURE - % 10
PROCESS SERVICE CONDITION

20 MAXIMUM RELIEVING PRESSURE Barg 6.05

21 RELIEVING TEMPERATURE (T) °C NA
22 BUILT-UP BACK PRESSURE Bar(g) 0.581
23 SUPERIMPOSED BACK PRESSURE Bar(g) 0.03
24 LIQUID FLOW Kg/hr 16684
25 - S.G. @ T 0.8341
26 - VISCOSITY @ T - cP 5.6
27 VAPOUR FLOW Kg/hr NA
28 MOL WEIGHT - MW NA
29 - VISCOSITY @ T cP NA
30 - COMPRESSIBILITY - Z NA
31 - SPECIFIC HEAT RATIO - Cp/Cv NA
32 EQUIPMENT CONDITIONS MIN NORM MAX
33 - OPERATING PRESSURE Bar(g) 3
34 - DESIGN PRESSURE Bar(g) 18.2
35 - OPERATING TEMPERATURE °C 15 60
36 - DESIGN TEMPERATURE °C 0 70
37
DESIGN TYPE (SAFETY/RELIEF/SAFETY RELIEF/ SAFETY RELIEF
38
PILOT OPERATED)
39 VALVE FULL NOZZLE FULL LIFT / MOD. NOZZLE FULL NOZZLE, FULL LIFT
40 TYPE CONVENTIONAL/ BELLOWS CONVENTIONAL
41 BONNET (SCREWED/BOLTED) BOLTED
CLOSED
DESIGN DETAILS

42 BONNET (OPEN/CLOSED)
43 BASIS OF SIZING LIQUID BLOCKED FLOW CASE
44 SEAT TYPE METAL TO METAL
45 INLET : SIZE/RATING/FACE 1 1/2" (VTA) CL150# (VTA) FLANGED, RF ; ASME B16.5;
46 OUTLET : SIZE/RATING/FACE 3" (VTA) CL150# (VTA) 3.2 to 6.3 µm
47 CALCULATED AREA (inch²) 0.37
48 ORIFICE LETTER/ SELECTED AREA (inch²) G / 0.503 (VTC)
49 RATED CAPACITY Kg/hr 22826 (VTC)
50 INLET PIPE SPEC / PMS DUPLEX SS UNS S31803 / D01D
51 OUTLET PIPE SPEC / PMS ROTO LINED CARBON STEEL / F01D
52 CODE REQUIREMENTS API 526, API 527, API RP 520 Part I & Part II , ASME SEC VIII Div. 1
53 FUGITIVE EMISSION FE CLASS - BH; ISO 15848-2 Note-12
54 BODY DSS UNS S31803 / A182-F51 / A995-4A
55 BONNET DSS UNS S31803 / A182-F51 / A995-4A
56 SEAT (NOZZLE) DSS UNS S31803 + ST.6 Note-7
57 DISC DSS UNS S31803 + ST.6 Note-7
58 GUIDE DSS UNS S31803
59 ADJUSTING RINGS DSS UNS S31803
60 SPRING INCONEL X-718
MATERIAL

61 BELLOWS (IF REQUIRED) NA

62 SEALS/'O' RINGS -
ASTM A193 B8MLCuN-CLASS 1B / ASTM A193 GRADE B8M-CLASS 1;
ASTM A194 GRADE 8MLCuNA / ASTM A194 GRADE 8MA;
63 STUD BOLTS & NUTS
+ Zinc Electroplated (Min.DFT 12 microns) + PTFE / Xylan 1070 coated
(DFT 30 microns to 40 microns)
SPW- WINDINGS DSS UNS S31803+GRAPHITE FILLED /
64 GASKET
METAL - DSS UNS S31803; MANUFACTURER'S STD.
65 NACE REQUIREMENT YES, NACE MR 0175/ ISO 15156 (Latest Edition) Note-3
66
67 LIFTING LEVER (PLAIN OR PACKED) (for Air / Steam) NO
68 TEST GAG NO
69 CAP TYPE SCREWED (with shipping gag fitted)
ACCESSORY

70 VENTED BONNET NOT REQUIRED

71 FLAME ARRESTOR NOT REQUIRED
72 FIELD TEST CONNECTION NO
73 BACKFLOW PREVENTER NO
74 CODE STAMPED YES , ASME SECT-VIII Div.1 "UV"
75
76
77 INSPECTION CERTIFICATION EN10204 -3.1 Note-14
78 SET POINT CHECK CERTIFICATION REQUIRED
79 PERFORMANCE/ CALIBRATION REPORT REQUIRED
80 NDT REQUIREMENTS REQUIRED ; As per Note-11 Note-11
REQUIREMENTS
ADDITIONAL

81 PRESSURE TESTING API 526 / API 527 Note-10

82 PAINTING NA Note-13
83 MARKING API 526+ MSS SP-25 + Tag No. Note-15
84 SPARE PART (COMMISIONING & 2YRs OPERATIONAL) REQUIRED, ALONG WITH SUPPLY OF EACH PSV Note-16
85 GENERAL ARRANGEMENT DRAWING REQUIRED
86 SIZING & REACTION FORCE CALCULATIONS REQUIRED
87 PACKING AS PER INDUSTRIAL PRACTICES Note-17
88 INSTALLATION MANUAL REQUIRED
89 SPRING NUMBER AND RANGE (SET PRESSURE RANGE) VTS
90 Refer Notes from Sheets 3,4,5,6 of 9.
MANDATORY

91 NA: Not Applicable; VTA: Vendor to Advise; VTC: Vendor to Confirm; VTS: Vendor to Specify
NOTES

92
93
94
95
96

02 11/12/2022 Approved for Purchase MNJ VAC MNH

01 24/11/2022 Issued For Review MNJ VAC MNH
Rev. Date Description Prepared Checked Approved
 CC ENERGY DEVELOPMENT S.A.L
(Oman Branch)
PRESSURE SAFETY VALVE

PROJECT: FARHA PWRI UPGRADE PROJECT Doc. No : FAR-PW-P08-0002_02_JS1184_TRE

CLIENT : CC ENERGY DEVELOPMENT S.A.L (Oman Branch) Sheet 8 OF 9
Unit : Liquid : Kg/hr Gas : kg/ Hr Pressure : Barg Temperture : Deg C Level / Length : mm VENDOR COMPLIANCE COLUMN

1 TAG NUMBER 511-PSV-013; 511-PSV-014

2 SERVICE PRODUCED WATER
3 P&ID. NO FAR-PW-F02-0009-003
4 LINE No. / EQUIPMENT No. 2"-PW-554-F09D & Injection Pump (511-PA-004) /
GENERAL

5 LINE SIZE & SCHEDULE: IN /MOC 1 1/2" / SCH. 80S / DUPLEX SS (UNS S31803)
6 LINE SIZE & SCHEDULE: OUT /MOC 2" / SCH. 40S / DUPLEX SS (UNS S31803)
7 MANUFACTURER VTS
8 MODEL / PART No VTS
9 SAFETY INTEGRITY LEVEL -
10 QTY (Nos.) 02 Nos (one per tag)
11
12
13 FLUID RELIEVED PRODUCED WATER
14 PHASE LIQUID
15 CORROSIVE COMPOUNDS YES
16 CASE LIQUID BLOCKED OUTLET
17 RELIEVING RATE Kg/hr 58300
18 SET PRESSURE Bar(g) 143
19 OVERPRESSURE - % 10
PROCESS SERVICE CONDITION

20 MAXIMUM RELIEVING PRESSURE Barg 157.3

21 RELIEVING TEMPERATURE (T) °C NA
22 BUILT-UP BACK PRESSURE Bar(g) 14.33
23 SUPERIMPOSED BACK PRESSURE Bar(g) 0.03
24 LIQUID FLOW Kg/hr 58300
25 - S.G. @ T 1.1
26 - VISCOSITY @ T - cP 1.16
27 VAPOUR FLOW Kg/hr NA
28 MOL WEIGHT - MW NA
29 - VISCOSITY @ T cP NA
30 - COMPRESSIBILITY - Z NA
31 - SPECIFIC HEAT RATIO - Cp/Cv NA
32 EQUIPMENT CONDITIONS MIN NORM MAX
33 - OPERATING PRESSURE Bar(g) 138.14
34 - DESIGN PRESSURE Bar(g) 143
35 - OPERATING TEMPERATURE °C 10 55
36 - DESIGN TEMPERATURE °C 0 70
37
DESIGN TYPE (SAFETY/RELIEF/SAFETY RELIEF/ SAFETY RELIEF
38
PILOT OPERATED)
39 VALVE FULL NOZZLE FULL LIFT / MOD. NOZZLE FULL NOZZLE, FULL LIFT
40 TYPE CONVENTIONAL/ BELLOWS CONVENTIONAL
41 BONNET (SCREWED/BOLTED) BOLTED
CLOSED
DESIGN DETAILS

42 BONNET (OPEN/CLOSED)
43 BASIS OF SIZING LIQUID BLOCKED FLOW CASE Note-13
44 SEAT TYPE METAL TO METAL
45 INLET : SIZE/RATING/FACE 1 1/2" (VTA) CL 900# (VTA) FLANGED, RF ; ASME B16.5;
46 OUTLET : SIZE/RATING/FACE 2" (VTA) CL 150# (VTA) 3.2 to 6.3 µm
47 CALCULATED AREA (inch²) 0.22
48 ORIFICE LETTER/ SELECTED AREA (inch²) F / 0.307 (VTC)
49 RATED CAPACITY Kg/hr 82236 (VTC)
50 INLET PIPE SPEC / PMS DUPLEX SS UNS S31803 / F09D
51 OUTLET PIPE SPEC / PMS DUPLEX SS UNS S31803 / D01D
52 CODE REQUIREMENTS API 526, API 527, API RP 520 Part I & Part II , ASME SEC VIII Div. 1
53 FUGITIVE EMISSION FE CLASS - BH; ISO 15848-2 Note-12
54 BODY DSS UNS S31803 / A182-F51 / A995-4A
55 BONNET DSS UNS S31803 / A182-F51 / A995-4A
56 SEAT (NOZZLE) DSS UNS S31803 + ST.6 Note-7
57 DISC DSS UNS S31803 + ST.6 Note-7
58 GUIDE DSS UNS S31803
59 ADJUSTING RINGS DSS UNS S31803
60 SPRING INCONEL X-718
MATERIAL

61 BELLOWS (IF REQUIRED) NA

62 SEALS/'O' RINGS -
ASTM A193 B8MLCuN-CLASS 1B / ASTM A193 GRADE B8M-CLASS 1;
ASTM A194 GRADE 8MLCuNA / ASTM A194 GRADE 8MA;
63 STUD BOLTS & NUTS
+ Zinc Electroplated (Min.DFT 12 microns) + PTFE / Xylan 1070 coated
(DFT 30 microns to 40 microns)
SPW- WINDINGS DSS UNS S31803+GRAPHITE FILLED /
64 GASKET
METAL - DSS UNS S31803; MANUFACTURER'S STD.
65 NACE REQUIREMENT YES, NACE MR 0175/ ISO 15156 (Latest Edition) Note-3
66
67 LIFTING LEVER (PLAIN OR PACKED) (for Air / Steam) NO
68 TEST GAG NO
69 CAP TYPE SCREWED (with shipping gag fitted)
ACCESSORY

70 VENTED BONNET NOT REQUIRED

71 FLAME ARRESTOR NOT REQUIRED
72 FIELD TEST CONNECTION NO
73 BACKFLOW PREVENTER NO
74 CODE STAMPED YES , ASME SECT-VIII Div.1 "UV"
75
76
77 INSPECTION CERTIFICATION EN10204 -3.1 Note-14
78 SET POINT CHECK CERTIFICATION REQUIRED
79 PERFORMANCE/ CALIBRATION REPORT REQUIRED
80 NDT REQUIREMENTS REQUIRED ; As per Note-11 Note-11
REQUIREMENTS
ADDITIONAL

81 PRESSURE TESTING API 526 / API 527 Note-10

82 PAINTING NA Note-13
83 MARKING API 526+ MSS SP-25 + Tag No. Note-15
84 SPARE PART (COMMISIONING & 2YRs OPERATIONAL) REQUIRED, ALONG WITH SUPPLY OF EACH PSV Note-16
85 GENERAL ARRANGEMENT DRAWING REQUIRED
86 SIZING & REACTION FORCE CALCULATIONS REQUIRED
87 PACKING AS PER INDUSTRIAL PRACTICES Note-17
88 INSTALLATION MANUAL REQUIRED
89 SPRING NUMBER AND RANGE (SET PRESSURE RANGE) VTS
90 Refer Notes from Sheets 3,4,5,6 of 9.
MANDATORY

91 NA: Not Applicable; VTA: Vendor to Advise; VTC: Vendor to Confirm; VTS: Vendor to Specify
NOTES

92
93
94
95
96

02 11/12/2022 Approved for Purchase MNJ VAC MNH

01 24/11/2022 Issued For Review MNJ VAC MNH
Rev. Date Description Prepared Checked Approved
 CC ENERGY DEVELOPMENT S.A.L
(Oman Branch)
PRESSURE SAFETY VALVE

PROJECT: FARHA PWRI UPGRADE PROJECT Doc. No : FAR-PW-P08-0002_02_JS1184_TRE

CLIENT : CC ENERGY DEVELOPMENT S.A.L (Oman Branch) Sheet 9 OF 9
Unit : Liquid : Kg/hr Gas : kg/ Hr Pressure : Barg Temperture : Deg C Level / Length : mm VENDOR COMPLIANCE COLUMN

1 TAG NUMBER 511-PSV-015 / 511-PSV-016

2 SERVICE PRODUCED WATER
3 P&ID. NO FAR-PW-F02-0009-003
3"-PW-556-D01D & INJECTION PUMP SUC.HEADER ,
4 LINE No. / EQUIPMENT No.
3"-PW-557-D01D & INJECTION PUMP SUC.HEADER
GENERAL

5 LINE SIZE & SCHEDULE: IN /MOC 2" / SCH. 40S / DUPLEX SS (UNS S31803)
6 LINE SIZE & SCHEDULE: OUT /MOC 3" / SCH. 40 / CARBON STEEL
8 MANUFACTURER VTS
9 MODEL / PART No VTS
10 SAFETY INTEGRITY LEVEL -
11 QTY (Nos.) 02 Nos (one per tag)
12
13
13 FLUID RELIEVED PRODUCED WATER
14 PHASE LIQUID
15 CORROSIVE COMPOUNDS YES
16 CASE REVERSE FLOW
17 RELIEVING RATE Kg/hr 47982
18 SET PRESSURE Bar(g) 5.5
19 OVERPRESSURE - % 10
PROCESS SERVICE CONDITION

20 MAXIMUM RELIEVING PRESSURE Barg 6.05

21 RELIEVING TEMPERATURE (T) °C NA
22 BUILT-UP BACK PRESSURE Bar(g) 0.11
23 SUPERIMPOSED BACK PRESSURE Bar(g) 0
24 LIQUID FLOW Kg/hr NA
25 - S.G. @ T 1.1
26 - VISCOSITY @ T - cP 1.16
27 VAPOUR FLOW Kg/hr NA
28 MOL WEIGHT - MW NA
29 - VISCOSITY @ T cP NA
30 - COMPRESSIBILITY - Z NA
31 - SPECIFIC HEAT RATIO - Cp/Cv NA
32 EQUIPMENT CONDITIONS MIN NORM MAX
33 - OPERATING PRESSURE Bar(g) 2.5 3.5
34 - DESIGN PRESSURE Bar(g) 18.2
35 - OPERATING TEMPERATURE °C 10 55
36 - DESIGN TEMPERATURE °C 0 70
37
DESIGN TYPE (SAFETY/RELIEF/SAFETY RELIEF/ SAFETY RELIEF
38
PILOT OPERATED)
39 VALVE FULL NOZZLE FULL LIFT / MOD. NOZZLE FULL NOZZLE, FULL LIFT
40 TYPE CONVENTIONAL/ BELLOWS CONVENTIONAL
41 BONNET (SCREWED/BOLTED) BOLTED
CLOSED
DESIGN DETAILS

42 BONNET (OPEN/CLOSED)
43 BASIS OF SIZING REVERSE FLOW OF CHECK VALVE FAILURE CASE
44 SEAT TYPE METAL TO METAL
45 INLET : SIZE/RATING/FACE 2" (VTA) CL150# (VTA) FLANGED, RF ; ASME B16.5;
46 OUTLET : SIZE/RATING/FACE 3" (VTA) CL150# (VTA) 3.2 to 6.3 µm
47 CALCULATED AREA (inch²) 0.921384
48 ORIFICE LETTER/ SELECTED AREA (inch²) J / 1.287 (VTC)
49 RATED CAPACITY Kg/hr 67010 (VTC)
50 INLET PIPE SPEC / PMS DUPLEX SS UNS S31803 / D01D
51 OUTLET PIPE SPEC / PMS ROTO LINED CARBON STEEL / F01D
52 CODE REQUIREMENTS API 526, API 527, API RP 520 Part I & Part II , ASME SEC VIII Div. 1
53 FUGITIVE EMISSION FE CLASS - BH; ISO 15848-2 Note-12
54 BODY DSS UNS S31803 / A182-F51 / A995-4A
55 BONNET DSS UNS S31803 / A182-F51 / A995-4A
56 SEAT (NOZZLE) DSS UNS S31803 + ST.6 Note-7
57 DISC DSS UNS S31803 + ST.6 Note-7
58 GUIDE DSS UNS S31803
59 ADJUSTING RINGS DSS UNS S31803
60 SPRING INCONEL X-718
MATERIAL

61 BELLOWS (IF REQUIRED) NA

62 SEALS/'O' RINGS -
ASTM A193 B8MLCuN-CLASS 1B / ASTM A193 GRADE B8M-CLASS 1;
ASTM A194 GRADE 8MLCuNA / ASTM A194 GRADE 8MA;
63 STUD BOLTS & NUTS
+ Zinc Electroplated (Min.DFT 12 microns) + PTFE / Xylan 1070 coated
(DFT 30 microns to 40 microns)
SPW- WINDINGS DSS UNS S31803+GRAPHITE FILLED /
64 GASKET
METAL - DSS UNS S31803; MANUFACTURER'S STD.
65 NACE REQUIREMENT YES, NACE MR 0175/ ISO 15156 (Latest Edition) Note-3
66
67 LIFTING LEVER (PLAIN OR PACKED) (for Air / Steam) NO
68 TEST GAG NO
69 CAP TYPE SCREWED (with shipping gag fitted)
ACCESSORY

70 VENTED BONNET NOT REQUIRED

71 FLAME ARRESTOR NOT REQUIRED
72 FIELD TEST CONNECTION NO
73 BACKFLOW PREVENTER NO
74 CODE STAMPED YES , ASME SECT-VIII Div.1 "UV"
75
76
77 INSPECTION CERTIFICATION EN10204 -3.1 Note-14
78 SET POINT CHECK CERTIFICATION REQUIRED
79 PERFORMANCE/ CALIBRATION REPORT REQUIRED
80 NDT REQUIREMENTS REQUIRED ; As per Note-11 Note-11
REQUIREMENTS
ADDITIONAL

81 PRESSURE TESTING API 526 / API 527 Note-10

82 PAINTING NA Note-13
83 MARKING API 526+ MSS SP-25 + Tag No. Note-15
84 SPARE PART (COMMISIONING & 2YRs OPERATIONAL) REQUIRED, ALONG WITH SUPPLY OF EACH PSV Note-16
85 GENERAL ARRANGEMENT DRAWING REQUIRED
86 SIZING & REACTION FORCE CALCULATIONS REQUIRED
87 PACKING AS PER INDUSTRIAL PRACTICES Note-17
88 INSTALLATION MANUAL REQUIRED
89 SPRING NUMBER AND RANGE (SET PRESSURE RANGE) VTS
90 Refer Notes from Sheets 3,4,5,6 of 9.
MANDATORY

91 NA: Not Applicable; VTA: Vendor to Advise; VTC: Vendor to Confirm; VTS: Vendor to Specify
NOTES

92
93
94
95
96

02 11/12/2022 Approved for Purchase MNJ VAC MNH

01 24/11/2022 Issued For Review MNJ VAC MNH
Rev. Date Description Prepared Checked Approved