U2004-015-JUV-JQ01-T0676 - MS For Field Instrument Ins. Rev.1F

COMMENT RESOLUTION SHEET
PROJECT : EPC REVITALIZATION PROJECT OF RCC RU VI BALONGAN

Document No. : U2004-015-JUV-JY00-T0677
Title : MS for Field Instrument Installation Rev.1F
NO. PERTAMINA's Comment CSO's Response
THIS IS ONLY ESTIMATED FOR PLANNING THE JOB WITHIN TA WORKS. IF OWNER WANTS TO KNOW THE DETAIL, PLEASE REFER TO E+I PROJECT SCHEDULE.
PULLING CABLE CAN BE DONE BEFORE TURN AROUND. IN THIS CASE WE DO TERMINATION CABLING ACTIVITY, INSTEAD.
OWNER QUESTION IS NOT RELATED WITH THE METHOD STATEMENT PURPOSED. PLEASE UNDERSTOOD WHAT THE METHOD STATEMENT MEANS FOR. IF OWNER
1 WANT TO KNOW THE DETAIL ACTIVITY, PLEASE REFER TO PROJECT CONTROL SCHEDULE.
3
EPC REVITALIZATION PROJECT
OF RCC RU VI BALONGAN
METHOD STATEMENT FOR FIELD INSTRUMENT
INSTALLATION
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REVISION HISTORICAL SHEET

REV. DATE DETAIL DESCRIPTION REVISED BY
1 30-Oct-2021 See comment response sheet TEN
1A 26-Nov-21 See comment response sheet TEN

Add job for Diverter Valve activity
1A 26-Nov-21 TEN
(HPCU and Control System replacement)
1B 13-Dec-21 See comment response sheet as detailed TEN
1C 08-Jan-22 See comment response sheet as detailed TEN
1D 19-Jan-22 See comment response sheet as detailed TEN
Comment regarding timeline work has been
1E 28-Jan-22 TEN
explained see CRS
Comment regarding timeline work has been
1F 08-Feb-22 TEN
explained see CRS
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TABLE OF CONTENT
1. PROJECT DESCRIPTION 5
2. DEFINITION 5
3. PURPOSE 5
4. SCOPE OF WORK 6
5. INSTALLATION PROCEDURE 10
INSTALLATION FLOWCHART 10
INSTRUMENTATION MAINTENANCE AND REPLACEMENT ACTIVITIES 18
6. EARTHING OF INSTRUMENTS, JB AND PANELS 73

PROTECTION 73
INSTALLATION CHECKS 73
IDENTIFICATION OF LINE AND INSTRUMENTS 74
7. IDENTIFICATON TAG 74
INSTRUMENT TAGGING AND LINE IDENTIFICATION 74
POST INSTALLATION TEST 74
8. PROTECTION AND STORAGE 75
9. PROCESS AND INSTRUMENTATION DIAGRAM (P&ID) 76

DIRECT FIRE AIR HEATER: 15 - F - 101 76
REACTOR RISER: 15 - L - 108 76
FIRST/SECOND STAGE REGENERATOR: 15 - R - 103/104 76

FLOW THROUGH CATALYST COOLER A: 15 - E - 113A 76
FLOW THROUGH CATALYST COOLER D: 15 - E - 113D 76
STEAM DISENGAGING DRUM A: 15 - V - 101 76

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STEAM DISENGAGING DRUM B: 15 - V - 101B 76
REACTOR: 15 - R - 101 76
CO BOILER: 15 - B -101 76
STEAM SUPERHEATER: 15 - F - 102 76
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1. PROJECT DESCRIPTION
PT PERTAMINA intends to perform a Revitalization to the existing Residue Catalytic Cracking
(RCC) at Refinery Unit VI Balongan due to the incapability of RCC to achieve maximum capacity
since early start up and it has never been able to achieve 4 years’ continuous operation. The
objective of the EPC Revitalization Project of RCC RU VI Balongan is to conduct Major Turn
Around to improve Overall Reliability of the unit for 4 years Turn Around Cycle and to improve
Mechanical Integrity.
EPC Revitalization Project is located in Indramayu, West Java Province, Indonesia.
2. DEFINITION
PROJECT Revitalization Project of RCC Unit PERTAMINA RU VI Balongan
OWNER PT PERTAMINA (Persero)
REFINERY Refinery Unit (RU) VI - Balongan, Indonesia
MAIN CONTRACTOR Consortium of PT.Enviromate Technology International
(Indonesia), YuhanTech Co. LTD (Korea) and PT Patra Badak

Arun Solusi (Indonesia)
SUBCONTRACTOR Contractor works under supervision of Main Contractor (CSO)

which is responsible to handle the job directly.
3. PURPOSE
This Method Statement formalizes the requirements for the field instrument installation. The
specifications, procedures, and guidelines contained in this Method Statement specify the
technical requirements to be followed and also act as a reference to clearly establish defined
standards for work assessment. Moreover, this document shall provide guidelines to check that
specified materials are installed and agreed procedures are implemented during the execution of
work and to define the responsibilities for controlling the execution.
This procedure shall be applied for Field Instrument installation. This work will be carried out
during TA period should be executed according to applicable standard industries.
All workers are required to comply with safety requirements in accordance with the HSSE
standards of Contractor and Pertamina.
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4. SCOPE OF WORK
The scope of this Method Statement is to describe the sequence of activities involved in Field
Instrument Installation as per the requirements of contract specifications, and codes, standards
of the project titled as under: “EPC Revitalization project of RCC RU VI, Balongan”
4.1. Reference Documents
The reference documents and drawing required to works with this procedure are:
- General Specification for Instrumentation
- Instrument Index.
- Instrument function test procedure.
- Instrument Location Plan.
- Instrument Hook up Drawing.
- Instrument Equipment Layout.
- Instrument Loop Diagram
- Instrument cable schedule list
- MS for Instrument Equipment Installation
- MS for Instrument Cable Tray Installation
- MS for Instrument Cable Pulling
- MS for Instrument Cable Termination
- MS for FO Cable Installation & splicing
- MS for FO Cable Testing Procedure
- MS for Junction Boxes Replace & Installation
- MS for Instrument Calibration & Loop Test Procedure
- Related P&ID.
4.2. Type of Field Instrument Installation
There are ten types of field instrument installation shall be concerned in this procedure.
1. Flow Instrument Installation.
2. Level Instrument Installation.
3. Temperature Instrument Installation.
4. Pressure Instrument Installation.
5. Flow element (Orifice Plate) and Restriction Orifice Installation
6. Control Valves and On-Off Valves Installation.
7. Actuator and accessories Installation For Dampers
8. HPCU and Control System for Diverter Valves and Slide Valves
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9. Special check valves accessories (such as Air Cylinder, regulator, solenoid and flexible
hose) Installation
10. Process Analysers Installation (included CEMS)
11. Flame scanner Installation for COB and DFAH area.
4.3. Installation Environment
The following checks and confirmation shall be made prior to starting the works:
a) Confirm safety and security regulations (concerning work permit, safety training, etc.)
b) Confirm documents (project specifications, working drawings, manufacturer's drawings,
work specifications, etc.) required for executing the installation work.
c) Confirm whether the work schedules have been prepared.
d) Materials shall be checked as per material list and Vendor's drawings in accordance
with the availability of all hook-up fittings and other material for supports.
e) Material shall be checked in accordance with the construction drawings, shortage
material shall be informed to Engineering Group.
f) Confirm whether field instrument and material that will be used meet the specification.
g) Before installation, the area concerned shall be inspected, and the schedule of work
shall be adjusted.
h) Since instrument installation involves work at high place, scaffolding shall be provided.
i) Protection against other activities shall be provided to avoid dirt, damages or lost.
4.4. Methods of Installation
There are several method of field instrument installation shall be concerned in this
procedure.
a) All field instruments shall be installed by Instrument Group.
b) All related field instrument replacement, the accessories (gasket, bolt & nuts) will be
provided by Instrument Group.
c) All Piping replacement, the accessories (Gaskets and Bolt & nuts) for Control Valves,
Thermocouple, Orifice plate will be provided by Piping
d) Ship loose and field instrument installed on the Mechanical Packages (such as Flame
Scanner on Burner, Reactor Skin on Reactor 101/102, Air cylinder c/w accessories
for Special Check Valve Packages of supply and HPCU & Actuator for Diverter Valves
and Slide Valves)
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Others method of field instrument works shall be carried out:

a) Physical inspection check
b) Leak test
c) Loop check
d) Functional test
e) Continuity
f) Megger/insulation check
g) Supervisory computer and HMI test
4.5. Test Equipment
All test equipment which is used for verification of fiscal measurement instruments shall
possess a current test certificate which has been issued by a laboratory with traceability to
National Standards. This requirement however does not extend to equipment which is used
only for electrical current or original generation and which is not used for measurement; the
output of such equipment shall however be shown to be stable and repeatable.
4.6. Availability of Equipment, Tools, Consumables and Other Materials
The following items shall be available at site and ready to use:

a) Bubble soap and grease gun for leak detection and reparation
b) Gas detector during works within COB area.
c) Tools required for tightening the flanges, non-spark hammer, torque wrench, etc.
d) Pressure tester (high pressure and low-pressure hand pump) and temperature
calibrator (digital temperature bath) for instrument calibration
e) 1 set of Keys and screwdrivers
f) Multifunction calibrator, HART COMM, DIGITAL MULTIMETER, Insulator tester,
lightning arrester tester and Fiber Optical Tools.
g) Spare part and consumables Material (battery, lube oil for hydraulic)
h) Communication tool using handy talky for hazardous area
4.7. Manpower
Field instrument installation work shall be done by qualified technician's skill. The
technicians shall have capability of tubing and wiring skill and knowledge of field instrument
to be installed or combination of technician skill as a team in field instrument activity.
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Due to the work area safety regulation, every people which work in this activity shall have
high safety awareness. All the man power shall be provided with the PPE include full body
harness.
Personnel requirement:
i. QA/QC Engineers
ii. OEM Personnel
iii. Supervisors
iv. Technicians/Foremans
v. Skillers (tubing & fitting)
vi. Helpers
vii. Welders
Whose responsibilities include

a. Follow Safety Rules & Regulations
b. Report any hazard in work place
c. Report any accident or near miss
d. Identify risks in workplace and associated hazards
e. The usage of issued PPE
f. Report any defects in machinery and equipment
g. Report any non-conformance identified at work site
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5. INSTALLATION PROCEDURE
Installation Flowchart
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5.1.1 General
a) All documents received at site shall be approved for construction revision
status such as datasheet, specification and drawings.
b) All field instrument received at site shall be checked and inspected as per
instrument datasheet and requisition.
c) All field instruments shall be stored in a dry, clean and safe area, new, unused,
undamaged and free of dirt.
d) All field instruments shall be protected from damage during fabrication,
painting, sandblasting, insulation and other construction activities.
5.1.2 Instrument Mounting and Fixing

a) Transmitters and other process connected instruments shall be located as close
as practical to the point of measurement while still being accessible for repair,
maintenance or adjustment from an operating level and accessible from the
walkway.
b) Wherever line vibrations or high temperatures are likely to be present which may
affect the reading, instruments are to be remotely mounted at a suitable distance
from the process tapping.
c) All local instruments (other than direct-mounted) shall be mounted on instrument
stanchions or on welded brackets at an elevation of approximately 1.5 meters
from the above grade or walkways in a readable position, clear of any
obstructions. Where local gauges are used to provide feedback for manual
control, activities of the gauge shall be within full view of the control point/valve.
d) Instruments shall be mounted as close to the sensing point as possible.
Instruments measuring gas, air or non-condensable vapors shall be located
above their sensing points whereas those measuring liquids or condensable
vapors shall be mounted below their sensing points.
e) Impulse lines shall slope towards the transmitter at a rate of 1inch/foot (8cm/m)
to prevent against trapped pockets of liquid or gas as appropriate. In general,
impulse lines for instruments in liquid service shall slope downwards towards
the transmitter whilst those for instruments in gas service shall slop upwards to
the instrument.
f) All instruments and impulse lines shall be protected from mechanical damage.
g) Process / utility piping shall not be used to support instrument impulse /
pneumatic tubing.
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h) Hand rails shall not be used to support instruments or instrument impulse /

pneumatic tubing.
i) Items such as pilot valves, solenoid valves, etc, whose location is not specified
shall be located as near as possible to their point of application.
j) Cages for displacer / float type of level instruments, gauge glasses and stand
pipes, shall be mounted vertically such that the displacer / float hangs free from
its hanger bar and does not foul within the chamber.
k) Installation of Analyzer systems shall be taken to include installation of sample
probes, analyzer units, signal conditioning unit, pre-amplifier unit,
interconnecting piping/tubing and cabling from probe to analyzer,
calibration/carrier gas if any to analyzer, etc as applicable.
l) All electronic instruments / equipments shall be electrically earthed.
m) In-line instruments such as flow meters and control valves shall be installed as
per VENDOR's recommendations and ensuring proper flow direction, easy
accessibility and readability.
n) All instruments shall be piped (as applicable) in such a manner that the device
can be removed by disassembling the inlet(s) and outlet(s) tubing and removed
without disturbing any additional tubing or devices. A block (isolation) valve with
a locking type handle shall be installed in the air, gas or hydraulic supply line
near to actuated valves to facilitate maintenance, ease of removal and
lockout/tag-out of the valve.
o) Instruments, tubing and fittings shall be protected from rough handling, weld
spatter, grinding sparks, sand-blasting and other causes of damage both during
and after installation.
p) All local instruments (gauges, etc) and transmitters shall be isolated from the
process via both piping isolation valves, and manifolds or tubing isolation valves
according to the particular instrument requirements, and the requirements
detailed in the appropriate instrument hook-up diagrams.
5.1.3 Tubing / Piping
- Instrument tubing & fittings shall be match with the material standard as stated
on project specification.
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- Tube fittings, such as double ferrule, pressure seat, no torque type for use on
heavy or thin wall tubing. Only one make of fittings shall be used throughout the
plant.
- All instrument tubing and fittings shall be IMPERIAL (inches), the VENDOR shall
ensure that only imperial fittings and tubing is used throughout the installation.
- Impulse lines (piping / tubing) shall be installed using the practical minimum
number of fittings bearing in mind the possible requirement for future removal
and maintenance of the attached instruments.
- The primary requirements for single or double block and bleed isolations for all
instruments shall be as per the piping specifications. Additional block and
bleed manifolds (2 or 5 way-valve) and gauge isolation valves shall be as
detailed in the Instrument Hook-up diagrams for each instrument type.
- Instrument tubing shall be run and laid in a neat and methodical manner, in
vertical and horizontal planes only, for ease of identification and fault rectification.
Vertical impulse lines shall be installed using plumb lines.
- All tubing shall be fully supported and suitably clamped in dedicated tubing trays
except where it is self-supporting around devices. The maximum permissible
unsupported length shall not exceed three feet (approx 1m). Impulse tubing
shall not be run in cable-tray or raceways.
- All horizontal impulse piping / tubing shall be run with a minimum slope of 1 in
12, such that the direction of slope is downwards from the process for liquid
service and upwards from the process for gas services. Wherever this is not
possible due to access requirements for instruments or to avoid long impulse
lines, suitable drain / vent shall be provided at low / high points.
- All tubing shall be reamed out at the ends prior to flaring and fitting out to
maintain the internal diameter of the tubing. All tubing shall be blown out until
completely free of shavings or foreign materials prior to connection.
- Tubing shall not be installed such that it would provide a convenient foothold for
routine climbing. Tubing shall also be routed such that it does not interfere with
the removal of grating.
- All tubing shall be joined using double compression type fittings. Piping shall
be joined using the appropriate pipe fittings or flanges as detailed in the piping
specification.
- For parallel multiple tubing runs, tubing shall be spaced such that in-line
connectors can be assembled and disassembled without disturbing adjacent
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tubing. Tubing unions shall be staggered and raised to allow tightening or

disconnection without damage to adjacent tubing.
- Piping and tubing fittings shall be minimized by the proper selection of tubing or
piping lengths, bends etc. Piping and tubing shall be bent with a suitable
pipe/tubing bender.
- Tubing and piping which has been installed but not connected shall have the
ends closed, to prevent the entry of foreign material. Adhesive tape may be used
to close the ends temporarily for short periods, for longer periods caps or
blanking-plugs shall be used. Plugs shall be made from bar-stock with hexagon
heads to facilitate easy removal,
- All pressure and flow type instruments shall be piped with isolating valves and
facilities for calibration and testing without the need to remove the instrument or
the process tubing.
- Process connections to piping or vessels subject to movement as a result of
thermal expansion, vibration etc shall be arranged in order to minimize the strain
on the tubing connection.
- All instrument impulse lines shall be tagged using a stainless-steel plate
attached to the tubing, at both ends of the line. For DP-type flow instruments,
the HP and LP impulse lines shall be separately identified at both ends of the
line.
5.1.4 Piping and Tubing Supports

- All field run instrument piping and tubing shall be suitably supported in either
316 SS ladder or perforated channel trays as appropriate (see table below).
Piping shall be supported using appropriate piping supports or clamps at
appropriate intervals but not exceeding 3 meters.
- Tubing tray shall be installed and supported according to the following order of
preference:
 Independent tray support system.
 In a pipe-rack utilizing welded angle brackets.
 Along vertical walls using angle brackets.
- Tubing shall be run in single layer tubing runs only, stacked or multiple layers
shall not be permitted.
- Tubing tray shall preferably be run vertically or on its side to prevent the
collection of water, dirt or other possible contaminants.
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- Piping/tubing supports shall be provided generally as follows depending on the

size of the tubes / pipes:
Tubing/piping Size Support Type

⅜" O.D. and less ½" to ¾" nominal size Continuous support Every 2 meters
¾" to 1" nominal size Every 3 meters
- Instrument housings shall be considered for field mounted analyzers and

sampling systems, and field mounted chart recorders.
- Various instrument vents such as analyzers, regulators etc. which are not to be
connected to the plant / vent flare system shall be taken to safe level above and
shall be provided with stainless steel bug screens to prevent entry of bugs.
- Capillaries of filled systems shall be laid independently of all other lines and shall
be supported continuously by using mild steel angle with clips at 0.5 meter
interval.
- Space shall be provided for additional tubing in all tubing trays having 4 or more
3/8” tubing lines according to the following table:
No. of Tubing lines No of Spares Req.

4-12 1
13-24 2
24-48 4
5.1.5 Instrument Air Supply Lines

- Instrument air supply lines shall be routed to the instruments via branch lines
and manifolds for ease of isolation, routing and maintenance purposes. The
main instrument air header in each area shall be laid by the piping contractor.
- All branch lines shall be run vertically downwards to a sub-header or manifold,
from the top of the main header, via a block valve equal in size to the branch
line.
- Branch lines shall be fitted with ½" drain valve installed at the bottom of the
branch at a point lower than the manifold / take-off lines for the instruments.
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- All take off lines and fittings from the main header shall be either galvanized
carbon steel (inside and out) or stainless steel and shall be fitted with a local
(full bore) isolation valve adjacent to the manifold.
- The size of the take-off lines and the permissible number of consumers is
dependent on the size according to the following table:
Nom-pipe size Max. number of users

½" 5
¾" 14
1" 23
1 ½" 50
2" 100
- Unless specifically directed otherwise, individual air supplies to all field-mounted

instruments shall be provided with adjustable filter regulators with suitable
output gauges.
5.1.6 Hydraulic Signal Tubing

- Stainless steel tubing shall be soft annealed, seamless type 316L stainless steel
as per ASTM A269.
- Hydraulic tubes shall be 1/4” OD, 3/8” OD or 1/2” OD. The thickness of tubes
shall be based on the maximum working pressure in hydraulic system. Following
tubes may be used in the hydraulic lines as per the maximum working pressure
for the given size and thickness.
 1/4” OD x 0.028” to be used up to pressure of 4000 psig.
 1/4” OD x 0.049” to be used to pressure of 7500 psig.
 3/8” OD x 0.049” to be used for pressure up to 4800 psig.
 3/8” OD x 0.065” to be used up to pressure 6500 psig.
 1/2” OD x 0.083 to be used up to pressure 6700 psig.
- Swagelok or Parker make fittings shall be used for the high pressure hydraulic
circuits.
- Tubes shall be pressure tested for leaks with oil.
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5.1.7 Piping Installation
- The differential and static pressure lines shall not exceed 20 feet in length for
direct connected or locally mounted instrument.
- For gas services, where practical, the flow meter or transmitter shall be installed
above the orifice taps with impulse lines sloped such that any condensation
formed in the meter body or impulse lines will drain into the orifice taps.
- Flow instruments using orifice plates as the primary element shall have a 316SS
5-Way Valve manifold near the instrument in addition to the primary block valves
at the orifice fitting. Piping specification to be followed for rating and materials.
SS 316 is the minimum material to be used unless not recommended for the
service.
- The primary valves located at the orifice fitting shall be 1/2" full opening and
installed so as to permit cleaning the orifice connection.
- Adequate instrument supply headers and branch lines shall be provided for all
operating areas. Take-offs for branch lines shall be from the top of the main
header with block valves equal in size to the branch line. All low points shall
have a 1/2" ball valve installed.
- Piping and tubing shall be blown clean with clean dry air before connected.
5.1.8 Instrument Supports

- The Sub-CONTRACTOR shall ensure free passageway for stairways, walkways,
handling areas, and other access ways after and during the installation of
instruments.
- Supports are NOT attached to handrails, stairways, grating and process pipe
work or equipment.
- Supports are neat and workmanlike with adequate space for operation and
readings, maintenance and instrument removal / replacement.
- Instruments are supported independent of impulse tube or cabling.
- Instruments shall be supported by pedestals, pipe stands, subpanels, yoke
mounted, mounting plates welded to structures or by similar support
arrangements. Instrument support members shall be welded to structural steel
or pipe support where practicable. Support members shall not be welded to
piping, vessels or equipment. Control panels shall be bolted to skid or packaged
equipment.
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- Installation Procedures are in accordance with manufacturer's

recommendations, follow all relevant drawings and prevent any stress which
may cause a malfunction or calibration shift.
Instrumentation Maintenance And Replacement Activities
5.2.1 INSTRUMENT WORKS FOR SLIDE VALVES (VALVES BY MECHANICAL)
5.2.1.1 General scope of works slide valves divided to :

a) Inspection and repair for all slide valve Valve
b) Replace and upgrade of Slide Valve
c) Replace existing control system with new control system for existing Slide
Valve
Tag number for those slide valves are as follow:
No. Tag Number Area HPCU Actuator Control System

1 15-SLV-101 15-R-101 Maintenance Maintenance* Maintenance
2 15-SLV-102 15-L-108 Replace Replace Replace
3 15-SLV-103 15-R-103104 Replace Replace Replace
4 15-SLV-104 A 15-E-113A Maintenance Maintenance* Maintenance
5 15-SLV-104 B 15-E-113A Replace Replace Replace
6 15-SLV-105 A 15-R-103104 Maintenance Maintenance Maintenance
7 15-SLV-105 B 15-R-103104 Maintenance* Maintenance* Maintenance*
8 15-UV-007 15-R-103104 Replace Replace Replace
Note: for 15-SLV-105B, material for control system will be provided by OWNER.
CSO will install and configure the controller in OS14.
5.2.1.2 Sequence Of Works Maintenance For Slide Valves (supervised by MEA Field Services
Engineer)
a) Inspection and repair for Actuators
b) Inspect cylinder assembly as per manual manufacturers
c) Do visual inspection of position transducer
d) Check operating pressures, thrust and speed for possible binding in the
Cylinder Rod and Valve Stem
e) Check the temperature, pressure, and for any possible leaks
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f) Do pressure test of cylinder as per manual manufacturer’s instruction standard

g) Degrease and inspect mechanical positioner assembly which covered piston
road, gears, racks, bearing, sleeves, scales, covers, boltong, mechanical stops,
hand-wheel functionality and its alignment.
5.2.1.2.1 Inspection and repair for HPCU (supervised by MEA Field Services Engineer)
1) Do flushing procedure
2) Do visual inspection of all pilot check and flow control valve
3) Do visual inspection of accumulator and nitrogen pre-charge
4) Do visual inspection of breather valve functionality
5) Check level switch at reservoir, Ensure fluid operating level should be
somewhere between the initial fill and low level marks.
6) Do replacement of hydraulic fluid and filter as per manual instruction standard
7) Replace recommended Spare part as per Vendor (MEA) requirement
8) Check status pump (main and stand) and set pump pressure and flow as
required
9) Check relief valve pressure and do pop up test in order to check its functionality.
10) Re-set of the relief valve setting pressure once deviated from design original
11) Test Running of HPCU System
12) Service & Function test by OEM Vendor (MEA. Inc)
5.2.1.2.2 Electronic & Control Initial Settings and Check (supervised by MEA Field Services
Engineer)
1) Do simulation of all control and alarm function

2) Check functionality solenoid valve response (for lock in place)
3) Do function test of pressure switch
4) Do function test for emergency shutdown (ESD) and Solenoid
5) Do function test for servo valve and pump’s voltage
6) Do function test from HPCU & Actuator to PLC, DCS and HMI or vice versa.
5.2.1.2.3 Mounting Actuator & Setting Mechanical Stops (supervised by MEA Field
Services Engineer)
1) Install actuator to valve bonnet as per Manual Procedure from OEM,

2) Ensure proper alignment between valve stem & actuator,
3) Defined position for fully closed and fully open,
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4) Set mechanical stops

5.2.1.2.4 Calibration & Commissioning
1) Do calibration completely as per OEM (MEA inc) procedure

2) Ensure that all equipment have already installed either individually or
integrated comply with specification and engineering standard
3) Do commissioning and work acceptance test which included position control
tested by DCS,
4) Alarm simulation and confirmed at contacts,
5) Acceptance completion and signed
5.2.1.2.5 Distribution List
CATALYST
No. REACTOR RISER REGENERATOR COOLER A:
15 - R - 101 15 - L - 108 15- R-103/104 15 - E - 113A
1 15-SLV-101 - 15-SLV-105A/B 15-SLV-104A
5.2.1.3 Sequence of Works Replace and Upgrade of Slide Valve (supervised by MEA Field
Services Engineer)
5.2.1.3.1 Preparation works to install HPCU and Actuator
a) Prepare permit work before starting dismantle and install new HPCU and
Actuator.
b) Coordinate with Heavy Lifting team to embark and disembark the main
equipment (HPCU and Actuator) for slide valves
c) Ensure that the existing base frame of HPCU has been cleaned and fitted to
accommodate new HPCU.
5.2.1.3.2 Remove existing Actuators, HPCU and other accessories
a) Dismantle existing facility that consists of Actuator Assembly Unit, Hydraulic

Power Control Unit Assembly under supervision from MEA Field Services
Engineer.
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b) Remove and dismantling existing tube and pipe that attached in hydraulic local
control unit.
c) Remove existing cable signal from Actuator unit & Hydraulic Power Control
Unit
d) Remove existing cable power from Actuator unit & Hydraulic Power Control
Unit
e) Disembark the dismantling of existing HPCU & actuator to the ground
f) Relocate and store the existing HPCU and Actuator to the temporare
warehouse.
5.2.1.3.3 Install new Actuators, HPCU and other accessories.
a) Coordinate with Heavy Lifting contractor to embark the equipment to higher

platform area.
b) Prepare to lift the new HPCU and Actuator to the designation area.
c) Install new Hydraulic Power Control Unit and setting as per vendor data in
Local Panel Field under supervision from MEA Field Services Engineer
d) Install Actuator Assembly Unit and setting as per vendor data in Field under
supervision from MEA Field Services Engineer
e) Install tubing between HPCU and Actuator assembly as per manufacturer
recommendation under supervision from MEA Field Services Engineer
f) Install housing to accommodate new panel outdoor of slide valves
g) Install and pull new signal cable for Slide Valve from HCPU Field to Existing
Outstation 14. Detail instrument pulling cable refer to MS for Instrument
pulling cable and MS for instrument cable termination and installation.
h) Install and pull communication cable (ethernet cable type) from SLV control
system unit to existing FCS in OS14. Detail instrument pulling cable refer to
MS for Instrument pulling cable and MS for instrument cable termination and
installation.
i) Conduct termination of instrument cable signal, and power as design
engineering. Refer to MS for instrument cable termination and installation.
j) Create and make tagging/marking number for each routing cables to ease
execution work.
k) Install and pull fiber optic cable from HPCU to Control System unit in
Outstation 14. Detail instrument pulling cable refer to MS for Instrument
pulling cable
INSTALLATION
PAGE
REV.NO. 1F 22 of 76
NO.
l) Conduct fiber optic termination and splicing in Optical Termination Box both
in HPCU in Field and SLV control panel in OS14. Detail instrument
termination of Fiber Optical cable refer to MS for FO Cable Installation &
splicing
5.2.1.3.4 Testing & Commissioning
a) Ensure that all wiring inside of new HPCU and new Actuator already installed
properly
b) Ensure all tubing installation that connected HPCU and valve actuator
assembly already installed properly and no found leakage.
c) Do megger test to ensure cable condition (test shall conduct before and after
installation cable) from HPCU to outstation 14
d) Do Continuity test after cable installation from HPCU to outstation 14
e) Commissioned all equipment and related accessories from HPCU to Existing
DCS at Control Room
CATALYST
15 - R - 101 15 - L - 108 15- R-103/104 15 - E - 113A
1 - 15-SLV-102 15-UV-007 15-SLV-104B
2 15-SLV-103
5.2.1.4 Control System replacement in OS14 (supervised by MEA Field Services Engineer)
5.2.1.4.1 Work Scope
i. Dismantle the existing PLC cabinet slide valves and replace with new PLC
cabinet slide valves
ii. Control System Upgrade for RCC Slide Valve Actuator Systems
iii. Upgrade 2nd generation technology to latest generation technology & latest
firmware include :
a) Replace all the control components and installing new rack cabinet with
redundant PLC for each actuator.
INSTALLATION
PAGE
REV.NO. 1F 23 of 76
NO.
b) Field instrumentation upgrades.
5.2.1.4.2 Sequence of Works replacement of Control System in OS14 (supervised by MEA Field
Services Engineer)
Following activites must be done prior and after control system replacement:
1) Ensure the power to the existing PLC cabinet is Off before dismantle the
existing PLC cabinet in OS14.
2) Dismantling of all existing power control unit assembly and others
supporting material.
3) Install New PLC cabinet for Slide Valves. Refer to U2004-015-JUV-JY00-
T0677 MS for Instrument Equipment Installation
4) Conduct instrument cable termination, signal, and power to new PLC
cabinet slide valves as design engineering drawing.
5) Remove and install new cable (Instrument cable, cable tray and buried
cable) as refer to design engineering drawing. Detail cable installation refer
to MS for Instrument Cable Pulling.
6) Install hardware and software facilities to accommodate new PLC Controller
Slide Valve in OS14.
7) Do setting and simulation of new PLC controller of slide valve
8) Connect to existing FCS DCS YOKOGAWA in Control Room
9) Do modification of graphics existing DCS in Control Room to accommodate
new upgrading of 15-UV-007 and 15-SLV-103
10) Do function test as per Vendor Manual Instruction Procedure
11) Conduct loop test and communication test between Field Instrument, Local
Panel, Outstation 14 & Control room
CATALYST
15 - R - 101 15 - L - 108 15- R-103/104 15 - E - 113A
1 15-SLV-102 15-SLV-103 15-SLV-104B
2 15-UV-007
INSTALLATION
PAGE
REV.NO. 1F 24 of 76
NO.
5.2.2 INSTRUMENT WORKS FOR DIVERTER VALVES (VALVE BY MECHANICAL)
5.2.2.1 General Scope of works Diverter Valves (Under supervised by TAPCO Field
Services Engineer)
a) Remove and replace existing actuator diverter valves (15-A-103)
b) Remove and replace existing HPCU diverter valves (15-A-103)
c) Disembark and lift the HPCU and Actuator to the ground (by Construction)
d) Field Piping Installation HPCU and Actuator for Diverter Valves
e) Install new PLC controller diverter valve in OS14.
f) Instrument Cable Installation from Field to OS14 (refer to MS Instrument Cable
Pulling and MS Instrument cable installation and Termination)
5.2.2.2 Sequence works of replacement actuator and HPCU for Diverter Valves
5.2.2.2.1 Remove existing Actuators, HPCU and other accessories
a) Dismantle existing facility that consists of Actuator Assembly Unit, Hydraulic

Power Control Unit Assembly, Control System Unit Assembly, and other
supporting materials.
b) Remove and dismantling existing tube and pipe that attached on hydraulic
local control unit. .
c) Remove existing cable signal from Actuator unit & Hydraulic Power Control
Unit
d) Remove existing cable power from Actuator unit & Hydraulic Power Control
Unit
e) Disembark the HPCU and Actuator to the ground and store to the temporary
warehouse.
5.2.2.2.2 Install new Actuators, HPCU and other accessories
a) Coordinate with Heavy Lifting contractor to embark the equipment to higher

platform area.
b) Prepare to lift the new HPCU and Actuator to the designation area.
c) Install new Actuator Assembly Unit and setting as per vendor data/document
under supervison from TAPCO Field Services Engineer.
d) Install new Hydraulic Power Control Unit and setting as per vendor data in
Local Panel Field under supervison from TAPCO Field Services Engineer.
INSTALLATION
PAGE
REV.NO. 1F 25 of 76
NO.
e) Install tubing between HPCU and valve Actuator assembly as per

manufacturer recommendation under supervison from TAPCO Field
Services Engineer.
f) Install and pull new signal cable for diverter valve from HCPU Field to Existing
Outstation 14
g) Install and pull communication cable (ethernet) from PLC controller to
existing FCS DCS YOKOGAWA in Outstation 14
h) Remove existing and install new cable (Instrument cable, cable tray, and
buried cable) from HPCU to Control System in Outstation 14 as per cable
routing layout.
i) Conduct termination of instrument cable signal, and power as design
engineering
j) Install and pull new fiber optic cable from HPCU to new PLC controller
diverter valve in Outstation 14
k) Conduct fiber optic termination and splicing in Optical Termination Box.
l) Create and make tagging/marking number for each routing cables to ease
execution work.
5.2.2.2.3 Testing & Commissioning
1) Ensure that all wiring inside of new HPCU and new Actuator already installed
properly
2) Ensure all tubing installation that connected HPCU and valve actuator
assembly already installed properly and no found leakage.
3) Do megger test to ensure cable condition (test shall conduct before and after
installation cable) from HPCU to outstation 14
4) Do Continuity test after cable installation from HPCU to outstation 14
5) Commissioned all equipment and related accessories from field to Existing
DCS at Control Room
INSTALLATION
PAGE
REV.NO. 1F 26 of 76
NO.
5.2.3 TRANSMITTERS
5.2.3.1 SMART FLOW TRANSMITTER (HART)
 Replace a new transmitter (HART) c/w manifold 5-way.

 Reinstall hook up transmitter & replace a purge line.
 Cleaning a strainer.
 Loop check and replace signal cable from field instrument to junction box c/w
cable tray.
 Replace O-ring manifold and cable gland.
 Calibration & function test.
5.2.3.1.2 Sequence of Work
 Release residue gas pressure from pipe line.

 Remove existing pressure impulse line tubing.
 Loose up existing 4 or 5-way manifold valves and release remains trapped gas
inside of tube and manifolds.
 Open terminal block transmitter, then loose up signal cable termination inside
of it.
 Replace and install new flow transmitter c/w new 5-way manifolds and PTFE
O-ring
 Install new tubing to connect manifolds valve to pipe both low and high
pressure point as per hook up drawing.
 Install new signal cable to new Flow Transmitter and do termination inside it
by tightened up with cable gland
 Check and ensure all tubing connection already installed properly and no
leaked found.
 Do calibration transmitter at site as manufacturers manual instruction.
 Do function test new flow transmitter.
 Do loop check new signal cable from field to control room.
INSTALLATION
PAGE
REV.NO. 1F 27 of 76
NO.
5.2.3.1.3 Tag Number Distribution List
FTCC - A FTCC - B FTCC - C FTCC - D DFAH REACTOR

No.
15 - E - 113A 15 - E - 113B 15 - E - 113C 15 - E - 113D 15 - F - 101 15 - R - 101
1 15-FT-014 15-FT-043 15-FT-044 15-FT-045 15-FT-004 15-FT-010
2 15-FT-015 15-FT-040 15-FT-041 15-FT-043 15-FT-061 15-FT-011
3 15-FT-068 15-FT-089 15-FT-070 15-FT-071
RAISER REGEN’TOR CO BOILER 15 - V - 101 ST. S. HEATER

No. 15 - S - 102
15 - L - 108 15-R-103/104 15 - B - 101 A/B 15 - F - 102
1 15-FT-005 15-FT-034 15-FT-025 15-FT-020 15-FT-079A 15-FT-002
2 15-FT-561 15-FT-046 15-FT-026 15-FT-079A 15-FT-079B 15-FT-003
3 15-FT-562 15-FT-047 15-FT-027 15-FT-079B 15-FT-079C 15-FT-004
4 15-FT-563 15-FT-048 15-FT-028 15-FT-079C 15-FT-088
5 15-FT-564 15-FT-049 15-FT-073 15-FT-580 15-FT-091
6 15-FT-565 15-FT-063 15-FT-077 15-FT-581 15-FT-588
7 15-FT-566 15-FT-064 15-FT-082 15-FT-587
8 15-FT-567 15-FT-065 15-FT-083
9 15-FT-568 15-FT-066
10 15-FT-569 15-FT-062
11 15-FT-570
12 15-FT-571
13 15-FT-572
14 15-FT-573
15 15-FT-574
16 15-FT-575
17 15-FT-576
18 15-FT-577
19 15-FT-007
20 15-FT-038
21 15-FT-530
22 15-FT-006
23 15-FT-008
INSTALLATION
PAGE
REV.NO. 1F 28 of 76
NO.
5.2.3.2 Smart Differential Pressure Transmitter (HART)

cable tray.

of it.
 Replace and install new DP transmitter c/w new 5-way manifolds and PTFE
O-ring
 Install new tubing to connect manifolds valve to pipe both low and high
pressure point as per hook up drawing.
 Install new signal cable to new DP Transmitter and do termination inside it by
tightened up with cable gland
leaked found.
 Do function test new DP transmitter.
INSTALLATION
PAGE
REV.NO. 1F 29 of 76
NO.
REGEN’TOR ST. S. HEATER REACTOR

No. 15 - S - 102
15-R-103/104 15 - F - 102 15 - R - 101
1 15-PDT-190 15-PDT-026 15-PDT-037 15-PDT-102
2 15-PDT-193 15-PDT-758 15-PDT-016
3 15-PDT-196
4 15-PDT-020
5 15-PDT-021
6 15-PDT-026
7 15-PDT-016
8 15-PDT-013
9 15-PDT-012
10 15-PDT-030
11 15-PDT-031
12 15-PDT-032
FTCC - A FTCC - B FTCC - C FTCC - D DFAH RAISER

No.
15 - E - 113A 15 - E - 113B 15 - E - 113C 15 - E - 113D 15 - F - 101 15 - L - 108
1 15-PDT-020 15-PDT-030 15-PDT-031 15-PDT-032 15-FT-004 15-PDT-013
2 15-PDT-021 15-PDT-758 15-FT-061
5.2.3.3 SMART Pressure Transmitter (HART)

cable tray.

 Release gas pressure from pipe line.
INSTALLATION
PAGE
REV.NO. 1F 30 of 76
NO.

of it.
 Replace and install new pressure transmitter c/w new 3-way manifolds and
PTFE O-ring
 Install new tubing to connect manifolds valve to pipe as per hook up drawing.
 Install new signal cable to new Pressure Transmitter and do termination inside
it by tightened up with cable gland
leaked found.
 Do function test new pressure transmitter.
15 - V - 101 REGEN’TOR ST. S. HEATER REACTOR

No. 15 - S - 102
A/B 15-R-103/104 15 - F - 102 15 - R - 101
1 15-PT-096 15-PT-025 15-PT-038 15-PT-014 15-PT-014
2 15-PT-750 15-PT-039
3 15-PT-568 15-PT-036
4 15-PT-704 15-PT-040
5 15-PT-089
5.2.3.4 Smart Level Transmitter DP Type

cable tray.
INSTALLATION
PAGE
REV.NO. 1F 31 of 76
NO.


 Close blocked valve (high & low-pressure point) before dismantling existing
level instrument
 Release residue gas pressure from pipe on vessel.
of it.
 Replace and install new transmitter c/w new 5-way manifolds and PTFE O-
ring
 Install new signal cable to new Transmitter and do termination inside it by
leaked found.
 Do function test new Level transmitter.
REACTOR REGEN’TOR
No.
15 - R - 101 15-R-103/104
1 15-LT-003 15-LT-010
2 15-LT-004 15-LT-011
3 15-XT-105
INSTALLATION
PAGE
REV.NO. 1F 32 of 76
NO.
5.2.3.5 Level Transmitter (Displacer Type)

 Replace existing displacer with new
cable tray.

 Close blocked valve (high & low-pressure point) before dismantling existing
level instrument
 Loose up bolt & nuts attached on existing pipe chamber and release remains
trapped gas inside of pipe.
 Release residue gas pressure from pipe on vessel.
 Open terminal block transmitter, then loose up signal cable on terminal block
 Replace and install new level transmitter c/w chamber
 Secure new chamber to the existing vessel by using bolts and nuts complete
with gasket
 Install new signal cable to new Transmitter and do termination inside it by
 Check and ensure all connection already installed properly and no leaked
found.
 Do function test new Level transmitter.
No. 15 - V – 101B 15-V-117
1 15-LT-515 15-LT-008
2 15-LT-521 15-LT-051
INSTALLATION
PAGE
REV.NO. 1F 33 of 76
NO.
5.2.3.6 Differential Pressure Indicator (Existing)
 Remove and install existing field instrument c/w instrument cable and
consumable material.
 Loop check.
 Function test.

 Replace and install new Differential pressure indicator c/w new 5-way
manifolds and PTFE O-ring
leaked found.
 Do function test new Differential Presure Indicator.
RAISER FTCC - A FTCC - D

No
15 - L - 108 15 - E - 113A 15-3-113D
1 15-PDI-013 15-PDI-021 15-PDI-758
5.2.3.7 Differential Pressure Transmitter (Existing)
1) Remove and install existing field instrument c/w instrument cable and
2) Loop check.
3) Function test.
INSTALLATION
PAGE
REV.NO. 1F 34 of 76
NO.

 Remove pressure impulse line tube.
 Loose up termination and remove signal cable.
 Remove existing differential pressure transmitter from support pipe.
 Maintain and review existing differential pressure transmitter condition.
 Check condition of existing tubing and connector. Do leakage test by injected
it with air/ nitrogen.
 Visual check condition of existing signal cable and cable gland
 Reinstall existing differential pressure transmitter c/w consumable material.
 Reconnect signal cable to the existing DPT.
 Function test existing differential pressure transmitter.
 Do Loop checking of existing signal cable and DPT to Outstation 14 and
Control Room
RAISER
No
15 - L - 108
1 15-PDT-585
5.2.3.8 Pressure Transmitter (Existing)
 Loop check.
 Function test.

 Remove pressure impuls line tube.
 Remove existing pressure transmitter from support pipe.
INSTALLATION
PAGE
REV.NO. 1F 35 of 76
NO.
 Maintain and review existing pressure transmitter condition.

 Reinstall existing pressure transmitter c/w consumable material.
 Reconnect signal cable.
 Function test existing pressure transmitter.
 Do Loop checking of existing signal cable and Pressure Transmitter to Existing
DCS.
RAISER
No
15 - L - 108
1 15-PT-586
2 15-PT-587
5.2.3.9 Flow Transmitter (Existing)
 Loop check.
 Function test.

 Remove pressure impulse line tube.
 Remove existing flow transmitter from support pipe.
 Maintain and review existing flow transmitter condition.
INSTALLATION
PAGE
REV.NO. 1F 36 of 76
NO.
 Reinstall existing flow transmitter c/w consumable material.

 Reconnect signal cable.
 Function test existing flow transmitter.
 Do Loop checking of existing signal cable and Flow Transmitter to Existing
DCS.
RAISER
No REGENERATOR
15 - L - 108
1 15-FT-035A 15-FT-009
2 15-FT-035B
3 15-FT-039A
4 15-FT-039B
5.2.3.10 Level Transmitter (Radar Type)

 Remove and replace Level Transmitter.
 Replace gasket.
 Replace gland cable.
 Replace bolt & nut.
 Install new signal cable and cable tray.
 Loop check.
 Function test.

 Loose up bolt and nuts that attached in Flange of Existing Level Transmitter
on the roof of vessel
 Remove existing level transmitter attached on the roof of vessel
 Replace and Install a new Level Transmitter (radar type).
 Remove existing cable signal from Existing Level Transmitter
 Connect and install new signal cable from new Level transmitter.
 Do Function test new Level Transmitter.
 Do loop check for new Level Transmitter to Existing DCS in Control Room
INSTALLATION
PAGE
REV.NO. 1F 37 of 76
NO.
Catalyst Hopper Area

No
15 – S-102/103 /104
1 15-LT-001A
2 15-LT-001B
3 15-LT-001C
5.2.3.11 Oxygen (O2) Analyzer Transmitter (Existing)
 Loop check.
 Function test.
 Turn off power line.

 Loose up termination and remove existing signal, sensor, and power cable.
 Release gas pressure/flow in the pipe line.
 Remove existing O2 probe sensor from pipe line gently.
 Keep the probe sensor tip wet.
 Remove existing analyzer transmitter from support pipe.
 Maintain and review existing analyzer transmitter condition.
 Check condition of existing tubing and connector. Do leakage test by
injected it with air/ nitrogen.
 Reinstall existing analyzer transmitter, probe sensor, and reconnect power,
signal, and sensor cable.
 Turn on power line and function test existing O2 analyzer transmitter.
 Do Loop checking of existing Analyzer to Existing DCS.
INSTALLATION
PAGE
REV.NO. 1F 38 of 76
NO.
ST. SP. HEATER

No
15 - F - 102
1 15-AT-004
5.2.3.12 Analyzer Transmitter (Density & CO/CO2 Analyser Installed and supervised by OEM
vendor)

 Remove existing analyser (density , CO/CO2 analyser type) c/w instrument
cable and consumable material.
 Install new analyser c/w instrument cable and consumables material
 Loop check.
 Function test.
 Turn off power line of existing Analyser (density and CO/CO2 Analyser type)
before it will replace with a new analysers
 Loose up all tubing connection and connectors from process to existing
local panel Analyser.
 Loose up termination and remove existing signal, sensor, and power cable.
 Release residue of gas pressure/flow trapped in tube/pipe.
 Remove existing density probe sensor from pipe line properly.
 Remove existing analyser transmitter from its support.
 Install new analyser (density and CO/CO2 analysers type) as per manual
instruction given by Manufacturers.
 Install new sampling system for new density analyser and CO/CO2
analysers
 Install new tubing and required consumables material between filter
sampling system and probe analyser.
 Install and pull new signal cable from new Analyser to the existing Junction
Boxes based on existing Field Cable Schedule and Junction Boxes
Termination drawing.
INSTALLATION
PAGE
REV.NO. 1F 39 of 76
NO.
 Do function test for new density analyzer transmitter and CO/CO2

Analysers.
 Do Loop checking of those new Analyzer to Existing DCS.
COB
No
15-B-101
1 15-AT-001
2 15-AT-002/003
5.2.3.13 Process Analysers for orifice chamber area (15-A-102) Installed and supervised by
OEM Vendor

 Install new Oxygen analyser and CO/CO2 Analysers c/w instrument cable
and consumables material
 Loop check.
 Function test.
 Ensure new support to accommodate new Local Panel for analysers have
been installed before Turn Around start. It should be built during Pre-Turn
Around Activity.
 Coordinate with lifting construction to handle new local panel of analysers
to be positioned on the higher platform.
 Located and positioned the local panel on the designation area where the
support has been installed.
 Secured new local panel on the new support by bolted altogether
 Install new sampling filter on designated piping as OEM manufacturer
supervision.
 Install all tubing and connectors from filter sampling to new local panel
Analyser.
 Pull and install new cabling (signal & power) from probe to new local panel
and secure it by cable glands.
INSTALLATION
PAGE
REV.NO. 1F 40 of 76
NO.
 Do leak test from sampling filter to local controller.

 Do calibration and function test on site after installation completed.
 Do Loop checking of those new Analyzer to Existing DCS
Orifice
No Chamber
15-A-102
1 15-AT-901
2 15-AT-902
5.2.4 CONTROL VALVES, ON-OFF VALVES & SELF-REGULATED VALVES
5.2.4.1 Flow Control Valve
 Replace a new control valve assembly c/w accessory (smart positioner, air
regulator).
 Replace signal cable from field to junction box.
 Replace signal cable from junction box to outstation-14
 Replace gasket flange, bolt & nut.
 Install cable tray.
 Loop check.
 Function test.

 Release pressure from pipe line
 Release instrument air pressure and remove instrument air tube.
 Loose up termination and remove existing signal cable.
 Loose up bolt and nut.
 Remove existing Control Valve assy from pipe.
 Pull back existing signal cable.
 Clean up flange surface.
 Pull up and loop check new signal cable.
 Install new Control Valve assy c/w accessories and gasket flange.
INSTALLATION
PAGE
REV.NO. 1F 41 of 76
NO.
 Function test Control Valve.
REACTOR FTCC - A FTCC - B FTCC - C FTCC - D 15 - V - 101

No.
15 - R - 101 15 - E - 113A 15 - E - 113B 15 - E - 113C 15 - E - 113D A/B
1 15-FV-010 15-FV-014 15-FV-043 15-FV-044 15-FV-045 15-FV-020
2 15-FV-011 15-FV-015 15-FV-040 15-FV-041 15-FV-042
DFAH RAISER REGENERATOR 15 - S - 102 CO BOILER

No.
15 - F - 101 15 - L - 108 15 - R - 103/104 15 - B - 101
1 15-FV-004 15-FV-005 15-FV-034 15-FV-003
2 15-FV-561 15-FV-046
3 15-FV-009 15-FV-047
4 15-FV-006 15-FV-048
5 15-FV-007 15-FV-049
6 15-FV-008 15-FV-035A
7 15-FV-039A
8 15-FV-035B
9 15-FV-039B
5.2.4.2 Pressure Control Valve
regulator).
 Loop check.
 Function test.
INSTALLATION
PAGE
REV.NO. 1F 42 of 76
NO.

DFAH RAISER REGENERATOR ST. SP. HEATER CAT. CO BOILER

No.
15 - F - 101 15 - L - 108 15 - R - 103/104 15 - F - 102 HOPPER 15 - B - 101
1 15-PCV-011 15-PV-017 15-PCV-003 15-PV-038 15-PCV-340 15-PV-024
2 15-PV-018 15-PCV-004 15-PV-039 15-PCV-341 15-PV-026
3 15-PCV-342
4 15-PV-029
5 15-PV-006
5.2.4.3 Temperature Control Valve
regulator).
 Loop check.
 Function test.
INSTALLATION
PAGE
REV.NO. 1F 43 of 76
NO.

5.2.4.3.3 Tag Number Temperature Valve (TV) Distribution List
CO BOILER
No.
15 - B - 101
1 15-TV-039
2 15-TV-043
5.2.4.4 Temperature Control Valve (Existing)

 Remove and install existing control valve c/w instrument cable and
 Loop check.
 Function test.

 Remove existing temperature control valve assy from pipe.
 Maintain and review existing control valve condition.
 Test existing temperature control valve before re-install.
INSTALLATION
PAGE
REV.NO. 1F 44 of 76
NO.

 Loop check existing signal cable.
 Re-install existing temperature control valve assy and connect signal cable.
 Function test temperature control valve.
DFAH
No.
15 - F - 101
1 15-TV-013
5.2.4.5 Temperature Control Valve (Existing)
 Remove and install existing control valve c/w instrument cable and
 Loop check.
 Function test.

 Remove existing flow control valve assy from pipe.
 Maintain and review existing flow control valve condition.
 Test existing flow control valve before re-install.
 Re-install existing flow control valve assy and connect signal cable.
 Function test flow control valve.
INSTALLATION
PAGE
REV.NO. 1F 45 of 76
NO.
REGEN'TOR
No.
15 - R - 103/104
1 15-FV-035B
2 15-FV-039B
5.2.4.6 On/Off Valve – Existing
 Remove and install existing on-off valve c/w instrument cable and
 Loop check.
 Function test.

 Remove existing On-off Valve assy from pipe.
 Maintain and review existing hand valve condition.
 Test existing hand valve before re-install.
 Re-install existing On-Off valve assy and connect signal cable.
 Function test existing On-Off Valves.
RAISER
No
15 - L - 108
1 15-HV-045
INSTALLATION
PAGE
REV.NO. 1F 46 of 76
NO.
5.2.4.7 Solenoid Valves
 Remove solenoid valve.

 Install new c/w accessories include hook up, signal cable, and cable tray.
 Loop check.
 Function test.
5.2.4.7.2 Work Sequence

 Loose up termination and remove existing solenoid valve power cable.
 Remove instrument air tube connection to solenoid valve.
 Remove existing solenoid valve.
 Installl new solenoid valve and reconnect instrument air tube.
 Connect signal cable.
 Function test new solenoid valve.
No 15 - S - 102 15 - S - 103 15 - S - 104

1 15-XY-001A 15-XY-002A 15-XY-003A
2 15-XY-001B 15-XY-002B 15-XY-003B
3 15-XY-001C 15-XY-002C 15-XY-003C
4 15-XY-001D 15-XY-002D 15-XY-003D
5 15-XY-001E 15-XY-002E 15-XY-003E
6 15-XY-001F 15-XY-002F 15-XY-003F
7 15-XY-001G 15-XY-002G 15-XY-003G
8 15-XY-001H 15-XY-002H 15-XY-003F
INSTALLATION
PAGE
REV.NO. 1F 47 of 76
NO.
5.2.4.8 Aircylinder/ Actuator, Regulator, and Solenoid Valve complete with accessories for
Special Check Valves
 Remove and replace actuator assembly.

 Remove and replace regulator.
 Remove and replace solenoid valve.
 Function test.
5.2.4.8.2 Work Sequence

 Remove instrument air tube connection to actuator, regulator, and solenoid
valve.
 Remove existing regulator and solenoid valve.
 Remove limit switch.
 Loose up bolt actuator support and remove existing actuator.
 Test new assembly of actuator assy, regulator, and solenoid valve before
connecting to valve.
 Install new assembly of actuator, regulator, and solenoid valve.
 Reconnect instrument air tube and limit switch.
 Function test new assembly of actuator, regulator, and solenoid valve.
REGEN'TOR DFAH
No
15 - R - 103/104 15 - F - 101
1 15-SCV-201 15-SCV-206
2 15-SCV-202
3 15-SCV-203
4 15-SCV-204
5 15-SCV-205
INSTALLATION
PAGE
REV.NO. 1F 48 of 76
NO.
5.2.4.9 Aircylinder/ Actuator, Regulator, and Solenoid Valve complete with accessories for
Dampers (15-UV-013/014, 15-FV-027/028 and 15-HV-048/049)
 Remove and replace existing actuator assembly.

 Remove and replace existing regulator.
 Remove and replace existing I/P positioner/ Solenoid valves and
accessories.
 Function test.

 Remove instrument air tube connection to actuator, regulator, and solenoid
valve.
 Remove existing regulator and solenoid valve.
 Remove limit switch.
 Loose up bolt actuator support and remove existing actuator.
 Test new assembly of actuator assy, regulator, and solenoid valve before
connecting to valve.
 Install new assembly of actuator, regulator, and solenoid valve.
 Reconnect instrument air tube and limit switch.
 Function test new assembly of actuator, regulator, and solenoid valve.
CO BOILER
No.
15 - B - 101
1 15-FV-027
2 15-FV-028
3 15-UV-013
4 15-UV-014
5 15-HV-048
6 15-HV-049
INSTALLATION
PAGE
REV.NO. 1F 49 of 76
NO.
5.2.5 INDICATOR (GAUGE/DRAUGHT GAUGES TYPE)
5.2.5.1 Pressure Gauges and Draught Gauges
 Remove and replace pressure gauge.

 Remove and replace flange gasket.
 Remove and replace bolt & nut.
 Calibration.
 Loop check.
 Function test.

 Remove existing Pressure Indicator and draught gauges.
 Install a new Pressure Indicator c/w gasket flange, bolt & nut.
 Function test new Pressure Indicator and draught gauges.
RAISER ST. S.HEATER CO BOILER

No 15 - S - 102
15 - L - 108 15 - F - 102 15 - B - 101
1 15-PI-072 15-PI-187 15-PI-056 15-PI-111
2 15-PI-742B 15-PI-188 15-PI-058 15-PI-104
3 15-PI-742C 15-PI-180 15-PI-055
4 15-PI-742D 15-PI-175 15-PI-052
5 15-PI-742E 15-PI-182 15-PI-051
6 15-PI-742F 15-PI-108 15-PI-050
7 15-PI-742G 15-PI-042 15-PI-007
8 15-PI-742H 15-PI-181 15-PI-054
9 15-PI-743A 15-PI-183
10 15-PI-743B 15-PI-178
11 15-PI-743C 15-PI-177
INSTALLATION
PAGE
REV.NO. 1F 50 of 76
NO.
RAISER ST. S.HEATER CO BOILER

No 15 - S - 102
15 - L - 108 15 - F - 102 15 - B - 101
12 15-PI-743D 15-PI-179
13 15-PI-743E 15-PI-214
14 15-PI-743F 15-PI-042
15 15-PI-743G
16 15-PI-743H
DFAH FTCC - A FTCC - B FTCC - C FTCC - D
No
15 - F - 101 15 - E - 113A 15-3-113B 15-3-113C 15-3-113D
1 15-PI-060 15-PI-082 15-PI-087 15-PI-088 15-PI-764
2 15-PI-061 15-PI-083 15-PI-090 15-PI-091 15-PI-757
3 15-PI-084 15-PI-093 15-PI-094 15-PI-089
4 15-PI-085 15-PI-092
5 15-PI-086 15-PI-095
5.2.5.2 Pressure Indicator (Existing)
 Remove and install existing field instrument c/w consumable material.

 Loop check.
 Function test.
 Release pressure from pipe line.

 Remove existing pressure indicator from pipe line.
 Maintain and review existing pressure indicator condition.
 Reinstall existing pressure indicator c/w gasket flange, bolt & nut.
 Function test existing pressure indicator.
INSTALLATION
PAGE
REV.NO. 1F 51 of 76
NO.
RAISER REACTOR REGENERATOR

No
15 - L - 108 15 - R - 101 15 - R - 103/104
1 15-PI-069 15-PI-074 15-PI-066
2 15-PI-070 15-PI-075 15-PI-067
3 15-PI-071 15-PI-016 15-PI-068
4 15-PI-744 15-PI-077 15-PI-011
5 15-PI-745 15-PI-078 15-PI-026
6 15-PI-016 15-PI-062
7 15-PI-073 15-PI-063
8 15-PI-064
9 15-PI-065
5.2.5.3 Temperature Indicator (Bimetal Type)
 Remove and replace temperature gauge c/w accessories.

 Calibration.
 Loop check.
 Function test.

 Remove existing temperature gauge from pipe line.
 Install new temperature gauge.
 Function test new temperature gauge.
CAT. HOPPER
No.
15-V-104
1 15-TI-107
2 15-TI-098
INSTALLATION
PAGE
REV.NO. 1F 52 of 76
NO.
5.2.5.4 Flow Local Indicator (Existing)

 Loop check.
 Function test.

 Loose up termination and pull out signal cable.
 Loose up bolt & nut, and remove existing flow indicator from pipe line.
 Maintain and review flow indicator condition.
 Reinstall existing flow indicator and connect signal cable.
 Function test existing flow indicator.
RAISER REACTOR DFAH

No REGEN'TOR
15 - L - 108 15 - R - 101 15 - F - 101
1 15-FI-035A 15-FI-006 15-FI-011 15-FI-004
2 15-FI-035B 15-FI-007
3 15-FI-039A 15-FI-008
4 15-FI-039B 15-FI-009
5 15-FI-034
6 15-FI-046
7 15-FI-047
8 15-FI-048
9 15-FI-049
INSTALLATION
PAGE
REV.NO. 1F 53 of 76
NO.
FTCC - A FTCC - B FTCC - C FTCC - D

No
15 - E - 113A 15 - E - 113B 15 - E - 113C 15 - E - 113D
1 15-FI-014 15-FI-040 15-FI-044 15-FI-045
2 15-FI-043 15-FI-041
5.2.5.5 Level Indicator (Existing)

 Loop check.
 Function test.

 Loose up bolt & nut, and remove existing level indicator from pipe line.
 Maintain and review level indicator condition.
 Reinstall existing level indicator and connect signal cable.
 Function test existing level indicator.

REACTOR
No
15 - R - 101
1 15-LI-003
5.2.5.6 Temperature Indicator (Existing)

 Loop check.
 Function test.
INSTALLATION
PAGE
REV.NO. 1F 54 of 76
NO.

 Loose up bolt & nut, and remove existing level indicator from pipe line.
 Maintain and review level indicator condition.
 Reinstall existing level indicator and connect signal cable.
 Function test existing level indicator.
REACTOR
No
15 - R - 101
1 15-TI-032
5.2.6 SWITCHES
5.2.6.1 Flow Switch (OS14)
 Remove and replace existing flow switch with new

 Resetting.
 Loop check.
 Function test.
 Ensure power has been shut off before dismantle the existing flow switch
from cabinet in OS14
 Remove existing flow switch.
 Install new flow switch
 Set up flow switch
 Function test new flow switch.
INSTALLATION
PAGE
REV.NO. 1F 55 of 76
NO.
OS14
No
MR
1 15-FSLL-061
5.2.6.2 Pressure Switch
 Remove and replace flow switch c/w accessories.

 Resetting.
 Hook up, signal cable, and cable tray
 Loop check.
 Function test.

 Remove existing pressure switch.
 Pull up new signal cable and loop check.
 Install new pressure switch and connect signal cable.
 Function test new pressure switch.
ST. SP. HEATER CO BOILER

No 15 - S - 102
15 - F - 102 15 - B - 101
1 15-PSL-213 15-PSL-191 15-PSLL-199
2 15-PSLL-174 15-PSL-194
3 15-PSLL-176 15-PSL-197
INSTALLATION
PAGE
REV.NO. 1F 56 of 76
NO.
5.2.6.3 Level Switch
 Remove and replace flow switch c/w accessories.

 Loop check.
 Function test.

 Release gas pressure in the pipe line/vessel.
 Remove existing level switch.
 Pull back existing signal cable and replace cable tray.
 Install new level switch and connect signal cable.
 Function test new Level Switch.
CO BOILER
No
15 - B - 101
1 15-LSLL-014
5.2.6.4 Limit (Pressure) Switch

 Remove and replace limit switch c/w accessories.
 Loop check.
 Function test.

 Remove existing limit switch.
INSTALLATION
PAGE
REV.NO. 1F 57 of 76
NO.
 Replace existing cable tray.

 Pull up new and loop check signal cable.
 Install new limit switch and connect signal cable.
 Function test limit switch.
CO BOILER
No
15 - B - 101
1 15-ZSH-049A
2 15-ZSH-049B
3 15-ZSH-049C
4 15-ZSH-049D
5 15-ZSH-049E
6 15-ZSH-049F
5.2.6.5 Temperature Switch (OS14)
 Remove and replace existing temperature switch with new.

 Loop check.
 Function test.
 Ensure power has been shut off before dismantle the existing temp. switch
 Install new temperature switch on cabinet as it was located.
 Function test temperature switch.
OS14
No
MR
1 15-TSHH-120
INSTALLATION
PAGE
REV.NO. 1F 58 of 76
NO.
5.2.6.6 Flow Switch (OS14)
 Remove existing flow switches

 Install new flow switches
 Loop check.
 Function test.

 Ensure power has been shut off before dismantle the existing Flow switches
 Loose up termination of existing flow switch.
 Install new flow switch on the existing cabinet in OS14
 Function test new Flow Switch.
OS14
No
MR
1 15-FSLL-079A
2 15-FSLL-079B
3 15-FSLL-079C
4 15-FSLL-068
5 15-FSLL-069
6 15-FSLL-070
7 15-FSLL-071
5.2.6.7 Flow Switch (Existing)
 Remove and install existing Flow switches c/w consumable material.

 Loop check.
 Function test.
INSTALLATION
PAGE
REV.NO. 1F 59 of 76
NO.

 Maintain and review flow switch condition.
 Loop check signal cable.
 Reinstall existing Flow Switch and connect signal cable.
 Function test existing Flow Switch.
REGENERATOR
No 15 - R -
103/104
1 15-FSLL-062
2 15-FSLL-063
3 15-FSLL-064
4 15-FSLL-065
5 15-FSLL-066
INSTALLATION
PAGE
REV.NO. 1F 60 of 76
NO.
5.2.7 SENSOR AND DETECTOR
5.2.7.1 Thermocouple c/w Thermowell
 Replace a new thermocouple c/w thermowell.

 Replace thermocouple cable type K from field instrument to junction box.
 Replace thermocouple cable type K from junction box to outstation-14
 Replace cable tray.
 Replace a new gland cable.
 Replace a new bolt & nut, and flange gasket.

 Loose up termination and remove existing thermocouple cable.
 Loose up bolt and nut, and remove existing thermowell from pipe.
 Pull back existing thermocouple type K cable from field to junction and from
junction box to outstation-14.
 Pull up new thermocouple type K cable from field to junction and from
junction box to outstation-14
 Loop check new thermocouple cable.
 Clean up surface pipe flange.
 Install a new thermocouple set c/w flange gasket.
 Connect thermocouple cable.
 Function test new thermocouple.

No. 15 - S - 104
15 - E - 113A 15 - E - 113B 15 - E - 113C 15 - E - 113D
15-TE/TW-
1 15-TE/TW-034 15-TE/TW-101 15-TE/TW-102 15-TE-004
103
15-TE/TW-
2 15-TE/TW-035 15-TE/TW-104 15-TE/TW-105 15-TE-006
106
INSTALLATION
PAGE
REV.NO. 1F 61 of 76
NO.

No. 15 - S - 104
15 - E - 113A 15 - E - 113B 15 - E - 113C 15 - E - 113D
15-TE/TW-
3
114 15-TE-005
REACTOR DFAH ST. SP.HEATER CO BOILER

No.
15 - R - 101 15 - F - 101 15 - F - 102 15 - B - 101
1 15-TE/TW-022 15-TE/TW-013 15-TE/TW-114 15-TE/TW-150
4 15-TE/TW-030 15-TE/TW-113 15-TE/TW-153
5 15-TE/TW-031 15-TE/TW-163
6 15-TE/TW-108 15-TE/TW-164
7 15-TE/TW-109 15-TE/TW-165
8 15-TE/TW-046
9 15-TE/TW-047
10 15-TE/TW-048
11 15-TE/TW-048
12 15-TE/TW-049
13 15-TE/TW-050
14 15-TE/TW-050
15 15-TE/TW-150
REGENERATOR REGENERATOR REGENERATOR REGENERATOR

No No No No
15 - R - 103/104 15 - R - 103/104 15 - R - 103/104 15 - R - 103/104
1 15-TE/TW-012B 16 15-TE/TW-064 31 15-TE/TW-079 46 15-TE/TW-094
2 15-TE/TW-012C 17 15-TE/TW-065 32 15-TE/TW-080 47 15-TE/TW-095
3 15-TE/TW-051 18 15-TE/TW-066 33 15-TE/TW-081 48 15-TE/TW-096
21 15-TE/TW-069 36 15-TE/TW-084
22 15-TE/TW-070 37 15-TE/TW-085
23 15-TE/TW-071 38 15-TE/TW-086
24 15-TE/TW-072 39 15-TE/TW-087
INSTALLATION
PAGE
REV.NO. 1F 62 of 76
NO.
REGENERATOR REGENERATOR REGENERATOR REGENERATOR

No No No No
15 - R - 103/104 15 - R - 103/104 15 - R - 103/104 15 - R - 103/104
10 15-TE/TW-058 25 15-TE/TW-073 40 15-TE/TW-088
11 15-TE/TW-059 26 15-TE/TW-074 41 15-TE/TW-089
12 15-TE/TW-060 27 15-TE/TW-075 42 15-TE/TW-090
13 15-TE/TW-061 28 15-TE/TW-076 43 15-TE/TW-091
14 15-TE/TW-062 29 15-TE/TW-077 44 15-TE/TW-092
15 15-TE/TW-063 30 15-TE/TW-078 45 15-TE/TW-093
5.2.8 FLAME SCANNER C/W ACCESSORIES (DFAH)
5.2.8.1 Work Scope

 Replace new flame detector c/w accessories.
 Hook up and replace signal cable.
 Loop check.
 Function test.
5.2.8.2 Sequence of Work

 Shut down process area/stop combustion unit.
 Ensure process area and combustion in ambient temperature.
 Remove residual process combustion pressure.
 Remove existing flame detector from combustion system.
 Install new flame detector.
 Function test flame detector.
5.2.8.3 Tag Number Distribution List
DFAH
No
15 - F - 101
1 15-BE-001
INSTALLATION
PAGE
REV.NO. 1F 63 of 76
NO.
5.2.9 FLAME DETECTOR, FLAME SCANNER, AND FLAME AMPLIFIER (SUPERVISED BY

JOHN-ZINK HAMWORTHY)
5.2.9.1 Work Scope

 Replace new flame detector with 6 m cable.
 Replace flame amplifier.
 Hook up and replace signal cable.
 Loop check.
 Function test.

 Shut down process area/stop combustion unit.
 Ensure process area and combustion in ambient temperature.
 Remove residual process combustion pressure.
 Remove existing Flame Detector/Flame Scanner/Flame Amplifier from
combustion system.
 Install new Flame Detector/Flame Scanner/Flame Amplifier.
 Function test Flame Detector/Flame Scanner/Flame Amplifier.
CO BOILER
No
15 - B - 101
1 15-BE-015A/16A/17A
2 15-BE-015B/16B/17B
3 15-BE-015C/16C/17C
4 15-BE-015D/16D/17D
5 15-BE-015E/16E/17E
6 15-BE-015F/16F/17F
INSTALLATION
PAGE
REV.NO. 1F 64 of 76
NO.
5.2.10 VENTURI TUBE (EXISTING)
5.2.10.1 Work Scope

 Loop check.
 Function test.

 Release gas pressure and make sure no gas flows in the pipe line.
 Disconnect impulse line tube both from DP Transmitter and Venturi Tube.
 Loose up bolt and nut, and remove existing Venturi Tube.
 Maintain and review Venturi Tube condition.
 Clean up pipe flange surface.
 Reinstall existing Venturi Tube and reconnect impulse line tube.
 Function test Venturi Tube.

DFAH
No
15 - F - 101
1 15-FE-004
5.2.11 TEMPERATURE ELEMENT (EXISTING)
5.2.11.1 Work Scope

 Loop check.
 Function test.

 Loose up termination and remove existing temperature element cable.
 Remove existing temperature element from thermowell.
 Maintain and review temperature element condition.
INSTALLATION
PAGE
REV.NO. 1F 65 of 76
NO.
 Loop check existing temperature element cable.

 Reinstall existing temperature element and cable.
 Function test temperature element.

FTCC - D
No
15 - E - 113D
1 15-TE-575
5.2.12 AUXILIARIES
5.2.12.1 Flow Element (FE)
 Replace and install orifice plate.

 Measure the bore diameter.
 Cleaning the orifice plate.
 Function test.

 Remove existing Orifice plate.
 Install a new Orifice plate c/w gasket flange.
 Function test new Orifice plate.
RAISER FTCC - A FTCC - B FTCC - C

No
15 - L - 108 15 - E - 113A 15-3-113B 15-3-113C
1 15FE005 15-FE-014 15-FE-043 15-FE-044
2 15-FE-015 15-FE-040 15-FE-041
INSTALLATION
PAGE
REV.NO. 1F 66 of 76
NO.
FTCC - D 15 - V - 101 ST. S. HEATER

No
15-3-113D A/B 15 - F - 102
1 15-FE-014 15-FE-018 15-FE-588
2 15-FE-042 15-FE-089
5.2.12.2 Restriction Orifice (RO)

 Replace and install orifice plate.
 Measure the bore diameter.
 Cleaning the orifice plate.
 Function test.

 Remove existing Orifice plate.
 Install a new Orifice plate c/w gasket flange.
 Function test new Orifice plate.
No 15 - S - 102
1 15-RO-001
2 15-RO-003
3 15-RO-005
5.2.12.3 Flow Element (Existing) and Restriction Orifice (RO) (Existing)

INSTALLATION
PAGE
REV.NO. 1F 67 of 76
NO.
 Loop check.
 Function test.
5.2.12.3.2 Work of Scope

 Remove existing orifice plate.
 Maintain and review existing orifice condition.
 Reinstall existing orifice plate c/w consumable material.
 Function test existing orifice plate.
RAISER RAISER REACTOR REGENERATOR

No No No
15 - L - 108 15 - L - 108 15 - R - 101 15 - R - 103/104
1 15-FE-006 12 15-FE-568 1 15-FE-032 15-FE-035A
2 15-FE-007 13 15-FE-569 2 15-FE-011 15-FE-035B
3 15-FE-008 14 15-FE-570 3 15-FE-010 15-FE-039A
4 15-FE-009 15 15-FE-571 4 15-FE-039B
5 15-FE-561 16 15-FE-572 5 15-FE-046
6 15-FE-562 17 15-FE-573 6 15-FE-047
7 15-FE-563 18 15-FE-574 7 15-FE-048
8 15-FE-564 19 15-FE-575 8 15-FE-049
9 15-FE-565 20 15-FE-576
10 15-FE-566 21 15-FE-577
11 15-FE-567
5.2.13 JUNCTION BOX REPLACEMENT
5.2.13.1 Work Scope

 Replace a new junction box c/w terminal cable, gland cable, cable tray &
support.
 Loop check.
 Function test.
INSTALLATION
PAGE
REV.NO. 1F 68 of 76
NO.

 Make sure there is no power flowing on the cable.
 Loose up termination and pull out all cable.
 Pull back signal cable.
 Remove existing junction box.
 Install and relocate a new junction box c/w terminal cable, gland cable,
cable tray & support.
 Connect JB to grounding system
 Do termination and function test.

JUNCTION BOX
No. REMARKS AREA
TAG NUMBER
1 15-JKX-002 Replace REGEN 15-R-103
5.2.14 JUNCTION BOX (EXISTING)
5.2.14.1 Work Scope

 Replace a new junction box c/w terminal cable, gland cable, cable tray &
support.
 Loop check.
 Function test.

 Make sure there is no power flowing on the cable.
 Loose up termination and pull out all cable.
 Pull back signal cable.
 Remove existing junction box.
 Install and relocate a new junction box c/w terminal cable, gland cable,
cable tray & support.
 Connect JB to grounding system
INSTALLATION
PAGE
REV.NO. 1F 69 of 76
NO.
 Do termination and function test.

JUNCTION BOX
No. REMARKS
TAG NUMBER
1 15-JE-008 Remove & Install
8 15-JS-007 Remove & Install
JB Area distribution
DFAH REACTOR FTCC - A FTCC - B FTCC - C FTCC - D

No.
15 - F - 101 15 - R - 101 15 - E - 113A 15 - 3 - 113B 15 - 3 - 113C 15 - 3 - 113D
1 15-JS-006 15-JS-003 15-JS-004A 15-JS-004B 15-JS-004A 15-JS-004A
2 15-JS-005 15-JS-004B 15-JS-004A 15-JS-001 15-JS-001
3 15-JS-012 15-JS-001 15-JS-001 15-JS-0021 15-JS-021
4 15-JKX-004 15-JKX-01 15-JKX-003 15-JS-0021 15-JS-002
15-JKX-004
DFAH FTCC - A FTCC - B

No.
15 - F - 101 15 - E - 113A 15 - 3 - 113B
1 15-JE-002 15-JE-001 15-JE-001
2 15-JE-021
INSTALLATION
PAGE
REV.NO. 1F 70 of 76
NO.
5.2.15 INSTRUMENT CABLE TRAY
5.2.15.1 Work Scope

 Install new instrument cable tray c/w accessories and consumable material.

 Ensure all new cable tray has been laid down during pre-TA activity
 Dismantle and remove all existing instrument signal/ control cable attached
on tray.
 Loose bolt and nuts attached on tray or cut the tray attached on its support.
Remove the tray from location gently.
 Install new instrument cable tray which has laid down next to the existing
tray complete with all accessories.
 Ensure all cable tray already bonded by solid cable of 16mm2 each other if
it is found that there is discontinued connection.
5.2.15.3 Area Distribution List
NO. AREA
1 CO Boiler
15-B-101
2 REGEN
15-R-103/104
3 RAISER
15-L-108
4 CAT. COOLER
15-E-113A/B/C/D
5 DFAH
15-F-101
6 REACTOR
15-R-101
7 CAT. HOPPER
15-V-102/103/104
8 ORIFICE CHAMBER
15-A-102
9 PRESSURE LET DOWN AREA
Cable tray detail installation is refered to Method Statement for Cable Tray
Installation_R1 doc.no. U2004-015-JUV-ERT0-T0678
INSTALLATION
PAGE
REV.NO. 1F 71 of 76
NO.
5.2.16 INSTRUMENT CABLE (SIGNAL, CONTROL, COMMUNICATION AND POWER TYPE)
5.2.16.1 Work Scope

 Remove existing instrument cable from field instrument to existing Junction
Boxes
 Install new instrument cable from field instrument to existing JB
 Install and Terminate new instrument cable to existing Junction Boxes and
local panel

 Ensure all new instrument cable has been laid down during pre-TA activity
 Dismantle and remove all existing instrument signal/ control cable attached
on tray.
 Install new instrument cable which already laid down next to existing
location
 Install and terminate the new cable to the existing Junction Boxes
 Continuity check
NO. AREA
1 CO Boiler
15-B-101
2 REGEN
15-R-103/104
3 RAISER
15-L-108
4 CAT. COOLER
15-E-113A/B/C/D
5 DFAH
15-F-101
6 REACTOR
15-R-101
7 CAT. HOPPER
15-V-102/103/104
8 ORIFICE CHAMBER
15-A-102
9 PRESSURE LET DOWN
AREA
INSTALLATION
PAGE
REV.NO. 1F 72 of 76
NO.
5.2.16.4 Reference document.

Installation Cable detail installation is refered to following method statement:
1. Method Statement for Instrument Cable Termination_Rev. 1A doc no.
U2004-015-JUV-EWU0-T0680 MS
2. Method Statement for Fiber Optical Cable Installation and Splicing_R1
doc. no. U2004-015-JUV-EWS0-T0681
3. Method Statement for FO Cable Testing Procedure Rev.1 doc. no. U2004-
015-JUV-EWS0-T0682
5.2.17 CONTINOUS EMISSION MONITORING SYSTEM (EXISTING)
5.2.17.1 Work Scope

 Remove and Install Analyzer CEMS (Sensor and Analyzer House)
 Remove an existing Analyzer complete with accessories and tapping point
for sensor and Analyzer House
 Store an equipment to warehouse and shall marking all instrument
(analyzer, sensor, tubing, cable, etc)
 Replace other accessories that attached with analyzer
 Perform Installation, Function test & commissioning at site

 Make sure the power already turns off from the power line of Analyzer.
 Dismantle existing Instrument power cable from panel analyzer at stack
 Dismantle instrument signal cable from panel analyzer at stack
 Remove all instrument cable tray complete with all accessories.
 Dismantle and remove analyzer panel box at stack CO gently by unscrewed
 Clean up cable tray before replacement.
 Install new instrument cable tray c/w accessories and consumable material.

No. Area
COB
1 15-B-101
CEMS
INSTALLATION
PAGE
REV.NO. 1F 73 of 76
NO.
6. Earthing of Instruments, JB and Panels
 All electrical earthing works shall conform to Specification for Grounding, earthing and
lightning.
 Earthing pits shall be provided for instrument earthing. The resistance for the earth pit shall
be less than 1 ohm. The instrument earth pits shall be connected to the instrument earth
bar in IER and to the individual marshalling cabinet earthing busbar. All the shielded cable
drain wires shall be terminated to the earth busbar.
 All panel and cabinet bodies shall be earthed with to power earthing grid in control room
and IER. The power earth grid is provided by electrical contractor.
 The field instrument panels, junction boxes and instrument housings shall be power earthed
to the grid at two points.
 Cable tray joint locations shall be connected together electrically with jumpers on both ends
and the trays shall be connected to power earth grid.
Protection
 Sub-CONTRACTOR shall protect all instruments, tubing and piping during construction or
while in storage, from physical damage, contamination by dirt, sand or any other foreign
material.
 Sub-CONTRACTOR shall cover all instruments with polyethylene bags to ensure that the
instruments are adequately protected from weather. The bags shall be kept in place at all
times, except during work on the device they protect, until they are removed for start-up.
 Drying agent with humidity indicator shall be put inside the polyethylene bags and it shall
be replaced when the colour changes from blue to pink.
Installation Checks
 All the installation works of instruments, valves, cables, tubes and other accessories shall
be checked for the correctness of installation prior to the pre-commissioning checks and
tests. Sub-CONTRACTOR shall prepare the installation check sheets for all instruments,
valves (Shutdown / Blowdown / Control / Safety), panels, junction boxes, cables, Tubing
and fittings, and other accessories for the proper installation and functional requirements.
The installation check sheets shall be submitted to CONTRACTOR / COMPANY for
approval.
INSTALLATION
PAGE
REV.NO. 1F 74 of 76
NO.
Identification of Line and Instruments

 All field mounted instrument, junction boxes, and pneumatic and hydraulic header, tubing
and wiring termination shall be labeled or tagged in a manner approved by COMPANY. The
tag plates shall be made of laminated plastic in white / black / white. Individual instrument
shall have stainless steel tags.
7. IDENTIFICATON TAG
 Permanent identification tag shall be attached to each instrument, control valve, shutdown
valve, relief valve, junction box, panel and cabinet in accordance with the project numbering
procedure, the P&ID’s and the instrument index.
 Nametags for instruments and valves shall be 316 SS and attached to the device with 316
SS wire.
 Nametags for junction boxes, panels and cabinets shall be fabricated from laminated plastic
with white outer lamination and black inner lamination, unless otherwise specified by the
Contractor or Company.
Instrument Tagging and Line Identification
 All field mounted Instruments, junction boxes, pneumatic headers, tubing and wiring
termination shall be labeled or tagged in a manner approved by COMPANY. The tag
plates shall be made of laminated plastic in white / black / white. Individual Instruments
shall have Stainless Steel tags.
Post Installation Test
7.2.1 Pneumatic Signal Testing

 Clean oil-free instrument air shall be used to test the pneumatic signal tubing. The
pressure testing of pneumatic tubing shall generally be as per ISA 7.0.01 "Quality
Standard for Instrument Air". Instrument air / gas tubing and piping shall not be
hydrostatically tested.
 The main headers and branch lines to individual instrument isolation valves shall be
tested to minimum of 150% of normal working pressure.
INSTALLATION
PAGE
REV.NO. 1F 75 of 76
NO.
 Tubing shall be pressurized as above for at least one hour and monitored with a test
gauge, leaks in excess of 0.25 bar/hour shall be considered a defect and shall be
rectified.
7.2.2 Process Impulse Piping
 All manifold valves shall be checked to ensure tight shut-off.

 For close coupled instruments, such as pipe-mounted differential pressure instruments,
etc. the pipes shall be disconnected only at the instrument and tested back to the first
(piping) isolation valve.
 Piping isolation valves shall be checked during the hydraulic tests on the process pipe
work, instruments are either to be removed or positively isolated to prevent damage to
the instrument during the hydro-testing
 All installed instruments shall be positively isolated during chemical and hot-oil flushing
operations on associated process pipe-work.
8. PROTECTION AND STORAGE
The CONTRACTOR shall protect all instruments, tubing and piping during construction, or
whilst in storage, from physical damage, contamination by dirt, sand or any other foreign
material. The CONTRACTOR shall cover all installed instruments with polyethylene or bags to
ensure that the instruments are adequately protected from the weather. The bags shall be
kept in place at all times except when work is in progress on the device until required for service
and shall be periodically checked for excess moisture.
INSTALLATION
PAGE
REV.NO. 1F 76 of 76
NO.
9. PROCESS AND INSTRUMENTATION DIAGRAM (P&ID)

DIRECT FIRE AIR HEATER: 15 - F - 101
9.1.1 D-15-1225-205F-B-RC
REACTOR RISER: 15 - L - 108
9.2.1 D-15-1225-210F: INSTRUMENTATION & PURGE

9.2.2 D-15-1225-208F-RP2-M-J: RISER NATION
FIRST/SECOND STAGE REGENERATOR: 15 - R - 103/104
9.3.1 D-15-1225-207F-RP2-M-J: INSTRUMENTATION

9.3.2 D-15-1225-206F: PROCESS & UTILITY
FLOW THROUGH CATALYST COOLER A: 15 - E - 113A
9.4.1 D-15-1225-212F-RP2-M-J: CATALYST COOLER
FLOW THROUGH CATALYST COOLER D: 15 - E - 113D
9.5.1 D-15-1225-212B-RP2-N-J: CATALYST COOLER
STEAM DISENGAGING DRUM A: 15 - V - 101
9.6.1 D-15-1225-213F-RP2-M-J: CATALYST COOLER STEAM
STEAM DISENGAGING DRUM B: 15 - V - 101B
9.7.1 D-15-1225-213B-RP2-N-J: CATALYST COOLER STEAM
REACTOR: 15 - R - 101
9.8.1 D-15-1225-209F-RP2-M-J: PROCESS AND UTILITY
CO BOILER: 15 - B -101
9.9.1 D-15-1225-218F-RP2-M-J: COMBUSTION & CONVECTION
STEAM SUPERHEATER: 15 - F - 102
9.10.1 D-15-1225-224F-RP2-M-J: REDUCED CRUDE CONVERSION

PROCESS UNIT
9.10.2 D-15-1225-225F-RP2-M-J: BURNER
INSTRUMENT SCHEDULE MAIN TA-WORKS 2022
Duration [days] Jan-22 February-2022 March-2021

UNIT NAME
PP SD TA SU Total 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
AREA
AREA PACKAGE FIELD INSTRUMENT RCC 15 45 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
IMPACT
NO WORKS DESCRIPTION
ALL AREA All Field Instrument Ensure all scaffolding has erected in the designation area.
1. Field Instrument (Transmitter, Switch, Gauges) 1 Dismantle existing Field Instruments (Control/ on-off valves, Thermocouple, Analysers,Transmitter, Switches, Gauges)
2. Flame Scanner for Burner Element Packages 2 Dismantle and remove existing signal cables & cable tray and relocate to the warehouse
3. Control Valves & On-Off Valves 3 Install new replacement field Instruments (Control/ on-off valvesThermocouple, Analysers,Transmitter, Switches, Gauges)
4. Thermocouple 4 Install and pull new instrument cable and cable trays from Existing JB to Field Instrument
COB AREA
YES
(15-B-101)
5 Do Continuity test for All Signal/control cables Installed
5. CO/CO2 Analyser, Density analyser replacement and
CEMS reinstallement
6 Do Function Test
7 Do Loop checking from DCS to Field
Solenoid Vaves (24 Pcs) 1 Dismantle existing Field Instruments (Solenoid Control/ on-off valves, Thermocouple, Analysers,Transmitter, Switches, Gauges)
Control Valves 2 Dismantle and remove existing signal cables & cable tray and relocate to the warehouse
Level Transmitter (LT Radar Type) & PDT 3 Install new replacement field Instruments (Solenoid Control/ on-off valvesThermocouple, Analysers,Transmitter, Switches, Gauges)
CATALYST HOPPER AREA
Pressure Switch & Local Indicator 4 Install and pull new instrument cable and cable trays from Existing JB to Field Instrument
(15-V-102/103/104)
NO
RO, FE 5 Do Continuity test for All Signal/control cables Installed
Pressure Regulator 6 Do Function Test
Pressure Gauges 7 Do Loop Checking from DCS to Field
1 Dismantle existing Control Valves complete with tubing and accessories
2 Dismantle existing Transmitter complete with tubing/piping attached on it
3 Dismantle existing signal control valves/transmitter to Existing Junction Boxes
4 Install new control valves complete with tubing and accessories
Control Valves 5 Install new Transmitter complete with tubing/piping and accessories
UTILITY RISER SECTION
NO
Transmitter 6 Install and pull new instrument cable and cable trays from Existing JB to Control Valves/ Transmitter
8 Do Function Test
9 Do Loop Checking from DCS to Field
Transmitter & Switch 1 Dismantle existing Control Valves complete with tubing and accessories, and Special check valve's accessories (Air Cylinder, Regulator etc)
SCV (Control only) 2 Dismantle existing Transmitter, Flame Detector, Gauges, Thermocouple complete with tubing/piping attached on it
Control Valves 3 Dismantle existing signal control valves/transmitter to Existing Junction Boxes
Flame Detector 4 Install new control valves complete with tubing and accessories
Pressure Gauges 5 Install new Transmitter complete with tubing/piping and accessories
Thermocouple c/w Thermowell 6 Install new thermocouple/thermowell and gauges

DFAH (15-F-101)
NO
7 Install new flame scanner 15-BE-001 complete accessories
8 Install and pull new instrument cable and cable trays from Existing JB to Field Instrument (CV, Flame scanner, transmitter)
10 Do Function Test
1 Dismantle existing Control Valves complete with tubing and accessories, and Special check valve's accessories (Air Cylinder, Regulator etc)
2 Dismantle existing Transmitter, Gauges, Thermocouple complete with tubing/piping attached on it
3 Dismantle existing HCPU and Actuator for slide valves 15-SLV-103 in Field complete with cables and tray
4 Dismantle all control cabinet existing slide valves in OS14 complete with cable & tray

Field Instrument (Transmitter, Gauges, Thermocouple)
6 Dismantle existing Junction Boxes for thermocouple
Control Valves 7 Install new control valves complete with tubing and accessories
Special Check Valves (Instrument Part) 8 Install new air cylinder and accessories for Special check valves
REGENERATOR AREA
YES
(15-R-103)
Slide Valves (Instrument Control Parts only) 15-SLV-103 9 Install new HPCU and Actuator for Slde Valves (15-SLV-103) complete with accessories (tubing, piping etc)
Replace Thermocouple Junction Boxes (3 Pcs) 10 Install new Control Cabinet for Slide Valve 15-SLV-103 in OS14 complete with wiring and termination
11 Install new replacement of Junction Boxes for thermocouple (15-JKX-002/007/014)
12 Install and pull new instrument cable and cable trays from Existing JB to Control Valves/ Transmitter/SCV etc.
14 Do Function Test
3 Dismantle existing HCPU and Actuator for slide valves 15-SLV-102 in Field complete with cables and tray
Field Instrument (Transmitter, Gauges, Thermocouple) 6 Dismantle existing Junction Boxes for thermocouple
Control Valves 7 Install new control valves complete with tubing and accessories
REACTOR RISER AREA
NO Slide Valves (Instrument Control Parts only) 15-SLV-102 8 Install new air cylinder and accessories for Special check valves
(15-L-108
9 Install new HPCU and Actuator for Slde Valves (15-SLV-102) complete with accessories (tubing, piping etc)
10 Install new Control Cabinet for Slide Valve 15-SLV-102 in OS14 complete with wiring and termination
11 Install and pull new instrument cable and cable trays from Existing JB to Control Valves/ Transmitter/SCV etc.
13 Do Function Test
2 Dismantle existing Transmitter, Gauges and Thermocouple complete with tubing/piping attached on it
3 Do maintenance for HPCU and Actuator for Slide valves 15-SLV-101 in field
4 Do Maintenance for control system for 15-SLV-101 in OS14
Field Instrument (Transmitter, Gauges, Thermocouple) 5 Dismantle existing signal control valves/transmitter to Existing Junction Boxes
REACTOR AREA Control Valves 6 Install new control valves complete with tubing and accessories
(15-R-101/102) YES
Slide Valves (maintenance only) 15-SLV-101 7 Install new Field Instrument (Transmitter, gauges & Thermocouple) complete with accessories (Tubing/Piping, fitting etc)
8 Install and pull new instrument cable and cable trays from Existing JB to Control Valves/ Transmitter.
10 Do Function Test
1 Dismantle existing Thermocouple complete with thermowell and accessories
2 Dismantle existing HCPU and Actuator for slide valves 15-UV-007 in Field complete with cables and tray
Thermocouples c/w Thermowells 4 Dismantle existing signal Thermocouple to Existing Junction Boxes
Slide Valves (maintenance only) 15-UV-007 5 Install new Self contained electro-hydraulic actuator for Slde Valves (15-UV-007) complete with accessories (tubing, piping etc)
WITHDRAWAL CATALYST
6 Install and terminate wiring for control system 15-UV-007 to Existing FCS YOKOGAWA in OS14
COOLER AREA
NO
15-V-110
7 Install new thermocouple/thermowell and accessories
8 Install and pull new instrument cable and cable trays from Existing JB to Thermocouples

INSTRUMENT SCHEDULE MAIN TA-WORKS 2022
Duration [days] Jan-22 February-2022 March-2021

UNIT NAME
PP SD TA SU Total 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
AREA
AREA PACKAGE FIELD INSTRUMENT RCC 15 45 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
IMPACT
NO WORKS DESCRIPTION
10 Do Function Test
3 Dismantle existing HCPU and Actuator for slide valves 15-SLV-104B in Field complete with cables and tray
4 Dismantle all control cabinet existing slide valves 15-SLV-104B in OS14 complete with cable & tray
FLOW THROUGH CATALYST 6 Install new control valves complete with tubing and accessories
Field Instrument (Transmitter, Gauges, Thermocouple)
COOLER AREA
NO 7 Install new HPCU and Actuator for Slde Valves (15-SLV-104B) complete with accessories (tubing, piping etc)
(15-E-113A/D & 15-V-101)
Control Valves 8 Install new Control Cabinet for Slide Valve 15-SLV-104B in OS14 complete with wiring and termination
Slide Valves (Instrument/Control only) 15-SLV-104B 9 Install and pull new instrument cable and cable trays from Existing JB to Control Valves/ Transmitter/SCV etc.
11 Do Function Test
1 Dismantle existing Field Instruments (Transmitter, Switches, thermocouples/thermowell & Gauges)

Field Instrument (Transmitter, Gauges, Thermocouple &
2 Dismantle and remove existing signal cables & cable tray and relocate to the warehouse
Switch)
Control Valves & On-Off Valves (3 pcs) 3 Install new replacement field Instruments (Thermocouple,Transmitter, Switches, Gauges)
Analyser 15-AT-004 (Remove & Install) 4 Install and pull new instrument cable and cable trays from Existing JB to Field Instrument
CATALYST COOLER STEAM
SUPERHEATER YES 5 Remove and Install existing Analyser 15-AT-004 which impacted on construction activity (if any)
(15-F-102)
7 Do Function Test for all instrument
1 Dismantle existing Field Instruments ( Transmitter, Indicator, Gauges)
2 Dismantle existing Control Valves/ On-off valves complete with tubing and accessories
3 Dismantle and remove existing signal cables & cable tray and relocate to the warehouse
Field Instrument (Transmitter, Gauges, Indicator, etc) 4 Install new replacement field Instruments (Transmitter, Indicator, Gauges)
Control Valves & On-Off Valves (7Pcs) 5 Install new control valves & On-off valves complete with tubing and accessories
SUPERHEATER BURNER & RAW
NO
OIL SURGE SECTION
6 Install and pull new instrument cable and cable trays from Existing JB to Field Instrument
8 Do Function Test
3 Do maintenance for HPCU and Actuator for Slide valves 15-SLV-105A/B in field
4 Do Maintenance for control system for 15-SLV-105A/B in OS14
6 Install new control valves complete with tubing and accessories

ORIFICE CHAMBER AREA Field Instrument (Transmitter, Gauges, Thermocouple)
(15-A-102) YES 7 Install new process analyser 15-AT-901 and 15-AT-902 complete with accessories
Control Valves 8 Install new Analyser signal cables from new analyser local panel to Existing JB
Process Analysers (15-AT-901 & 15-AT-902) 9 Install and pull new instrument cable and cable trays from Existing JB to Field

Slide Valves (Instrument/Control only) 15-SLV-105A/B -
Maintenance
11 Do Function Test
2 Dismantle existing Transmitter complete with tubing/piping attached on it
Control Valves Replacement (15-FV-020A) 4 Install new control valves complete with tubing and accessories
HP, MP, & LP STEAM SYSTEM Transmitter (15-FT-020A) 5 Install new Transmitter complete with tubing/piping and accessories
AREA NO
6 Install and pull new instrument cable and cable trays from Existing JB to Control Valves/ Transmitter
8 Do Function Test

U2004-015-JUV-JQ01-T0676 - MS For Field Instrument Ins. Rev.1F

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COMMENT RESOLUTION SHEET

PROJECT : EPC REVITALIZATION PROJECT OF RCC RU VI BALONGAN

NO. PERTAMINA's Comment CSO's Response

REVISION HISTORICAL SHEET

1A 26-Nov-21 See comment response sheet TEN

6. EARTHING OF INSTRUMENTS, JB AND PANELS 73

IDENTIFICATION OF LINE AND INSTRUMENTS 74

8. PROTECTION AND STORAGE 75

9. PROCESS AND INSTRUMENTATION DIAGRAM (P&ID) 76

FIRST/SECOND STAGE REGENERATOR: 15 - R - 103/104 76

STEAM DISENGAGING DRUM A: 15 - V - 101 76

STEAM DISENGAGING DRUM B: 15 - V - 101B 76

EPC Revitalization Project is located in Indramayu, West Java Province, Indonesia.

OWNER PT PERTAMINA (Persero)

REFINERY Refinery Unit (RU) VI - Balongan, Indonesia

MAIN CONTRACTOR Consortium of PT.Enviromate Technology International

(Indonesia), YuhanTech Co. LTD (Korea) and PT Patra Badak

SUBCONTRACTOR Contractor works under supervision of Main Contractor (CSO)

4.1. Reference Documents

4.2. Type of Field Instrument Installation

4.3. Installation Environment

4.4. Methods of Installation

Others method of field instrument works shall be carried out:

4.5. Test Equipment

4.6. Availability of Equipment, Tools, Consumables and Other Materials

The following items shall be available at site and ready to use:

Whose responsibilities include

5.1.2 Instrument Mounting and Fixing

h) Hand rails shall not be used to support instruments or instrument impulse /

5.1.3 Tubing / Piping

tubing. Tubing unions shall be staggered and raised to allow tightening or

5.1.4 Piping and Tubing Supports

- Piping/tubing supports shall be provided generally as follows depending on the

Tubing/piping Size Support Type

- Instrument housings shall be considered for field mounted analyzers and

No. of Tubing lines No of Spares Req.

5.1.5 Instrument Air Supply Lines

Nom-pipe size Max. number of users

- Unless specifically directed otherwise, individual air supplies to all field-mounted

5.1.6 Hydraulic Signal Tubing

5.1.7 Piping Installation

5.1.8 Instrument Supports

- Installation Procedures are in accordance with manufacturer's

Instrumentation Maintenance And Replacement Activities

5.2.1 INSTRUMENT WORKS FOR SLIDE VALVES (VALVES BY MECHANICAL)

5.2.1.1 General scope of works slide valves divided to :

No. Tag Number Area HPCU Actuator Control System

f) Do pressure test of cylinder as per manual manufacturer’s instruction standard

1) Do simulation of all control and alarm function

1) Install actuator to valve bonnet as per Manual Procedure from OEM,

4) Set mechanical stops

1) Do calibration completely as per OEM (MEA inc) procedure

5.2.1.2.5 Distribution List

5.2.1.3.1 Preparation works to install HPCU and Actuator

5.2.1.3.2 Remove existing Actuators, HPCU and other accessories

a) Dismantle existing facility that consists of Actuator Assembly Unit, Hydraulic

5.2.1.3.3 Install new Actuators, HPCU and other accessories.

a) Coordinate with Heavy Lifting contractor to embark the equipment to higher

5.2.1.3.4 Testing & Commissioning

5.2.1.3.5 Distribution List

5.2.1.4.1 Work Scope

b) Field instrumentation upgrades.

5.2.1.4.3 Distribution List