Professional Documents
Culture Documents
MWK
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THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SBK
SBK
JFGP 2
Jafurah Utilities, Sulfur and Interconnecting Systems
DESCRIPTION
(Package 3)
10-14329-0003 ISSUED FOR REVIEW
BI No. 10-14329
21-DEC-16
18-FEB-22
DATE
DISCIPLINE
ENGINEER
DATE
JHK
18-FEB-22
FOR
CERTIFIED
MWK
GAS CORROSION INHIBITOR INJECTION
DATE
CONSTRUCTION
AGENCY
18-FEB-22
PACKAGE
DATE
(863-U-3001)
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B______
OF THIS DRAWING IS COVERED, FOR ALL
OPRNS
PMT
ENG'G CERT. SAUDI ARABIAN OIL COMPANY
MWK
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SBK
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CONTENTS
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SECTION DESCRIPTION Page No.
1 Introduction 3
2 Process Duty 4
3 Mechanical Design 6
4 Control, Safeguarding and Instrumentation 8
DESCRIPTION
5 Electrical 8
6 Utilities 9
7 Notes 9
8 Package Data 10
9 Dosing Pump 11-12
10 Dosing Pump Motor Data Sheet 13-14
11 Mixer Motor Data Sheet 15-16
10-14329-0003 ISSUED FOR REVIEW
21-DEC-16
18-FEB-22
DATE
REV
NO.
A
DISCIPLINE
ENGINEER
SBK
DATE 18-FEB-22
ENGINEERING
MANAGER
JHK
DATE 18-FEB-22
CERTIFIED
MWK
DATE 18-FEB-22
CONSTRUCTION
AGENCY
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B______
OF THIS DRAWING IS COVERED, FOR ALL
1.1 General
ENG'G CERT.
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This Data Sheet covers the requirements of Gas Corrosion Inhibitor Injection Package 863-U-3001, for the
Jafurah Project, JFGP Processing Trains 1 & 2.
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Corrosion Inhibitor is required to maintain the integrity of the Processing trains 1 & 2 for the sour gas lines and
will be injected upstream of the Inlet Gas Slug Catchers (864-D-1001 & 865-D-2001). Corrosion Inhibitor will be
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
injected on a continuous dosing basis to minimise sour gas piping corrosion during normal and dewatering
operations.
The 863-U-3001 Package shall consist of, but not be limited to, the following:
deleted
- 1 x 100% vertical storage tank (with mixer if necessary) installed on skid for a required
733
storage volume of 1290 ft3. (based on 80% working volume for 30 days consumption at maximum
dosing rate).
DESCRIPTION
. . .
others) .
- Necessary sample and drain connections.
- Platform and ladder for access to the top of storage tank, as necessary.
- All other mechanical and electrical equipment, instrumentation and controls necessary for safe and
JO/EWO
reliable operation.
- Structural steel base frame with sun shades (VTC for sun shades).
- First fill and supply of chemical containers (VTA). Deleted.
21-DEC-16
18-FEB-22
DATE
REV
1.2 Abbreviations
NO.
DISCIPLINE The following acronyms and abbreviations are used in this document:
ENGINEER
JHK
DCS Distributed Control System
DATE 18-FEB-22 GOSP Gas Oil Separation Plant
CERTIFIED
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JFGP Jafurah Gas Processing Train
DATE 18-FEB-22 MBCD Thousand Barrels per Calendar Day
CONSTRUCTION
AGENCY
MDB Thousand Barrels per Operating Day
DATE
NPS Nominal Pipe Size
OPERATIONS
PD Positive Displacement
DATE
P&ID Process and Instrumentation Diagram
CONTROL NUMBER
TBC To Be Confirmed
BY:
OPRNS
SAUDI ARABIAN OIL COMPANY
This document shall be read in conjunction with the following related project documents:
ENG'G CERT.
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TD-254001 P&ID - Gas Inlet Manifolds, JFGP Inlet Storage & Export
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TD-204001 PFD - Gas Inlet Manifolds, JFGP Inlet Storage & Export
TD-234001 MSD - Gas Inlet Manifolds, JFGP Inlet Storage & Export
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
TD-821950 Basic Engineering Design Data (BEDD)
TD-821403 Electrical Basis of Design
TD-821310 Control & Instrumentation - Basis of Design
TD-821303 Control & Instrumentation - Package Equipment
DESCRIPTION
SAES-P-111 Grounding
SAES-D-100 Low pressure Storage Tanks
21-DEC-16
18-FEB-22
DATE
The Gas Corrosion Inhibitor Package shall have one storage tank feeding the injection chemical directly to the
VERIFICATION
dosing pumps.
EDSD
Corrosion inhibitor type and properties to be provided by the Vendor during detailed engineering.
BY:
Gas Corrosion Inhibitor dosing pumps shall provide the specified dosing concentration and flow rates of the
REVISION CERTIFICATE
corrosion inhibitor for normal operation to the injection point as shown in table 1. Design case is Y6 Rich
Summer Case, Sour Gas from Inlet Manifold to Train 1 / 2 (Stream No. 100).
shown in table 2
Table 1: Dosing Rates and Tank Volume per Train
CERT.
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Upstream of
ENG'G
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THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Chemical Gas Corrosion Inhibitor
Dosing Concentration (liter/MMSCF) 1 0.568
553.6
Gas Flow Rate (MMSCFD)
23.07
Dosing Rate (l/hr) (Design Case) per pump head 23.07 6.56
Design Dosing Rate (USGPM) (Design Case) per pump head 110% 0.112 0.032
Tank volume requirements (ft3)* LP (Design Case) 1612.5 366.5
DESCRIPTION
Final corrosion inhibitor dosing rate will depend on the chemical selected and will be confirmed by
EPC Contractor in Detail Engineering. Deleted.
* Based on 30 days consumption considering single storage tank for both trains.
Table 2: Discharge Conditions at the injection point
Gas Piping
21-DEC-16 10-14329-0003 ISSUED FOR REVIEW
Gas Corrosion Inhibitor type and properties - To be confirmed by EPC Contractor in Detail Engineering.
REV
NO.
DISCIPLINE Three pumps shall be provided, one operating and two spare. Each pump shall have two heads, with
ENGINEER
each head dedicated per train. Each head shall be able to be controlled independently as required to
SBK
DATE 18-FEB-22
provide the necessary injection rate for that train.
ENGINEERING MANAGER
The pump must be able work and operate under relief + 10% accumulation without damaging the motor.
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DATE
Pulsation damper to be provided to damp flow rate and pressure to ± 3 %.
18-FEB-22
CERTIFIED No bypass to be provided from pump oulet of corrosion inhibitor pump to pump suction vessel in case of pump
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trip. This is to avoid any possibility of sour gas bypassing to suction vessel.
DATE 18-FEB-22 2.5 Equipment Design Requirements
CONSTRUCTION AGENCY
The design life for Gas Corrosion Inhibitor Injection Package 863-U-3001 shall be 20 years.
The Package shall include controlled volume dual head pumps, tank, level gauges, strainer, filter, pressure
DATE relief valves, sight glasses and flow metering/monitoring devices, check valves, hand valves, a power source for
OPERATIONS the pump and instrumentation to control the injection and to monitor its effectiveness.
Electrical dosing diaphragm pumps shall be used. Dosing pumps shall be provided with appropriate alarms and
DATE automated controls to provide immediate switchover from running to standby pump, in case of pump failure or
the need for maintenance.
CONTROL NUMBER
VERIFICATION
Each pump shall have an adjustable stroke length to achieve turndown ratio from maximum flow.
EDSD
Alteration of the stroke length shall be possible without shutting the pump down.
DATE:
Stroke length to be adjustable, both locally and by a control signal from the remote control room. Mechanical
BY:
lost motion capacity adjustment is not permitted. Hydraulic lost motion capacity is not permitted for duties with
motor rating > 1 HP.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
OF THIS DRAWING IS COVERED, FOR ALL
Dosing will be designed for unattended and minimum operator intervention during normal operation and
(DCC) NO. ___________________________
REVISION CERTIFICATE
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SBK
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THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
3.0 MECHANICAL DESIGN
3.1 Design Conditions
While the design conditions of the equipment within the package shall be determined by the Vendor, based on
DESCRIPTION
the specified operating pressures (refer section 2.2) and criteria detailed in the Basic Engineering Design Data,
(BEDD), and applicable Aramco standards, the following criteria shall be followed:
a) Design temperature shall be set at 50ºF above the maximum operating temperature. The
minimum upper design temperature shall be 185ºF (for solar gain,higher local temperature in summer).
b) The maximum operating temperature is defined as the highest material balance temperature.
Consideration shall also be given to other conditions such as start-up, shut-down etc. Such
temperatures should be considered on a case by case basis to establish if they should be taken as the
FOR REVIEW
FOR REVIEW
be specified as the minimum operating temperature. Where there is no specified minimum design
temperature data the (metal - MMDT) temperature for this equipment 41°F shall be used.
JO/EWO
d) Design Pressure for pumped systems: process piping and equipment which form part of a pumped
hydraulic system, and which may operate liquid full, shall be designed for the maximum pressure that
can be developed by the pump.
DATE
e) A pressure relief valve must be installed on the pump discharge to vent fluid back into the chemical
tank or suction line if pressure builds up. The pump internal relief valve setting shall be between 110%
REV
NO.
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3.2 Materials of Construction
DATE 18-FEB-22
ENGINEERING MANAGER
Materials of construction shall be selected by VENDOR in line with Company and Project standards. Materials
shall be appropriate for process design, compatible with all intended process fluids, and suitable for intended
JHK application. Minimum material grade shall be SS316L. Wetted faces of instrumentation shall be compatible with
DATE 18-FEB-22
process fluid without coating or lining. VENDOR shall ensure material selections and coatings are suitable for
CERTIFIED external environment in accordance with BEDD requirements.
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3.3 Noise
DATE 18-FEB-22
CONSTRUCTION AGENCY The Package shall be limited to a maximum noise level of 85dB(A) at 1m.
3.4 Piping
DATE
OPERATIONS
All threaded joints downstream of the pump discharge shall be seal welded.
Piping to be adequately supported to avoid vibration. Pipes to be anchored at skid edge. Refer to SAES -L-310
DATE
Section 17.
CONTROL NUMBER
Each pump shall have an external PSV with independent discharge line piped back to the tank above the high
high liquid level.
DATE:
Check valves shall be external type; not integral to any other inline fitting.
BY:
Nozzle loads permitted at all terminal points shall be agreed with BUYER. ‘Zero Load’ condition shall not be
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
accepted.
OF THIS DRAWING IS COVERED, FOR ALL
The three pumps shall have their discharge piping arranged so that:
- Each pump head is capable of delivering corrosion inhibitor to either train
MECHANICAL DATA SHEET FOR GAS CORROSION INHIBITOR
DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
INJECTION PACKAGE
JFGP INLET, STORAGE & EXPORT DAT
6
863 U TE-419895-001
JFGP 2 Jafurah Utilities, Sulfur and Interconnecting Systems (Package 3)
of B
JAFURAH SAUDI ARABIA JO/EWO- 10-14329-0003 16
DOC CLASS: 2 DSN:
Saudi Aramco 2616-ENG(10/2002)
The storage tank shall be sized for 30 days storage at maximum dosing rate for two trains, minimum 1290
ENG'G CERT.
SBK
Tanks shall be manufactured in accordance with 32-SAMSS-030 by an approved Saudi Aramco fabricator.
VENDOR may propose a non-metallic tank as an alternative design for approval by Saudi Aramco. The
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Package VENDOR shall complete tank data sheet Form SA-2696 for review by BUYER.
Chemical storage tanks shall, as a minimum, be equipped with fill nozzle, utility nozzle, vent, pressure relief,
overflow, discharge, low point drain, level and temperature instrumentation.
Connections smaller than 1½ " or smaller shall be gusseted to prevent potential damage.
Anti-swirl baffles (vortex breakers) shall be provided on liquid outlet nozzles upstream of a pump suction side.
(2) One 750 mm (30 in) NPS roof manway for tanks larger than 10,000 gallons capacity.
Deleted.
Tanks with mixers shall be provided with at least one manway that does not require removal of the mixer.
Tanks smaller than 36 inches in diameter shall be povided with minimum of two flanged NPS 4 openings.
ISSUED FOR REVIEW
Block valves shall be installed directly at the tank nozzles. If more than one line connects to the same nozzle,
valves shall be installed in each line, in addition to the nozzle block valve.
Connections for venting devices shall be designated only to provide protection against overpressure / vacuum
conditions. No other devices shall be installed in combination with venting devices without agreement with
BUYER. Tank should be earthed to skid.
21-DEC-16 10-14329-0003
18-FEB-22 10-14329-0003
JO/EWO
provided with all necessary valves and fittings so the injection rate can be checked during operation.
Calibration pot shall be robust design with calibrated toughened glass enclosed in steel guard.
REV
NO.
Main line chemical feed and calibration tube shut-off valves shall be ¼ turn ball valves and shall be positioned
DISCIPLINE
ENGINEER such that the operator can easily and simultaneously operate both valves during calibration.
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DATE
3.7 Pumps
18-FEB-22
ENGINEERING MANAGER Each pump shall be equipped with a variable speed drive and shall have two heads which can be
independently controlled. There shall be two discharge headers, one for injection at each train
JHK
DATE production manifold. The discharge from each pump head shall have connections to both headers.
18-FEB-22
CERTIFIED Initially one head shall be dedicated to a line going to each train. If post start up experience shows
MWK
more chemical has to be injected than the capacity of one head, then both heads shall be dedicated to
DATE 18-FEB-22
one train.
CONSTRUCTION AGENCY Dosing pumps shall be API 675, controlled volume positive displacement type. Pumps shall be provided from
Saudi Aramco approved manufacturer and meet the requirements of 31-SAMSS-009.
DATE Pump shall be double diaphragm type with a diaphragm failure signalling system.
OPERATIONS
Pump shall have an electronic automatic adjustable stroke length, capable of being controlled remotely by a
control signal from the control room and locally. Alteration of the stroke length shall be possible without
DATE shutting the pump down.
CONTROL NUMBER
Each pump shall have an minimum operating capacity of 10 - 110% of the recommended dosing rate based
VERIFICATION
on stroke adjustment and further lower turndown possible based on variable speed drive.
EDSD
Each pump should be capable of being set to zero (no strokes per minute) for conditions when the sour gas
lines are not in service.
DATE:
BY:
Mechanical lost motion capacity adjustment is not permitted. Hydraulic lost motion capacity adjustment is not
OF THIS DRAWING IS COVERED, FOR ALL
VENDOR to confirm that the pump hydraulic fluid is compatible with the intermediate fluid of the double
diaphragm and the process fluid.
MECHANICAL DATA SHEET FOR GAS CORROSION INHIBITOR
DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
INJECTION PACKAGE
JFGP INLET, STORAGE & EXPORT DAT
7
863 U TE-419895-001
JFGP 2 Jafurah Utilities, Sulfur and Interconnecting Systems (Package 3)
of B
JAFURAH SAUDI ARABIA JO/EWO- 10-14329-0003 16
DOC CLASS: 2 DSN:
Saudi Aramco 2616-ENG(10/2002)
OPRNS SAUDI ARABIAN OIL COMPANY
3.8 Pulsation Damper
PMT
A pulsation damper to ensure an even chemical application, shall be provided in each pump head discharge line
and shall be sized to provide sufficient degree of damping. Any fitting required for charging the pulsation dampers
ENG'G CERT.
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shall be provided. Suppression devices shall be furnished as necessary to meet the following criteria.
Unfiltered peak to peak pulsation levels shall not exceed +/- 3% as per SABP-A-015 of :
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• Rated suction pressure or 100 kPa gauge (15 psig) whichever is less;
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
• Rated discharge pressure or 100 kPa gauge (15 psig) whichever is less.
Any fittings required for charging the pulsation dampers shall be securely connected to the discharge piping and
accessible from grade/skid. Pulsation dampers shall be designed so that no solids settle in the interior of these
devices.
4.0 CONTROL, SAFEGUARDING AND INSTRUMENTATION
The package / equipment shall be automated with equipment control, monitoring and safety functions
incorporated and controlled by the Supervisory Control & Data Acquisition (SCADA).
ISSUED FOR REVIEW
Safeguarding shall be incorporated in the Emergency Shutdown system (ESD). VENDOR shall provide the
functional specification for the control, and logic diagrams or similar for the safeguarding.
The incorporation of the control in SCADA and safeguarding in the ESD, is by Others.
The gas corrosion inhibitor flow rate to injection point will be measured and flow controlled through the
21-DEC-16 10-14329-0003
18-FEB-22 10-14329-0003
SCADA. The injection pumps will have adjustable strokes that will be used to control the flow when the pumps are
JO/EWO
in remote mode.
The dosing package tank shall be provided with a local level gauge and 2 off level transmitters to provide remote
DATE
The pumps shall be provided with a local panel with start/stop facility, emergency stop, selector switch and
DISCIPLINE running indication. Remote running indication, pump selection and pump start/stop/trip shall also be provided.
ENGINEER
SBK Pump shall be provided with a selector switch for the standy pump to start on failure of the running
DATE 18-FEB-22
pump.
ENGINEERING MANAGER Pressure indication shall be supplied on each pump suction and discharge line.
JHK Pressure and flow transmitters (coriolis) shall be supplied on the discharge lines per head.
DATE 18-FEB-22
CERTIFIED Double diaphragm pumps shall be provided with a diaphragm failure signal system.
MWK Instrumentation shall be wired to skid edge Junction Box or the local panel. Wiring to the SCADA shall be by
DATE 18-FEB-22 others.
CONSTRUCTION AGENCY
Control facilities to be provided to auto start standby-pump in case of operating pump trip.
Instrumentation and Control shall be in accordance with the minimum requirements specified in ‘Control and
DATE Instrumentation Basis of Design’, TD-821310, ‘Control & Instrumentation - Package Equipment’, TD-821303 and
OPERATIONS ‘Instrumentation for Packaged Units’, 34-SAMSS-831.
5.0 ELECTRICAL
DATE
Gas Corrosion Inhibitor Injection Package is installed in an area classification: Zone 2, Gas Group IIA,
CONTROL NUMBER
Hazardous Area Classification for the Gas Corrosion Inhibitor Package to be confirmed in the Detail Design
Enginnering phase once the Corrosion Inhibitor is selected.
DATE:
All electrical equipment shall be fully in accordance with Electrical Design Basis TD-821403 and Basic
BY:
All electrical equipment shall meet ambient conditions as stated in Electrical Design Basis TD-821403.
THIS INDICATES THAT REV NO ____B_____
OF THIS DRAWING IS COVERED, FOR ALL
Electrical installation shall be in accordance with 'Auxiliary Electrical Systems for Skid-Mounted Equipment' 17-
SAMSS-515, and all applicable referenced specifications and standards.
OPRNS
PMT SAUDI ARABIAN OIL COMPANY
All equipment installed in hazardous (classified) areas, electrical equipment/component meeting the
requirement of IEC 60079 shall be labelled, listed, or certified by any of the agencies in the Approved IECEx
ENG'G CERT.
Certification Bodies (ExCBs) under the IECEx Certified Equipment Scheme. Method of protection must be
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marked and must correspond with NEC Article 505 requirements for suitable protection method(s) for the
hazardous area where the equipment is applied.
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Vendor shall provide single-phase power outlets (120V) on the skid for maintenance purposes.
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Vendor shall provide Low Voltage power panels and protection system as applicable Saudi Aramco standards.
Power cablings to motors will be provided by CONTRACTOR directly to the motor terminal boxes.VENDOR
shall provide on-skid supporting cable tray for the incoming power cables.
All on-skid grounding and bonding connection shall be wired to skid-edge earth busbars. CONTRACTOR shall
provide cabling up to these earth busbars. The grounding and bounding shall be as per SAES -P-111.
Electrical control cabling on skid shall be wired to skid-edge junction boxes by VENDOR. CONTRACTOR shall
provide control cabling up to these junction boxes.
DESCRIPTION
Main drive motors shall be sized for relief valve settings including accumulation.
6.0 UTILITIES
Following utilities are envisaged to be required for the Gas Corrosion Inhibitor Package. VENDOR to indicate
requirement of any other utilities.
ISSUED FOR REVIEW
18-FEB-22 10-14329-0003
JO/EWO
For operating and design conditions of utilities, refer to the ‘Basic Engineering Design Data’ BEDD document
DATE
TD-821950.
REV
NO.
7.0 NOTES
DISCIPLINE
ENGINEER
1. Gas Corrosion Inhibitor Injection skid will be installed in a relative humidity from zero to 100% (condensing)
and exposed to heat and sand.
SBK
DATE 18-FEB-22 2. Skid mounted injection system shall be designed, inspected and tested as per 32 -SAMSS-038. Nameplate
ENGINEERING MANAGER
and stamping requirements shall follow 32-SAMSS-038.
3. Skid shall be equipped with adequate drainage and drip tray in the event of chemical spill.
JHK
DATE 18-FEB-22 4. VENDOR shall provide a complete P&ID for the Gas Corrosion Inhibitor Package.
CERTIFIED
5. VENDOR shall identify all risks associated with the equipment and provide necessary measures for the
MWK elimination or minimisation of such risks. VENDOR shall supply all information necessary for the safe
DATE 18-FEB-22 operation of the equipment, in particular to evaluate potential sources of ignition.
CONSTRUCTION AGENCY 6. VENDOR shall include for any required special tools.
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
OF THIS DRAWING IS COVERED, FOR ALL
MWK
HCK
SBK
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Discharge Pressure psig Ref. section 2.2
TANK
Remove mixer requirement.
TANK MIXER ACCESSORIES
733
Equip. No. TBC Equipment No. TBC Pulsation Dampeners. Suction / Discharge
Working Vol. 1290 ft3 (min. 30 days) Manufacturer VTA Level Instruments: Gauge YES
Dia (ft) x Height (ft) VTA Model VTA High Alarm YES
Thickness VTA Impeller Dia VTA Low Alarm YES
Design Pressure Atmos. + static head Shaft Dia VTA Pump Trip YES
DESCRIPTION
Material VTA (NOTE 1) Shaft Length VTA Strainers: per System / Pump / Head
Corrosion allowance NIL Shaft Seal arrangement VTA Calibration: Level Gauge / Calibration Gauge
Lid YES Material Wetted Parts (Note 1) VTA Relief Valve External to Pump YES
Access YES Mounting Arrangement VTA Pressure Gauges ON DISCHARGE
Atmospheric Vent / Purge System VTA Motor 460 Volts 3 Ph 60Hz kW VTA Diaphragm failure signal system : YES
Dissolving Basket N/A Chemical Mixed VTA
Relief Valve N/A Mixing Time . VTA .
10-14329-0003 ISSUED FOR REVIEW
18-FEB-22
Hazardous Area Classification: Class 1, Zone 2, IIA, T3 (TBC) TP08 PULSATION DAMPER (VENT) TBC TBC
Weather Rating SEE BEDD DOCUMENT (TD-821950) TP09 PRESSURE GAUGE (VENT) TBC TBC
REV
NO.
A
DISCIPLINE
NOTES
ENGINEER
SBK
1) Materials of construction shall be suitable for the concentrated chemical solution. Refer to Section 3.2.
DATE 2) Equipment Tag Nos shall be confirmed by EPC Contractor during Detailed Design phase. will be finalized later.
18-FEB-22
ENGINEERING
MANAGER
3) VTA = Vendor to advise. TBC = To be confirmed.
JHK
DATE
18-FEB-22
CERTIFIED
MWK
DATE
18-FEB-22
CONSTRUCTION
AGENCY
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
OF THIS DRAWING IS COVERED, FOR ALL
SBK
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
4. STEADY STATE ACCURACY %
1. LIQUID PUMPED GAS CORROSION INHIBITOR (TBC) 6. MAX./MIN. ALLOWABLE SPEED RPM -
.1 MAX. FLOW TEMPERATURE °F 131 8. BHP CONS. AT MAX. CAPACITY (C.1)* BHP
0.845
3. SPECIFIC GRAVITY AT FLOW TEMP./ MAX. TEMP. 0.833 0.98 1.08 9. BHP CONS. AT MAX. CAP. AND 110% OF E.12* BHP
4. VISCOS. AT FLOW TEMP./ MAX. TEMP. cP 1 5 10. MAX. DISCH. PRESSURE psig
5. VAPOR PRESSURE AT FLOW TEMP. psi(a) Negligible 11. MAX. RELIEF VALVE SETTING psig
DESCRIPTION
.1 V.P AT MAX. FLOW TEMP. psi(a) Negligible 12. ACTUAL RELIEF VALVE SETTING psig
FOR REVIEW
1. CAPACITY RANGE Usgpm VTA VTA 0.112 VTA *) E.8 AND E.9 TO INCLUDE GEAR AND COUPLING LOSSES
Usgph 3.809 3.463
2. NPSH AVAILABLE AT SUCTION PORT ft VTA EQUIPMENT DATA
3. SUCTION PRESS. MIN/RATED psi(g) VTA VTA F. PUMP AND COUPLING MODEL,
18-FEB-22 10-14329-0003 ISSUED
6. LOCATION .1 TYPE/SIZE
JO/EWO
MODEL G. UTILITIES
APPROVAL/CERTIFICATION REQUIREMENTS,
AC PHASE
RATIO : AGMA FACTOR DC VOLTS HERTZ
REVISION CERTIFICATE
H. MATERIALS OF CONSTRUCTION
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SBK
2. PLUNGER VTA 3.
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
3. CONTOUR PLATE VTA
5. PLUNGER DIAPHRAGM VTA 1) Reported NPSHa is referenced at the pump center line and does not
6. PLUNGER PACKING VTA include any margin. Vendor to ensure NPSHa exceeds NPSHr
7. FRAME VTA by at least 3.3ft at rated flow. No further design margin is required
8. SUCTION PULSATION BOTTLE VTA when considering NPSHr at 120% of rated capacity.
9. DISCHARGE PULSATION BOTTLE VTA 2) Minimum pump differential pressure required to ensure guaranteed
11. RELIEF VALVE, SEAT AND TRIM VTA 3) Multi-head positive displacement pump with variable stroke
13. PIPEWORK VTA 4) Dose rate initially set using calibration pot. Subsequent increases or
1. PUMP NOZZLE
FOR REVIEW
FLANGED IN.
18-FEB-22 10-14329-0003 ISSUED
FLANGED IN.
JO/EWO
2 CAPACITY ADJUSTMENT
.1 MECHANICAL, TYPE
21-DEC-16
DATE
CERTIFIED 4. VALVES
OPERATIONS 5. LUBRICATION
.2 DRIVER
CONTROL NUMBER
VERIFICATION
SPLASH SUBMERGED
EDSD
6. TYPE OF DOUBLE DIAPHRAGM PUMPS OF THE SAME TYPE & SIZE IN OPERATION
7. TYPE OF DOUBLE DIAPHR. RUPTURE SIGNALING PUMPS MARK NO. INQ./ORDER NO. DATA SHEET NO.
DATE:
Plant: JFGP Plant No. 863 Driven Equipment: GAS CORROSION INHIBITOR INJECTION PUMP
MOTOR - (TAG No. - TBC)
ENG'G CERT.
MWK
HCK
SBK
BASIC DATA
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Volts: 460 Phase: 3 Hertz: 60 Nameplate: kW hp
Full Load RPM: Speed Range for Variable Speed Drive:
Rotation When Facing Motor Opposite Drive End:
Clockwise Counter-Clockwise Bi-Directional
Motor Thrust Loads: None Other
Type Load: Direct Coupled Belt Driven Other
NEMA Torque Design: “B” (normal) Other (specify)
DESCRIPTION
SITE DATA
Area Classification: Non-Hazardous
Hazardous (Classified) Class: 1 Zone 2 Group: IIA
Temperature Class: T3
Elevation (Specify if Above 3000 ft.): ft
STARTING
10-14329-0003 ISSUED FOR REVIEW
MOUNTING
10-14329-0003
18-FEB-22
ENCLOSURE
DATE
DISCIPLINE
ENGINEER Space Heaters
SBK Space Heater Required for motors rated less than 75kW (100HP); Operating Voltage: 120 V, 1 ph
DATE 18-FEB-22 Other Voltage Max. Surface Temp. at Operating Volts ºC
ENGINEERING
MANAGER Heater Leads: Main Terminal Box Separate Heater Terminal Box
JHK
DATE 18-FEB-22
CERTIFIED
MWK
DATE 18-FEB-22
CONSTRUCTION
AGENCY
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B______
OF THIS DRAWING IS COVERED, FOR ALL
GENERAL INFORMATION
SBK
SBK
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
MOTOR DATA
Rating Data at 1.0 Service Factor:
Nameplate Power kW (hp) Voltage 460 Phase 3 Hertz 60
Full Load Speed RPM Enclosure Type Frame Size
Rotation When Facing Motor Opposite Drive End:
Clockwise Counter-Clockwise Bi-Directional
DESCRIPTION
Torque:
Speed-Torque Curve No. Speed-Current Curve No.
FOR REVIEW
Power Factor
Nominal Efficiency
Guaranteed Efficiency
18-FEB-22 10-14329-0003 ISSUED
Insulation System
Class Temperature Class ºC above ºC ambient at 1.0 SF
21-DEC-16
DATE
Bearing Information
Coupling End Bearing: Manufacturer’s Type Part No.
REV
NO.
A
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B______
OF THIS DRAWING IS COVERED, FOR ALL
OPRNS
SAUDI ARABIAN OIL COMPANY
17-SAMSS-503, SEVERE DUTY TOTALLY ENCLOSED SQUIRREL CAGE INDUCTION MOTORS
APPLICABLE TO: Inquiry Proposal Purchase As Built
PMT
Plant: JFGP Plant No. 863 Driven Equipment: GAS CORROSION INHIBITOR INJECTION
ENG'G CERT.
TBC)
Purchaser’s Data to Be Supplied With Inquiry:
SBK
SBK
BASIC DATA
Volts: 460 Phase: 3 Hertz: 60 Nameplate: kW hp
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Full Load RPM: Speed Range for Variable Speed Drive:
Rotation When Facing Motor Opposite Drive End:
Clockwise Counter-Clockwise Bi-Directional
Motor Thrust Loads: None Other
Type Load: Direct Coupled Belt Driven Other
NEMA Torque Design: “B” (normal) Other (specify)
DESCRIPTION
SITE DATA
Area Classification: Non-Hazardous
Hazardous (Classified) Class: 1 Zone 2 Group: IIA
Temperature Class: T3
Elevation (Specify if Above 3000 ft.): ft
STARTING
10-14329-0003 ISSUED FOR REVIEW
MOUNTING
10-14329-0003
18-FEB-22
ENCLOSURE
DATE
DISCIPLINE
ENGINEER Space Heaters
MWK
DATE
18-FEB-22
CONSTRUCTION
AGENCY
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
OF THIS DRAWING IS COVERED, FOR ALL
Vendor Data: GAS CORROSION INHIBITOR CHEMICAL TANK MIXER MOTOR (TAG No. - TBC)
MWK
HCK
GENERAL INFORMATION
SBK
SBK
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
MOTOR DATA
Rating Data at 1.0 Service Factor:
Nameplate Power kW (hp) Voltage 460 Phase 3 Hertz 60
Full Load Speed RPM Enclosure Type Frame Size
Rotation When Facing Motor Opposite Drive End:
Clockwise Counter-Clockwise Bi-Directional
DESCRIPTION
Torque:
Speed-Torque Curve No. Speed-Current Curve No.
Power Factor
Nominal Efficiency
Guaranteed Efficiency
Insulation System
18-FEB-22
DATE
Bearing Information
Coupling End Bearing: Manufacturer’s Type Part No.
REV
NO.
A
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
OF THIS DRAWING IS COVERED, FOR ALL