COMMENTS RESOLUTION SHEET

Discipline: NOT WORKS

Original Document Title

P601 2MAB.000. 10.03.771
RADDIOGRAPHY INSPECTION PROCEDURE COMPANY's Review Comments Transmittal No. :
Date :31-07-2019
PSCJ-ABJE-IIC-CFP-MAB1-TS-00097

Serial Document No., Rev, Action COMPANY's I

No_ COMPANY's COMMENT CONTRACTOR RESPONSE (") Response

Page No. Code (')
IOnen or Closedl
1 2.2.2 Subjected to approval of MAR for these films Approval letter attached

--

--

Action Code: A-Accepted, N-Na! accepted (') to be completed by Contractor (H) to be completed by Contractor if action code is "N",

SIGNED BY CONTRACTOR
SIGNED BY COMPANY

P,epa,ed By INam" 2 ' tlf7Y/. ~ fiv

Signature: ~ ;a~"rrr~jJ
Approved By (Name): Approved by (Name):
Date:
Signature: Signature: Date:

P6012MAB.OOO.10.03.QCF.OO3, Rev 01 Page 1 of 1

 RADIOGRAPHY INSPECTION PROCEDURE

MINA ABDULLAH REFINERY

A APPROVED WITHOUT COMMENT - WORK MAY PROCEED

APPROVED WITH MINOR COMMENTS– WORK MAY
B PROCEED -REVISE AND RESUBMIT
REVISE AND RESUBMIT – WORK MAY PROCEED SUBJECT
C TO INCORPORATION OF COMMENTS INDICATED
APPROVAL NOT REQUIRED. INFORMATION ONLY. WORK
D MAY PROCEED
F AS-BUILT / ACCEPTED AS FINAL
REJECTED - REVISE AND RESUBMIT. WORK NOT TO
R PROCEED.
V VOID (DOCUMENT HAS BEEN CANCELLED / DELETED)
Without prejudice to Contractor's right under the Sub-Contract,
Contractor's review of this document does not relieve Sub-
Contractor of the responsibility for correctness under the sub
contract. Permission to proceed does not constitute acceptance of
design, detail and calculations, test methods or material developed
or selected by the Sub-Contractor and does not relieve the Sub-
Contractor from full compliance with its obligations under the Sub-
Contract.
Name/Signature Date
______________________________________ ______________
For Petrofac-Samsung-CB&I Joint Venture

Petrofac J Samsung I CB&I ~

PSCJ Job No. JI-2025 Petrofac ~
f---------------------..,.,------- T'·'·-·----'
I "
ABJ Engineering & Contracting Co.KSC (Closed) , Subcontractor Doc. No. 1 em~:::'

P.::::::3::'Ns~.uaiba~6~::::~~~: ~O,:+- ~:~;;;:;:;'~:O"'= I ~:j JOB

J1/2025/06-01 JI-2025 i P6012MAB.OOO.1 O.03.771 ....••. L._?3_ . ,

Kuwait National Petroleum Company
(K.S.C) RADIOGRAPHY P6012MAB.000.10.03.771
Clean Fuels Project REV. 03, 31-July-19
KNPC Contract No. CFP/EPC/OO54-MAB1 INSPECTION PROCEDURE Page 2 of 11
PSCJ Job No. JI-2025

Revision Record Sheet

NOTES

Revisions after Rev. OA are denoted by a vertical line in the right hand margin
against the revised text, with the revision number displayed next to the revision line
as shown on the left.

i) First submission OA, OB, OC ....

ii) Approved by PSCJ, then revision cycle will start from 01, 02, 03, 04 ....
iii) Approved document with Hold, then revision cycle will start from R1, R2, R3 .... .
iv) Approved by PSCJ/KNPC, then revision cycle will start from Sl, S2, S3, S4 ... .

Record of Revisions

Rev. No. Page/Section Description

OA All First issue for Review

OB 4,5,7,9,10, Att.2 Incorporated comments & reissued for Review

01 - No Comments

02 9 Reissued for Approval

List of Holds

Page/Section Description

Petrofac ~ dfhll!l$t
IICIRTPI02lABJI002043200 SAMSUNG
ENGINEERING
Kuwait National Petroleum Company
(K.S.C) P6012MAB.000.1 0.03.771
RADIOGRAPHY
Clean Fuels Project REV. 03, 31-July-19
KNPC Contract No. CFPIEPCIOO54-MAB1 INSPECTION PROCEDURE Page 3 of 11
PSCJ Job No. JI-2025

TABLE OF CONTENTS

1.0 GENERAL 4

1.1 PURPOSE 4
1.2 REFERENCES 4
1.3 ABBREVIATIONS 4
1.4 DETAILS OF THE PROJECT 4
1.5 DEFINITION 5

2.0 PROCEDURE 5

2.1 PERSONNEL QUALIFICATION 5

2.2 CONSUMABLE 5
2.3 EQUIPMENTS 5
2.4 SURFACE PREPARATION 5
2.5 NUMBER OF EXPOSURES 6
2.6 FILM IDENTIFICATION 6
2.7 MARKING ON THE OBJECT (JOB) 6
2.8 BACK SCATTER RADIATION 7
2.9 IMAGE QUALITY INDICATOR (IQI) 7
2.10 SENSITIVITY 7
2.11 GEOMETRIC UNSHARPNESS 8
2.12 RADIOGRAPHIC TECHNIQUES 8
2.13 FILM PROCESSING 8
2.14 FILM DENSITY 9
2.15 FILM VIEWING 9
2.16 QUALITY OF RADIOGRAPHS 9
2.17 EXTENT OF EXAMINATION 9
2.18 FILM INTERPRETATION AND ACCEPTANCE CRITERIA 10
2.19 COLLATION AND STORAGE OF FILMS 10
2.20 RETENTION OF FILMS 10

3.0 SAFETY 10

4.0 REPORTING 10

5.0 REFERENCE ATTACHMENTS 11

liC/RTP/02/ABJ/002043200
Petrofac & dnW!!'" SAMSUNG
ENGINWlING
 Kuwait National Petroleum Company
(K.S.C) P6012MAB.000.l0.03.771
RADIOGRAPHY
Clean Fuels Project REV. 03, 31-July-19
KNPC Contract No. CFP/EPC/OO54-MABl INSPECTION PROCEDURE Page 4 of 11
PSCJ Job No. JI-2025

1.0 GENERAL
This procedure applies to project - KNPC Clean Fuels Project (CFP) Package MAB1,
for carrying out Radiography examination using Iridium 192 (Gamma Ray) as
source of radiation in compliance with project specifications.
1.1 PURPOSE
The purpose of this procedure is to provide the general requirements for carrying out
Radiographic examination of carbon steel, low alloy and stainless steel welds up to
4" thickness using Iridium -192 (Gamma Ray) as source of radiation to meet the
specific contractual specifications and requirements of the project - KNPC Clean
Fuels Project (CFP) Package MAB1.
1.2 REFERENCES
ASME SecV : Non-Destructive Examination
ASNT-SNT-TC1A : Recommended Practice for Non- Destructive Testing Personnel.
ASME B31.3 : Process Piping
Shell DEP 31.38.01.31-Gen : Shop and field fabrication of piping
31.38.01.31-P6000CFP-OOO-PV:Proj. Variation to SHELL DEP31.38.01.31,
Shop and Field Fabrication of Piping
UOP 8-11-15 : Piping Standard Specification
1.3 ABBREVIATIONS
COMPANY Kuwait National Petroleum Company ( K.S.C) (KNPC)
MAB-1 Mina Abdullah Refinery- Package 1
EPC CONTRACTOR Petrofac International Ltd, Samsung Engg, CB&I ( PSCJ)
PMC Foster Wheeler Energy Limited, UK
SUB-CONTRACTOR ABJ Engineering & Contracting Co. KSC
ITP Inspection Test Plan
NDE Nondestructive Examination
AS NT American Society for Non-destructive Testing
ASME American Society of Mechanical Engineers
1.4 DETAILS OF THE PROJECT
• Name of the Project: Clean Fuels Project (CFP)
• Company Project Number :CFP/EPC/0054/MAB-1
• Commencement Date: 13th April, 2014

~ dlU'""" SAMSUNG
IIC/RTP/02/ABJ/002043200
Petrofac ENG1NEtllING
 Kuwait National Petroleum Company
(K.S.C) RADIOGRAPHY P6012MAB.OOO.l0.03.771
Clean Fuels Project REV. 03, 31-July-19
KNPC Contract No. CFP/EPC/OO54-MAB1 INSPECTION PROCEDURE Page 5 of 11
PSCJ Job No. JI-2025

1.5 DEFINITION
• COMPANY TEAM is the integrated Project Management Team comprising of
KNPC and Foster Wheeler employees.
• Contractor Project Team is the "Petrofac Samsung Engineering CB&I JV
(PSCJ) entrusted with execution of the PROJECT.
2.0 PROCEDURE
2.1 PERSONNEL QUALIFICATION
All personnel shall be qualified in accordance with ASNT SNT-TC I-A Level -II.
Certificate shall be available for verification. Certification records shall be submitted
to the company for the approval prior to start any radiographic work.
Supervisor responsible for overseeing NDT activities shall be Level III
2.2 CONSUMABLE
2.2.1 Chemicals
Processing chemicals shall be prepared as per manufacturer's recommendation.
2.2.2 Film Subjected to MAR approval
Carestream I Fuji I Agfa films shall be used for radiography
Film Type Material Thickness
Class I (Agfa-D4 or Carestream-MX125 or equivalent) - All Thickness
2.2.3 Lead Intensifying Screens
Intensifying screen shall be O.125mm thick (lead) for both front and back. Additional
external shielding may be required to avoid any back scattered radiation. All screens
shall be handled carefully to avoid dents, scratches, dirt etc. on surfaces. All
damaged screens shall be discarded. Chemically coated, fluorescent or fluormetallic
intensifying screens shall not be used unless specifically approved by the client.
2.3 EQUIPMENTS
2.3.1 Source
I r. 192 source shall be used for Radiography provided the required film quality and
sensitivity can be achieved for all the range of material thickness and diameter.
2.4 SURFACE PREPARATION
Welds which are to be examined using radiography shall be prepared by the
contractor to the extent necessary to ensure that, in the resulting radiographic image
any irregularities will not mask or be confused with the image of any unacceptable
discontinuity on the radiograph.

IIC/RTP/02/ABJ/002043200
Petrofac t, dUU11!" SAMSUNG
ENGIHEEflING
A
•
Kuwait National Petroleum Company
(K.S.C) P6012MAB.000.10.03.771
RADIOGRAPHY
Clean Fuels Projecl REV. 03, 31-July-19
KNPC Contract No. CFP/EPC/OO54-MAB1 INSPECTION PROCEDURE Page 6 of 11
PSCJ Job No. JI-2025

2.5 NUMBER OF EXPOSURES

As far as possible single wall single exposure technique shall be used.
An adequate number of exposures shall be made to demonstrate that the required
coverage has been made as per attached radiographic techniques (Attachment -1) .
At the end of films the penetrated thickness shall not be more than 120% of thickness
of weld.
2.6 FILM IDENTIFICATION
2.6.1 Each radiograph shall be identified through the use of lead markers (Numbers and
letters).The identification shall be as specified as below:-
• Client Name (KNPC)
• Contractor Job identification.
• Line/Drwg. No., weld I joint No., size & thickness for piping
• R1 & R2 for repair. If more than two repairs, CRW for new weld following a
complete cutout. RS for reshoot.
• Date of radiography
• Welder's identification (Welder No.)
• Symbol 'B' for back scatter radiation.
• Symbol 'F' for IQllocation (if applicable).
• Location marks (0, 5, 10 .... ) for piping
2.7 MARKING ON THE OBJECT (JOB)
2.7.1 For single viewing (SV) techniques a starting point shall be selected for each weld
being radiographed. The starting point shall be accurately marked on the pipe
showing the datum and direction of the marker belt. The arrow direction and location
shall be consistent on any given job.
2.7.2 For double viewing (DV) techniques, markers shall be a single marker mounted
centrally above the area of interest. The first exposure marker designated "A",
second "B" and so on if required. The location of the marker shall be marked on the
object.
2.7.3 Where the weld is ground smooth with the adjacent base metal and it is not evident
where the edge of the weld begin, marker arrows or "V" shall be placed at the end of
the intended area of interpretation.

rrC/RTP/02fABJ/002043200 SAMSUNG
Petrofac $10'0"*' EHGINEflIlNG
 Kuwait National Petroleum Company
(K.S.C) P6012MAB.000.1 0.03. 771
RADIOGRAPHY
Clean Fuels Project REV. 03, 31-July-19
KNPC Contract No. CFP/EPC/OO54-MABl INSPECTION PROCEDURE Page70fll
PSCJ Job No. JI-2025

2.8 BACK SCAHER RADIATION

2.8.1 A lead symbol "B" with minimum dimensions of 1/2 in. in height and 1/16 in. in
thickness shall be attached to the back of film holder to determine if backscatter
radiation is exposing the film.
2.8.2 If a light image of the "B" appears on a darker background of the radiograph,
protection from the backscatter is insufficient and the radiograph shall be considered
unacceptable.
2.9 IMAGE QUALITY INDICATOR (IQI)
2.9.1 ASTM wire type IQI Shall be used for the verification of radiographic sensitivity.
Radiography shall be executed with a technique of sufficient sensitivity to display the
101 image and specified wire number listed in Table - 1. less than 2 % shall be achieved.
2.9.2 Wire number shall be based on nominal single wall thickness plus estimated weld
reinforcement not to exceed the maximum permitted by the referencing code.
2.9.3 Backing rings or strips and root penetration are not to be considered as part of the
weld or reinforcement thickness in selection of the 101.
2.9.4 101 shall be placed so that at least one is visible on each radiograph. Where a
panoramic exposure is taken then a minimum of three equally spaced 101 shall be
used or other as specified by the reference code. The 101 is placed across the weld
seam so that the wires are perpendicular to the weld axis.
2.9.5 The 101 shall be placed on the source side of the part being tested, except for the
condition described in 2.9.6.
2.9.6 Where inaccessibility prevents hand placing the 101 on the source side, the 101 shall
be placed on the film side of the part and a lead letter "F" of dimensions at least the
same as the 101 identification shall be placed adjacent to the 101 identification. The
technique shall be proven by means of a representative sample with 101 set Source
side & Film Side
2.9.7 The material of the 101 shall be of similar radiographic density to that of the material
under examination, i.e. use steel for steel, aluminum for aluminum, etc.
2.10 SENSITIVITY
Radiographic sensitivity is calculated using the following formula and all the
radiograph shall have a minimum 2% sensitivity.
% Sensitivity = Diameter of thinnest wire visible xl 00
Wall thickness + reinforcement

Petrofac ~
IICIRTPI021ABJI002043200 SAMSUNG
ENGIHEE11ING
Kuwait National Petroleum Company
(K.S.C) RADIOGRAPHY P6012MAB.000.10.03.771
Clean Fuels Project REV. 03, 31·July-19
KNPC Contract No. CFP/EPC/OO54-MAB1 INSPECTION PROCEDURE Page 8 of 11
PSCJ Job No. JI-2025

Requirements given in ASME Sec-V or any other project applicable specification

shall also be complied with.
2.11 GEOMETRIC UNSHARPNESS
The Geometric unsharpness (Ug) shall be calculated using the following formula.
Ug.=F.OFD/SOD
Where Ug = Geometric unsharpness (mm)
F = Focal spot I Source size in mm, the maximum effective dimension of the
radiating focal spot I source in the plane normal to the line of the SOD
OFD = Object to film distance (mm), distance from the source side of the object being
radiographed to the film.
SOD = Source to Object distance (mm), distance from the source of radiation to weld
or other object being radiographed.
Material Thickness( inch) Maximum Ug (inch)
Under 2 0.020
2 through 3 0.030
Over 3 through 4 0.040
Greater than 4 0.070
2.12 RADIOGRAPHIC TECHNIQUES
Standard techniques (Attached) shall be utilized where possible.
Technique Pipe Diameter (NPS)
Single Wall Single Image (SWSI) " 8" (accessible location , based on min. geometric
Double Wall Double Image (DWDI) < 3" unsharpness
Double Wall Single Image (DWSI) ,,3"
2.13 FILM PROCESSING
2.13.1 Film shall be processed to comply with the film manufacturer's recommendations as
to required chemicals, processing techniques and times.
2.13.2 Development time shall be 3 to 5 minutes in developer solution at 20 ·C with
constant agitation.
2.13.3 Following development the film shall be agitated for at least one minute in acetic
acid stop bath.
2.13.4 Films will be fixed for at least twice the clearing time with agitation for the first 20
seconds.
2.13.5 Washing will be for at least 15 minutes in running water.

~ emU'''''''
IIC/RTP/02/ABJ/002043200 SAMSUHG
Petrofac ENGINEEllING
 Kuwait National Petroleum Company
(K.S.C) RADIOGRAPHY P6012MAB.000.1 0.03.771
Clean Fuels Project REV. 03, 31-July-19
KNPC Contract No. CFP/EPC/OO54-MAB1 INSPECTION PROCEDURE Page 9 of 11
PSCJ Job No. JI-2025

2.13.6 Drying temperature shall not exceed 40 'C.

2.13.7 Particular care shall be taken on dilution, chemical life and replenishment as
Recommended by manufacturers.
2.14 FILM DENSITY
2.14.1 Radiographic density in area of interest shall be not less than 2.0 and not greater
than 4.0
2.14.2 The weld metal film in the area of interest shall not vary by more than plus 30% or
minus 15% of the density adjacent to the IQI, excepting as described in the item no.
2.14.3.
2.14.3 If more than one IQI is used, one shall be representative of higher density.
2.14.4 Density requirements of ASME Sec V or any other Project specific applicable codes
shall also be complied with.
2.15 FILM VIEWING
2.15.1 Equipment used to view radiographs for interpretation shall have a variable light
source sufficient for the essential designated IQI wire to be visible for the specified
density range of 2.0 to 4.0 High intensity light sources shall have exhaust
arrangements for cooling to prevent film damage.
2.15.2 Light from the viewer not transmitted through the film shall be masked when viewing
the radiograph.
2.15.3 Calibrated densitometers shall be used to assure film density compliance.
Densitometers shall be calibrated at least every 90 days and record shall be
traceable and made available for reference.
2.16 QUALITY OF RADIOGRAPHS
All radiographs shall be free from mechanical, chemical or other blemishes to the
extent that they do not mask and are not confused with the image of any discontinuity
in the area of interest of the object being radiographed. Such blemishes include
a) Fogging
b) Processing defects such as streaks, watermarks, or chemical stains
c) Scratches, finger marks, crimps, dirtiness, static marks, smudges or tears
d) False indications due to defective screens.
2.17 EXTENT OF EXAMINATION
Radiography Examination shall be carried out as per Appendix 4, Clause 4.2.3 of
for shop fabrication
DEP 31.38.01.31-Gen & & approved ITP No. P6012MAB.000.10AO.751.
and approved ITP P6012MAB.000.10.03.459 for field erection and testing.
IIC/RTP/02/ABJ/002043200
Petrofac e SAMSUNG
ENGINEERING
Kuwait National Petroleum Company
(K.S.C) P6012MAB.000.10.03.771
RADIOGRAPHY
Clean Fuels Project REV. 03, 31-July-19
KNPC Contract No. CFP/EPC/0054-MAB1 INSPECTION PROCEDURE Page 10 of 11
PSCJ Job No. JI-2025

2.1B FILM INTERPRETATION AND ACCEPTANCE CRITERIA

2.18.1 Acceptance criteria shall be as per Clause 4.2.3 of DEP 31.38.01.31 Gen. states that
acceptance criteria shall be as per ASME B31.3 Table 341.3.2. For Linear Indications
acceptance criteria shall be as per ASME Sec VIII, Div 1 UW-51 , For Rounded
Indications acceptance criteria shall be as per ASME Sec VIII, Div 1,Appendix 4 and
it shall be clearly indicated in all RT Reports. As per UOP 8.11.13, ASME B 31.3 based
acceptance criteria in the HCR units.
2.19 COLLATION AND STORAGE OF FILMS
2.19.1 Films shall be arranged in systematically to control the identification and traceability
of films.
2.19.2 The traceability records shall be provided at site & the place of storage.
2.19.3 The boxes of containing radiographic films shall be stored and maintained in a
controlled temperature as recommended by the film manufacturer
2.20 RETENTION OF FILMS
2.20.1 Radiographic films shall be retained with contractor till the completion of project and it
shall be handover to the company at the end of the project with radiographic film
summary sheet.
2.20.2 Radiographic report number against each box and the box serial numbers shall be
mentioned in the summary sheet.
3.0 SAFETY
• Every personnel involved in radiography shall wear personal monitoring film
badge.
• The team leader shall have approval of Radiation Protection Dept. of Ministry of
Public Health, Kuwait.
• The radiation area (2.5f1Sv/hr limit) shall be cordoned off with rope and all non
radiography personnel shall be evacuated from the area prior to start of work.
Radiation warning signs shall be posted at sufficient locations along the rope
and monitored by the technician.
• Fire and safety regulations of clients (KNPC) shall be adhered to at all times

4.0 REPORTING
The examination Details will be reported in the format
P6012MAB.000.10.03.002.QCF.268-WX, Rev 02.

IIC/RTP/02lABJ/002043200
Petrofac & SAMSUNG
£NGINWlING
 Kuwait National Petroleum Company
(K.S.C) P6012MAB.000.10.03.771
RADIOGRAPHY
Clean Fuels Project REV. 03, 31-July-19
KNPC Contract No. CFP/EPC/OO54-MAB1 INSPECTION PROCEDURE
Page 11 of 11
PSCJ Job No. JI-202S

5.0 REFERENCE ATTACHMENTS

5.1 Attachment 1-Radiographic Techniques
5.2 Attachment 2-101 Selection Table
5.3 P6012MAB.OOO.10.03.002.0CF.268-WX, Rev 02-Radiography Inspection Report

JIC/RTP/02/ABJ/002043200 SAMSUNG
Petrofac ENGIHEEflIHG
 RT TECHNIQUE
~
. . .. . No. RG 10
. ~-~
PaQe No 01 OF 08
Descriotion Sinole wall sino/e veiwing Application Plate / Structural Steels
Radiation Gamma-ray Material steel and steel alloys
Reference Code ASMESECV Dimensions limit 90 mm Wall thick. Max
INTREX Procedure I/ClRTPI02IABJIOO2043200 Film Arrangement Not Applicable
Source 1r.192 Film Type ASTMClassl

Size 3 mm x 2mm (max) Film Processing As per Manufacturer's recommendation

Equipment Tech-ODs or Similar Location Marker Film side & Source side

Screen Lead 0.01 mm to 0.125 mm Sensitivity Refer 4. 10 of IIC procedure

IQI Type ASTM or Equivalent Density Refer 4.14 of IIC procedure
101 Location Source side (Refer 4.9) Film Overlap Minimum 10% on either side
TYPICAL GEOMETRY

SOURCEJ/
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ATTACHMENT - 1 to Document No. IIC IRTP/02/ABJ/002043200

 RT TECHNIQUE
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No. RG 20

Page No. 02 of 08
Description Single wall single veiwing Application Pipe and Vessels
Radiation Gamma-ray Material steel and steel alloys
Reference Code ASMESECV Dimensions limit 250 mm NPS Above & 75mm W T.max.
Source In/ernal a/ half claime/ef Film contact
INTREX Procedure Film Arrangement
IIC1RTPI02IABJIOO2043200 extemal
Source Ir.192 Film Type ASTMClassl

Size 3 mm x 2mm (max) Film ProcessinQ As per Manufacturer's recommendation

Equipment Tech-Ops or Similar Location Marker Film side

Screen Leae/O.Ot mm to O.125mm Sensitivity Refer 4.10 of /lC procedure

IQI Type ASTM or Equivalent Density Refer 4.14 of /lC procedure
IQI Location Source side or A'lm side Film Overlap Minimum 10% on either side

TYPICAL GEOMETRY

Film

G~D [~~J
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Panoramic Exposure

ATIACHMENT - 1 to Document No. IIC IRTP/02/ABJ/002043200

 RT TECHNIQUE

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Page No. 03 of 08
No. RG 30

Description Single wall single veiwing Application Pipe and Vessels

Radiation Gamma-rav Material steel and steel alloys

Reference Code ASMESEGV Dimensions limit 250 mm NPS & above, 75mm W T max.
Source Internal SOD less than internal radius
INTREX Procedure IfClRTP/02lABJIOO2043200
Film Arrangement
film contacl externallv

Source Ir.192 Film Type ASTMGlassl

Size 3 mm x 2mm (max) Film Processing As per Manufacturer's recommendation
Equipment Tech-Ops or Similar Location Marker Film side or Source side
Screen Lead 0.01 mm to 0.125 mm Sensitivity Refer 4. 10 ofIIG procedure
101 Type ASTM or Equivalent Density Refer 4.14 of lie procedure
101 Location Source side (Refer4.9) Film Overlap Minimum 10% on either side
TYPICAL GEOMETRY

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ATTACHMENT - 1 to Document No. IIC IRTP/02/ABJ/002043200

 RT TECHNIQUE

cCIIP
INTREX
No. RG 40

Page No. 04 of 08
Description Single wall single veiwing Application Pipe and Vessels

Radiation Gamma~ray Material sleel and sleel allovs

Reference Code ASMESECV Dimensions limit 150 mm & above NPS, 75 mm W. T. Max.
Source Internal SOD more than internal
INTREX Procedure Film Arrangement
I/ClRTPI02IABJIOO2043200 radius film contact extemally
Source 1r.192 Film Type ASTMClassl
Size 3 mm x 2mm (max) Film Processing As per Manufacturer's recommendation
Equipment Tech-Ops or Similar Locetion Marker Film side
Screen Lead 0.01 mm 10 0.125 mm Sensitivity Rekr~10ofUCprocedure
101 Type ASTM or Equivalent Density Refer 4.14 ofIIC procedure
101 Location Source side (Refer 4. 9) Film Overlap Minimum 10% on either side
TYPICAL GEOMETRY

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 RT TECHNIQUE

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No. RG 50

Page No. 05 of 08
Description Sinale wall sinale veiwing Application Pi{Je and Vessels
Radiation Gamma-ray Material steel and steel alloys
Reference Code ASMESECV Dimensions limit 150 mm NPS& above, 75 mm W. T. Max.
INTREX Procedure IJC/RTP/02lABJIOO2043200 Film Arrangement ~~' •• =,.",., m,,, o""u U", "'''' '" .0,,',.,
Source 1r.192 Film Type ASTMClassl
Size 3 mm x 2mm (max) Film ProcessinQ As per Manufacturer's recommendation
Equipment Tech-Ops or Similar Location Marker Sources/de
Screen Lead 0.01 mm to 0.125 mm Sensitivity Refer 4. 10 ofllC procedure
IQI Tvpe ASTM or Equivalent Densitv Refer 4. 14 ofllC procedure
IQI Location Source side (Refer 4. 9) Film Overlap Minimum 10% on ellher side
TYPICAL GEOMET~Y

-,\1- SOURCE SOURCE

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 No. RG 60

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ATTACHMENT - 1 to Document No. IIC IRTP/02/ABJ/002043200

 RT TECHNIQUE
No. RG 70

con/act
Procedure

GEOMETRY
SOURCE SOURCE
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Film

ATIACHMENT· 1 to Document No. IIC IRTP/02/ABJ/002043200

 RT TECHNIQUE

CD '"
IN ..... R.EX
~.... ~

Page No. 08 of 08
No. RG 80

Description Double wall Double Viewing Application Pipe

Radiation Gamma-ray Material steel and steel allovs
Reference Code ASMESECV Dimensions limit 89 mm NPS 75 mm VII. T. Max.
Source external with stand off, film in contacl
INTREX Procedure Film Arrangement
I/ClRTPlO2IABJI002043200 externallv
Source 1r.192 Film Type ASTMClassl
Size 3 mm x 2mm (max) Film Processin!l As per Manufacturer's recommendation
Equipment Tech-ODS or Similar Location Marker Source side
Screen LeadO.Ot mm/oO.12Smm Sensitivity Refer 4. 10 of lie procedure
101 Tvpe ASTM or Equivalent Densitv Refer4.14 ofllC procedure
101 Location Source side or AIm side Exposure Minimum 3 Nos at 120 dec. /0 each other
TYPICAL GEOMETf'Y
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SOURCE ¥ SOURCE

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ATTACHMENT - 1 to Document No. IIC IRTPI021ABJI002043200

(tlll)
INTREX
ASTM EQUIVALENT IQI SELECTION GUIDE TABLE 1

Page No. 01 OF 01

Sensitivity less than 2% shall be achieved

(Based on sensitivity refer Note 1)
Table 1 (item 4.9.1) : Equivalent ASTM wire Penetrameter as per Table 276
ASTM IQI Wire No.& diameter as per Table 233.2
Nominal Wall Thickness of work
Source side Film side
piece in mm (Refer Note 3 )
Equal to Wire Dia Wire No WireDia Wire No
Over or (mm)
less than Equivalent ASTM Wire IQI
- 6.4 0.2 5 0.16 4
6.4 9.5 0.25 6 0.2 5
9.5 12.7 0.33 7 0.25 6
12.7 19 0.41 8 0.33 7
19 25.4 0.51 9 0.41 8
25.4 38.1 0.64 10 0.51 9
38.1 50.8 0.81 11 0.64 10
50.8 63.5 1.02 12 0.81 11
63.5 101.6 1.27 13 1.02 12

Notes:-
1) As sensitivity is subjective to radiographic technique employed, actual sensitivity achieved is proven
and accepted by demonstration on procedure radiograph.
2) When selecting IQI it is good practice to ensure that at least two wires of greater diametre to that
requirement are available in the radiographic image.
3) For welds with reinforcements: The thickness on which the IQI is based is the nominal single wall
thickness plus the estimated weld reinforcement not to exceed the maximun permitted by the
referencing code section.

ATTACHMENT 2 of DOCUMENT No. IIC/RTP/02/ABJ/002043200

 it.....
Kuwait National Petroleum Company (K.S.C)
Clean Fuels Project (CFP)

Petrofac ~ ffJIIIf.' lit

(A......)~~""J~I ....:. SAMSUNG
EHGINElIIHG
<.. .... ~,N
'-~""""""'-
.......... w"';-.>..,._ KNPC KNPC Contract No. CFP/EPC/OO54·MAB1
PSCJ Job No. JI·2025

INSPECTION & TEST RECORD·WELDING

RADIOGRAPHY REPORT
Client Name: Tag No: Project Name: Plant/Unit:
Contractor: Sub-5ystem No : Project No: Location:
Sub-contractor: Drawing No: Report No: Date:

Source Type: Source Strength: RT Technique: Film Type & Brand Name: Pb Screen Thickness:
(Isotope I X-Ray) Cior KV (SWSI. DWSI, OWD!. Panoramic, other) Film Processing: (Manual/Automatic) (1) Front _(mm) (~Back mm
Maximum Source Size I Focal Spot: (mm) SFD: inch Maximum Geometric Unsharpness (Ug ): mm Film Density:
Material Grade: Penetrameter Type & No. Location of Penetrameter: Wire/Hole RT Procedure No. & Rev. No.:
(Source Side I Film Side) Required: I Achieved: Acceptance Criteria & Edition:

.5
c c
NOE 0 .5! Z. Result
Service Weld Welder HT Film •> 0e" oc o~
1j S
~
0)';::
Request
No
Drawing No.
Class No. 10
Size &
Thickness
Condition Location f
5" 001-
•
"" E e "-co :G:i
x. "0
"C
'.c 00: wn.00
"".2 "".
.
, ...In.
...Iu. ••
" c .
".!!
o .
o>e. •
U,ijjj
e
"c :::>
E
0
n.
"
~g
,0
<1)0
•"
(Accept I
Reject)
Remarks

Witness Signatories Subcontractor QC Contractor QC Company

Name
Signature
Date
Page 1 of 1 P6012MAB.OOO.10.03.002.QCF.268-WX, Rev 03
 Petrofac~Samsung~CB8:1 CFP Joint Venture
CIa Pe:trofac International Ltd.,
Petrofac House,
Ref: PSCJ·KNPC-CFP-MAB1-L-1S-3399 PO Box 23467"Al Khan Roadj
Date: 20-December-2015 Shaljah, United Arab Emirates
Tel.: +971 6 574 0999
To
Foster Wheeler Energy Ltd
Schinfield Park, Reading;
Berkshire, RG9FW, UK.

Copy to
Kuwait National Petroleum Company (K.S. C)
MAB Admin Buildihg,
P.O 69, Safat 13001, Kuwait.

CONTRACTNO: CFP/EPC/0054-MAB1

Engineering, Procurement, Construction, Pre"Commissioning And Assistance

During Commissioning I Startup! IPerformance Testing Of The Clean Fuel
Project ("CFP") At Mina Abdullah Refinery, Kuwait
Subject: Ultra-fine Grain film (Class 1 ) for Gamma Ray - Shell DEP Requirement

Deilr Sir,

Contractor makes reference to the Waiver Request No. MAB1-WR-DD'0024 issued

vide Contractor Transmittal No. PSCJ-KNPC-CFP-MAB1-T-15-14138 dated 19
November 2015 and informs that Contractor will be utilizing Carestream INDUSTREX
NIX 125 Ultra-fine grain film (Class 1) for Gamma Ray Radiographic Testing as
specified in Clause 4.2.3 of Shell DEP No. 31.38.01.3j-Gen (Refer the enclosed
Manufacturer confirmation to specified requirement in SHELL DEP).

With the aforesaid confir.mation to the specified requirement in the Shell DEP,
Contractor considers the Waiver Request closed and will proceed accordingly.

Yours faithfully,
JV of Petrof<\c-SamsungcCB&1 ThI~©~TIW~1
1m. 2 lUte 2015 Jill
BY:l1_.1l~4•...
Arup Dasg a
Project Director
Response Required : No
Date
Attachments : 1) Shell DEP 31.38.01.31 Req. - "Ultra fine grain film (Class 1) for Gamma Ray
2) Manufacturer Confirmation to. the SHELL DE? Requirement
MG~AS

1Mi\Y/
A joint venture between Petrofac lnter,natioflal Ltd., S?lffisung Engineering Co., Ltd: and CBftl Neder(and B~Y.
Page 1 of 1
 ,Ie... .~ SAMSUNG ~
Petrofac ~ 4iIIIIIiIlII'" ENGINEERING ~
Petrofac·Samsung-Ce&1 CFP Joint Venture
CIa Petrofac Internatlonal ltd.,
Petrofac House,
Ref: PSCJ-KNPC-CFP-MAB1-L-15-3399 PO Box 23467, Al Khan Road,
Date: 20-December-2015 Sharjah, United Arab Emirates
Tel.: ...97~ 6 574 0999
To fax: ~71 6 5740099
Foster Wheeler Energy Ltd
Schinfield Park, Reading,
Berkshire, RG9FW, UK.
Attn: Mr~ ~imon Wesson - PMC Project Manager
Copy to
Kuwait National Petroleum Company (K.S.C)
MAB Admin Building,
P.O 69, Safat 13001, Kuwait.

Attn: Team Leader - Project Coordination EPC Package (3)

CONTRACT NO: CFP/EPc/0054-MAB1

Engineering. Procurement. Construction; Pre-Commissioning And Assistance

During Commissioning I Startupl IPerformance Testing Of The Clean Fuel
Project ("CFP") At Mina Abdullah Refinery. Kuwait
Subject: Ultra-fine Grain film (Class 1) for Gamma Ray - Shell DEP Requirement

Dear Sir,

Contractor makes reference to the Waiver Request No. MAB1-WR-DD-0024 iss.ued

vide Contractor Transmittal No. PSCJ-KNPC-CFP-MAB1-T-1S-14138 dated 19
November 2015 and. informs that Contractor will be utilizing Carestream INDUSTREX
NIX 125 Ultra-fine grain film (Class 1) for Gamma Ray Radiographic Testing as
specified in Clause 4_2.3 of Shell DEP No. 31038.01.31-Gen (Refer the enclosed
Manufacturer confirmation to specified requirement in SHELL DEP).

With the aforesaid confirmation to the specified requirement in the Shell DEP,
Contractor conSiders the Waiver Request closed and will proceed accordingly .

. Yours faithfully,
JV of Petrofac-Samsung-CB&I

~'
Arup ~as~
Project Director
Response Required No
Date
Attachments 1) Shell DEP 31.38.01.31 Req. - "Ultra fine grain film (Class 1) for Gamma Ray
2) Manufacturer Confirmation to the SHELL DEP Requirement
MG'Y"'AS

W );Oh"/ Pagel of 1

A joint venture between Petrofac International Ltd~, 'Samsung Engineering Co., ltd. and CBal Nederland B.V.
 ECCNEAR99 D~P 3qa.01.3H'en.
Februol)' 2011
Page 20

Companies porformlng visual Inspeclion activities ahall have a Cjuauty system In

accordance with ISO 17020 or equivAlent
Visual axamlnallon shall be performed In accordanco wllh the ASME BPV Code, Sacllon V,
Arllcle g.
Vlsuallnspecllon shall be carried out on all prapared Joints prior to welding, during Yielding
(walder self-checl<sJ and upon completed welds. Verification chacl<s shallinciuda the
Internal surface of the wel~ wherever possible. The visual acceptanc!! of each weld shall be
recorded by the Conlraqlor.
Supplementary to Ihe.requiremcnts for visual oxamlnallon In ASME 831.3, branch~to·run
pipe walds of branch fillings or oullet. or of plpa-to-plpe connacllons 8hall ba visually
axamlned for proper noometl)', branch lit-up and weld penolrallon. The examln.Uons shall
be rec;orded for Bach branch connection. For lha purpose of Int~rnal q)(amlnailon of Ihe
wald penatrallon, tho branch-to-run pipe weld should b. mada barora tha IIrst butt weld In
tha branch pipe next to where tha branch conllacllon Is made. For chacklng geomatry,
branch lit-up and weld penetration, rocorded visual examlnallon may be roplaced by
radiography If tho run pip. orth. branch connection has a slza no greatar than ON 150
(NPS 6). This radlog,.ophy shall nol b. counted In Ih. numher of wolds bolng radlographs,1
If 10 % of the welds are 10 bo examlnod.
Exemlnatlon requlromenls for branch connections notspeclUed In the piping classe. shall
ba approved .by the Contraclor.
4.2_~ R~dJerifQjlllf(Rl)
Ap';a~dlx 4~p~clfl.s tho parcontage of wolds to bo radiographically axamlned.
All radiographs taken during fahrlcallonshall bo made avatlable for axamlnaUon by the
Principal. Final radiographs .hall "a "pprovad by tho Contractor prior to shipment (for shop
fabrlcaUon) or !,rlor to acceptanea (for flold rabrlcatlon).
Radiography of weld. and of componont. othar than coolings 6hall ba parlormed in
accordance wllh tho ASME BPV Code, Section V. Article 2.
Radiographic acceptanco criteria shall ha In accordanco wllh ASME B31.3, as follows:
0) 100 % radiography shatl be Interpreted .to 100 % r~dlography requlremenls In
accordance with ASME B31.3 para •. 344.5:2;
b) 10 % radiography shall. be Interpreted to rendom radiography requlrerl1enl. In
accordance with ASME 1131.3 para. 344.5.2.
c) For linear Indications, accaptance shatl be In accordance Wltll ASME BPV Coda;
Saction VIII, Division 1, UW-51;
d) For rounded In<lieatlon', acceptance shall "e In accordanca with ASME BPV Code,
Section VIII, Division '1, Appendix 4.
Ftll11 quality requiraments shatl b. as follows:
a) line grain film (Class II) for x-ray;
!!l).ullr~,llne.graln fOm (CI~'S.I) lor gamma ray;.
0) An Imaga Quality Indicator (IQI) with sensitivity beUer thon 2 % 'hall be aChieved
by means of source sfda loeatlon of the IQI. Whera access only allows the Use of
film side IQI, the technlqua shall be provad by maans of a represantatlve sample
with 101 sat source sida and film sid ••
Contour grinding of walds on tha outside surrace shatl he performed to tha extent thai
clarity of the radiographic examination Is maintained.
Geometry, bralich fit-up and weld penetraUon of branch connections With a .branch lilting or
outlot or plpe-to-plpe connactlon. shatl ba flroperly controlled. 5 % Of the branch-to-run
plpa welds of branch connection. with a .Iza of the run pipe equal or I•• , Ihan ON 150
Carestream

I
To whom it may concern
I
I
\

Carestream INDUSTREX MX125 film is independently certified by the Bundesanstalt

fOr Materlalforschung und -prOfung (BAM) in EN ISO 11699-1 class 3 and ASTM E1815
class I. Carestream INDUSTREX MX125 film is a ultrafine grain, high contrast film
I
(

suitable for a wide range of applications requiring excellent sensitivity.

I
Carestream INDUSTREX MX125 film is manufactured In USA.

Jacques ROUSSILHE
Technical Associate - Europe, Africa, Middle-East, India
NDT Solutions - INDUSTREX Products
Phone +33 356 714 062
<-mall Jacques.rous.llh<@careslreamheallh.com

CARESTREAM HEALTH FRANCE

SAS. - Capital 19 828 810 (uros
1, rue Galilee
93192 NOiSY LE GRAND cedex

CARESTREAM HEALTH France SAS -1. Rue Ga1ll6e -93192 Nol~y Ie Grand Ced&x
T".01 82711111- Capita' de19 828 810 Euro~-"94 411334 R.C.S. BOBIGNY
 Kuwait Nation.1 Petroleum Company (K.S.C)

KNPC Contract No. CFP/EPC/OOS4-MAB-l

PSCJ Job No. JI-2025
Clean Fuels Project (CFP)

)------------'------'-''''''--''''''-''=-'''--=''-=--------'-----------
retrofac, .1.
,fI1!!III iAMiUNI
tN~I.lmmG

REQUEST FOR INSPECTION

Client Name: KNPC/AFW Project Name: CLEAN FUEL PROJECT (CfP)

Contractor: PSCJY Project No: JI-202.5

Sub-contractor: CCC ({FI No: CCC-P-11 044

Item Description: Film ({eview Rev: 00

Discipllne:PIPING Date: 31 MAY 2017

Drawing No: ITP Ref.;P6012MAB.000.10.03.459 Rev 06

Doct. Ref.: Location: CCC WORKSHOP,Block7 (MAB1)

G:J We Would Request your Presence for InspeCtion according to the following Items.
G:J This is to inform you that following inpedlon will be carried ou.t at the schedule time mentioned below
Il)spection Intervention
SI.No Description of Inspection Remark.
Oat" 6; Time
PSCJV Compall)

OlJUN£ 2017
1 Film Review.5 per MAR. MABI-CCCM.-MAR-MP-0744 REV :01 w IV

8:00AM

Sub-contractor Construction PSCJV Construction

Sign~ture 6; Date Signature 6; Date

({EMARKS;

)' <; 1::<'( tAo C t-tA. 'Y 7f- J) 4- FA)"" h'c( j!"l "vf-cLcc-IA.:Ye.
- CEO -( r:.~ Ut be- 'J1..lZq a.;v~" A-'> 1C'I, p. e-P .
1, I . g 2; '0 I' '.3> (', i+',2. '3 , I), r/;-(('. F .1'''' {V'fC<.· n
-fa y~,Cl' Yl"' \"\~ i'~ ~ . .
(0""" 1'0..'-;; ~ 6 V\ S h eet~

o Accepted
/'
~ Accepted With Punch o Cancelled

Witness Signatories Sub-Contractor QC Contractor QC KNP(Jo~ @i

Name

Signature .. ~/ ,
Date
'-'f' pr9 Page 1 of 1