NG-018-XX-PNL-431203 - Rev07 NDT Matrices

Document Identification Number
NDT MATRICES NG-018-XX-PNL-431203

Revision : 07 Status:AFC
Document Type : PRC System/Subsystem: 00 Discipline : QUA Rev Date : 10-Nov-2014
Page 1 of 20
Contractor document number NG-018-XX-PNL-431203
`
Joint Venture Asset
OFON PHASE 2 PROJECT

CONTRACT D029 –Tie-in and Integration
NDT MATRICES
07 AFC 10-Nov-2014 Approved for Construction E.Ononiwu C.C O.C
06 AFC 21-Aug-2014 Approved for Construction I.I C.C O.C
05 AFC 06-Aug-2014 Approved For Construction G.Schumann I.Imuka O.Couellant
04 AFC 19-Apr-2014 Approved For Construction G.Schumann I.Imuka O.Couellant
03 AFC 26-Aug-2013 Approved For Construction GS IU JBZ
02 AFC 18-Mar-2013 Approved For Construction OA CC BL
01 AFC 03-Jan-2013 Approved for construction SG AP BL
“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the
Company”
Page 2 of 20
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00 IFR 25-sept-2012 Issue for Review LL GT JP
Rev. Status Date Revision memo Issued by Checked by Approved by
Table of Contents
1. Definition...................................................................................................................................................................3
2. ScopeandPurpose.....................................................................................................................................................3
3. RangeofApplication..................................................................................................................................................3
4. Responsibility.............................................................................................................................................................4
5. StructuralWeldingtoGSSTR301................................................................................................................................4
5.1 ExtentofInspection....................................................................................................................................................4
NotestoTable10.2............................................................................................................................................................5
5.1 FinalInspection...........................................................................................................................................................5
5.2 PWHT..........................................................................................................................................................................6
5.3 RepairsandWeldrejection.........................................................................................................................................6
6. PipingWeldingtoGSPVV171,611&613...................................................................................................................7
6.1 ExtentofInspection....................................................................................................................................................7
7. Supportsfabrication(WORKSHOP).............................................................................................................................8
7.1 Supportserection(SITE)..............................................................................................................................................8
7.2 Buttwelds...................................................................................................................................................................8
Company”
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1. Definition
COMPANY: means TEPNG – Total E&P Nigeria Ltd and, on behalf, OFON PHASE 2 PROJECT.
CONTRACTOR: means PNL – Ponticelli Nigeria Ltd and Ponticelli Upstream that have been awarded the
CONTRACT by COMPANY.
CONTRACT: means the document linking COMPANY and CONTRACTOR within the framework of
OFON 2 Project.
WORKSHOP: means the site where the prefabrication will be held

WORKSITE: means the site where the construction part of the work will be held.
2. Scope and Purpose

The purpose of this procedure is to define NDT rates after welding on pipe, on supports or on structure,
on scope carried out by CONTRACTOR.
Doc n° Designation Origin
ASME B 31.3 Vers.2008 Process piping ASME
ASME V Vers.2010 Non Destructive Examination ASME
ASME VIII Div 1 Vers.2010 Rules for Construction of Pressure Vessels ASME
ASME IX Vers.2010 Welding and brazing qualifications ASME
ASME Sec.II part C
Specifications for Welding Rods Electrodes and Filler Metals ASME
Vers.2010
AWS D1.1 vers.2010 Structural Welding Code - Steels AWS
AWS A 5.1 Vers. 2010 Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding AWS
Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc
AWS A 5.18 vers. 2010 AWS
Welding
API 5 CT / ISO 11960 Petroleum and natural gas industries – Steel pipes for use as casing or tubing
API / ISO
vers.1998 for wells
GS PVV 112 rev.04 Piping material classes GS
GS PVV 171 rev.03 Steel piping fabrication GS
GS PVV 611 rev 03 Welding of pressure containing piping and equipment GS
Specification for fabrication and welding of piping systems in cupronickel and
GS PVV 620 rev 01 GS
associated materials
GS STR 201 rev.03 Materials for offshore steel structures GS
GS STR 301 rev 04 Fabrication of offshore steel structures GS
GS STR 304 rev 02 Fabrication of welded plate girders (W.P.G) GS
3. Range of Application
This procedure applies to CONTRACTOR designated areas and personnel involved in OFON 2 project.
Company”
Page 4 of 20
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4. Responsibility
The QA/QC Manager is responsible to verify the application of this procedure.
The QA/QC team is responsible for the application of this procedure.
5. Structural Welding to GS STR 301

5.1 Extent of Inspection
Welds shall be inspected non-destructively to the extent indicated in Table 10.2 for Structural and Non-
Structural welds and Table 10.3 for welds of sea-fastening. Inspection of prefabricated welded tubulars shall
be as stated in para. 7.5.5.1 of this specification.
Unless otherwise agreed upon by the COMPANY and the CONTRACTOR, the percentages of weld
inspections shall be understood as follows:
• For welds above 2 meter long, the percentages of welds to be inspected shall mean the thorough
inspection of the stated percentage of all welded connections of a given type i.e. a 20% check means
inspection of 20% of the length of each welded connection in the category concerned and not 100%
inspection of 20% of the connections.
• On the contrary, for welds not exceeding two meters in length, 100% inspection is normally to be carried
out on the stated percentage of the connections of the given type.
Table10.2
Company”
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Notes to Table 10.2
(1) Classification of structural members is clarified in para. 5.1 of GS STR 301.

(2) Applies to all welds other than Butt Welds (such as T, K, Y joints and tubular joints) having full penetration.
In the case of partial penetration welds, it applies only if specified weld metal thickness (i.e. weld throat)
exceeds 9.5 mm.
(3) Magnetic Particle Inspection may be replaced by Liquid Penetrant Inspection with prior approval of
Inspector.
(4) For Lifting/Pulling/Dynamic equipments with members in First Category, all full penetration welds shall be
100% inspected by UT or RT techniques and MPI, all fillet welds shall be 100% inspected by MPI.
Inspection procedures and acceptance criteria shall comply with the Special Category ones.
(5) Applies to welds subject to dynamic and/or cyclic load e.g. fatigue stresses or welds performed on high and
extra high strength steels (i.e. YS > 295 MPa).
(6) “Spot” means 0 to 5% at the Inspector’s discretion.
(7) UT can be used in lieu of RT when nominal WT exceed 20 mm in Special Category, 15 mm in First
Category and 12.7 mm in Second Category.
(8) 100% extent for radiography (WT 40 mm) or ultrasonics (WT > 20 mm) of:
Butt welds in flanges of beams and columns
Circular welds of tubulars.
(9) Butt welds on materials which comply with the following conditions all together may be required by the
Inspector to be inspected 90% RT + 10% UT (instead of 100% RT):
Specified YS > 295 MPa (42,000 psi)
IIW carbon equivalent > 0.41% (ladle)
Wall thickness > 25.4 mm (1”).
(10) Extent of RT (when necessary) to be limited at special areas or where weld looks visually questionable or
poor.
(11) MPI to 100% extent only when welding on high carbon steels (C > 0.25%) steels and alloy steels liable to
quenching and cold cracking under welding operation (for example welding on bearing plates). Purpose of
inspection mainly to ensure freedom of cracks, excessive undercuts or other injurious notch defects.
(12) Extent of NDT on butt welds of prefabricated tubulars shall be as indicated in para. 7.5.5 of GS STR 301.
5.1 Final Inspection

Final Non-Destructive Tests (NDT) shall not be carried out sooner than 48 hours after completion of welding for
steels with MSYS above 295 Mpa and thickness above 25 mm.
The final NDT tests may be performed sooner than 48 hours after completion of welding if all the following
conditions are fully applied, to the satisfaction of COMPANY representative on SITE: extra low hydrogen
consumables are used and proper procedures for consumables (procurement, storage, handling, baking, flux
dryness as per Appendix 1, etc.,) and drying of joint before welding are implemented to ensure that diffusible
hydrogen is less than 5ml/100g at the welding stage. If the above requirements are not achieved to the
satisfaction of COMPANY representative, no derogation shall be accepted.
As a general rule, weld connecting members of different Categories of importance shall be subject to the
inspection requirements of the most stringent Category in question. (see the classification of structural
members into categories in Specification GS STR 201). This requirement is applicable between Special and
First category members.
All joints shall be 100% visually accepted (and duly documented) prior to proceed to additional NDT described
in para. 5.1 in GS STR 301
Company”
Page 6 of 20
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5.2 PWHT
Pipe butt welds with wall thickness above 19 mm shall be PWHT according to ANSI B31.3 paragraph
331.1.3.
Attachments and branch outlets shall be PWHT when the weld through thickness exceeds 38 mm –
ASME B31.1 paragraph 331.1.3 (a).
Final inspection of welds subject to PWHT shall be made after this treatment is performed. Previous
inspection (made before PWHT) is recommended in order to avoid duplication of the heat treatment on
materials where repair welding is necessary.
5.3 Repairs and Weld rejection

If partial checking of welds reveals that a particular weld appears defective, the entire weld shall be
examined and the partial checking of all other welds made by the same welder or procedure or consumable
batch since the last partial check will be extended as a minimum as specified below for a complete
evaluation of the extent of defective weld.
st nd
Original specified inspection extent Retest Special Category Retest 1 Category Retest 2 Category
Spot 100% 20% 10%

5% 100% 20% 10%
10% 100% 50% 20%
20% 100% 100% 50%
If any of these welds are defective then the retesting is extended to 100% whatever the member category.
Consequently, the level of inspection of the future welds of this type may be increased at the discretion of
the Inspector, until satisfactory results are obtained.
As a general rule, initial inspection should be 100% until a satisfactory level of quality has been verified.
Non-Destructive Testing (NDT) shall be carried out especially on intersection of butt welds, cruciform joints,
as well as on start and stop points of automatically welded seams.
Areas which have been strained in the through thickness direction by welding will be ultrasonically tested
for lamellar tearing.
The Inspector shall have the right to select the welds or part of the welds to be inspected.
When Gas Metal Arc Welding (GMAW) is used, Ultrasonic and Magnetic Particle testing may be required
by Inspector on a spot basis in addition to Radiographic Testing.
If difficulty is experienced in categorising defects revealed by ultrasonic testing, radiography shall also be
used to facilitate interpretation, or vice versa. At the discretion of the Inspector supplementary radiography,
or substitution of radiography in lieu of ultrasonic testing, shall be used to confirm the ability of ultrasonic
testing to detect and evaluate correctly defects such as root concavity and linear porosity and other root
defects in single sided groove welds.
When either radiography or ultrasonic testing are used as a check or a substitution for the other technique,
the acceptance criteria applied shall be as defined for the actual technique used, unless the Inspector
requires otherwise.
Company”
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6. Piping Welding to GS PVV 171, 611,613 & 620

6.1 Extent of Inspection
A 100% visual inspection of all welds shall be done after cleaning and prior to any subsequent
NDT.
The extent of NDT requirements other than visual inspection is defined in the Table 1 hereafter.
NDT for each piping Class is further expanded in attached Piping Class NDT Matrix – attachment 1
General notes for Table 1

A= Minimum 5% of random radiographic testing (RT). If the weld reject ratio per welder or
welding operator exceeds 5%, RT shall be increased to 100% and shall stay at 100% until
the reject rate per welder or welding operator drops below 5% and stays there for five
consecutive working days
B= Minimum 10% of random RT. If the weld reject ratio per welder or welding operator exceeds
5%, RT shall be increased to 100% and shall stay at 100% until the reject rate per welder or
welding operator drops below 5% and stays there for five consecutive working days
Company”
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C= 100% RT
D= 5% Magnetic Particle (MPI) or Dye Penetrant (DPI) Inspection
E= 10% Magnetic Particle (MPI) or Dye Penetrant (DPI) Inspection
F= 100% Magnetic Particle (MPI) or Dye Penetrant (DPI) Inspection
7. Supports fabrication (WORKSHOP)

Each supports will be 100% visually checked.
7.1 Supports erection (SITE)

Each connection of supports on structure will be 100% visually checked.
Fillet welds between supports and main or secondary steel structure to which they are attached
shall be subject to 100% MPI or DPI if they are supporting at least one line of NPS 10 inches or
larger.
Fillet welds between supports and main or secondary steel structure to which they are attached
shall be subject to 10% MPI or DPI if they are supporting lines of NPS less than 10 inches. In
this case, control batch will be composed of all supports of the considered line.
7.2 Butt welds

For piping supports, radiographic of one weld every 10 welds made by each welder or welder Operator.
Company”
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` Attachment 1 – OFD 1 (21), OFD2 (21) and OFP1 (23) Total Fluid Symbols
(1)
NDT Extent - Piping Fabrication
Design
Piping Material & Visual
Flanges press. &
Class corrosion Examinati PWHT Fluid Pressure Non-pressure
rating Temperat
allowance on Girth / butt welds Socket Welds containing containing
ure
tee-welds (2) fillet welds (3)
ATM (atmosphere),
AV (Air vent),
Minimum 5% of Minimum 10% of 5% MPI or
FH (high pressure flare), NONE
Yes if WT >
IA (Instrument air), random RT (4) random RT (6) 5% DPI
19 mm for butt
welds NG (Nitrogen),
C.S. 18,5 bar / Yes if weld
B01 150 RF 100% thickness
(1.27 mm) 150°C CD (closed drain), Minimum 10% of Minimum 10% of
> 38 mm for DO (Diesel Fuel),
branch/ tee random RT (4) random RT (6)
FG (fuel gas), 10% MPI or 5% MPI or
welds
HL (Hydrocarbons liquid), 10% DPI 5% DPI
OD (Open drain oily water) 10% MPI or 10% MPI or 10%
VE (Vent), 10% DPI DPI
ATM (atmosphere),
FH (high pressure flare),
FL (low pressure flare), NONE
NG (Nitrogen), random RT (4) random RT (6) 5% DPI
Yes if WT > VE (vent)
19 mm for butt
welds CD (closed drain),
C.S. 19 bar / Yes if weld CS ( Corrosive flare gas
B03 150 RF 100% thickness
(3.0 mm) 155°C lines), Minimum 10% of Minimum 10% of
> 38 mm for
branch/ tee FG (fuel gas), random RT (4) random RT (6)
10% MPI or 5% MPI or
welds HC (Hydrocarbons 2
phases), 10% DPI 5% DPI
10% MPI or 10% MPI or 10%
HL (Hydrocarbons liquid), 10% DPI DPI
OD (Open drain oily water),
WI (Water Injection)
“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”
Page 10 of 20
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NDT Extent (1) - Piping Fabrication

Design
Material & Visual
Piping Flanges press. & Pressure
corrosion Examinat PWHT Fluid Non-pressure
Class rating Temperat containing
allowance ion Girth / butt welds Socket Welds containing
ure branch/
fillet welds (3)
tee-welds (2)
C.S. galvanised 100% RT
12,5 bar / IA (Instrument air), Minimum 10% of 100% MPI or
B10 150 RF up to 2” 100% NONE 100% MPI or 100% NONE
60°C SA (service air) random RT (6) 100% DPI
(1.27 mm) DPI
Minimum 10% of Minimum 10% of

C.S. galvanised random RT (4) random RT (6)
11 bar / RW (desalinated water), 10% MPI or 5% MPI or
B13C 150 RF up to 2” 100% NONE UW (utilities water)
60°C 10% DPI 5% DPI
(3.0 mm) 10% MPI or 10% MPI or 10%
10% DPI DPI
Yes if WT > 19
mm for butt welds
L.T.C.S. 15 bar / Yes if weld FH (high pressure flare), Minimum 5% of Minimum 10% of 5% MPI or
B23 150 RF 100% NONE
(3.0 mm) 155°C thickness VE (vent) random RT (4) random RT (6) 5% DPI
> 38 mm for
branch/ tee welds
ATM (atmosphere),
CI (Corrosion inhibitor),
DE (Demulsifier), Minimum 10% of
S.S. FH (high pressure flare), random RT (4)
15 bar / SI (scale inhibitor), 10% MPI or 10% 10% MPI or 10% 5% MPI or
B49 150 RF TP 316L 100% NONE PP (Propane Product)
65°C DPI DPI 5% DPI
(0 mm) DRG (Chemical 10% MPI or
Injection), 10% DPI
FG ( Fuel gas),
Page 11 of 20
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Design
Material & Visual
allowance ion Girth / butt welds Socket Welds containing fillet
ure branch/
welds (3)
tee-welds (2)
BI (biocide),
CI (Corrosion inhibitor),
DE (Demulsifier),
DRG (Chemical Minimum 5% of Minimum 10% of 5% MPI or
NONE
Injection), random RT (4) random RT (6) 5% DPI
S.S. PD ( Wax Inhibitor),
24 bar / SI (scale inhibitor),
B50 150 SW TP 904L/316L 100% NONE
60°C XB (Anti-foam)
(0 mm)
CS ( Corrosive flare gas Minimum 10% of Minimum 10% of
lines), random RT (4) random RT (6)
10% MPI or 5% MPI or
OD (Open drain oily
water), 10% DPI 5% DPI
VE (Vent) 10% DPI DPI
Plastic Material
10 bar / Minimum 5% of Minimum 10% of 5% MPI or
B86 150 FF PVDF 100% NONE HY (hypochlorite) NONE
60°C random RT (4) random RT (6) 5% DPI
(0 mm)
Minimum 10% of Minimum 10% of
random RT (4) random RT (6)
GRP+CuNi 18 bar / 10% MPI or 5% MPI or
B90 150 FF 100% NONE FW (Fire-fighting water),
(0 mm) 60°C 10% DPI 5% DPI
10% DPI DPI
100% RT Minimum 10% of

CuNi 18 bar / random RT (6)
B92 150 RF 100% NONE FW (Fire-fighting water), 5% DPI
(0 mm) 25°C 100% DPI 10% DPI
10% DPI
Page 12 of 20
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Design
Material & Visual Pressure
Piping Flanges press. & Non-pressure
corrosion Examinat PWHT Fluid containing
Class rating Temperat Girth / butt welds Socket Welds containing fillet
allowance ion branch/
ure welds (3)
tee-welds (2)
Yes if WT > 19 Minimum 10% of Minimum 10% of
mm for butt welds FH (high pressure flare), random RT (4) random RT (6)
C.S. 24 bar / Yes if weld HC (Hydrocarbons 2 10% MPI or 5% MPI or
D01 300 RF 100% thickness phases),
(1.27 mm) 80°C 10% DPI 5% DPI
> 38 mm for 10% MPI or 10% MPI or 10%
branch/ tee welds 10% DPI DPI
Yes if WT > 19 CD (closed drain) Minimum 10% of Minimum 10% of
mm for butt welds (4) (6)
HC (Hydrocarbons 2 random RT random RT
C.S. 144 bar / Yes if weld 10% MPI or 5% MPI or
D03 300 RF 100% thickness
phases),
(3.0 mm) 80°C HL (Hydrocarbons 10% DPI 5% DPI
branch/ tee welds liquid), 10% DPI DPI
S.S.
24 bar / CI (Corrosion inhibitor), Minimum 5% of Minimum 10% of 5% MPI or
D50 300 RF TP 904L/316L 100% NONE NONE
80°C DE (Demulsifier), random RT (4) random RT (6) 5% DPI
(0 mm)
NG (Nitrogen), NONE
Yes if WT > 19 random RT (4) random RT (6) 5% DPI
mm for butt welds
C.S. Tie Ins Yes if weld Minimum 10% of
F01 600 RF 100% thickness FG (Fuel Gas),
100% RT random RT (6)
(1.27 mm) 100% MPI or 10% MPI
> 38 mm for NC (Non corrosive
branch/ tee welds 100% MPI or 100% 100% DPI or 10% DPI
hydrocarbons) 100% MPI or
DPI
100% DPI
Page 13 of 20
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Yes if WT > 19 Minimum 10% of

mm for butt welds CD (closed drain), 100% RT random RT (6)
C.S. 98.8 bar / Yes if weld FH (high pressure flare), 10% MPI
F03 600 RF 100% thickness HL (Hydrocarbons 100% MPI or 100% 100% MPI or
(3.0 mm) 80°C or 10% DPI
> 38 mm for liquid), DPI 100% MPI or 100% DPI
branch/ tee welds 100% DPI
(1)
NDT Extent - Piping Fabrication
Design
Material & Visual
allowance ion Girth / butt welds Socket Welds containing fillet
ure branch/
welds (3)
tee-welds (2)
mm for butt welds 100% RT random RT (6)
C.S. 98.8 bar / Yes if weld Gas Export 100% MPI or 100% MPI
F03P 600 RF 100% thickness (Sweet Service) 100% MPI or 100%
(3.0 mm) 60°C 100% MPI or 100% DPI or 100% DPI
> 38 mm for DPI
mm for butt welds 100% RT
C.S. 98.8 bar / Intermediate Sour random RT (6) 100% MPI or 100% MPI
Yes if weld
F03N 600 RF 100% thickness
Service: 100% MPI or 100%
(3.0 mm) 60°C HG (Hydrocarbons gas), 100% MPI or 100% DPI or 100% DPI
> 38 mm for DPI
Yes if WT > 19
mm for butt welds Intermediate Sour
100% RT
L.T.C.S. 98.8 bar / Yes if weld
100% MPI or 100% MPI or 10% MPI
F23N 600 RF 100% thickness
Service : 100% MPI or 100%
(3.0 mm) 60°C HG (Hydrocarbons gas), 100% DPI 100% DPI or 10% DPI
> 38 mm for DPI
branch/ tee welds
Yes if WT > 19 Intermediate Sour
mm for butt welds Service :
100% RT
L.T.C.S. 98.8 bar / Yes if weld
100% MPI or 100% MPI or 100% MPI
F23NP 600 RF 100% thickness
HG (Hydrocarbons gas), 100% MPI or 100%
(3.0 mm) 60°C HL (Hydrocarbons 100% DPI 100% DPI or 100% DPI
> 38 mm for DPI
branch/ tee welds liquid),
Page 14 of 20
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Minimum 10% of
Yes if WT > 19 random RT (6)
C.S. 144 bar / Yes if weld HC (Hydrocarbons 2 100% MPI or 100% MPI or 10% MPI
G01 900 RJ 100% thickness phases) 100% MPI or 100%
(1.27 mm) 80°C 100% DPI 100% DPI or 10% DPI
> 38 mm for DPI
branch/ tee welds

Design
ure welds (3)
tee-welds (2)

mm for butt welds CD (closed drain), 100% RT random RT (6)
C.S. 144 bar / Yes if weld HC (Hydrocarbons 2 100% MPI or 10% MPI
G03 900 RJ 100% thickness phases), 100% MPI or 100%
(3.0 mm) 200°C 100% DPI or 10% DPI
> 38 mm for HG (Hydrocarbons gas), DPI 100% MPI or
Yes if WT > 19 Intermediate Sour Minimum 10% of

C.S. 144 bar / Yes if weld 100% MPI or 100% MPI
G03N 900 RJ 100% thickness
(3.0 mm) 200°C HL (Hydrocarbons 100% DPI or 100% DPI
> 38 mm for DPI 100% MPI or
branch/ tee welds liquid), 100% DPI
L.T.C.S. 144 bar / Yes if weld 100% MPI or 10% MPI
G23 900 RJ 100% thickness
FH (high pressure flare), 100% MPI or 100%
(3.0 mm) 80°C 100% DPI or 10% DPI
Page 15 of 20
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Yes if WT > 19 Intermediate Sour Minimum 10% of
L.T.C.S. 144 bar / Yes if weld 100% MPI or 100% MPI
G23N 900 RJ 100% thickness
(3 mm) 80°C HL (Hydrocarbons 100% DPI or 100% DPI
branch/ tee welds liquid), 100% DPI
Minimum 10% of
S.S. TP 316L 98,8 bar / 100% MPI or 10% MPI
G49 900 RJ 100% NONE HG (Hydrocarbons gas), 100% MPI or 100%
(0 mm) 60°C 100% DPI or 10% DPI
DPI 100% MPI or
100% DPI
Design
ure welds (3)
tee-welds (2)
Minimum 10% of
100% RT
S.S. random RT (6)
95,5 bar / 10% MPI or 5% MPI or 5%
G50 900 RJ TP 904L/316L 100 % NONE DRG (chemical injection)
60°C 10% MPI or 10% DPI DPI
(0 mm) 10% MPI or 10%
10% DPI
DPI
C.S. 290 bar / Yes if weld 10% MPI or 10% 5% MPI
H03 1500 RJ 100% thickness
WI (water injection), 10% MPI or 10%
(3.0 mm) 95°C DPI or 5% DPI
> 38 mm for DPI 10% MPI or 10%
branch/ tee welds DPI
Minimum 10% of
100% RT
Corrosive Hydrocarbons random RT (6)
S.S. 316L 144 bar / 100% MPI or 10% MPI
H49 1500 RJ 100% NONE (H2S + CO2 Heavy
(0MM) 60°C Corrosion) 100% MPI or 100% 100% DPI or 10% DPI
100% MPI or
DPI
100% DPI
Page 16 of 20
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Minimum 10% of
100% RT
S.S. PD random RT (6)
144 bar / 10% MPI or 5% MPI or 5%
H50 1500 RJ TP 904L/316L 100% NONE Paraffin Dispersant/Wax
60°C Inhibitor 10% MPI or 10% DPI DPI
(0 mm) 10% MPI or 10%
10% DPI
DPI
Minimum 10% of
100% RT random RT (6) 10% MPI or
S.S.
144 bar / BI (Biocide), 10% DPI 5% MPI or 5%
H50 1500 RJ TP 904L/316L 100% NONE XB (Anti-foam)
60°C 10% MPI or 10% MPI or 10% DPI
(0 mm)
10% DPI DPI

Design
Material & Visual
allowance ion Girth / butt welds Socket Welds containing
ure branch/
fillet welds (3)
tee-welds (2)
BI (Biocide), Minimum 10% of
100% RT
S.S. CI (Corrosion inhibitor), random RT (6)
144 bar / 10% MPI or 5% MPI or 5%
H50C 1500 RJ TP 904L/316L 100% NONE DE (Demulsifier),
60°C PD (Wax Inhibitor), 10% MPI or 10% DPI DPI
(0 mm) 10% MPI or 10%
SI (scale inhibitor), 10% DPI
DPI
C.S. 290 bar / Yes if weld Severe Sour Service : 100% MPI or 100% 100% MPI
J03C 2500 RJ 100% thickness WI (water injection) 100% MPI or 100%
(3.0 mm) 95°C DPI or 100% DPI
C.S. Yes if WT > 19 Minimum 10% of
(Fittings 2” mm for butt welds Corrosive production gas 100% RT random RT (6)
345 bar / Yes if weld 100% MPI or 100% 10% MPI
K03N 5000 RJ =3mm. 100% thickness
(Intermediate Sour 100% MPI or 100%
95°C Service) DPI or 10% DPI
Fittings 2” > 38 mm for DPI 100% MPI or
=1.7mm max. branch/ tee welds 100% DPI
Page 17 of 20
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Minimum 10% of
Duplex 345 bar / 100% MPI or 100% 100% MPI
K70 5000 RJ 100% NONE Chemical Injection 100% MPI or 100%
(S31803) 60°C DPI or 100% DPI
DPI 100% MPI or
100% DPI
Attachment 2 – Amenam (46) ELF Fluid Symbols

mm for butt welds random RT (6)
C.S. 18,5 bar / Yes if weld AV (Atmospheric 10% MPI or 10% 10% MPI or 10% 5% MPI or
B01 150 RF 100% thickness Vent/Vent Gas),
(1.27 mm) 150°C DPI DPI 5% DPI
> 38 mm for 10% MPI or 10%
branch/ tee welds DPI
Minimum 10% of
S.S. random RT (6)
15 bar / 10% MPI or 10% 10% MPI or 10% 5% MPI or
B49 150 RF TP 316L 100% NONE NG = (Natural Gas),
80°C DPI DPI 5% DPI
(0 mm) 10% MPI or 10%
DPI
Page 18 of 20
`
S.S.
24 bar /
B50 150 SW TP 904L/316L 100% NONE XB = Corrosion Minimum 5% of Minimum 10% of 5% MPI or
60°C NONE
(0 mm) inhibitor random RT (4) random RT (6) 5% DPI
Minimum 10% of
100% RT
CuNi 18 bar / random RT (6)
B92 150 RF 100% NONE FW (Sea Firewater) 5% DPI
(0 mm) 25°C 10% DPI
100% DPI
10% DPI
Yes if WT > 19
C.S. Tie Ins Yes if weld 100% MPI or 100% MPI or 10% MPI
F01 600 RF 100% thickness
NG = (Natural Gas), 100% MPI or 100%
(1.27 mm) 100% DPI 100% DPI or 10% DPI
> 38 mm for DPI
branch/ tee welds
Yes if WT > 19
C.S. 98.8 bar / Yes if weld NG = (Natural Gas) 100% MPI or 100% MPI or 10% MPI
F03P 600 RF 100% thickness 100% MPI or 100%
(3.0 mm) 60°C 100% DPI 100% DPI or 10% DPI
> 38 mm for DPI
branch/ tee welds
Page 19 of 20
`
Yes if WT > 19 Minimum 10% of Minimum 10% of

mm for butt welds random RT (4) random RT (6)
C.S. 144 bar / Yes if weld 10% MPI or 5% MPI or
D03 300 RF 100% thickness
FG (Treated Fuel Gas)
(3.0 mm) 80°C 10% DPI 5% DPI
branch/ tee welds 10% DPI DPI
Minimum 10% of
100% RT
S.S. random RT (6)
144 bar / XB = Corrosion 10% MPI or 5% MPI or 5%
H50C 1500 RJ TP 904L/316L 100% NONE
60°C inhibitor 10% MPI or 10% DPI DPI
(0 mm) 10% MPI or 10%
10% DPI
DPI
All longitudinal welds of piping components shall 100% radiographic tested.
(1) The NDT Extent is based on the following project documents: GS PVV 171 & GS PVV 112
(2) Such as pipe-to-pipe branch connection (including reinforcement pads and branches with O-let fittings, sweepolet, slip-on flange welds, pipe
couplings, …)
(3) Attachments welds to pressure-containing parts
(4) If the weld reject ratio per welder or welding operator exceeds 5%, RT shall be increased to 100% and shall stay at 100% until the reject rate per
welder or welding operator drops below 5% and stays there for five consecutive working days
(5) Socket welds are not permitted on Severe Cyclic conditions
(6) 10% of socket weld shall be radio graphed in order to check the gap between the male and female parts of the assembly. In no case this inspection
is meant to be weld imperfection (soundness) check
Abbreviations:
RT: Radiographic Testing

DPI: Dye Penetrant Inspection
Page 20 of 20
`
MPI: Magnetic Particle Inspection
WT: Nominal Wall Thickness
PWHT: Post Weld Heat Treatment
MDMT: Minimum design Metal Temperature
Examination batches will be established: - per type of weld and material grade,
- per welder,
- per fluid and platform,
- per location (WORKSHOP / WORKSITE).
In case of repair, 2 welds of the batch must be selected for extension. In case of any NC on one of this extension, the percentage must be 100% for the
batch.
COMPANY reserves the right to choose the weld to be inspected.

If visual results are of poor quality, COMPANY reserves its rights to request a supplementary NDE on it.

NG-018-XX-PNL-431203 - Rev07 NDT Matrices

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NDT MATRICES NG-018-XX-PNL-431203

Joint Venture Asset

OFON PHASE 2 PROJECT

07 AFC 10-Nov-2014 Approved for Construction E.Ononiwu C.C O.C

06 AFC 21-Aug-2014 Approved for Construction I.I C.C O.C

05 AFC 06-Aug-2014 Approved For Construction G.Schumann I.Imuka O.Couellant

04 AFC 19-Apr-2014 Approved For Construction G.Schumann I.Imuka O.Couellant

03 AFC 26-Aug-2013 Approved For Construction GS IU JBZ

02 AFC 18-Mar-2013 Approved For Construction OA CC BL

01 AFC 03-Jan-2013 Approved for construction SG AP BL

Rev. Status Date Revision memo Issued by Checked by Approved by

WORKSHOP: means the site where the prefabrication will be held

2. Scope and Purpose

5. Structural Welding to GS STR 301

(1) Classification of structural members is clarified in para. 5.1 of GS STR 301.

5.1 Final Inspection

5.3 Repairs and Weld rejection

Spot 100% 20% 10%

6. Piping Welding to GS PVV 171, 611,613 & 620

General notes for Table 1

7. Supports fabrication (WORKSHOP)

7.1 Supports erection (SITE)

7.2 Butt welds

NDT Extent (1) - Piping Fabrication

Minimum 10% of Minimum 10% of

NDT Extent (1) - Piping Fabrication

100% RT Minimum 10% of

NDT Extent (1) - Piping Fabrication

Yes if WT > 19 Minimum 10% of

NDT Extent (1) - Piping Fabrication

Yes if WT > 19 Minimum 10% of

Yes if WT > 19 Intermediate Sour Minimum 10% of

NDT Extent (1) - Piping Fabrication

Attachment 2 – Amenam (46) ELF Fluid Symbols

Yes if WT > 19 Minimum 10% of

Yes if WT > 19 Minimum 10% of Minimum 10% of

All longitudinal welds of piping components shall 100% radiographic tested.

RT: Radiographic Testing

COMPANY reserves the right to choose the weld to be inspected.

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