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INSPECTION AND TEST PLAN FOR PIPELINE

REPAIR WORKS
(BY USING BELZONA SUPERWRAP II)

Document No.: REV: A

Contract No.: DATE 8-Nov-2021

INSPECTION AND TEST PLAN FOR PIPELINE REPAIR WORKS


(BY USING BELZONA SUPERWRAP II)

A 8-Nov-21 Ahmed K Ahmed K


REV DATE PREPARED REVIEWED APPROVED
INSPECTION AND TEST PLAN FOR PIPELINE
REPAIR WORKS
(BY USING BELZONA SUPERWRAP II)

Document No.: REV: A

Contract No.: DATE 11/8/2021

Definitions and Abbreviations


COMPANY: KAR Construction & Engineering
Consultant: KAR Pipelines LTD.
Contractor: Hawax Corporation
Third Party Inspector (TPI): An independent organization, person, firms, partnerships, companies, bodies, entities or a combination
thereof, other than COMPANY and CONTRACTOR who shall review and certify the product/ process/ equipment’s/ tools etc. to
complies with specific standards or requirements for safety, quality or performance.
Inspection request (IR): Formal request to be issued by contractor, IR shall be notified to Company 24 hours in advance.
Inspection and Test Plan (ITP): A project's approved document which identifies the main quality control activities (inspection,
examination or test, etc.) to be performed during fabrication of equipment and materials. Each activity is designated with key code as
stated in followings:
1. HOLD (H): IR shall be issued to the concern and activity shall not proceed without client representative presence.
2. WITNESS (W): IR shall be issued to the concern and activity can be proceed without their presence, if the absence confirmed by
the client representative.

3. Monitoring (M): The activity shall be observe/monitor by dedicated inspection personnel and formal request is not required.

4. Actual Inspection (A): The standard inspection shall be carried out by dedicated personnel through out activity and formal
request is not required.
5. Surveillance (S): During execution of activity at any stage the Contractor/Company representative can visit and verify/inspect
and formal request is not required.
6. Review (R): This is a binding request to review and accept documents, certificates, procedures for specific activities and test and
required document will submit by the sub contractor.

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20" Oil Pipeline
Project Number:
Item: INSPECTION AND TEST PLAN FOR PIPELINE REPAIR WORKS Rev. A
(By USING BELZONA SUPERWRAP II)

Contract No.: Doc. No.: Date 8/Nov/2021


Rev.

Phase Activity Acceptance Criteria Verifying Document Contractor TPI Company Remarks

A- Preliminary Activity

A A.1 Procedure Qualification Trial Project Specification, Approved Construction -Company Approval A H
Procedure -Hydrostatic Test report

Defect location identification, excavation, marking and


A A.2 external coating removal Company list of repairs N/A A H

B-Material Inspection

A B.1 Material Receiving/Identification/MTC Review EN10204 3.1, Project Specification & AFC Material Test Certificates & Material A R
Drawings receiving Inspection Report

C-Preparation and Application

A C.1 Surface Preparation Inspection ISO 8501-1, Sa2 1/2 Visual Inspection Report A S

C.2 Surface cleaning (Cleaner Degreaser 9111) Contractor's approved procedure Visual Inspection Report A W

A C.3 Application of Steel patch and sealing with Belzona 1111 Contractor's approved procedure, Defect size Visual Inspection Report A W

C.4 Surface cleaning (Cleaner Degreaser 9111) Contractor's approved procedure Visual Inspection Report A W

A C.5 Apply resin grade Belzona 1982 Contractor's approved procedure, Patch size Visual Inspection Report A W

A C.6 Apply reinforcement sheet (Belzona 9381 Project Specification, Approved Construction Visual Inspection Report A W
Procedure

Project Specification, Approved Construction


A C.7 Visual Inspection Visual Inspection Report A H
Procedure

Project Specification, Approved Construction


A C.8 Apply release film N/A A S
Procedure

Project Specification, Approved Construction


C.9 Curing Procedure N/A A S

A C.10 Backfilling Project Specifications N/A A S

Hawax QC KAR Construction & Engineering QC


Signature

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20" Oil Pipeline
Project Number:
Item: INSPECTION AND TEST PLAN FOR PIPELINE REPAIR WORKS Rev. A
(By USING BELZONA SUPERWRAP II)

Contract No.: Doc. No.: Date 8/Nov/2021


Rev.

Phase Activity Acceptance Criteria Verifying Document Contractor TPI Company Remarks

Name
Date

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