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DOCUMENT CLASS: 2
DUQM REFINERY
Company Approval Status
Status :
Signed :
Dept :
Date :
COMMENT STATUS CODE: A-Accepted; B-Accepted With Comments
C-Reviewed with Comments; D-No Comments; E-Rejected
PURCHASER APPROVAL STATUS
Approval
Status Contractor Approval Code Description
Code
1 REJECTED. REVISE & RESUBMIT. WORK MAY NOT PROCEED.
MAJOR COMMMENTS AS NOTED.
2 REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS
INDICATED.
ACCEPTABLE. INCORPORATE MINOR COMMENTS (IF ANY). RESUBMIT AS CERTIFIED FINAL.
3
WORK MAY PROCEED.
Reviewing Engineer’s Full Name (IN BLOCK LETTERS), Sign and Date
Purchaser’s review of this document does not relieve Vendor of the responsibility for correctness under the Subcontractor Order.
Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected
by the Subcontractor and does not relieve the Subcontractor from full compliance with the Subcontractor Order or any other obligations,
nor detract from any of the Purchaser’s rights.
Revision S3
Applicability EPC 2 (MEI Package 4)
Method Statement
For Electrical Equipment Installation
S3 Mar-02/2021 Issued For Construction Meng Qinggong Zhu Chengnan Wang Zhenguo
S2 Dec-30/2020 Issued For Construction Meng Qinggong Zhu Chengnan Wang Zhenguo
S1 Dec-29/2020 Issued For Construction Meng Qinggong Zhu Chengnan Wang Zhenguo
O2 Nov-03/2019 Issued For Client Review Meng Qinggong Zhu Chengnan Wang Zhenguo
O1 Oct-03/2019 Issued For Client Review Meng Qinggong Zhu Chengnan Wang Zhenguo
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CONTENT
1.0 OVERVIEW................................................................................................................................................ 4
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1.0 OVERVIEW
Oman oil company and Kuwait petroleum international have incorporated a new company called Duqm
refinery and petrochemical industries company LLC (hereafter called company) to build, own and
operate a new oil refinery at Duqm, approximately 600km from south of Muscat on the Arabian sea
coast. The company has awarded a contract (here after called contract) for EPC package 2- utilities
and offsite to an unincorporated joint venture between Petrofac international ltd. and Samsung
engineering co. ltd
2.0 GENERAL
2.1 PURPOSE
The purpose of this procedure is to lay guidelines and requirements to establish specific tasks to be
performed for installation of Earthing systems in Utilities and Off sites area of Duqm refinery (EPC#2 -
Packages) as per project scope of work, project specifications and approved drawings
2.2 KEY OBJECTIVES
Complete construction accident and incident free
Adopt “Right First Time” approach during all phases of project construction and completion.
2.3 DEFINITIONS
2.4 REFERENCES
DRP 001-OUF-PRO-L-000-0005 -Construction Execution Plan
DRP 001-OUF-PRO-L-000-0003 -Construction Quality Plan
DRP 001-OUF-PRO-L-000-0007 -Construction site HSSE Plan
DRP 001-OUF-SPE-C-000-001 -Civil Engineering Design Criteria
DRP001-OUF-SPE-C-000-016 - Specification for Topographic & U/V surgery work
DRP 001-OUF-SPE-C-000-500 - Site Preparation, Excavation and Backfill
DRP 001-OUF-PRO-Q-000-002 - Quality Control Procedures
3.0 SITE & PROJECT HSE PLA
3.1 GENERAL
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Store materials in a planned and orderly manner that doesn’t endeavor work safety. Ensure stacks,
tier, and piles are stable and stacked to aid safe handling & loading. Store hazardous materials in
accordance with the individual requirement. Chemical materials has to be take care for storing such
as pallet should be used in order to avoid spilling of chemical.
• A combustible material has to be store and keep away from hazardous location as described in Job
safety analysis. Don’t store materials under power line or emergency vehicle.
• Place or store materials so they do not interfere with access ways, doorways, electrical panels, fire
extinguishers, or hoist ways.
• Don’t obstruct access ways or exits with accumulations of scrap or materials. Aisles must be
wide enough to accommodate forklifts or fire fighting equipment.
• Purchase order and Data Sheet criteria shall be confirmed and compared with electrical equipment
documentation, and checked for damage.
• Electrical equipment shall be identified by using tags, stamps, color coding, stencils or labels.
The location and method of identification shall not affect the function or quality.EQUIPMENTS
&TOOLS
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• Manufacturer installation manual & standard installation work procedure shall be follow while
Installation.
• Install the radiator flange to the main tank & tighten the bolt as per required torque.
• Check the radiator & cooling pipes and other accessories are properly install as per
manufacturer instruction.
• Check the terminal box shall be new, unused & any physical damage.
• Unpack terminal box shall be lift & fix as per manufacturer instruction.
• Fix the terminal box with required torque & inspection shall be done as per approved ITP.
• Bus bar shall be assemble as per the standard manufacturer installation.
• Check the HV LV side of transformer & confirmed the proper tags shall be made.
• Check the conservator tank shall be new, unused & any physical damage.
• Make sure that the lifting plan shall be made while loading.
• Place the conservator at required place in transformer & shall be tighten as per required torque.
• Transformer accessories like cooling fan, oil level gauge, oil level indicator, windings indicator,
bucholz relay shall be install as per manufacturer instruction.
• Proper inspection shall be done as per approved ITP.
• Transformer windings & Protective devices shall be inspected before terminating power &
control cable.
• Resistance test & IR test shall be done on both side of windings HV/LV side as per approved ITP &
readings are recorded in ITR.
• Vacuum process, Oil filling & filtration process shall be carried as per manufacturer installation.
• Every process required during installation are properly recorded as per inspection plan.
• After unpacking the wooden batten, remove the plastic film from the cubicles and take off / discard
the fixing plates and bolts.
• Proper web sling arrangement shall be made to lift the panel in an upright position. While
putting the sling, adequate care shall be taken not to make any damage for the instruments
mounted on the panel.
• After shifting the switchgear cubicle to the substation floor, move the same to the required location
by using Hydraulic Trolley、gantry crane or Fork-lift truck.
• Lower Switchgear or Panels onto lengths of steel conduit or skate (rolling devises ) for movement
to the final location.
• Care will be taken to ensure to Switchgear Panels not overbalance whilst being moved to its final
location.
• Once in its final location on the "housekeeping pad" rolling devises will be removed from under
the Switchgear or Panels. Again, caution will be exercised against over balancing while the Panels
are being moved.
• Minimum working clearance around the Panel cut-out shall be provided/maintained as per the A.F.C
Drawings.
• Clean the installation area and mark the location of individual switchgear cubicle on the floor as
per approved equipment layout drawings.
• Check the center of incomer cubicle and the center of bus duct for alignment wherever applicable.
Then the switchgear cubicle shall be positioned on the location marked.
• Switchgear installation shall be start from the incomer cubicle towards both sides till end of
the cubicle.
• Check the verticality of the panel with the help of spirit level / plum bob and if deviation is
observed suitable metal shims may be provided.
• Floor steel shall be installed by civil, level and flush with finished rubber flooring for mounting the
switchgear panel. Switchgear Panel shall be bolted to the floor steel or fastened to the concrete floor
by anchor fasteners as per Approved Manufacturer’s’ drawings.
• When the switchgear cubicle has been properly assembled, cubicle coupling shall be done by using
hardware provided by vendor as per vendor drawings manual.
• The same procedure shall be followed for installation of each cubicle one by one.
• Prior to bus bar connection between cubicles, clean the bus bar section with a soft, dry cloth
and remove greasy or adhesive dirt etc.,
• Bus bars of correct sizes shall be used for phase, neutral and earth conductors.
• Install the bus bars by using hardware provided by vendor. The connection tightness shall be done
with the standard torque value as given in vendor manual. After the torque check, mark the joints for
completion of tightness and fix the shrouds on each bus bar joints if applicable.
• The Earthing bus bar connection shall be done as per standard drawings.
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• Vacuum, SF6 Gas Filling and Degassing shall be followed with equipment vendor recommendation and
Installation procedure (DRP001-OUF-2037-PL-EL-0001-P96-0001)
• Contact resistance of the assembled joints shall be measured and recorded in the applicable forms.
• Install the top cover and rear door of all switchgear cubicles.
• Check and install all the feeder cubicles in the respective feeder compartments as per feeder /
user tag number provided by vendor.
• Inter panel wiring shall be done as per interconnection, circuit and logic diagram.
• The minimum allowable cross-sectional area of the cable & Current transformer secondary
circuits shall in accordance with standard drawings.
• All wiring for external connections shall be brought out to individual terminals on a readily accessible
Terminal block and additional linked terminals shall be provided where more connections are required.
• All wiring shall be identified either by means of printed characters printed on the insulation or
by permanent sleeves.
• For Interposing and Relay Panel, Cross-ferruling shall be employed, i.e., each wire-end shall be
marked with the equipment number and terminal number of the other end in addition to the terminal
number of this end.
• Panel Earthing & Bonding shall be done as per approved IFC drawings.
• After installation, equipment shall be protected to safeguard against all adverse environments,
such as humidity, moisture, dust, dirt and sand. All unused opening at the bottom of the panel shall
be closed.
• Check the A/G conduit, Cable tray/G conduit, cable bus shall be done as per approved standard
drawings.
• Work high with scaffolding 、Adequate lighting and safety belts, If the installed cabinet needs to be
removed, first remove the cable between the panel and the fixing bolts under the panel, and finally
remove the copper bus bar after the installed cabinet is moved by gantry crane or other equipment,
a suitable iron plate or approved shall be placed on the base of the original cabinet to prevent people
from falling down . Finally, follow the above steps to restore the installation of the cabinet.
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• Check the ventilation & access are clear for installation & civil department shall confirm that
Clearance for installation.
• Check the mounting surface & mounting procedure as per manufacturer installation manual.
• Lifting equipment shall have approved lifting procedure & work permit.
• Place the NER at allocated area which are approved by client.
• Remove all internal & bracing materials.
• Secure that the NER shall be keep in base.
• Make sure all connection are done as per standard drawings.
• Connect the incoming & outgoing cables as per standard drawings.
• Testing & Inspection shall be done as per approved ITP & ITR.
6.5 RMU INSTALLATION:
• During delivery of RMU in site make sure that the materials delivery & packing details & FAT shall
be acceptable as per project specification & report shall be kept for reference.
• Routine test & inspection shall be done before dispatch.
• Check the specification, rated Amp, Rated Insulated voltage, size, Identification & class zone
in name plate as per standard drawings.
• Check the temperature rating for RMU which shall be kept in store accordingly.
• Check is there any physical damage during transportation.
• If there is any discrepancy during materials it shall be properly informed to QAQC & get
corrective action before installing.
• Installation of RMU shall be done as per manufacturer instruction manual.
• RMU unit shall be loaded in site with forklift/Crane or Hiab as per handling installation instruction.
• Proper permit & lift plan shall be follow as per site requirements.
• Check the cut-out area for RMU installation & shall be mount as per layout drawings.
• During delivery of RMU in site make sure that the materials delivery & packing details & FAT shall
be acceptable as per project specification & report shall be kept for reference.
• Routine test & inspection shall be done before dispatch
• Check the specification, rated Amp, Rated Insulated voltage, size, Identification & class zone
in name plate as per standard drawings.
• Check the temperature rating for RMU which shall be kept in store accordingy.
• Check is there any physical damage during transportation.
• If there is any discrepancy during materials it shall be properly informed to QAQC & get
corrective action before installing.
• Installation of RMU shall be done as per manufacturer instruction manual.
• RMU unit shall be loaded in site with forklift/Crane or Hiab as per handling installation instruction.
• Proper permit & lift plan shall be follow as per site requirements.
• Check the cut-out area for RMU installation & shall be mount as per layout drawings.
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• Tests shall be repeated after glanding at both ends with cable ends prepared, lugs crimped but not
connected to related equipment. Low voltage power cables may be connected at substation end with
isolators kept open during test.
• Insulation resistance for satisfactory installation shall not be lower than manufacturer’s
recommended values or applicable project specification.
• Test records shall be recorded on ITRs as specified in ITP.
8.1 TESTING:
• All inspection & testing shall be carried out as per client approved ITP & ITR
• All equipment’s required for testing shall be properly inspected by third party.
• Calibration report shall be keep while doing testing & inspection.
• All cable tray conduits, JB shall be inspect with approved ITP.
• Insulation resistance test shall be done as per the standard testing voltage & IR value shall be noted for
final testing & commissioning.
• Once IR test done voltage are properly drained as per safety & standard procedure.
9.1 DOCUMENTATION:
Each and every updates regarding below inspection shall be incorporated in Preservation Log Book and
every updates regarding below inspection shall be Incorporated in Preservation Log Book.
• ITP Inspection & Test Plan.
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DRP001-OUF- Method Statement for
S3
STC- MTS-E- electrical equipment
• After shifting the DB near to the foundation, move the same to the required location by
using Chain block/Electric chain hoist. • Lower DB Panels onto foundation bolts for
movement to the final position. • Care will be taken to ensure that DB Panels not
overbalance whilst being moved to its final location. • Once in its final position after
allinement on the foundation chain block will be removed from Panels. Again, caution will
be exercised against over balancing while the Panels are being moved. • Minimum
working clearance around the DB Panel foundation shall be provided/maintained as per
the A.F.C Drawings.
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