Revamps
Reciprocating
Compressor
공작 담당
Honam Petrochemical corp. 1/12
The Best Quality, The Most Reliability
Revamp / Innovation on Reciprocating
Comp’
Hydraulic Fit connections at piston rods on both sides.
Free Floating Piston technology to increase lifetime of wearing
piston parts.
Conditioning Monitoring to minimise maintenance intervals.
New Compressor Parts to the latest technology and in case of
process parameter changes.
Honam Petrochemical corp. 2/12
The Best Quality, The Most Reliability
Frame
Main bearings (1)
TCS has improved the bearing design.
- The white metal layer has been
changed
from 0.3 mm into 35 – 40 µm to
increase
the fatigue strength.
- The white metal layer is Electroplated.
Honam Petrochemical corp. 3/12
The Best Quality, The Most Reliability
Frame
Main bearings
(2)
Electroplated running layer
PbSnCu resp. SnSb
Nickel dam
Ni
Lead bronze interlayer
G-CuPb22Sn
Steel back
Steel C10
Honam Petrochemical corp. 4/12
The Best Quality, The Most Reliability
Frame – Main Bolt Connection
Main bolt connections
- If studs on the main connections are corroded or higher loads
to
the compressor parts are applicable due to new process
conditions
we recommend to changed them out for studs with Rolled
thread
- Rolled thread increases the fatigue strength 1.5 to 2 times.
Honam Petrochemical corp. 5/12
The Best Quality, The Most Reliability
Cross-head Guide
Hydraulic Fit at Crank End
- Improves the reliability and performance of this critical
connection, hydraulic tools will be used.
Old Pilgrim-nut construction New nut construction
Installation of nut with hydraulic tools
Honam Petrochemical corp. 6/12
The Best Quality, The Most Reliability
Cross-head Guide
Connecting Rod Bearings
TCS has improved the bearing design.
- The white metal layer has been changed from 0.3 mm into 35 - 40 µm
to increase the fatigue strength.
- The white metal layer is Electroplated.
Honam Petrochemical corp. 7/12
The Best Quality, The Most Reliability
Cylinder
Free Floating Piston
- practically no rider ring wear
- increased reliability and availability
- increased lifetime of piston rings and stuffing box elements
- no lube oil pollution of process and valves
- no cylinder lubrication system, no lubrication costs
- reduced preventive maintenance costs (time and materials)
- reduced production losses
Gas flow true-out the piston
via nozzles in the rider rings
Gas flow through FFP Process gas flow
Honam Petrochemical corp. 8/12
The Best Quality, The Most Reliability
Cylinder
Free Floating Piston
Inlet nozzle
Standard Piston
Outlet nozzles
Schematic drawing
Free Floating Piston
Honam Petrochemical corp. 9/12
The Best Quality, The Most Reliability
Process change
New liner and piston diameter
- To optimize the cylinder performance
in case of a process change, provide
new
liner and piston with other diameters.
- These new designed parts can be
installed
in the original cylinder
Honam Petrochemical corp. 10/12
The Best Quality, The Most Reliability
Process Change
New cylinders and pulsation
dampeners
-To optimize the compressor performance
in case of an process change, provide new
specially designed cylinders and pulsation
dampeners.
-These new designed parts can be installed
on the original as well as other
Compressors.
Honam Petrochemical corp. 11/12
The Best Quality, The Most Reliability
Condition Monitoring
Valve temp. 1. Basic measurements:
Stuffing box temp.
Impact sensors
Rider ring wear (rod drop)
Rod drop sensors Impact (vibration)
TDC Reference
Valve temperature
Stuffing box temperature
2. Additional measurements:
Bearing (oil) temperature
Vibration of prime mover
Temperature of prime mover
Cooling water temperature
Cylinder pressures
Motor Vibration of piping
temp.
MOTO Other
Bearing R
vibration Bearing
temp.
Honam Petrochemical corp. 12/12
