Document Identification Number

INSPECTION AND TEST PLAN - STEEL NG-018-XX-PNL-430806

STRUCTURE FABRICATION AND ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 20-Mar-2013
Contractor document number NG-018-XX-PNL-430806 Page 1 of 9

Joint Venture Asset

OFON PHASE 2 PROJECT

CONTRACT D029 - Tie-In and Integration

INSPECTION AND TEST PLAN -STEEL STRUCTURE

FABRICATION & ERECTION

01 AFC 20-Mar-2013 Approved for Construction SG JP BL

00 IFR 09-Feb-2013 Issued for review SG JP BL

Rev. Status Date Revision memo Issued by Checked by Approved by

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN - STEEL NG-018-XX-PNL-430806
STRUCTURE FABRICATION AND ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 20-Mar-2013
Contractor document number NG-018-XX-PNL-430806 Page 2 of 9

TABLE OF CONTENT

1. GENERAL ...................................................................................................................................................................3

1.1. SCOPE AND OBJECTIVE .........................................................................................................................................3

1.2. TERMS AND DEFINITIONS ......................................................................................................................................3

1.3. INVOLVEMENT.........................................................................................................................................................4

2. QUALITY MANAGEMENT SYSTEM ......................................................................................................................5

3. APPLICABLE DOCUMENTATION..........................................................................................................................6

4. APPENDIX ..................................................................................................................................................................7

APPENDIX I: INSPECTION AND TEST PLAN ...............................................................................................................7

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN - STEEL NG-018-XX-PNL-430806
STRUCTURE FABRICATION AND ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 20-Mar-2013
Contractor document number NG-018-XX-PNL-430806 Page 3 of 9

1. GENERAL

1.1. SCOPE AND OBJECTIVE

This ITP defines the Inspection and Test Plan requirements to be fulfilled by
CONSTRUCTION CONTRACTOR during the fabrication and erection of steel structure.

1.2. TERMS AND DEFINITIONS

The following terms and definitions shall be used by CONSTRUCTION CONTRACTOR in

the preparation of any quality related document:
Construction
Subcontractor(s) Organisation(s), including its sub-contractors to whom any part of the
Works has been subcontracted by CONTRACTOR.
CONTRACTOR means PNL – Ponticelli Nigeria Ltd and Ponticelli Upstream that have
been awarded the CONTRACT by COMPANY.
COMPANY Organization that receives the services related to the Works provided by
CONTRACTOR and by its Subcontractor(s), i.e. TOTAL E&P NIGERIA
Limited.
TPI Third Party Inspection: any organization, authority, person or persons, to
which CONTRACTOR has subcontracted the execution of inspection and
or laboratory testing related activities.
Works Means the permanent new, revamped and refurbished facilities
constituting the Project, including all the construction services, materials
and equipment to be provided by CONTRACTOR to satisfy its obligations
pursuant to the Contract undertaken with the COMPANY.
QMS Quality Management System: part of the organization’s management
system that focuses on achievement of results, in relation to the quality
objectives, to satisfy the needs, expectations and requirements of
COMPANY and of any other interested parties, as appropriate.
ITP Inspection and Test Plan: CONSTRUCTION CONTRACTOR plan
prepared in accordance with the corresponding ITS and applicable
contractual, engineering and vendors requirements. The ITP shall provide
references to applicable procedures, acceptance criteria, documentation,
quality records and inspection attendance to be performed, in
chronological order, from initial inspection, through final inspections and
mechanical completion.
RFI Request for Inspection: Written notification to be issued by
CONSTRUCTION CONTRACTOR in order to allow all parties involved to
perform their inspection and test witnesses.
QA Quality Assurance: Part of quality management focused on providing
confidence that quality requirements will be fulfilled;

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN - STEEL NG-018-XX-PNL-430806
STRUCTURE FABRICATION AND ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 20-Mar-2013
Contractor document number NG-018-XX-PNL-430806 Page 4 of 9

QC Quality Control: Part of quality management focused on fulfilling quality

requirements;
NCR Non Conformity Report: Document recording a non-fulfillment of a
requirement;
Non Conformity The non-fulfillment of specified requirements;
Special Process A process, the results of which are highly dependent on the control of the
process or the skill of the operator and in which the specified quality
cannot be readily determined by inspection or test on the product;
Calibration Comparison of a measurement and test equipment with a reference
standard or with another one provided with better tolerance in order to
detect or to measure possible inaccuracies and to document or eliminate
them.
SPC Specification
Any other terms related to quality and not listed above shall conform to section 3 “Term
and Definition” of ISO 9000:2000 “Quality Management System – Fundamentals and
vocabulary”.

1.3. INVOLVEMENT

P: Performance Point
ITP Inspection Point identifying the party responsible to perform the activity described.

H: Hold Point
ITP Inspection point means that the presence of the concerned party (COMPANY) is
mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR. Work cannot
proceed without the concerned party (ies) signing off the inspection activity, unless a waiver has
been received by CONTRACTOR in writing from COMPANY.

W: Witness Point
ITP Inspection point means that the presence of the concerned party (COMPANY) is NOT
mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR. If COMPANY does
not wish to attend (or does not attend) the witness point, CONTRACTOR must proceed with
internal inspection and work can go ahead, without presence of the COMPANY and without
delay.

R: Review
ITP Inspection point meaning that concerned party (COMPANY) must check CONTRACTOR’s
manufacturing documents and review inspection / tests records and certificates.

S: Surveillance Point
ITP Inspection point means that the presence of the concerned party (COMPANY) is not
mandatory.

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN - STEEL NG-018-XX-PNL-430806
STRUCTURE FABRICATION AND ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 20-Mar-2013
Contractor document number NG-018-XX-PNL-430806 Page 5 of 9

No notification is required but COMPANY may carry out inspection / tests at any stage of the
fabrication.
CONTRACTOR must proceed with internal inspection and proceed with the work provided that
control and tests reports are available to COMPANY for review.
CC -- QC Subcontractor
QC – QC contractor
CON – CONTRACTOR Construction
CONC – CONTRACTOR Commissioning
TP – Third Party
CPY – COMPANY

2. QUALITY MANAGEMENT SYSTEM

This Inspection and Test Plan is to be linked with the following documents:

- NG-018-XX-PNL-024024 - CRITICALITY RATING PROCEDURE,

- NG-018-XX-PNL-430802 - PROJECT QUALITY ASSURANCE PLAN
- NG-018-XX-PNL-430801 - PROJECT INSPECTION AND TEST PLAN
- NG-018-XX-PNL-430803 - SURVEILLANCE & AUDIT PLAN

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN - STEEL NG-018-XX-PNL-430806
STRUCTURE FABRICATION AND ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 20-Mar-2013
Contractor document number NG-018-XX-PNL-430806 Page 6 of 9

3. APPLICABLE DOCUMENTATION

CONSTRUCTION CONTRACTOR shall ensure that inspection and test activities planned in the
ITP(s) are in compliance with the following applicable documentation:
- Contractual specifications:
- Project specifications:

Reference Title
GS STR 301 FABRICATION OF OFFSHORE STEEL STRUCTURES
GS STR 304 FABRICATION OF WELDED PLATE GIRDERS (W.P.G.)
GS STR 201 MATERIALS FOR OFFSHORE STEEL STRUCTURES
AWS D1.1 STRUCTURAL WELDING CODE - STEEL
NG-018-XX-PNL-430937 WELDER QUALIFICATION BOOK
NG-018-XX-PNL-431201 STRUCTURAL WELDING BOOK
NG-018-XX-PNL-430939 STRUCTURAL FABRICATION
NG-018-XX-PNL-431203 NDT MATRICES (PIPING-STRUCTURE)
NG-018-XX-PNL-430935 WELD VISUAL EXAMINATION PROCEDURE
STRUCTURAL
NG-018-XX-PNL-430933 MAGNETIC EXAMINATION & TESTING PROCEDURE
STRUCTURAL
NG-018-XX-PNL-430934 ULTRASONIC EXAMINATION STRUCTURAL
NG-018-XX-PNL-430918 WELDING CONSUMABLE MANAGEMENT PROCEDURE
NG-018-XX-PNL023031 INSPECTION AND TEST PLAN PAINTING

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN - STEEL NG-018-XX-PNL-430806
STRUCTURE FABRICATION AND ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 20-Mar-2013
Contractor document number NG-018-XX-PNL-430806 Page 7 of 9

4. APPENDIX

APPENDIX I: INSPECTION AND TEST PLAN

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED
ITP No NG-018-XX-PNL-430806
PLANT LOCATION: OFON

SHEET No REVISION
PROJECT TITLE: OFON PHASE 2 PROJECT
8 OF 9 01
ITP
DISCIPLINE ITEM DESCRIPTION
TITLE:
STEEL STRUCTURE FABRICATION AND
STEEL STRUCTURE
ERECTION
QC QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE C
COD DESCRIPTION RECORD CON NOTES
DOCUMENT CRITERIA CC O QC TP
C
CPY
E FORM N

1. Verification of Drawings. IFC Drawings Shop Drawing H H

Verification of WPS,PQR,Welding NG-018-XX-PNL- GS STR 301/AWS H S/R

2. Book, Welders Qualification etc. D1.1
431201

EN 473/SNT TC 1A GS STR 301 NDT H H

3. NDT Personnel qualification personnel
certificates
NG-018-XX-PNL- GS STR 301 Refer NG- P H S/R
4. Welding materials receiving & Storage 430918 018-XX-PNL-
430918
NG-018-XX-PNL- GS STR 301 Refer NG- P H S/R
5. Material receiving and control 023011 018-XX-PNL-
023011
Calibration Certificates Calibration R R
6. Welding Machines from Manufacturer certificates
(periodic)
7. UID numbering/OSD issue NG-018-XX-PNL- GS STR 301 Refer NG- P R S/R
023011 018-XX-PNL-
023011
8. Cutting & Beveling NG-018-XX-PNL- GS STR 301 Cutting Sheet P W S
430939
9. Existing Structure: NG-018-XX-PNL- GS STR 301 P S S
Dismantling/modification: 430939
10. Existing Structure: PNL NDE Procedures GS STR 301 NDE report H P W
Dismantling/modification/NDE: formats

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED
ITP No NG-018-XX-PNL-430806
PLANT LOCATION: OFON

SHEET No REVISION
PROJECT TITLE: OFON PHASE 2 PROJECT
9 OF 9 01
ITP
DISCIPLINE ITEM DESCRIPTION
TITLE:
STEEL STRUCTURE FABRICATION AND
STEEL STRUCTURE
ERECTION
QC QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE C
COD DESCRIPTION RECORD CON NOTES
DOCUMENT CRITERIA CC O QC TP
C
CPY
E FORM N

11. Fabrication. Operations: Fitting, Tack NG-018-XX-PNL- GS STR 301 P W S

welding 430939
12. Dimension Control before welding NG-018-XX-PNL- GS STR 301 Refer NG-18- P H S
430939 XX-PNL-
430939
13. Welding NG-018-XX-PNL- GS STR 301 P W S
431201
11. NG-018-XX-PNL- GS STR 301 Visual P H S
Visual examination 430935 examination
report
Daily reports/ Welding History Weld Register GS STR 301 WHR H R
12. Register
13. NDE:UT/RT/MT/PT PNL NDE Procedures GS STR 301 NDE report H P H
formats
14. Post Weld Dimension check NG-018-XX-PNL- GS STR 301 Dim. Control P H S
430923 report
Release before painting: Material Weld register GS STR 301 H H
15. Traceability, NDE release, final
visual inspection
16. Painting/Coating NG-018-XX-PNL- GS COR 350 Painting H H W
023031 report formats
END OF ITP

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.