Professional Documents
Culture Documents
Process Systems
Cameron (Singapore) Pte Ltd PO NO. BGO&G.PO/139/12
No. 2 Gul Circle, Jurong Industrial Estate
Singapore 629560, Tel: +65 6861 3355
SHEET 1 OF 19
Document No.: SMP-C-CAM-0010
Rev.: 1
CFU FACTORY ACCEPTACE TEST PROCEDURE Page 2 of 19
CONTENTS
1.0 INTRODUCTION ...................................................................................... 3
2.0 INTENT ..................................................................................................... 4
3.0 PROBLEM REPORT/PUNCH LIST .......................................................... 4
3.1 RECORDING PROBLEM OBSERVATION .............................................................. 4
3.2 REPORT TYPES ..................................................................................................... 4
3.3 ACTION CATEGORIES ........................................................................................... 4
3.4 SCREENING BODY ................................................................................................ 4
3.5 COMPLETION OF THE PUNCH LIST ..................................................................... 5
1.0 INTRODUCTION
This document describes the testing procedures for the final inspection and function testing of
the CFU skid at the fabricator’s premise (PVDT) prior to delivery. The objective is to verify
equipment conformance to the approved Technical Drawings, Technical Datasheet and
Specifications contained in the project.
Inspections will be carried out in line with the Project Inspection and Test plans and reference
to those will be made during the final inspection.
Functional testing of instruments will be carried out in line with contract requirements but,
unless agreed otherwise, this will not be regarded as a full pre commissioning operation.
Certain instruments and valving that form part of the unit will be function and calibration tested
by the manufacturers prior to goods dispatch. Therefore documentation from these tests (if
applicable) together with the Manufacturer Data Record shall be made available during the
FAT. It’s up to the inspector’s discretion to conduct random check if required.
During the course of Inspection and testing, issues requiring correction or attention will be
recorded on a Punch list for later agreement and closing out
On completion of the Inspection and testing this Document will be signed by all parties.
Signing off of the document will either give unconditional or conditional acceptance as
referenced in the final section. Conditional acceptance may be given whilst referring to
documentation or punch list items needing to be addressed and closed out.
It is the responsibility of the Cameron Representative to carry out the inspections prior to the
Client unless otherwise agreed.
Irrespective of Client internal procedures, Cameron will always maintain its own punch list and
will add to that any Client or Third Party issues which have been agreed.
Where there is a dispute as to the validity of any punch list item, this will be recorded but noted
that it has to be confirmed and agreed. These items will be referred back to the Project
Manager for resolution with Client.
The final punch list accompanying the package to site will reference its latest revision status
and only those items still outstanding will be recorded. All previously closed out items will be
deleted.
Reference Documents:
Purchase Order from Black Gold: BGO&G.PO/139/12
Vendor Documentation Master List: R-AS0010-PM-LIST-1001
Piping & Instrumentation Diagram: R-AS0010-PR-PIDR-1101
Compact Flotation Skid General Piping & Equipment Arrangement Plan, Section &
Isometric View: R-AS0010-ME-GADR-2000
Isometric Shop Drawings: R-AS0010-PI-ISDR-6004
Instrument Hook-Up Drawing: R-AS0010-IN-ECDR-3004
2.0 INTENT
This procedure describes in detail the requirements for checking mechanical completion of
components and instrument functionality against the project specifications before delivery.
Any hardware problem or deviations observed during testing shall be recorded in a Problem
Report or Punch List throughout the FAT (Refer Form F-12 attached).
The Punch List will be screened for action approval as stated below.
Comments
Faults
Each item on the Punch List will be assigned one of the three action categories.
Category
1: Action to be taken.
2: Requires design review before implementation.
3: No immediate action to be taken, action or remark during installation.
A screening body consists of representative from Client and Contractor as minimum to screen
the punch list.
1. Decide the type of the problem punch list, e.g. comments, fault or engineering change
request.
- For items classified as category 2, the Screening Body will delegate any required
investigations to the representatives with an agreed date for completion.
As stated above, Punch List with a fault type and action category 1 must be fixed during the
FAT. The engineering team at Cameron/PVD Tech will be on standby for this purpose.
When the Problem Report is of a more severe nature, the screening body and the
representatives of the client must agree on a date before which the problem is to be fixed.
Both the client and the project manager must approve for verification of the correctness of
functioning of the system, in relation to the Problem Report. This would be before shipment, or
at an agreed alternative date.
5.0 PREPARATION
An in house FAT shall be conducted and completed by Cameron/PVD Tech before the actual
FAT with client witness. This is to ensure everything that is needed during the FAT is available
and allows a pre-screening of punch list.
The MDR, individual FAT Report of all component parts (Free Issue Items by Cameron)
shall be available.
ITP, drawings and procedures have the relevant approvals.
The MDR, Test Report under PVD Tech’s scope of work such as CFU Vessel, Piping,
Structure.
Inspection Check List Record, Punch List Form (F01-F10);
Tools and Measure Device;
Other
NOTE: In case of items which need to be extra checked or missed in this document. We will use the
backup Inspection Checklist Record as per Form-12 to manual fill and signed off during handle FAT.
- P&ID: SMP-C-PR-0001
- Datasheet: SMP-C-ME-007
- Vessels GA Drawings: SMP-C-ME-0002/ SMP-C-ME-0008;
- Vessel Details Drawings: SMP-C-ME-0003/ SMP-C-ME-0009;
Note that all internal parts shall be excluded from this FAT procedure, Cameron bear full
responsibility for these items due to confidentiality and performance warranty agreements.
6.2 STRUCTURE
The structure for Compact Flotation Unit skid includes:
- Base Frame
- Access Platform, Handrail & Ladder
- Drip Pan
- Piping Support
- Equipment Support
- Instrument Support
The following major checking points will be taken to account during conduct FAT. For more
details refer to Form F-02 attached at the end of this document
6.3 PIPING
In general, the following major check points will be taken in account during conduct FAT for
these connections. For more details refer to Form F-03 attached at the end of this document
6.4 TUBING
The tubing work includes:
- Sample system;
The following major check points will be taken in account during FAT. For more details refer to
Form F-04 attached at the end of this document
Before instruments are function tested, the instrument air distribution system on the skid shall
be commissioned to make sure the air supply is clean without dust and debris. After that the
air supply output can be adjusted by the regulator to suit the instrument requirements.
The following steps to clean the instrument air distribution system shall be completed:
Connect a 7 barg (100 psig) clean dry instrument air supply to the skid edge termination
flange at TP-0029.
Disconnect the instruments from airline and blow the main instrument air header and
tubing supply lines to instruments for cleaning of dust and debris.
Open up supplies to individual instruments and set air pressure
Check all air supply piping for leaks.
Note that mechanical completion check will be a part of piping and tubing check.
The following main check points will be taken into account during the FAT. For more details
refer to Form F-05 attached at the end of this document
Test Action
No.
Clean Instrument Air Properly clean instrument air header to make sure no dust, debris is
1
Header present
Setting pressure of instrument air supply for individual instrument
Confirm to:
1. PIC - 415 set @ 4.0 barg
2. PCV - 415 set @ 4.0 barg
Instrument air supply & 3. ABV - 400 set @ 4.0 barg
2
Leak check for tubing 4. LAL - 405A set @ 4.0 barg
5. LAL - 405B set @ 4.0 barg
6. PIT- 415 set @ 4.0 barg
Confirm air supply line to instrument without leak
- Instrument Datasheets
The following main check points will be taken into account during the FAT for the automated
shut down valve (ABV-400) and shutdown panel. For more details refer to Form F-05 attached
at the end of this document.
Test Action
No.
Check conformance certificates of ABV valve and shutdown panel
1 Documentation Individual Instrument FAT Report at Manufacturer shall be available
during FAT for review
Check ABV-400 and shutdown panel have properly installed without
any damage.
- Visual Check for signs of damage
- Verify valid calibration certificate is available
- Check Properly Tag. Name of Valves
Visual Check &
2 - Confirm valve, shutdown panel have properly installed as per
Installation
Instrument Hook up DWG.
- Confirm tubing work (process & instrument air) is adequately
supported and the installation is done correctly.
- Confirm valve, shutdown panel have properly bonded
earthing
- Individual function check and confirm Range/Setting
3 Function Test
Following Basic Drawings to be used during inspection of ABV-400 & Shutdown Panel
The following main check points will be taken into account during the FAT for the Pressure
Control Valve (PCV-400, PCV-415) and pressure indicator & controller (PIC-415). For more
details refer to Form F-06 attached at the end of this document.
Test Action
No.
Check properly certificates of PCV valve and PIC
1 Documentation Individual Instrument FAT Report at Manufacturer shall be available
during FAT for review
Check PCV and PIC have properly installed without any damage.
- Visual Check for signs of damage
- Verify valid calibration certificate is available
- Check Properly Tag. Name
Visual Check &
2 - Confirm PCV, PIC have properly installed as per Instrument
Installation
Hook up DWG.
- Confirm tubing work (process & instrument air) is adequately
supported and the installation is done correctly.
- Confirm PCV, PIC have properly bonded earthing
- Individual function check and confirm Range/Setting
3 Function Test
Input (barg) 0.2 0.45 0.7 0.95 1.2 1.2 0.95 0.7 0.45 0.2
Output Reading
Travel%
Instrument Air Fail Close Open
The following check points will be taken into account during the FAT for the Pressure
Transmitter (PT- 401, PT- 415). For more details refer to Form F-07 attached at the end of this
document.
Test Action
No.
Check properly certificates of Pressure Transmitters
1 Documentation Individual Instrument FAT Report at Manufacturer shall be available
during FAT for review
Check Pressure Transmitters have properly installed without any
damage.
- Visual Check for signs of damage
- Verify valid calibration certificate is available
- Check Properly Tag. Name
Visual Check &
2 - Confirm Pressure Transmitters have properly installed as per
Installation
Instrument Hook up DWG.
- Confirm tubing work (process & instrument air) is adequately
supported and the installation is done correctly.
- Confirm Pressure Transmitters have properly bonded
earthing
Following Basic Drawings to be used during inspection of Pressure Transmitters
The following check points will be taken into account during the FAT for Flow Indicators. For
more details refer to Form F-08 attached at the end of this document.
Test Action
No.
Check properly certificates of Flow Indicators
1 Documentation Individual Instrument FAT Report at Manufacturer shall be available
during FAT for review
Check Flow Indicators have properly installed without any damage.
- Visual Check for signs of damage
Visual Check &
2 - Verify valid calibration certificate is available
Installation
- Verify measurement range
- Check Properly Tag. Name
-
Confirm Flow Indicator have properly installed as per
Instrument Hook up DWG.
Following Basic Drawings to be used during inspection of Flow Indicator
(PI- 406A/B, PI- 407A/B, PI- 408A/B, PI- 409A/B, PI- 411A/B, PI- 412A/B, PI- 413A/B, PI-
414A/B, PI- 406A/B, PI- 416)
The following check points will be taken into account during the FAT for Pressure Indicators.
For more details refer to Form F-09 attached at the end of this document.
Test Action
No.
Check properly certificates of Pressure Indicators
1 Documentation Individual Calibration Certificates shall be available during FAT for
review
Check Pressure Indicators have properly installed without any
damage.
- Visual Check for signs of damage
- Verify valid calibration certificate is available
- Verify measurement range
Visual Check &
2 - Check Properly Tag. Name
Installation
- Confirm Pressure Indicator have properly installed as per
Instrument Hook up DWG.
- Confirm tubing work is adequately supported and the
installation is done correctly.
(LG-405A/B, LS-405A/B)
The following check points will be taken into account during the FAT for the Level Gauge (LG-
405A/B) and Level Switch (LS-405A/B). For more details refer to Form F-10 attached at the
end of this document.
Test Action
No.
Check properly certificates of LG & LS
1 Documentation Individual Instrument FAT Report at Manufacturer shall be available
during FAT for review
Check LG and LS have properly installed without any damage.
- Visual Check for signs of damage
- Check Properly Tag. Name
Visual Check &
2 - Confirm LG/LS have properly installed as per Instrument
Installation
Hook up DWG.
- Confirm tubing work is adequately supported and the
installation is done correctly.
- Individual function check and confirm Range/Setting
3 Function Test
7.0 ATTACHMENT
NOTE: Attachments to be submitted in the next revision.
MECHNICAL
E&I
OTHER