Professional Documents
Culture Documents
:
[TANK[ METHOD STATEMENT
SPCC Doc. No.:
FOR TENDONS STRESSING OF
LNG TANKS
Revision : RD Status : IFR
Contractor Project : PTTLNG Nong Fab LNG Receiving Terminal
Rev. Date : 20/04/2021
Project
Contractor Discipline : CV Contractor Phase : EPCC Phase Page 1 of 56
Doc. Class Z2
SPCC SPCC
\ DSI Special Document Document
PO No. Certify Certify
Vendor Projects Asia CHK APPR
/Subcontractor
Span Systems
International
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
Revision List
Rev. Modification
RA Issue for Review
RB Issue for Review
RC Issue for Review
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Table of Content
1 Purpose .................................................................................................................................... 4
2 Scope ........................................................................................................................................ 4
3 Responsibilities and Actions ......................................................................................... 4
4 Reference Documents ....................................................................................................... 5
5 Abbreviations & Definitions ........................................................................................... 6
6 Equipment Requirements ............................................................................................... 6
6.1 Equipments ............................................................................................................................ 6
6.2 Tools ....................................................................................................................................... 6
7 Tendon Stressing ................................................................................................................ 8
7.1 General ................................................................................................................................. 8
7.2 Safety.................................................................................................................................... 8
7.3 PREPARATION .................................................................................................................. 9
7.4 PLACING OF WEDGE PLATE..................................................................................... 10
7.5 FIXING OF WEDGES..................................................................................................... 11
7.6 RIGGING OF STRESSING JACKS............................................................................ 12
7.7 STRESSING OPERATION ............................................................................................ 15
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
1 Purpose
This document herein is to be considered as the standard procedure for
stressing of multi-strand tendons using DSI System in the execution of the
works specially for Nong Fab LNG Project.
2 Scope
This document is to cover the stressing of the strands for the two LNG
Tanks of Nong Gab LNG Project (Horizontal and Vertical).
Project Manager
PMs are ultimately responsible for safety on their project. They must
ensure that adequate arrangements are in place to safeguard the
health, safety and environmental aspects of the project and welfare of all
persons under their control.
Project Engineer
Controls the quality of the works. Assist with preparation of project
documentation as required. Supervise the works to confirm that
requirements of project plans, drawings, method statements and ITP are
followed.
PT Specialist
Able to complete all QC forms & check work of others in compliance with
QA system. Can report to highest management on project progress &
construction issues. Full understanding and identify problems on
structural drawings.
Headman
Responsible to store and protect equipment correctly at all times even
when not in use. - Provide information for Incident / accident report.
can carry out the remedial and preventative action as specified in the NCR.
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
4 Reference Documents
This work instruction is based on the following reference documents.
➔ Risk Assessment
➔ Method Statement for Post Tensioning Works
➔ SPCC Project Ref.:
- 122018-SPCC-C-SH-PMT-0001-Permit to Work Procedure
- 122018-SPCC-C-SH-PR-0001-Project SHE Plan
- 122018-SPCC-C-SH-PR-0002-SHE Procedures
- 122018-SPCC-T-CV-SP-0005 Specification for Prestressing
- 122018-SPCC-C-SH-PR-0006-PPE Management Procedure
- 122018-SPCC-C-SH-PR-0009-Hazardous Chemicals and Substance
Procedure
- 122018-SPCC-C-SH-PR-0004-Environmental Management Procedures
- 122018-SPCC-C-SH-PR-0018-SHE RISK Assessment and JSEA
procedure
- 122018-SPCC-T-CV-PR-0002 / Procedure For Post-tensioning
Sequence on LNG Tanks
- 122018-SPCC-T-0111-CV-DWG-1200-0001 / T-001/002 - LNG Tanks
General Notes for Concrete Works
- 122018-SPCC-T-0111-CV-DWG-1200-0003 / T-001-General Layout –
Tank
- 122018-SPCC-T-0111-CV-DWG-1200-0004 / T-001-Wall
Reinforcement Principle Formwork Installation Prestressing Schematic
Arrangement Book
- 122018-SPCC-T-0111-CV-DWG-1200-0014 / T-001-Concrete Slab -
Prestress Layout and Details
- 122018-SPCC-T-0111-CV-DWG-1200-0015 / T-001-Concrete Slab -
Supports of Cables
- 122018-SPCC-T-0111-CV-DWG-1200-0024 / T-001-Wall -
Prestressing - Vertical and Horizontal Cables – Layout
- 122018-SPCC-T-0111-CV-DWG-1200-0025 / T-001-Wall -
Prestressing - Horizontal Cables – Details
- 122018-SPCC-T-0111-CV-DWG-1200-0026 / T-001-Wall -
Prestressing - Vertical Cables – Details
- 122018-SPCC-T-0111-CV-DWG-1200-0027 / T-001-Wall - Horizontal
Prestressing - Support of Cables – Reinforcement
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
6 Equipment Requirements
6.1 Equipments
Post-Tensioning Total
No. Manufacturer Type Remarks
Equipment Qty
1 Hydraulic Jack DSI YDC5000Q 8 5000 kN
2 Hydraulic Pump DSI ZB4-500 8
3 Pressure Gauge DSI 8
6.2 Tools
Post-Tensioning Total
No. Remarks
Equipment Qty
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Horizontal Lifting
1 8
Frame
Vertical Stressing
2 2
Frame
Chain Blocks or
3 8 Min. 2 tons
Electric Hoist
4 Slings 8 Min. 2 tons
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
NOTE: Above illustration is only to show the how the Horizontal lifting
beams will be installed on the buttress area. The first 6 tendons on top
will be access by DOKA platforms, the rest of the horizontal tendons by
self-elevated platform(Alimak).
7 Tendon Stressing
7.1 General
Stressing is the application of the required pre-stressing force on a
tendon based on the design parameters. The amount of stressing force
applied will greatly define the strength of the structure.
Tendon Force
Horizontal
Tendons
Vertical
Tendons
7.2 Safety
Since a large force or pressure is directly applied to the PT strands and
to the structure itself, extreme care must be considered especially on
strand breakage and concrete rupture.
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
All workers inside and outside the perimeter should be warned of the
operation.
All staff shall wear their appropriate PPE. Refer to appendix RA.
7.3 PREPARATION
2 pts. Harness
Handrails
min. 1.10
m
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Plastic
Spacer
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Structure
Wedge Plate
Stressing Length
Procedure
• After randomly checking the wedges for its teeth and type, set the first
pair of wedges onto the topmost strand and tap it with an appropriate
size of metal pipe. The Wedge Plate shall be pushed toward the bearing
plate while tapping the wedge until it is flush with the anchor casting.
• Install the remaining wedges into the wedge holes this time tapping the
wedges lightly, just enough for the wedges to bite the strands.
• In case of installation of wedges on double live end anchorages, always
monitor the opposite end of the tendon (if already completed) for falling
wedges.
• Before transferring to other anchorages, be sure to check the
completeness of the wedge fixing, orient anchorage so strands
correspond with strand pipe configuration on jack. Tap again the
wedges which are loose.
• All wedges must be visually checked immediately prior to stressing
• After every completed anchorage, plastic sheets are to be used to
prevent the penetration of dirt, sand and dust which would cause the
wedges to be jammed.
• Before installing jack ensure all wedges are installed and complete (
comprising three segments )
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
6.6.1 General
6.6.2 Procedure
• Check the wedge holes geometry of the Wedge Plate that it corresponds
to that of the jack.
• Transfer the pattern of the strands from the Wedge Plate using the DSI
sorting discs.
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
SORTING DISCS
• Thread The sorting discs. Put some tie wire around the strands to maintain
assembly of strands within the sorting disc.
tie wire
SORTING DISCS
• Thread the jack using the sorting discs. Push the Jack onto the Wedge
Plate.
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
NOTE:
✓ Before the jack and the sorting discs is pushed flush to the Wedge
Plate, check that no wedges have fallen out.
✓ Align the jack with the Wedge Plate.
✓ In case of interference between the jack and the concrete block
outs, some spacers could be used.
• Lock up the strands against the jack by tapping the grippers of the jack
with the gripper plate.
• Double check all lifting tools condition and hydraulic connections on
the jack.
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
6.7.1 General
• When the jack has been fitted in position the actual operation starts. A
double check shall be made at the opposite anchorage (if accessible) to
ensure that no wedges have fallen out. Ensure proper/correct
communication between the 2.
• No unauthorized persons are allowed in the vicinity of the stressing end or
the passive end.
• Warning signs are to be displayed on both ends of the tendon. A warning
tape barricading the area shall be installed.
• Verify the serial number of the stressing jack on your stressing sheet that
it coincides with number of the equipment.
• Depending on the amount of elongation, the piston of the stressing jack
can be retracted several times and re-grip the strands until the stressing
is completed. The tensioning speed depends on the type and capacity of
pump used. For Pump Type R 11.2 – 11.2 with 11.2 to 22.4 l/min.
• Lifting tools to be supplied by SPAN/Dywidag. Drawings to be provided
in the appendix.
• All lifting devices shall be load tested and approved by Third
Party(Eg.SGS, BV, TUV Nord, etc).
• The main contractor must provide a safe working platform facing the
stressing ends and to be secured by hard barricade, the width of the
platform must be sufficient to manoeuvre with the jack and allow the
manpower to work smoothly (not less than 2.5 meters).
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Horizontal
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
• All the representatives(SPAN, SPCC, PMC & PTTLNG) shall sign the stress
report and immediately submit it to the SPCC.
• No cutting of strands will be allowed without approval of SPCC
Engineering department.
• Cover the end of protruded strands of each tendon.
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
• Stressing is completed.
• All the representatives shall sign the stress report and immediately
submit it to SPCC.
• No cutting of strands will be allowed without approval of SPCC
Engineering department.
• Cover the end of protruded strands of each tendon.
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Technical data:
Max. pressure: 600 bar @ Tensioning
Max. pressure: 200 bars @ return stroke
Weight: Approx. 500 kg. w/o oil
Prepare
Stressing
Template
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Mobilizatio Working
n of Flatform Material
Equipments erection Preparations
Install Wedge
Plate & Wedges
Rigging of Jacks
Stressing
Operations
Complete
Stressing Report &
send to SPCC
no Stressing yes
Further Cutting of
Report
Evaluation Approval strands
Grouting
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
[TANK[ METHOD STATEMENT
SPCC Doc. No.:
FOR TENDONS STRESSING OF
LNG TANKS
Revision : RD Status : IFR
Contractor Project : PTTLNG Nong Fab LNG Receiving Terminal
Rev. Date : 20/04/2021
Project
Contractor Discipline : CV Contractor Phase : EPCC Phase Page 24 of 56
DSI Special Projects Asia Stressing Report for Multi Strand Tendons
Span Systems International (Double Stressing End)
Project Name: PTTLNG Nong Fab LNG Receiving Terminal Project Project No. :
Structure: Location: No. of strand: Jack Type : YDC6500Q Coil Number Date Stressed
Tendon Number: Calculated Elongation: E-Mod.(kN/mm2): 195 END A: Jac k Calibration + Gauge Eq'n: R = END B :Jac k Cal ibration + Gauge Eq'n: R = Aave: 150.00 Sheet Number
2
End A: 487.50 End B: 487.50 Tendon Force(kN): 3919 Area (cm ): 1278.60 Eave: 195.00
Location Tendon Stressing Force Gauge pressure Elongation Adjustments Elongation Identification of Identification of
of anchor length calcul. read. calcul. meas. received gross jack draw - in gross difference - Anchorage - Equipment
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Anchor Body
END A
at END A : Jack No.:
0 0% 0 0
Wedge Plate at
980 25% 77 77 125.6 276
END A Manometer :
Page 1
20 487.5 672 413 550.67 9 6 0 550.67
Anchor Body
END B
at END B : Jack No.:
0 0% 0 0
Wedge Plate at
980 25% 77 77 125.6 276
END B Manometer :
Finish Time:
Recorded by (DSI Special Projects Asia Checked by (DSI Special Projects Asia
Main Contractor Consultant
Span System International) Span System International)
Name :
Signature:
Date:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
[TANK[ METHOD STATEMENT
SPCC Doc. No.:
FOR TENDONS STRESSING OF
LNG TANKS
Revision : RD Status : IFR
Contractor Project : PTTLNG Nong Fab LNG Receiving Terminal
Rev. Date : 20/04/2021
Project
Contractor Discipline : CV Contractor Phase : EPCC Phase Page 26 of 56
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
3 Material Preparation Vehicle hitting people Workers need to take extreme care when
heavy vehicles maneuver on site or public
Transportation road. Low
รถชนคน Speed limit signs shall be posted at main
entrance.
คนงานต ้องใช ้ความระมัดระวังเป็ นอย่างยิง่ เมือ
่ PT Specialist / Headman / Safety
ยานพาหนะหนักเคลื่อนตัวในสถานทีห ่ รือทางส
าธารณะ
จะต ้องติดป้ าย จากัด
ความเร็วไว ้ทีท
่ างเข ้าหลัก
Preparation to Work - Injury because of Material transport activities will be organize by SPCC Construction Team.
Transport of materials improper material กิจกรรมการขนส่งวัสดุจะจัดโดยทีมก่อสร ้าง SPCC
transport
- บาดเจ็บเนื่องจากการขนส่
งวัสดุทไี่ ม่เหมาะสม
- Injury on hands during - Submit 3rd party inspection
cutting of steel straps. - Do daily inspection of dispensers. Checking
4 - บาดเจ็บทีม ่ อื ระหว่างการตั completeness and assembly condition.
ดสายเหล็ก - SPCC will organized transportation to
transport materials.
- ส่งการตรวจสอบจากบุคคลทีส ่ าม
Low PT Specialist / Headman / Safety
- ตรวจสอบตู ้จ่ายทุกวัน
ตรวจสอบความสมบูรณ์และสภาพการประกอบ
- SPCC จะจัดการขนส่งเพื่อขนส่งวัสดุ
-
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Placing of Wedge Plate - Ergonomics - Open MST & JSEA and discuss with workers
- Sharp objects on daily toolbox talk. Explaining the hazards,
- Drop of materials and what they do or not do.
- Manual Handling leads - Use proper PPE.
to personnel injury - Used of material basket.
- การยศาสตร์ - Tethering tool lanyard.
- วัตถุมค
ี ม - ใช ้ตะกร ้าวัสดุ
5 Low PT Specialist / Headman / Safety
- --
เครื่องผลักดันหล่นเนื่องจาก เชือกเส ้นเล็กเครื่องมือเชือ
่ มต่ออินเทอร์เน็ตผ่านมือ
การแก ้ไขทีไ่ ม่เหมาะสม ถือ
-
การจัดการด ้วยตนเองทาให ้เ - Prepare 1 box for tools.
กิดการบาดเจ็บของบุคลากร - Practice good housekeeping before and after
works.
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
8 Horizontal Stressing
Failure of Regular maintenance checks in SPCC
Low PT Specialist / Headman / Safety
work shop
equipment
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Date:
Signature:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
DSISPP SI_MS_003
RA No:
ี่ ง
แบบฟอร์มการประเมินความเสย
RA RD
(SHE RISK ASSESSMENT Rev.
WORKSHEET) No:
RA 21 APRIL 2021
Rev.
Date:
Project: PTTLNG NONG FAB Receiving Terminal
Activity/Work Task description: Tendon Stressing
Project
Risk Additional control measure
Risk Value
Standard Control Measures Value for the residual
# Activity Description Hazard Hazard Effect SxL=R
SxL=R risks M and H
S L R S L R
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Placing of Wedge Plate - Ergonomics Injury to the worker, 3 C M - Open MST & JSEA and discuss with 2 B L
and - Sharp objects due to improper workers on daily toolbox talk.
5 Fixing of Wedges - Drop of manual handling Explaining the hazards, and what
materials techniques, and sharp they do or not do.
การวาง Wedge Plate - Manual edges of the strands. - Use proper PPE.
และ Handling การบาดเจ็บของคนงานเนื่ - Used of material basket.
การแก ้ไขของ Wedges leads to องจากเทคนิคการจัดการ - Tethering tool lanyard.
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
จุดหยิก -
ได ้รับบาดเจ็บตามร่างกาย เชือกเส ้นเล็กเครื่องมือเชือ
่ มต่ออินเทอ
ของคนงาน ร์เน็ ตผ่านมือถือ
-
ฝึ กฝนการดูแลทาความสะอาดทีด ่ ต
ี ลอ
ดเวลา
Lifting failure Lifting activities will be organized by SPCC Construction Team.
- กิจกรรมการยกจะจัดโดย SPCC Construction Team
การยกล ้มเหลว
- Ergonomic Injury to worker due to 2 C L - Persons shall be assigned to 2 B L
poor ergonomics, handle dispenser manually.
- adopting poor posture, - Dispenser shall be placed on
เหมาะกับการทา incorrect handling even and firm ground and
งาน technique and hand blocking to prevent overturn - if
burn identified as necessary by
foreman additional chain blocks /
การบาดเจ็บของคนงานเนื่ slings will be used to add further
องจากการยศาสตร์ทไี่ ม่ด ี security.
การใช ้ท่าทางทีไ่ ม่ดเี ทคนิ -
คการจัดการทีไ่ ม่ถูกต ้องแ บุคคลจะได ้รับมอบหมายให ้จัดการกับเค
ละการลวกมือ รื่องจ่ายด ้วยตนเอง
-
เครื่องจ่ายจะต ้องวางบนพื้นเรียบและมั่น
คงและปิ ดกัน ้ เพื่อป้ องกันการพลิกควา่ -
หากระบุว่าจาเป็ นโดยหัวหน ้าคนงานจะใ
ช ้บล็อกโซ่ /
สลิงเพิม่ เติมเพื่อเพิม ่ ความปลอดภัยเพิม่ เ
ติม
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
- ครื่องมือทัง้ หมดควรมีรหัสสีทถ
ี่ ูกต ้องโ
ดยผู ้ตรวจสอบ SPCC
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
ตรวจสอบอุปกรณ์ก่อนการ
ทางาน
จะดาเนินการเพือ
่ ตรวจสอบ
สภาพของอุปกรณ์
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `
PTTLNG Doc. No.:
Date:
Signature:
This document is the property of SPCC who will safeguard its rights according to the civil and penal provisions of the Law. `