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CABLE SIZE

CALCULATION

Owner :

Consultant :

Contractor :

GORONTALO GAS FIRED POWER PLANT 100 MW

CONTRACT NO. : 367-1.PJ / KON.01.04 / DIVKONKIT / 2015

PLN DOC. NO. : GRT-E-02-A1-CS-001

PURPOSE :

FOR APPROVAL

0 Issued for Approval 19/08/15 GFN CDW/AM

Rev. Description Date Prepared Checked Approved


Sheet 2 of 9

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REVISION HISTORICAL SHEET

Rev. No. Date Description


0 19/08/2015 Issued For Approval

DISTRIBUTION LIST

PP PLN

Project Manager Project Manager


Project Control Manager
Procurement Manager
Construction Manager
QC-SHE Manager
Admin & Finance Manager
Engineering Manager
Project Engineer
Mechanical Lead Engineer
Piping Lead Engineer
Process Lead Engineer
Civil Lead Engineer
Electrical Lead Engineer
Instrument Lead Engineer
Sheet 3 of 9

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TABLE OF CONTENT

Section Page
1. GENERAL 4
2. SCOPE 4
3. REFERENCE CODE & STANDARD 4
4. DESIGN REQUIREMENT 4
4.1 Environmental Condition 4
4.2 Current Rating of 400V level Cable (3 Core / 4 Core) 5
4.3 Current Rating of 230VAC level Cable (2 Core) 5
4.4 Current Rating of 220VDC level Cable (2 Core) 5
5. METODE OF CALCULATION 5
5.1 Voltage Drop Considerations 5
5.2 Cable Current Carrying Capacity 6
5.3 Short Circuit Considerations 7
5.4 Cable Length 7
6. CABLE SIZING SELECTION TABLE 8
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1. GENERAL
The purpose of this document is to give guidance on selection of electrical power cables to be used
for GORONTALO GAS FIRED POWER PLAN 100 MW project at Maleo Village, Paguat District,
Pohuwato Regency, Gorontalo, Indonesia.

2. SCOPE
This document covers the following cables in GORONTALO GAS FIRED POWER PLAN 100 MW
facility.
(1) Power cable for 400V system
(2) Power cable for 230V system
(3) Power cable for 220VDC system

However, this document does not cover the following cables.


(1) Lighting cables
(2) Communication cables
(3) Grounding wires
(4) Control cables

3. REFERENCE CODE & STANDARD

(1) IEC 60502 Power cables with extruded insulation and their accessories for rated
voltages from 1kV (Um=1.2kV) up to 30kV (Um=36kV)
(2) IEC 60228 Conductor of Insulated Cable
(3) IEC 60364-5 Electrical Installation of Building
(4) IEC 60287 Electrical Cables – Calculation of the Current Rating

4. DESIGN REQUIREMENT
4.1 Environmental Condition
The following data is used for the cable sizing as follows:
(1) Maximum Temperature : 31.40C
(2) Minimum Temperature : 140C
(3) Ambient Earth : 22.80C
(4) Minimum Cable Laying Depth (for direct buried installation) : 1000 mm
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4.2 Current Rating of 400V level Cable (3 Core / 4 Core)


4.3.1 Cable Type
0.6/1 kV, Copper, PVC, Armored, PVC sheathed for 3 core / 4 core Cable.
4.3.2 Environmental Condition
Refer to sec. 4.1
4.3.3 Current Rating
These data for 3 core / 4 core cable are derived from the technical leaflet of the cable
manufacturer, to be adopted for preliminary design.

4.3 Current Rating of 230VAC level Cable (2 Core)


4.4.1 Cable Type
0.6/1 kV, Copper, PVC, PVC sheathed for 2 core Cable.
4.4.2 Environmental Condition
Refer to sec. 4.1
4.4.3 Current Rating
These data for 2 core cable are derived from the technical leaflet of the cable
manufacturer, to be adopted for preliminary design.

4.4 Current Rating of 220VDC level Cable (2 Core)


4.5.1 Cable Type
0.6/1 kV, Copper, PVC, PVC sheathed, for 2 core Cable.
4.5.2 Environmental Condition
Refer to sec. 4.1
4.5.3 Current Rating
These data for 2 core cable are derived from the technical leaflet of the cable
manufacturer, to be adopted for preliminary design.

5. METODE OF CALCULATION
5.1 Voltage Drop Considerations
The selected cable size should be sufficient to keep the voltage drop within recommended
limits. The Voltage drop at normal operation and at motor starting condition shall not exceed
the following percentage of load voltage as below.
 2.5% for all motors and feeders at normal operation.
 10% for motors during starting operation.
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5.2 Cable Current Carrying Capacity


Minimum current carrying capacity of cable shall follow the following formula,
(Current carrying capacity of cable x De-rating factor) ≥ (Full load current)
Ic x K1 x K3 ≥ Im x K2
Where:
Ic : Current - carrying Capacity of cable (A)
Im : Full load current of load (A)
K1 : Group Derating Factor, Refer to IEC 60364-5-52
K2 : Safety Factor
K3 : Temperature Derating Factor.

Temperature de-rating factor to be given by formula,

Where :
TN : Conductor temperature limit in 0C
For XLPE insulated cables, TN = 90 0C
For PVC insulated cables, TN = 70 0C
Tab : Reference ambient in 0C = 300C
Ta : Maximum ambient in 0C = 230C.
Note : for detail de-rating factor can be shown at Attachment 4

Full load current (Im) to be given by formula,


a) For 3 phase circuit AC system

b) For single phase circuit AC system

c) For DC system

Where :
Im = Full load current (A)
P = Rating capacity (kW)
VL-L = Line to line voltage (V)
VL-N = Line to neutral voltage (V)
Vdc = DC Voltage (V)
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PF = Power factor
Eff = Efficiency (%).

5.3 Short Circuit Considerations


The cable shall be sized so that the given fault current will not raise the cable temperature over
the permissible limiting temperature that will damage the cable. The minimum cable cross
sectional area to withstand expected short circuit current and its duration is defined by following
equation, which from sec. 434.3.2 of IEC 60364-4-43.

Where:
S : Nominal cross-sectional area of conductor (mm2)
Isc : Effective short-circuit (A)
t : Duration (s)
k : Constant factor (for Copper Conductor with EPR/XLPE insulation = 143)

5.3.1 Minimum Cable Size Protected by Circuit Breaker


Isc = 12.5 kA.
CB interrupting time = Relay response time + CB response time + time margin
= 0.05 s + 0.06 s + 0.04 s
= 0.15 s
a)MV Copper Cable protected by Circuit Breaker

5.3.2 Minimum Cable Size Protected by Fuse


Isc = 12.5 kA.
Fuse interrupting time = 0.01 s
MV Copper Cable protected by Fuse

5.4 Cable Length


Cable lengths for cable are calculated using formula below:
(1) At steady state condition, for 3 phase - 3 wire cable
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(2) At motor starting condition, for 3 phase - 3 wire cable

(3) At steady state condition, for 1 phase - 2 wire cable

(4) At steady state condition, for DC cable

Where:
L : Allowable cable length
Im : Full load current of load
Is : Motor starting current
R : Cable resistant
X : Cable reactance
e : Allowable voltage drop at steady state
es : Allowable voltage drop at motor starting
cos θ : Power factor at steady state
cosθs : Power factor at motor starting.
n : Number of running cable

6. CABLE SIZING SELECTION TABLE


In accordance with the above calculation method, the selection of cable size shall be as per the
following tables (see Attachment):
Attachment 1 Cable Sizing for Above Ground Installation
Table 01 Cable Sizing Table for 400 V Power Feeder - Copper Cable (3 core)
Table 02 Cable Sizing Table for 400 V Power Feeder - Copper Cable (4 core)
Table 03 Cable Sizing Table for 400 V Power Motor- Copper Cable (3 core)
Table 04 Cable Sizing Table for 230 V Power Feeder - Copper Cable (2 core)
Table 05 Cable Sizing Table for 220 VDC Power Feeder - Copper Cable (2 core)
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Attachment 2 Cable Sizing for Under Ground Installation


Table 01 Cable Sizing Table for 400 V Power Feeder - Copper Cable (3 core)
Table 02 Cable Sizing Table for 400 V Power Feeder - Copper Cable (4 core)
Table 03 Cable Sizing Table for 400 V Power Motor- Copper Cable (3 core)
Table 04 Cable Sizing Table for 230 V Power Feeder - Copper Cable (2 core)
Table 05 Cable Sizing Table for 220 VDC Power Feeder - Copper Cable (2 core)
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ATTACHMENT 1
CABLE SIZING FOR ABOVE GROUND INSTALLATION
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Table 01. Cable Sizing for 400 V Power Feeder

Phase and Wire 3Ph, 3W Cable Type 0.6/1 kV, Cu/XLPE/SWA/PVC (NYFGbY), 3 Core (in the Air at 30ºC)
Nominal Voltage (V) 400 Cable Size, 3C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
Voltage Drop (%) 2.5 1) Ic (A) 42 53 73 96 126 155 186 235 286 331 377 430 507 577
Power Nominal K1 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Output Factor Current K2 ImxK2 K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
cosϕ Im K1xK3xIc (A) 29.05 36.66 50.50 66.41 87.16 107.23 128.67 162.57 197.85 228.98 260.80 297.47 350.74 399.16
1)
R (Ohm/km) 5.5160 3.6850 2.1900 1.3760 0.8700 0.6270 0.4640 0.3210 0.2320 0.1840 0.1500 0.1210 0.0930 0.0750
1)
(kVA) (A) (A) X (Ohm/km) 0.0979 0.0923 0.0880 0.0853 0.0852 0.0826 0.0820 0.0806 0.0783 0.0781 0.0785 0.0793 0.0784 0.0776
1 (one) Cable per Phase. Maximum Cable Length, L (m)
1.00 0.85 1.44 1.10 1.6 844 1,258 2,097 3,293 5,100 6,939 9,141 12,686 16,775 20,249 23,689 27,658 33,236 38,231
1.40 0.85 2.02 1.10 2.2 603 898 1,498 2,352 3,643 4,956 6,529 9,061 11,982 14,463 16,921 19,756 23,740 27,308
1.50 0.85 2.17 1.10 2.4 563 838 1,398 2,196 3,400 4,626 6,094 8,457 11,183 13,499 15,793 18,439 22,158 25,487
2.00 0.85 2.89 1.10 3.2 422 629 1,048 1,647 2,550 3,469 4,570 6,343 8,388 10,124 11,845 13,829 16,618 19,115
2.50 0.85 3.61 1.10 4.0 338 503 839 1,317 2,040 2,776 3,656 5,074 6,710 8,100 9,476 11,063 13,295 15,292
3.00 0.85 4.33 1.10 4.8 281 419 699 1,098 1,700 2,313 3,047 4,229 5,592 6,750 7,896 9,219 11,079 12,744
3.80 0.85 5.48 1.10 6.0 222 331 552 867 1,342 1,826 2,405 3,338 4,415 5,329 6,234 7,278 8,746 10,061
5.00 0.85 7.22 1.10 7.9 169 252 419 659 1,020 1,388 1,828 2,537 3,355 4,050 4,738 5,532 6,647 7,646
10.00 0.85 14.43 1.10 15.9 84 126 210 329 510 694 914 1,269 1,678 2,025 2,369 2,766 3,324 3,823
10.75 0.85 15.52 1.10 17.1 78 117 195 306 474 645 850 1,180 1,560 1,884 2,204 2,573 3,092 3,556
15.00 0.85 21.65 1.10 23.8 56 84 140 220 340 463 609 846 1,118 1,350 1,579 1,844 2,216 2,549
20.00 0.85 28.87 1.10 31.8 N/A 63 105 165 255 347 457 634 839 1,012 1,184 1,383 1,662 1,912
25.00 0.85 36.08 1.10 39.7 N/A N/A 84 132 204 278 366 507 671 810 948 1,106 1,329 1,529
30.00 0.85 43.30 1.10 47.6 N/A N/A 70 110 170 231 305 423 559 675 790 922 1,108 1,274
35.00 0.85 50.52 1.10 55.6 N/A N/A N/A 94 146 198 261 362 479 579 677 790 950 1,092
40.00 0.85 57.74 1.10 63.5 N/A N/A N/A 82 127 173 229 317 419 506 592 691 831 956
50.00 0.85 72.17 1.10 79.4 N/A N/A N/A N/A 102 139 183 254 336 405 474 553 665 765
60.00 0.85 86.60 1.10 95.3 N/A N/A N/A N/A N/A 116 152 211 280 337 395 461 554 637
85.00 0.85 122.69 1.10 135.0 N/A N/A N/A N/A N/A N/A N/A 149 197 238 279 325 391 450
90.00 0.85 129.90 1.10 142.9 N/A N/A N/A N/A N/A N/A N/A 141 186 225 263 307 369 425
100.00 0.85 144.34 1.10 158.8 N/A N/A N/A N/A N/A N/A N/A 127 168 202 237 277 332 382
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 158 184 222 255
180.00 0.85 259.81 1.10 285.8 Maximum N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 154 185 212
250.00 0.85 360.84 1.10 396.9 Cable length N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 153
800.00 0.85 1154.70 1.10 1,270.2 Cable length N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
2 (two) Cable per Phase. (m)
50.00 0.85 72.17 1.10 79.4 N/A N/A 84 132 204 278 366 507 671 810 948 1,106 1,329 1,529
60.00 0.85 86.60 1.10 95.3 N/A N/A 70 110 170 231 305 423 559 675 790 922 1,108 1,274
85.00 0.85 122.69 1.10 135.0 N/A N/A N/A N/A 120 163 215 298 395 476 557 651 782 900
90.00 0.85 129.90 1.10 142.9 N/A N/A N/A N/A 113 154 203 282 373 450 526 615 739 850
100.00 0.85 144.34 1.10 158.8 N/A N/A N/A N/A 102 139 183 254 336 405 474 553 665 765
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A N/A 122 169 224 270 316 369 443 510
180.00 0.85 259.81 1.10 285.8 N/A N/A N/A N/A N/A N/A N/A 141 186 225 263 307 369 425
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A 162 190 221 266 306
800.00 0.85 1154.70 1.10 1,270.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
3 (three) Cable per Phase.
85.00 0.85 122.69 1.10 135.0 N/A N/A 74 116 180 245 323 448 592 715 836 976 1,173 1,349
90.00 0.85 129.90 1.10 142.9 N/A N/A 70 110 170 231 305 423 559 675 790 922 1,108 1,274
100.00 0.85 144.34 1.10 158.8 N/A N/A N/A 99 153 208 274 381 503 607 711 830 997 1,147
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A 102 139 183 254 336 405 474 553 665 765
180.00 0.85 259.81 1.10 285.8 N/A N/A N/A N/A N/A 116 152 211 280 337 395 461 554 637
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A 152 201 243 284 332 399 459
800.00 0.85 1154.70 1.10 1,270.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Abbreviation: Note:
1)
cosϕ : Power factor : Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
Im : Full load current N/A : Ic,
TheR selected
and X arecable
the assumption
base on voltage
valuedrop
prioristhe
notVendor's
acceptable
Technical Data.
Ic : Current carrying capacity of conductor Calculation Formula L = e • 1000 / (√3 • Im • (R • cosϕ + X • sinϕ))
K1 : Group derating factor
K2 : Safety factor
K3 : Temperature derating factor
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Table 02. Cable Sizing for 400 V Power Feeder

Phase and Wire 3Ph, 4W Cable Type 0.6/1 kV, Cu/XLPE/SWA/PVC (NYFGbY), 4 Core (in the Air at 30ºC)
Nominal Voltage (V) 400 Cable Size, 4C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
Voltage Drop (%) 2.5 1) Ic (A) 42 53 73 96 126 155 186 235 286 331 377 430 507 577
Power Nominal K1 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Output Factor Current K2 ImxK2 K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
cosϕ Im K1xK3xIc (A) 29.05 36.66 50.50 66.41 87.16 107.23 128.67 162.57 197.85 228.98 260.80 297.47 350.74 399.16
1)
R (Ohm/km) 5.5160 3.6850 2.1900 1.3760 0.8700 0.6270 0.4640 0.3210 0.2320 0.1840 0.1500 0.1210 0.0930 0.0750
1)
(kVA) (A) (A) X (Ohm/km) 0.0979 0.0923 0.0880 0.0853 0.0852 0.0826 0.0820 0.0806 0.0783 0.0781 0.0785 0.0793 0.0784 0.0776
1 (one) Cable per Phase. Maximum Cable Length, L (m)
1.00 0.85 1.44 1.10 1.6 844 1,258 2,097 3,293 5,100 6,939 9,141 12,686 16,775 20,249 23,689 27,658 33,236 38,231
2.85 0.85 4.11 1.10 4.5 296 441 736 1,156 1,789 2,435 3,207 4,451 5,886 7,105 8,312 9,705 11,662 13,414
3.78 0.85 5.46 1.10 6.0 223 333 555 871 1,349 1,836 2,418 3,356 4,438 5,357 6,267 7,317 8,793 10,114
5.00 0.85 7.22 1.10 7.9 169 252 419 659 1,020 1,388 1,828 2,537 3,355 4,050 4,738 5,532 6,647 7,646
6.25 0.85 9.02 1.10 9.9 135 201 335 527 816 1,110 1,463 2,030 2,684 3,240 3,790 4,425 5,318 6,117
7.50 0.85 10.83 1.10 11.9 113 168 280 439 680 925 1,219 1,691 2,237 2,700 3,159 3,688 4,432 5,097
10.00 0.85 14.43 1.10 15.9 84 126 210 329 510 694 914 1,269 1,678 2,025 2,369 2,766 3,324 3,823
12.00 0.85 17.32 1.10 19.1 70 105 175 274 425 578 762 1,057 1,398 1,687 1,974 2,305 2,770 3,186
15.00 0.85 21.65 1.10 23.8 56 84 140 220 340 463 609 846 1,118 1,350 1,579 1,844 2,216 2,549
19.00 0.85 27.42 1.10 30.2 N/A 66 110 173 268 365 481 668 883 1,066 1,247 1,456 1,749 2,012
22.00 0.85 31.75 1.10 34.9 N/A 57 95 150 232 315 415 577 763 920 1,077 1,257 1,511 1,738
25.00 0.85 36.08 1.10 39.7 N/A N/A 84 132 204 278 366 507 671 810 948 1,106 1,329 1,529
30.00 0.85 43.30 1.10 47.6 N/A N/A 70 110 170 231 305 423 559 675 790 922 1,108 1,274
37.50 0.85 54.13 1.10 59.5 N/A N/A N/A 88 136 185 244 338 447 540 632 738 886 1,019
45.00 0.85 64.95 1.10 71.4 N/A N/A N/A N/A 113 154 203 282 373 450 526 615 739 850
50.00 0.85 72.17 1.10 79.4 N/A N/A N/A N/A 102 139 183 254 336 405 474 553 665 765
60.00 0.85 86.60 1.10 95.3 N/A N/A N/A N/A N/A 116 152 211 280 337 395 461 554 637
85.00 0.85 122.69 1.10 135.0 N/A N/A N/A N/A N/A N/A N/A 149 197 238 279 325 391 450
131.25 0.85 189.44 1.10 208.4 N/A N/A N/A N/A N/A N/A N/A N/A N/A 154 180 211 253 291
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 158 184 222 255
200.00 0.85 288.68 1.10 317.5 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 166 191
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 153
325.00 0.85 469.10 1.10 516.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
400.00 0.85 577.35 1.10 635.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
500.00 0.85 721.69 1.10 793.9 Maximum N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
550.00 0.85 793.86 1.10 873.2 Cable length N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
800.00 0.85 1154.70 1.10 1,270.2 (m) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
2 (two) Cable per Phase.
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A N/A 122 169 224 270 316 369 443 510
200.00 0.85 288.68 1.10 317.5 N/A N/A N/A N/A N/A N/A N/A 127 168 202 237 277 332 382
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A 162 190 221 266 306
325.00 0.85 469.10 1.10 516.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 146 170 205 235
400.00 0.85 577.35 1.10 635.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 166 191
500.00 0.85 721.69 1.10 793.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 153
550.00 0.85 793.86 1.10 873.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
800.00 0.85 1154.70 1.10 1,270.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
3 (three) Cable per Phase.
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A 102 139 183 254 336 405 474 553 665 765
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A 152 201 243 284 332 399 459
325.00 0.85 469.10 1.10 516.0 N/A N/A N/A N/A N/A N/A N/A N/A 155 187 219 255 307 353
400.00 0.85 577.35 1.10 635.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 152 178 207 249 287
500.00 0.85 721.69 1.10 793.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 166 199 229
550.00 0.85 793.86 1.10 873.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 151 181 209
800.00 0.85 1154.70 1.10 1,270.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Abbreviation: Note:
1)
cosϕ : Power factor : Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
Im : Full load current N/A : Ic,
TheR selected
and X arecable
the assumption
base on voltage
valuedrop
prioristhe
notVendor's
acceptable
Technical Data.
Ic : Current carrying capacity of conductor Calculation Formula L = e • 1000 / (√3 • Im • (R • cosϕ + X • sinϕ))
K1 : Group derating factor
K2 : Safety factor
K3 : Temperature derating factor
REV
DOC NO. :
GRT-E-01-A1-CS-001 0
CABLE SIZE CALCULATION
DATE : BY CHKD APVD
19/08/2015 GFN CDW / AM

Table 03. Cable Sizing for 400 V Motor Starter (DOL)


Nominal voltage 400 [V] Cable Type 0.6/1 kV, Cu/XLPE/SWA/PVC (NYFGbY), 3 Core (in the Air at 30ºC)
Frequency 50 [Hz] Cable Size, 3C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
1)
Voltage Drop 2.5 [%] at 100% load Ic (A) 42 53 73 96 126 155 186 235 286 331 377 430 507 577
10 [V] (e) K1 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Power Nominal K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
Output Factor Efficiency Current ImxK2 K1xK3xIc (A) 29.05 36.66 50.50 66.41 87.16 107.23 128.67 162.57 197.85 228.98 260.80 297.47 350.74 399.16
1)
cosϕ η Im R (Ohm/km) 5.5160 3.6850 2.1900 1.3760 0.8700 0.6270 0.4640 0.3210 0.2320 0.1840 0.1500 0.1210 0.0930 0.0750
1)
[KW] [A] [A] X (Ohm/km) 0.0979 0.0923 0.0880 0.0853 0.0852 0.0826 0.0820 0.0806 0.0783 0.0781 0.0785 0.0793 0.0784 0.0776
1 (one) Cable per Phase. Maximum Cable Length, L (m)
1.00 0.80 0.80 2.26 2.82 573 852 1,418 2,222 3,426 4,645 6,089 8,389 11,007 13,192 15,320 17,731 21,080 24,024
1.10 0.80 0.80 2.48 3.10 520 775 1,289 2,020 3,115 4,222 5,536 7,626 10,006 11,993 13,927 16,119 19,164 21,840
1.40 0.80 0.85 2.97 3.71 434 647 1,076 1,687 2,600 3,525 4,621 6,367 8,354 10,012 11,627 13,457 15,998 18,233
1.50 0.80 0.85 3.18 3.98 406 604 1,005 1,574 2,427 3,290 4,313 5,942 7,797 9,344 10,852 12,559 14,932 17,017
2.00 0.80 0.85 4.25 5.31 304 453 754 1,181 1,820 2,468 3,235 4,457 5,847 7,008 8,139 9,420 11,199 12,763
2.50 0.80 0.85 5.31 6.63 243 362 603 944 1,456 1,974 2,588 3,565 4,678 5,607 6,511 7,536 8,959 10,210
3.70 0.80 0.85 7.85 9.82 164 245 407 638 984 1,334 1,749 2,409 3,161 3,788 4,399 5,092 6,053 6,899
5.00 0.80 0.85 10.61 13.27 122 181 301 472 728 987 1,294 1,783 2,339 2,803 3,256 3,768 4,480 5,105
6.75 0.86 0.91 12.45 15.56 97 144 241 378 586 798 1,052 1,462 1,937 2,341 2,743 3,209 3,865 4,455
7.50 0.86 0.91 13.83 17.29 87 130 216 340 527 718 947 1,316 1,743 2,107 2,469 2,888 3,479 4,010
7.56 0.86 0.91 13.94 17.43 86 129 215 337 523 712 939 1,305 1,729 2,090 2,449 2,865 3,451 3,978
10.00 0.86 0.91 18.44 23.05 65 97 162 255 395 538 710 987 1,307 1,580 1,852 2,166 2,609 3,007
10.80 0.86 0.91 19.92 24.90 60 90 150 236 366 499 657 914 1,210 1,463 1,715 2,006 2,416 2,784
11.00 0.86 0.91 20.29 25.36 59 88 148 232 359 490 645 897 1,188 1,437 1,683 1,969 2,372 2,734
11.50 0.86 0.91 21.21 26.51 57 85 141 222 344 468 617 858 1,137 1,374 1,610 1,883 2,269 2,615
15.00 0.86 0.91 27.67 34.58 N/A 65 108 170 264 359 473 658 871 1,054 1,234 1,444 1,739 2,005
18.50 0.86 0.91 34.12 42.65 N/A N/A 88 138 214 291 384 533 707 854 1,001 1,171 1,410 1,625
20.00 0.86 0.91 36.89 46.11 Maximum N/A N/A 81 128 198 269 355 493 654 790 926 1,083 1,304 1,504
22.00 0.86 0.91 40.58 50.72 Cable length N/A N/A N/A 116 180 245 323 449 594 718 842 985 1,186 1,367
25.37 0.86 0.92 46.28 57.85 (m) N/A N/A N/A 102 158 215 283 393 521 630 738 863 1,040 1,198
30.00 0.86 0.92 54.73 62.94 N/A N/A N/A 86 133 181 239 333 441 533 624 730 879 1,013
37.00 0.90 0.92 64.50 74.17 N/A N/A N/A N/A 109 149 197 276 368 448 529 624 759 883
0) 0) 0) 0) 0) 0) 0)
45.00 0.90 0.92 78.44 90.21 N/A N/A N/A N/A N/A 178 215 266 0) 314 0)
346 0)
371 0)
393 0)
424 0)
448 0)

0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
90.00 0.90 0.93 155.20 178.48 N/A N/A N/A N/A N/A N/A N/A N/A 159 175 187 199 214 226
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
95.00 0.90 0.93 163.82 188.40 N/A N/A N/A N/A N/A N/A N/A N/A 150 166 177 188 203 214
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
110.00 0.92 0.93 185.57 213.40 N/A N/A N/A N/A N/A N/A N/A N/A N/A 146 157 166 179 189
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
132.00 0.92 0.93 222.68 256.08 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 131 138 149 158
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
150.00 0.92 0.93 253.05 291.00 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 122 131 139
2 (two) Cable per Phase.
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
132.00 0.92 0.93 222.68 256.08 N/A N/A N/A N/A N/A N/A 152 187 221 244 261 277 299 316
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
150.00 0.92 0.93 253.05 291.00 N/A N/A N/A N/A N/A N/A N/A 165 195 214 230 244 263 278
3 (three) Cable per Phase.
0) 0) 0) 0) 0) 0)
132.00 0.92 0.93 222.68 256.08 N/A N/A N/A N/A 148 188 227 0) 281 0)
332 0)
365 0)
392 0)
415 0)
448 0)
473 0)

0) 0) 0) 0) 0) 0)
150.00 0.92 0.93 253.05 291.00 N/A N/A N/A N/A N/A 165 200 0) 247 0)
292 0)
322 0)
345 0)
365 0)
394 0)
417 0)

Note: Abbreviation: Calculation Method:


Motor Starting cosϕ : Power Factor Normal L = e • 1000 / (√3 • Im • (R • cosϕ + X • sinϕ))
Starting Current Is = 700 [ % ] x Im η : Efficiency Motor Starting L = es • 1000 / (√3 • Is • (R • cosϕs+ X • sinϕs))
Voltage Drop VdS= 10 [ % ] Im : Full Load Current
Power Factor Pfs= 0.25 Ic : Nominal Current
K1 : Group Factor
Safety Factor K2 = 1.25 (Im <= 50A) K3 : Temperature Factor
K2 = 1.15 (Im > 50A)
0)
: The selected cable base on voltage drop at motor starting time.
1)
: Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
N/A : The selected cable base on voltage drop is not acceptable
REV
DOC NO. :
GRT-E-01-A1-CS-001 0
CABLE SIZE CALCULATION
DATE : BY CHKD APVD
18/08/2015 GFN CDW/AM

Table 04. Cable Sizing for 230 V Power Feeder

Phase and Wire 1Ph, 2W Cable Type 0.6/1 kV, Cu/XLPE/SWA/PVC (NYFGbY), 2 Core (in the Air at 30ºC)
Nominal Voltage (V) 230 Cable Size, 2C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
Voltage Drop (%) 2.5 1) Ic (A) 49 63 86 115 149 185 225 289 352 410 473 542 641 741
Power Nominal K1 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Output Factor Current K2 ImxK2 K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
cosϕ Im K1xK3xIc (A) 33.90 43.58 59.49 79.56 103.08 127.98 155.65 199.93 243.51 283.63 327.21 374.95 443.43 512.61
1)
R (Ohm/km) 5.8800 3.9300 2.3300 1.4700 0.9270 0.6690 0.4940 0.3420 0.2470 0.1960 0.1600 0.1280 0.0987 0.0798
1)
(kVA) (A) (A) X (Ohm/km) 0.0906 0.0850 0.0807 0.0781 0.0779 0.0753 0.0747 0.0734 0.0711 0.0708 0.0712 0.0720 0.0711 0.0704
1 (one) Cable per Phase. Maximum Cable Length, L (m)
0.01 0.85 0.04 1.10 0.0 13,105 19,533 32,686 51,234 79,766 108,702 143,985 200,765 267,275 324,307 381,109 450,663 544,915 630,269
0.02 0.85 0.09 1.10 0.1 6,553 9,767 16,343 25,617 39,883 54,351 71,992 100,382 133,638 162,154 190,554 225,331 272,457 315,135
0.03 0.85 0.13 1.10 0.1 4,368 6,511 10,895 17,078 26,589 36,234 47,995 66,922 89,092 108,102 127,036 150,221 181,638 210,090
0.20 0.85 0.87 1.10 1.0 655 977 1,634 2,562 3,988 5,435 7,199 10,038 13,364 16,215 19,055 22,533 27,246 31,513
0.50 0.85 2.17 1.10 2.4 262 391 654 1,025 1,595 2,174 2,880 4,015 5,346 6,486 7,622 9,013 10,898 12,605
0.60 0.85 2.61 1.10 2.9 218 326 545 854 1,329 1,812 2,400 3,346 4,455 5,405 6,352 7,511 9,082 10,504
0.75 0.85 3.26 1.10 3.6 175 260 436 683 1,064 1,449 1,920 2,677 3,564 4,324 5,081 6,009 7,266 8,404
0.80 0.85 3.48 1.10 3.8 164 244 409 640 997 1,359 1,800 2,510 3,341 4,054 4,764 5,633 6,811 7,878
1.00 0.85 4.35 1.10 4.8 131 195 327 512 798 1,087 1,440 2,008 2,673 3,243 3,811 4,507 5,449 6,303
1.20 0.85 5.22 1.10 5.7 109 163 272 427 665 906 1,200 1,673 2,227 2,703 3,176 3,756 4,541 5,252
1.50 0.85 6.52 1.10 7.2 87 130 218 342 532 725 960 1,338 1,782 2,162 2,541 3,004 3,633 4,202
1.60 0.85 6.96 1.10 7.7 82 122 204 320 499 679 900 1,255 1,670 2,027 2,382 2,817 3,406 3,939
1.90 0.85 8.26 1.10 9.1 Maximum 69 103 172 270 420 572 758 1,057 1,407 1,707 2,006 2,372 2,868 3,317
2.00 0.85 8.70 1.10 9.6 Cable length 66 98 163 256 399 544 720 1,004 1,336 1,622 1,906 2,253 2,725 3,151
2.20 0.85 9.57 1.10 10.5 (m) 60 89 149 233 363 494 654 913 1,215 1,474 1,732 2,048 2,477 2,865
2.40 0.85 10.43 1.10 11.5 55 81 136 213 332 453 600 837 1,114 1,351 1,588 1,878 2,270 2,626
2.50 0.85 10.87 1.10 12.0 52 78 131 205 319 435 576 803 1,069 1,297 1,524 1,803 2,180 2,521
3.00 0.85 13.04 1.10 14.3 44 65 109 171 266 362 480 669 891 1,081 1,270 1,502 1,816 2,101
3.50 0.85 15.22 1.10 16.7 37 56 93 146 228 311 411 574 764 927 1,089 1,288 1,557 1,801
3.75 0.85 16.30 1.10 17.9 35 52 87 137 213 290 384 535 713 865 1,016 1,202 1,453 1,681
4.00 0.85 17.39 1.10 19.1 33 49 82 128 199 272 360 502 668 811 953 1,127 1,362 1,576
5.00 0.85 21.74 1.10 23.9 26 39 65 102 160 217 288 402 535 649 762 901 1,090 1,261
7.00 0.85 30.43 1.10 33.5 19 28 47 73 114 155 206 287 382 463 544 644 778 900
15.00 0.85 65.22 1.10 71.7 N/A N/A N/A 34 53 72 96 134 178 216 254 300 363 420
25.00 0.85 108.70 1.10 119.6 N/A N/A N/A N/A N/A 43 58 80 107 130 152 180 218 252
2 (two) Cable per Phase.
10.00 0.85 43.48 1.10 47.8 26 39 65 102 160 217 288 402 535 649 762 901 1,090 1,261
12.50 0.85 54.35 1.10 59.8 21 31 52 82 128 174 230 321 428 519 610 721 872 1,008
15.00 0.85 65.22 1.10 71.7 N/A 26 44 68 106 145 192 268 356 432 508 601 727 840

3 (three) Cable per Phase.


15.00 0.85 65.22 1.10 71.7 26 39 65 102 160 217 288 402 535 649 762 901 1,090 1,261
20.00 0.85 86.96 1.10 95.7 20 29 49 77 120 163 216 301 401 486 572 676 817 945
25.00 0.85 108.70 1.10 119.6 N/A 23 39 61 96 130 173 241 321 389 457 541 654 756

Abbreviation: Note:
1)
cosϕ : Power factor : Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
Im : Full load current N/A : Ic,
TheR selected
and X arecable
the assumption
base on voltage
valuedrop
prioristhe
notVendor's
acceptable
Technical Data.
Ic : Current carrying capacity of conductor Calculation Formula L = e • 1000 / (2 • Im • (R • cosϕ + X • sinϕ))
K1 : Group derating factor
K2 : Safety factor
K3 : Temperature derating factor
REV
DOC NO. :
GRT-E-01-A1-CS-001
0
CABLE SIZE CALCULATION
DATE : BY CHKD APVD
18/08/2015 GFN CDW/AM

Table 05. Cable Sizing for 220 VDC Power Feeder

Wire 2W Cable Type 0.6/1 kV, Cu/XLPE/SWA/PVC (NYFGbY), 2 Core (in the Air at 30ºC)
Nominal Voltage (VDC) 220 Cable Size, 2C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
Voltage Drop (%) 2.5 1) Ic (A) 49 63 86 115 149 185 225 289 352 410 473 542 641 741
Power Nominal K1 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Output Factor Current K2 ImxK2 K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
cosϕ Im K1xK3xIc (A) 33.90 43.58 59.49 79.56 103.08 127.98 155.65 199.93 243.51 283.63 327.21 374.95 443.43 512.61
1)
R (Ohm/km) 4.6100 3.0800 1.8300 1.1500 0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601
1)
(kVA) (A) (A) X (Ohm/km) 0.0906 0.0850 0.0807 0.0781 0.0779 0.0753 0.0747 0.0734 0.0711 0.0708 0.0712 0.0720 0.0711 0.0704
1 (one) Cable per Phase. Maximum Cable Length, L (m)
0.10 0.85 0.45 1.10 0.5 1,312 1,964 3,306 5,261 8,322 11,546 15,633 22,575 31,347 39,542 48,790 61,049 80,239 100,666
0.13 0.85 0.57 1.10 0.6 1,050 1,571 2,645 4,209 6,657 9,237 12,506 18,060 25,078 31,634 39,032 48,840 64,191 80,532
0.20 0.85 0.91 1.10 1.0 656 982 1,653 2,630 4,161 5,773 7,817 11,287 15,674 19,771 24,395 30,525 40,119 50,333
0.50 0.85 2.27 1.10 2.5 262 393 661 1,052 1,664 2,309 3,127 4,515 6,269 7,908 9,758 12,210 16,048 20,133
0.60 0.85 2.73 1.10 3.0 219 327 551 877 1,387 1,924 2,606 3,762 5,225 6,590 8,132 10,175 13,373 16,778
0.80 0.85 3.64 1.10 4.0 164 246 413 658 1,040 1,443 1,954 2,822 3,918 4,943 6,099 7,631 10,030 12,583
1.00 0.85 4.55 1.10 5.0 131 196 331 526 832 1,155 1,563 2,257 3,135 3,954 4,879 6,105 8,024 10,067
1.20 0.85 5.45 1.10 6.0 109 164 276 438 693 962 1,303 1,881 2,612 3,295 4,066 5,087 6,687 8,389
1.50 0.85 6.82 1.10 7.5 87 131 220 351 555 770 1,042 1,505 2,090 2,636 3,253 4,070 5,349 6,711
2.00 0.85 9.09 1.10 10.0 66 98 165 263 416 577 782 1,129 1,567 1,977 2,440 3,052 4,012 5,033
2.50 0.85 11.36 1.10 12.5 52 79 132 210 333 462 625 903 1,254 1,582 1,952 2,442 3,210 4,027
3.00 0.85 13.64 1.10 15.0 44 65 110 175 277 385 521 752 1,045 1,318 1,626 2,035 2,675 3,356
3.40 0.85 15.45 1.10 17.0 39 58 97 155 245 340 460 664 922 1,163 1,435 1,796 2,360 2,961
3.50 0.85 15.91 1.10 17.5 37 56 94 150 238 330 447 645 896 1,130 1,394 1,744 2,293 2,876
3.75 0.85 17.05 1.10 18.8 35 52 88 140 222 308 417 602 836 1,054 1,301 1,628 2,140 2,684
4.00 0.85 18.18 1.10 20.0 33 49 83 132 208 289 391 564 784 989 1,220 1,526 2,006 2,517
5.00 0.85 22.73 1.10 25.0 26 39 66 105 166 231 313 451 627 791 976 1,221 1,605 2,013
6.50 0.85 29.55 1.10 32.5 20 30 51 81 128 178 241 347 482 608 751 939 1,234 1,549
7.50 0.85 34.09 1.10 37.5 N/A 26 44 70 111 154 208 301 418 527 651 814 1,070 1,342
8.13 0.85 36.93 1.10 40.6 Maximum N/A 24 41 65 102 142 192 278 386 487 600 751 988 1,239
10.00 0.85 45.45 1.10 50.0 Cable length N/A N/A 33 53 83 115 156 226 313 395 488 610 802 1,007
11.00 0.85 50.00 1.10 55.0 (m) N/A N/A 30 48 76 105 142 205 285 359 444 555 729 915
16.00 0.85 72.73 1.10 80.0 N/A N/A N/A N/A 52 72 98 141 196 247 305 382 501 629
44.00 0.85 200.00 1.10 220.0 N/A N/A N/A N/A N/A N/A N/A N/A 71 90 111 139 182 229
77.00 0.85 350.00 1.10 385.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 104 131
2 (two) Cable per Phase.
16.00 0.85 72.73 1.10 80.0 N/A 25 41 66 104 144 195 282 392 494 610 763 1,003 1,258
25.00 0.85 113.64 1.10 125.0 N/A N/A N/A 42 67 92 125 181 251 316 390 488 642 805
30.00 0.85 136.36 1.10 150.0 N/A N/A N/A 35 55 77 104 150 209 264 325 407 535 671
44.00 0.85 200.00 1.10 220.0 N/A N/A N/A N/A N/A 52 71 103 142 180 222 277 365 458
50.00 0.85 227.27 1.10 250.0 N/A N/A N/A N/A N/A 46 63 90 125 158 195 244 321 403
55.00 0.85 250.00 1.10 275.0 N/A N/A N/A N/A N/A N/A 57 82 114 144 177 222 292 366
60.00 0.85 272.73 1.10 300.0 N/A N/A N/A N/A N/A N/A 52 75 104 132 163 203 267 336
69.30 0.85 315.00 1.10 346.5 N/A N/A N/A N/A N/A N/A N/A 65 90 114 141 176 232 291
77.00 0.85 350.00 1.10 385.0 N/A N/A N/A N/A N/A N/A N/A 59 81 103 127 159 208 261
3 (three) Cable per Phase.
44.00 0.85 200.00 1.10 220.0 N/A N/A N/A 36 57 79 107 154 214 270 333 416 547 686
50.00 0.85 227.27 1.10 250.0 N/A N/A N/A N/A 50 69 94 135 188 237 293 366 481 604
55.00 0.85 250.00 1.10 275.0 N/A N/A N/A N/A 45 63 85 123 171 216 266 333 438 549
60.00 0.85 272.73 1.10 300.0 N/A N/A N/A N/A 42 58 78 113 157 198 244 305 401 503
65.00 0.85 295.45 1.10 325.0 N/A N/A N/A N/A N/A 53 72 104 145 183 225 282 370 465
69.30 0.85 315.00 1.10 346.5 N/A N/A N/A N/A N/A 50 68 98 136 171 211 264 347 436
77.00 0.85 350.00 1.10 385.0 N/A N/A N/A N/A N/A N/A 61 88 122 154 190 238 313 392

Abbreviation: Note:
1)
cosϕ : Power factor : Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
Im : Full load current N/A : Ic,
TheR selected
and X arecable
the assumption
base on voltage
valuedrop
prioristhe
notVendor's
acceptable
Technical Data.
Ic : Current carrying capacity of conductor Calculation Formula L = e • 1000 / (2 • Im • R)
K1 : Group derating factor
K2 : Safety factor
K3 : Temperature derating factor
REV
DOC. NO. :
CABLE SIZE GRT-E-01-A1-CS-001 0
CALCULATION
DATE BY CHD APPD
19/08/2015 GFN CDW/AM

ATTACHMENT 2
CABLE SIZING FOR UNDER GROUND INSTALLATION
REV
DOC NO. :
GRT-E-01-A1-CS-001 0
CABLE SIZE CALCULATION
DATE : PRPD CHKD APVD
19/08/15 GFN CDW / AM

Table 05. Cable Sizing for 220 VDC Power Feeder

Wire 2W Cable Type 0.6/1 kV, Cu/PVC/SFWA/PVC (NYFGbY), 2 Core (in the Ground at 30ºC)
Nominal Voltage (VDC) 220 Cable Size, 2C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
Voltage Drop (%) 2.5 1) Ic (A) 46 58 77 100 129 155 183 225 270 306 343 387 448 502
Power Nominal K1 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55
Output Factor Current K2 ImxK2 K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
cosϕ Im K1xK3xIc (A) 25.00 31.53 41.85 54.35 70.12 84.25 99.47 122.30 146.76 166.32 186.44 210.35 243.51 272.86
1)
R (Ohm/km) 4.6100 3.0800 1.8300 1.1500 0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601
1)
(kVA) (A) (A) X (Ohm/km) 0.0906 0.0850 0.0807 0.0781 0.0779 0.0753 0.0747 0.0734 0.0711 0.0708 0.0712 0.0720 0.0711 0.0704
1 (one) Cable per Phase. Maximum Cable Length, L (m)
0.10 0.85 0.45 1.10 0.5 1,312 1,964 3,306 5,261 8,322 11,546 15,633 22,575 31,347 39,542 48,790 61,049 80,239 100,666
0.13 0.85 0.57 1.10 0.6 1,050 1,571 2,645 4,209 6,657 9,237 12,506 18,060 25,078 31,634 39,032 48,840 64,191 80,532
0.20 0.85 0.91 1.10 1.0 656 982 1,653 2,630 4,161 5,773 7,817 11,287 15,674 19,771 24,395 30,525 40,119 50,333
0.50 0.85 2.27 1.10 2.5 262 393 661 1,052 1,664 2,309 3,127 4,515 6,269 7,908 9,758 12,210 16,048 20,133
0.60 0.85 2.73 1.10 3.0 219 327 551 877 1,387 1,924 2,606 3,762 5,225 6,590 8,132 10,175 13,373 16,778
0.80 0.85 3.64 1.10 4.0 164 246 413 658 1,040 1,443 1,954 2,822 3,918 4,943 6,099 7,631 10,030 12,583
1.00 0.85 4.55 1.10 5.0 131 196 331 526 832 1,155 1,563 2,257 3,135 3,954 4,879 6,105 8,024 10,067
1.20 0.85 5.45 1.10 6.0 109 164 276 438 693 962 1,303 1,881 2,612 3,295 4,066 5,087 6,687 8,389
1.50 0.85 6.82 1.10 7.5 87 131 220 351 555 770 1,042 1,505 2,090 2,636 3,253 4,070 5,349 6,711
2.00 0.85 9.09 1.10 10.0 66 98 165 263 416 577 782 1,129 1,567 1,977 2,440 3,052 4,012 5,033
2.50 0.85 11.36 1.10 12.5 52 79 132 210 333 462 625 903 1,254 1,582 1,952 2,442 3,210 4,027
3.00 0.85 13.64 1.10 15.0 44 65 110 175 277 385 521 752 1,045 1,318 1,626 2,035 2,675 3,356
TN − Ta
3.40 0.85 15.45 1.10 17.0 39 58 97 155 245 K3 = 340 460 664 922 1,163 1,435 1,796 2,360 2,961
TN − Tab
3.50 0.85 15.91 1.10 17.5 37 56 94 150 238 330 447 645 896 1,130 1,394 1,744 2,293 2,876
3.75 0.85 17.05 1.10 18.8 35 52 88 140 222 308 417 602 836 1,054 1,301 1,628 2,140 2,684
4.00 0.85 18.18 1.10 20.0 33 49 83 132 208 289 391 564 784 989 1,220 1,526 2,006 2,517
5.00 0.85 22.73 1.10 25.0 26 39 66 105 166 231 313 451 627 791 976 1,221 1,605 2,013
6.50 0.85 29.55 1.10 32.5 N/A N/A 51 81 128 178 241 347 482 608 751 939 1,234 1,549
7.50 0.85 34.09 1.10 37.5 N/A N/A 44 70 111 154 208 301 418 527 651 814 1,070 1,342
8.13 0.85 36.93 1.10 40.6 Maximum N/A N/A 41 65 102 142 192 278 386 487 600 751 988 1,239
10.00 0.85 45.45 1.10 50.0 Cable length N/A N/A N/A 53 83 115 156 226 313 395 488 610 802 1,007
11.00 0.85 50.00 1.10 55.0 (m) N/A N/A N/A N/A 76 105 142 205 285 359 444 555 729 915
16.00 0.85 72.73 1.10 80.0 N/A N/A N/A N/A N/A 72 98 141 196 247 305 382 501 629
2 (two) Cable per Phase.
16.00 0.85 72.73 1.10 80.0 N/A N/A 41 66 104 144 195 282 392 494 610 763 1,003 1,258
25.00 0.85 113.64 1.10 125.0 N/A N/A N/A N/A 67 92 125 181 251 316 390 488 642 805
30.00 0.85 136.36 1.10 150.0 N/A N/A N/A N/A N/A 77 104 150 209 264 325 407 535 671
35.00 0.85 159.09 1.10 175.0 N/A N/A N/A N/A N/A N/A 89 129 179 226 279 349 459 575
50.00 0.85 227.27 1.10 250.0 N/A N/A N/A N/A N/A N/A N/A N/A 125 158 195 244 321 403
55.00 0.85 250.00 1.10 275.0 N/A N/A N/A N/A N/A N/A N/A N/A 114 144 177 222 292 366
60.00 0.85 272.73 1.10 300.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A 132 163 203 267 336
69.30 0.85 315.00 1.10 346.5 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 141 176 232 291
3 (three) Cable per Phase.
35.00 0.85 159.09 1.10 175.0 N/A N/A N/A N/A 71 99 134 193 269 339 418 523 688 863
50.00 0.85 227.27 1.10 250.0 N/A N/A N/A N/A N/A 69 94 135 188 237 293 366 481 604
55.00 0.85 250.00 1.10 275.0 N/A N/A N/A N/A N/A N/A 85 123 171 216 266 333 438 549
60.00 0.85 272.73 1.10 300.0 N/A N/A N/A N/A N/A N/A N/A 113 157 198 244 305 401 503
65.00 0.85 295.45 1.10 325.0 N/A N/A N/A N/A N/A N/A N/A 104 145 183 225 282 370 465
69.30 0.85 315.00 1.10 346.5 N/A N/A N/A N/A N/A N/A N/A 98 136 171 211 264 347 436

Abbreviation: Note:
1)
cosϕ : Power factor : Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
Im : Full load current N/A : Ic,
TheR selected
and X arecable
the assumption
base on voltage
valuedrop
prioristhe
notVendor's
acceptable
Technical Data.
Ic : Current carrying capacity of conductor Calculation Formula L = e • 1000 / (2 • Im • R)
K1 : Group derating factor
K2 : Safety factor
K3 : Temperature derating factor
REV
DOC NO. :
GRT-E-01-A1-CS-001 0
CABLE SIZE CALCULATION
DATE : PRPD CHKD APVD
19/08/15 GFN CDW / AM

Table 01. Cable Sizing for 400 V Power Feeder

Phase and Wire 3Ph, 3W Cable Type 0.6/1 kV, Cu/PVC/SFWA/PVC (NYFGbY), 3 Core (in the Ground at 30ºC)
Nominal Voltage (V) 400 Cable Size, 3C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
Voltage Drop (%) 2.5 1) Ic (A) 48 61 81 106 136 164 194 239 284 324 364 408 472 530
Power Nominal K1 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55
Output Factor Current K2 ImxK2 K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
cosϕ Im K1xK3xIc (A) 26.09 33.16 44.03 57.62 73.92 89.14 105.45 129.91 154.37 176.11 197.85 221.77 256.55 288.08
1)
R (Ohm/km) 5.5160 3.6850 2.1900 1.3760 0.8700 0.6270 0.4640 0.3210 0.2320 0.1840 0.1500 0.1210 0.0930 0.0750
1)
(kVA) (A) (A) X (Ohm/km) 0.0979 0.0923 0.0880 0.0853 0.0852 0.0826 0.0820 0.0806 0.0783 0.0781 0.0785 0.0793 0.0784 0.0776
1 (one) Cable per Phase. Maximum Cable Length, L (m)
1.00 0.85 1.44 1.10 1.6 844 1,258 2,097 3,293 5,100 6,939 9,141 12,686 16,775 20,249 23,689 27,658 33,236 38,231
1.40 0.85 2.02 1.10 2.2 603 898 1,498 2,352 3,643 4,956 6,529 9,061 11,982 14,463 16,921 19,756 23,740 27,308
1.50 0.85 2.17 1.10 2.4 563 838 1,398 2,196 3,400 4,626 6,094 8,457 11,183 13,499 15,793 18,439 22,158 25,487
2.00 0.85 2.89 1.10 3.2 422 629 1,048 1,647 2,550 3,469 4,570 6,343 8,388 10,124 11,845 13,829 16,618 19,115
2.50 0.85 3.61 1.10 4.0 338 503 839 1,317 2,040 2,776 3,656 5,074 6,710 8,100 9,476 11,063 13,295 15,292
3.00 0.85 4.33 1.10 4.8 281 419 699 1,098 1,700 2,313 3,047 4,229 5,592 6,750 7,896 9,219 11,079 12,744
3.80 0.85 5.48 1.10 6.0 222 331 552 867 1,342 1,826 2,405 3,338 4,415 5,329 6,234 7,278 8,746 10,061
5.00 0.85 7.22 1.10 7.9 169 252 419 659 1,020 1,388 1,828 2,537 3,355 4,050 4,738 5,532 6,647 7,646
10.00 0.85 14.43 1.10 15.9 84 126 210 329 510 694 914 1,269 1,678 2,025 2,369 2,766 3,324 3,823
10.75 0.85 15.52 1.10 17.1 78 117 195 306 474 645 850 1,180 1,560 1,884 2,204 2,573 3,092 3,556
15.00 0.85 21.65 1.10 23.8 56 84 140 220 340 463 609 846 1,118 1,350 1,579 1,844 2,216 2,549
20.00 0.85 28.87 1.10 31.8 N/A 63 105 165 255 347 457 634 839 1,012 1,184 1,383 1,662 1,912
25.00 0.85 36.08 1.10 39.7 N/A N/A 84 132 204 278 366 507 671 810 948 1,106 1,329 1,529
30.00 0.85 43.30 1.10 47.6 N/A N/A N/A 110 170 231 305 423 559 675 790 922 1,108 1,274
35.00 0.85 50.52 1.10 55.6 N/A N/A N/A 94 146 198 261 362 479 579 677 790 950 1,092
40.00 0.85 57.74 1.10 63.5 N/A N/A N/A N/A 127 173 229 317 419 506 592 691 831 956
50.00 0.85 72.17 1.10 79.4 N/A N/A N/A N/A N/A 139 183 254 336 405 474 553 665 765
60.00 0.85 86.60 1.10 95.3 N/A N/A N/A N/A N/A N/A 152 211 280 337 395 461 554 637
85.00 0.85 122.69 1.10 135.0 N/A N/A N/A N/A N/A N/A N/A N/A 197 238 279 325 391 450
90.00 0.85 129.90 1.10 142.9 N/A N/A N/A N/A N/A N/A N/A N/A 186 225 263 307 369 425
100.00 0.85 144.34 1.10 158.8 N/A N/A N/A N/A N/A N/A N/A N/A N/A 202 237 277 332 382
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 222 255
180.00 0.85 259.81 1.10 285.8 Maximum N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 212
250.00 0.85 360.84 1.10 396.9 Cable length N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
2 (two) Cable per Phase. (m)
50.00 0.85 72.17 1.10 79.4 N/A N/A 84 132 204 278 366 507 671 810 948 1,106 1,329 1,529
60.00 0.85 86.60 1.10 95.3 N/A N/A N/A 110 170 231 305 423 559 675 790 922 1,108 1,274
85.00 0.85 122.69 1.10 135.0 N/A N/A N/A N/A 120 163 215 298 395 476 557 651 782 900
90.00 0.85 129.90 1.10 142.9 N/A N/A N/A N/A 113 154 203 282 373 450 526 615 739 850
100.00 0.85 144.34 1.10 158.8 N/A N/A N/A N/A N/A 139 183 254 336 405 474 553 665 765
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A N/A N/A 169 224 270 316 369 443 510
180.00 0.85 259.81 1.10 285.8 N/A N/A N/A N/A N/A N/A N/A N/A 186 225 263 307 369 425
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 221 266 306
3 (three) Cable per Phase.
85.00 0.85 122.69 1.10 135.0 N/A N/A N/A 116 180 245 323 448 592 715 836 976 1,173 1,349
90.00 0.85 129.90 1.10 142.9 N/A N/A N/A 110 170 231 305 423 559 675 790 922 1,108 1,274
100.00 0.85 144.34 1.10 158.8 N/A N/A N/A 99 153 208 274 381 503 607 711 830 997 1,147
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A 139 183 254 336 405 474 553 665 765
180.00 0.85 259.81 1.10 285.8 N/A N/A N/A N/A N/A N/A 152 211 280 337 395 461 554 637
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A N/A 201 243 284 332 399 459

Abbreviation: Note:
1)
cosϕ : Power factor : Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
Im : Full load current N/A : Ic,
TheR selected
and X arecable
the assumption
base on voltage
valuedrop
prioristhe
notVendor's
acceptable
Technical Data.
Ic : Current carrying capacity of conductor Calculation Formula L = e • 1000 / (√3 • Im • (R • cosϕ + X • sinϕ))
K1 : Group derating factor
K2 : Safety factor
K3 : Temperature derating factor
REV
DOC NO. :
GRT-E-01-A1-CS-001 0
CABLE SIZE CALCULATION
DATE : PRPD CHKD APVD
19/08/15 GFN CDW /AM

Table 02. Cable Sizing for 400 V Power Feeder

Phase and Wire 3Ph, 4W Cable Type 0.6/1 kV, Cu/PVC/SFWA/PVC (NYFGbY), 4 Core (in the Ground at 30ºC)
Nominal Voltage (V) 400 Cable Size, 4C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
Voltage Drop (%) 2.5 1) Ic (A) 48 61 81 106 136 164 194 239 284 324 364 408 472 565
Power Nominal K1 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55
Output Factor Current K2 ImxK2 K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
cosϕ Im K1xK3xIc (A) 26.09 33.16 44.03 57.62 73.92 89.14 105.45 129.91 154.37 176.11 197.85 221.77 256.55 307.10
1)
R (Ohm/km) 5.5160 3.6850 2.1900 1.3760 0.8700 0.6270 0.4640 0.3210 0.2320 0.1840 0.1500 0.1210 0.0930 0.0800
1)
(kVA) (A) (A) X (Ohm/km) 0.0979 0.0923 0.0880 0.0853 0.0852 0.0826 0.0820 0.0806 0.0783 0.0781 0.0785 0.0793 0.0784 0.0695
1 (one) Cable per Phase. Maximum Cable Length, L (m)
1.00 0.85 1.44 1.10 1.6 844 1,258 2,097 3,293 5,100 6,939 9,141 12,686 16,775 20,249 23,689 27,658 33,236 38,245
2.00 0.85 2.89 1.10 3.2 422 629 1,048 1,647 2,550 3,469 4,570 6,343 8,388 10,124 11,845 13,829 16,618 19,123
3.78 0.85 5.46 1.10 6.0 223 333 555 871 1,349 1,836 2,418 3,356 4,438 5,357 6,267 7,317 8,793 10,118
4.50 0.85 6.50 1.10 7.1 188 279 466 732 1,133 1,542 2,031 2,819 3,728 4,500 5,264 6,146 7,386 8,499
5.00 0.85 7.22 1.10 7.9 169 252 419 659 1,020 1,388 1,828 2,537 3,355 4,050 4,738 5,532 6,647 7,649
7.50 0.85 10.83 1.10 11.9 113 168 280 439 680 925 1,219 1,691 2,237 2,700 3,159 3,688 4,432 5,099
11.00 0.85 15.88 1.10 17.5 77 114 191 299 464 631 831 1,153 1,525 1,841 2,154 2,514 3,021 3,477
12.00 0.85 17.32 1.10 19.1 70 105 175 274 425 578 762 1,057 1,398 1,687 1,974 2,305 2,770 3,187
15.00 0.85 21.65 1.10 23.8 56 84 140 220 340 463 609 846 1,118 1,350 1,579 1,844 2,216 2,550
20.00 0.85 28.87 1.10 31.8 N/A 63 105 165 255 347 457 634 839 1,012 1,184 1,383 1,662 1,912
23.00 0.85 33.20 1.10 36.5 N/A N/A 91 143 222 302 397 552 729 880 1,030 1,203 1,445 1,663
25.00 0.85 36.08 1.10 39.7 N/A N/A 84 132 204 278 366 507 671 810 948 1,106 1,329 1,530
30.00 0.85 43.30 1.10 47.6 N/A N/A N/A 110 170 231 305 423 559 675 790 922 1,108 1,275
37.00 0.85 53.40 1.10 58.7 N/A N/A N/A N/A 138 188 247 343 453 547 640 748 898 1,034
40.00 0.85 57.74 1.10 63.5 N/A N/A N/A N/A 127 173 229 317 419 506 592 691 831 956
50.00 0.85 72.17 1.10 79.4 N/A N/A N/A N/A N/A 139 183 254 336 405 474 553 665 765
60.00 0.85 86.60 1.10 95.3 N/A N/A N/A N/A N/A N/A 152 211 280 337 395 461 554 637
85.00 0.85 122.69 1.10 135.0 N/A N/A N/A N/A N/A N/A N/A N/A 197 238 279 325 391 450
100.00 0.85 144.34 1.10 158.8 N/A N/A N/A N/A N/A N/A N/A N/A N/A 202 237 277 332 382
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 222 255
200.00 0.85 288.68 1.10 317.5 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
325.00 0.85 469.10 1.10 516.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
400.00 0.85 577.35 1.10 635.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
500.00 0.85 721.69 1.10 793.9 Maximum N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
550.00 0.85 793.86 1.10 873.2 Cable length N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
650.00 0.85 938.19 1.10 1,032.0 (m) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
2 (two) Cable per Phase.
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A N/A N/A 169 224 270 316 369 443 510
200.00 0.85 288.68 1.10 317.5 N/A N/A N/A N/A N/A N/A N/A N/A N/A 202 237 277 332 382
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 221 266 306
325.00 0.85 469.10 1.10 516.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 235
400.00 0.85 577.35 1.10 635.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
500.00 0.85 721.69 1.10 793.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
550.00 0.85 793.86 1.10 873.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
650.00 0.85 938.19 1.10 1,032.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
3 (three) Cable per Phase.
150.00 0.85 216.51 1.10 238.2 N/A N/A N/A N/A N/A 139 183 254 336 405 474 553 665 765
250.00 0.85 360.84 1.10 396.9 N/A N/A N/A N/A N/A N/A N/A N/A 201 243 284 332 399 459
325.00 0.85 469.10 1.10 516.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A 187 219 255 307 353
400.00 0.85 577.35 1.10 635.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 207 249 287
500.00 0.85 721.69 1.10 793.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 229
550.00 0.85 793.86 1.10 873.2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 209
650.00 0.85 938.19 1.10 1,032.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Abbreviation: Note:
1)
cosϕ : Power factor : Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
Im : Full load current N/A : Ic,
TheR and
selected
X arecable
the assumption
base on voltage
value drop
prior isthenotVendor's
acceptable
Technical Data.
Ic : Current carrying capacity of conductor Calculation Formula L = e • 1000 / (√3 • Im • (R • cosϕ + X • sinϕ))
K1 : Group derating factor
K2 : Safety factor
K3 : Temperature derating factor
REV
DOC NO. :
GRT-E-01-A1-CS-001 0
CABLE SIZE CALCULATION
DATE : PRPD CHKD APVD
19/08/15 GFN CDW / AM

Table 03. Cable Sizing for 400 V Motor Starter (DOL)


Nominal voltage 400 [V] Cable Type 0.6/1 kV, Cu/PVC/SFWA/PVC (NYFGbY), 3 Core (in the Ground at 30ºC)
Frequency 50 [Hz] Cable Size, 3C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
1)
Voltage Drop 2.5 [%] at 100% load Ic (A) 48 61 81 106 136 164 194 239 284 324 364 408 472 530
10 [V] (e) K1 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55
Power Nominal K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
Output Factor Efficiency Current ImxK2 K1xK3xIc (A) 26.09 33.16 44.03 57.62 73.92 89.14 105.45 129.91 154.37 176.11 197.85 221.77 256.55 288.08
1)
cosϕ η Im R (Ohm/km) 5.5160 3.6850 2.1900 1.3760 0.8700 0.6270 0.4640 0.3210 0.2320 0.1840 0.1500 0.1210 0.0930 0.0750
1)
[KW] [A] [A] X (Ohm/km) 0.0979 0.0923 0.0880 0.0853 0.0852 0.0826 0.0820 0.0806 0.0783 0.0781 0.0785 0.0793 0.0784 0.0776
1 (one) Cable per Phase. Maximum Cable Length, L (m)
1.00 0.80 0.80 2.26 2.82 573 852 1,418 2,222 3,426 4,645 6,089 8,389 11,007 13,192 15,320 17,731 21,080 24,024
1.10 0.80 0.80 2.48 3.10 520 775 1,289 2,020 3,115 4,222 5,536 7,626 10,006 11,993 13,927 16,119 19,164 21,840
1.40 0.80 0.85 2.97 3.71 434 647 1,076 1,687 2,600 3,525 4,621 6,367 8,354 10,012 11,627 13,457 15,998 18,233
1.50 0.80 0.85 3.18 3.98 406 604 1,005 1,574 2,427 3,290 4,313 5,942 7,797 9,344 10,852 12,559 14,932 17,017
2.50 0.80 0.85 5.31 6.63 243 362 603 944 1,456 1,974 2,588 3,565 4,678 5,607 6,511 7,536 8,959 10,210
3.00 0.80 0.85 6.37 7.96 203 302 502 787 1,214 1,645 2,157 2,971 3,898 4,672 5,426 6,280 7,466 8,509
3.70 0.80 0.85 7.85 9.82 164 245 407 638 984 1,334 1,749 2,409 3,161 3,788 4,399 5,092 6,053 6,899
5.00 0.80 0.85 10.61 13.27 122 181 301 472 728 987 1,294 1,783 2,339 2,803 3,256 3,768 4,480 5,105
5.50 0.86 0.85 10.86 13.57 111 165 276 433 672 914 1,206 1,676 2,220 2,684 3,145 3,678 4,431 5,107
7.50 0.86 0.91 13.83 17.29 87 130 216 340 527 718 947 1,316 1,743 2,107 2,469 2,888 3,479 4,010
7.56 0.86 0.91 13.94 17.43 86 129 215 337 523 712 939 1,305 1,729 2,090 2,449 2,865 3,451 3,978
10.00 0.86 0.91 18.44 23.05 65 97 162 255 395 538 710 987 1,307 1,580 1,852 2,166 2,609 3,007
10.80 0.86 0.91 19.92 24.90 60 90 150 236 366 499 657 914 1,210 1,463 1,715 2,006 2,416 2,784
11.00 0.86 0.91 20.29 25.36 59 88 148 232 359 490 645 897 1,188 1,437 1,683 1,969 2,372 2,734
11.50 0.86 0.91 21.21 26.51 N/A 85 141 222 344 468 617 858 1,137 1,374 1,610 1,883 2,269 2,615
0) 0) 0) 0) 0) 0)
15.00 0.86 0.91 27.67 34.58 N/A N/A 188 280 398 504 610 0) 753 0) 891 0)
981 0)
1,051 0)
1,114 0)
1,203 0)
1,270 0)

0) 0) 0) 0) 0) 0)
18.50 0.86 0.91 34.12 42.65 N/A N/A 153 227 322 408 495 0) 611 0) 723 0)
795 0)
852 0)
903 0)
975 0)
1,030 0)

0) 0) 0) 0) 0) 0) 0)
20.00 0.86 0.91 36.89 46.11 Maximum N/A N/A N/A 210 298 378 458 565 0) 668 0)
735 0)
788 0)
836 0)
902 0)
953 0)

0) 0) 0) 0) 0) 0) 0)
22.00 0.86 0.91 40.58 50.72 Cable length N/A N/A N/A 191 271 343 416 514 0) 608 0)
669 0)
716 0)
760 0)
820 0)
866 0)

0) 0) 0) 0) 0) 0)
25.37 0.86 0.92 46.28 57.85 (m) N/A N/A N/A N/A 238 301 365 0) 450 0) 533 0)
586 0)
628 0)
666 0)
719 0)
759 0)

0) 0) 0) 0) 0) 0)
30.00 0.86 0.92 54.73 62.94 N/A N/A N/A N/A 201 255 309 0) 381 0) 450 0)
496 0)
531 0)
563 0)
608 0)
642 0)

0) 0) 0) 0) 0) 0)
37.00 0.90 0.92 64.50 74.17 N/A N/A N/A N/A N/A 216 262 0) 323 0) 382 0)
421 0)
451 0)
478 0)
516 0)
545 0)

0) 0) 0) 0) 0) 0)
45.00 0.90 0.92 78.44 90.21 N/A N/A N/A N/A N/A N/A 215 0) 266 0) 314 0)
346 0)
371 0)
393 0)
424 0)
448 0)

0) 0) 0) 0) 0) 0) 0)
55.00 0.90 0.92 95.88 110.26 N/A N/A N/A N/A N/A N/A N/A 217 0) 257 0)
283 0)
303 0)
321 0)
347 0)
367 0)

0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
75.00 0.90 0.93 129.33 148.73 N/A N/A N/A N/A N/A N/A N/A N/A 191 210 225 238 257 272
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
110.00 0.92 0.93 185.57 213.40 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 166 179 189
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
132.00 0.92 0.93 222.68 256.08 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 149 158
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
150.00 0.92 0.93 253.05 291.00 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
2 (two) Cable per Phase.
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
132.00 0.92 0.93 222.68 256.08 N/A N/A N/A N/A N/A N/A N/A 187 221 244 261 277 299 316
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
150.00 0.92 0.93 253.05 291.00 N/A N/A N/A N/A N/A N/A N/A N/A 195 214 230 244 263 278
3 (three) Cable per Phase.
0) 0) 0) 0) 0) 0)
132.00 0.92 0.93 222.68 256.08 N/A N/A N/A N/A N/A 188 227 0) 281 0)
332 0)
365 0)
392 0)
415 0)
448 0)
473 0)

0) 0) 0) 0) 0) 0)
150.00 0.92 0.93 253.05 291.00 N/A N/A N/A N/A N/A N/A 200 0) 247 0)
292 0)
322 0)
345 0)
365 0)
394 0)
417 0)

Note: Abbreviation: Calculation Method:


Motor Starting cosϕ : Power Factor Normal L = e • 1000 / (√3 • Im • (R • cosϕ + X • sinϕ))
Starting Current Is = 700 [ % ] x Im η : Efficiency Motor Starting L = es • 1000 / (√3 • Is • (R • cosϕs+ X • sinϕs))
Voltage Drop VdS= 10 [ % ] Im : Full Load Current
Power Factor Pfs= 0.25 Ic : Nominal Current
K1 : Group Factor
Safety Factor K2 = 1.25 (Im <= 50A) K3 : Temperature Factor
K2 = 1.15 (Im > 50A)
0)
: The selected cable base on voltage drop at motor starting time.
1)
: Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
N/A : The selected cable base on voltage drop is not acceptable
REV
DOC NO. :
GRT-E-01-A1-CS-001 0
CABLE SIZE CALCULATION
DATE : PRPD CHKD APVD
19/08/15 GFN CDW / AM

Table 04. Cable Sizing for 230 V Power Feeder

Phase and Wire 1Ph, 2W Cable Type 0.6/1 kV, Cu/PVC/SFWA/PVC (NYFGbY), 2 Core (in the Ground at 30ºC)
Nominal Voltage (V) 230 Cable Size, 2C (mm2) 4 6 10 16 25 35 50 70 95 120 150 185 240 300
Voltage Drop (%) 2.5 1) Ic (A) 46 58 77 100 129 155 183 225 270 306 343 387 448 502
Power Nominal K1 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55
Output Factor Current K2 ImxK2 K3 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883 0.9883
cosϕ Im K1xK3xIc (A) 25.00 31.53 41.85 54.35 70.12 84.25 99.47 122.30 146.76 166.32 186.44 210.35 243.51 272.86
1)
R (Ohm/km) 5.8800 3.9300 2.3300 1.4700 0.9270 0.6690 0.4940 0.3420 0.2470 0.1960 0.1600 0.1280 0.0987 0.0798
1)
(kVA) (A) (A) X (Ohm/km) 0.0906 0.0850 0.0807 0.0781 0.0779 0.0753 0.0747 0.0734 0.0711 0.0708 0.0712 0.0720 0.0711 0.0704
1 (one) Cable per Phase. Maximum Cable Length, L (m)
0.01 0.85 0.04 1.10 0.0 13,105 19,533 32,686 51,234 79,766 108,702 143,985 200,765 267,275 324,307 381,109 450,663 544,915 630,269
0.02 0.85 0.09 1.10 0.1 6,553 9,767 16,343 25,617 39,883 54,351 71,992 100,382 133,638 162,154 190,554 225,331 272,457 315,135
0.03 0.85 0.13 1.10 0.1 4,368 6,511 10,895 17,078 26,589 36,234 47,995 66,922 89,092 108,102 127,036 150,221 181,638 210,090
0.20 0.85 0.87 1.10 1.0 655 977 1,634 2,562 3,988 5,435 7,199 10,038 13,364 16,215 19,055 22,533 27,246 31,513
0.50 0.85 2.17 1.10 2.4 262 391 654 1,025 1,595 2,174 2,880 4,015 5,346 6,486 7,622 9,013 10,898 12,605
0.60 0.85 2.61 1.10 2.9 218 326 545 854 1,329 1,812 2,400 3,346 4,455 5,405 6,352 7,511 9,082 10,504
0.75 0.85 3.26 1.10 3.6 175 260 436 683 1,064 1,449 1,920 2,677 3,564 4,324 5,081 6,009 7,266 8,404
0.80 0.85 3.48 1.10 3.8 164 244 409 640 997 1,359 1,800 2,510 3,341 4,054 4,764 5,633 6,811 7,878
1.00 0.85 4.35 1.10 4.8 131 195 327 512 798 1,087 1,440 2,008 2,673 3,243 3,811 4,507 5,449 6,303
1.20 0.85 5.22 1.10 5.7 109 163 272 427 665 906 1,200 1,673 2,227 2,703 3,176 3,756 4,541 5,252
1.50 0.85 6.52 1.10 7.2 87 130 218 342 532 725 960 1,338 1,782 2,162 2,541 3,004 3,633 4,202
1.60 0.85 6.96 1.10 7.7 82 122 204 320 499 679 900 1,255 1,670 2,027 2,382 2,817 3,406 3,939
1.90 0.85 8.26 1.10 9.1 Maximum 69 103 172 270 420 572 758 1,057 1,407 1,707 2,006 2,372 2,868 3,317
2.00 0.85 8.70 1.10 9.6 Cable length 66 98 163 256 399 544 720 1,004 1,336 1,622 1,906 2,253 2,725 3,151
2.20 0.85 9.57 1.10 10.5 (m) 60 89 149 233 363 494 654 913 1,215 1,474 1,732 2,048 2,477 2,865
2.40 0.85 10.43 1.10 11.5 55 81 136 213 332 453 600 837 1,114 1,351 1,588 1,878 2,270 2,626
2.50 0.85 10.87 1.10 12.0 52 78 131 205 319 435 576 803 1,069 1,297 1,524 1,803 2,180 2,521
3.00 0.85 13.04 1.10 14.3 44 65 109 171 266 362 480 669 891 1,081 1,270 1,502 1,816 2,101
3.50 0.85 15.22 1.10 16.7 37 56 93 146 228 311 411 574 764 927 1,089 1,288 1,557 1,801
3.75 0.85 16.30 1.10 17.9 35 52 87 137 213 290 384 535 713 865 1,016 1,202 1,453 1,681
4.00 0.85 17.39 1.10 19.1 33 49 82 128 199 272 360 502 668 811 953 1,127 1,362 1,576
5.00 0.85 21.74 1.10 23.9 26 39 65 102 160 217 288 402 535 649 762 901 1,090 1,261
7.00 0.85 30.43 1.10 33.5 N/A N/A 47 73 114 155 206 287 382 463 544 644 778 900
2 (two) Cable per Phase.
10.00 0.85 43.48 1.10 47.8 26 39 65 102 160 217 288 402 535 649 762 901 1,090 1,261
12.50 0.85 54.35 1.10 59.8 N/A 31 52 82 128 174 230 321 428 519 610 721 872 1,008
15.00 0.85 65.22 1.10 71.7 N/A N/A 44 68 106 145 192 268 356 432 508 601 727 840

3 (three) Cable per Phase.


15.00 0.85 65.22 1.10 71.7 26 39 65 102 160 217 288 402 535 649 762 901 1,090 1,261
20.00 0.85 86.96 1.10 95.7 N/A N/A 49 77 120 163 216 301 401 486 572 676 817 945
25.00 0.85 108.70 1.10 119.6 N/A N/A 39 61 96 130 173 241 321 389 457 541 654 756

Abbreviation: Note:
1)
cosϕ : Power factor : Ic, R and X are derived from the technical data of the cable manufacturer, to be adopted for preliminary design
Im : Full load current N/A : Ic,
TheR selected
and X arecable
the assumption
base on voltage
valuedrop
prioristhe
notVendor's
acceptable
Technical Data.
Ic : Current carrying capacity of conductor Calculation Formula L = e • 1000 / (2 • Im • (R • cosϕ + X • sinϕ))
K1 : Group derating factor
K2 : Safety factor
K3 : Temperature derating factor

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