Professional Documents
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Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
RECORD OF AMENDMENT
REVISION SECTION PARAGRAPH DESCRIPTION OF CHANGE
Page 2 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
TABLE OF CONTENTS
Page 3 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
1.0 SCOPE
This specification defines the general material requirements for piping, fittings, valves and piping
specialty items (strainers, bleed rings, etc.) in sweet hydrocarbon service. This Specification
applies to shop fabricated pipe spools, skid piping and field installed piping systems. Refer to
Specification SGE-PEG-2201, "Piping Materials Supplement", for specific requirements which
take precedence over this specification.
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
3.3 Pipe
Piping systems are identified by line numbers in accordance with the line numbering
system in Table A - Line Numbering System.
Pipe sizes are ½" and larger. Smaller sizes are classed as tubing.
The use of ½" pipe shall be limited to the installation of instrument and piping vents and
drains. Other uses shall be subject to COMPANY approval.
All straight nipples shall be made from the same pipe material as specified in the
applicable piping system specification.
Pipe sizes 1½", 2½", 3½", 5", 7" and 9" shall not be used without prior COMPANY
approval. Standard equipment supplied with connections of these sizes shall be
adjusted to a specified size immediately adjacent to the equipment.
Air intake and exhaust piping for internal combustion engines and fired equipment stacks
are exempt from this specification.
3.4 Tubing
Tubing sizes are 1/4" & 3/8". Larger sizes are classed as piping.
All tubing, unless otherwise noted, shall be provided in accordance with the applicable
instrument specification.
3.5 Fittings
Hex bushings - but not flush bushings - may only be used with tubing fittings for
connection to instruments, or as otherwise specifically approved by COMPANY. No
street elbow or threaded bushings shall be used in piping.
The thickness of reducing fittings shall match the wall thickness of the pipe wall at the
larger end. The fitting shall be tapered on a 1:4 slope to ensure pipe fitting wall thickness
matches the pipe wall at the smaller end.
Only seamless fittings shall be used.
Wrought fittings made from block forgings and machined to the required dimensions
shall not be used without prior COMPANY approval.
Page 5 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
3.6 Flanges
The bore of weld neck flanges shall be the same as the ID of the pipe to which it is to be
welded.
Where metallic flanges are bolted to non-metallic flanges, both flange faces shall be flat
faced and provided with full-face gaskets. Raised faces may be used on certain heavy
duty fiberglass flanges where raised faces are provided on the fiberglass flange.
3.8 Bolting
Stud bolts shall be used for all piping closures.
Bolting threads shall be in accordance with ASTM A193 and ANSI B1.1. Stud bolts shall
have a full continuous thread with sufficient length to extend a minimum of one thread
and a maximum of three threads outside each nut.
All flange studs and nuts shall be cadmium plated.
3.9 Gaskets
Spiral wound gaskets to ASME B16.20 shall be used in conjunction with raised face
flanges with a smooth finish (125-250 microinch AARH).
Compressed non-asbestos fiber gaskets to ANSI B16.21 shall be used in conjunction
with raised face flanges with a serrated spiral finish (250-500 microinch AARH).
Full face gaskets for flat face flanges shall be made from thick compressed non-asbestos
sheets, or neoprene for non-metallic flanges.
Oval rings in accordance to ANSI B16.20 shall be used for ring type joint flanges. Rings
for API 6A valve flanges shall conform to API 6A.
Rings for API 6BX flanges shall conform to API 6A.
3.10 Threads
All pipe threads, coupling and plug threads shall be NPT (National Pipe Thread) in
accordance with ANSI B1.20.1.
Tubing fittings with male or female connections shall be threaded NPT. Threads integral
to the fitting shall be ISO 288/1 parallel.
Seal welded threaded piping shall not be used except where prior approval is given by
COMPANY.
Page 6 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
3.11 Valves
Steel and alloy valves shall be designed and tested in accordance with the following:
• ANSI 150 – Designed in accordance with ANSI B16.34 and tested in accordance with
API 598.
• ANSI 300 through ANSI 2500 - Designed and tested in accordance with API 6D.
• API 2000 through API 15000 - Designed and tested in accordance with API 6A. Valve
and specialty items shall be supplied with a corrosion resistant tag attached to the
gland bolting or hand wheel with stainless steel wire bearing the applicable valve
identification tag number or specialty item number.
Valves are identified by the system shown in Table F - Valve Identification System. Valve
bodies, seals, etc. shall be in accordance with the design pressure and design
temperature of the applicable Piping System Specification in the Supplement to this
specification. Valves may be supplied with higher design pressure or design
temperature trims in order to meet the service requirements.
Valves specified with removable bonnets shall be of bolted construction with a minimum
of four bolts.
All ball valves used in hydrocarbon service shall be fire safe in accordance with the
requirements of either API 6FA for trunnion ball valves or API 607 for floating ball valves.
Ball valve body patterns shall be in accordance with the requirements of Table G -Ball
Valve Body Patterns.
All steel, stainless and alloy gate, globe and angle valves ¾" diameter and larger shall
be of Outside Screw and Yoke (OS&Y) design.
Valves designated as "LO", "LC", "CSO", or "CSC" shall be provided with the capability
of being locked in either the fully open or fully closed position.
Gear operators shall be heavy duty type and shall be completely housed in a
weatherproof enclosure. Any lubricants shall be suitable for winter conditions at 30 ºF
minimum.
All manually operated valves shall be provided complete with operators.
Valve manufacturers named in the piping class specifications are not meant to exclude
equal valves offered by other manufacturers. Valves of reputable manufacturers that
have comparable type, quality and characteristics may be submitted for COMPANY
approval.
All components in process hydrocarbon service shall be steel. Cast iron, malleable iron,
aluminum, copper, or copper bearing alloys shall not be used in process hydrocarbon service
without specific COMPANY approval.
All low temperature material designated as A2, B2, or D2 shall have mill test reports and certified
Page 7 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
test reports certifying that the material meets the applicable requirements of ASME B31.3.
All pipe and fittings specified as galvanized shall be hot dip galvanized with a minimum of 2-1/2
ounces of galvanizing material per square foot of surface area in accordance with ASTM A123.
Galvanizing of welded piping shall take place after welding. Threads shall be chased after
galvanizing to remove accumulated zinc deposits.
Galvanized pipe and fittings shall not be used in hydrocarbon service, per ANSI / ASME B31.3.
Page 8 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
6.0 TABLES
Page 9 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
AM Amine
BG Blanket Gas
CI Chemical Injection
CO Carbon Dioxide
DC Closed Drain
DF Diesel Fuel
DO Open Drain
DW Demineralized Water
EX Engine Exhaust
FA Flare Atmospheric
FG Fuel Gas
FH Flare High Pressure
FL Flare Low Pressure
FW Firewater
GL Glycol
HF Hydraulic Fluid
HM Heat Media
IA Instrument Air
IG Instrument Gas
JW Jacket Water
LF Liquid Fuel
LO Lube Oil
PF Process Fluids
PG Process Gas
PL Process Hydrocarbon Liquid
PW Produced Water
SC Steam Condensate
ST Steam
SW Seawater
UA Utility Air
UG Utility Gas
Page 10 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
UW Utility Water
VA Atmospheric Vent / Relief
VH High Pressure Vent / Relief
VL Low Pressure Vent / Relief
WO Waste Oil
WP Potable Water
WS Sewage Water (Black)
WW Waste Water
Page 11 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
FUEL & UTILITY GASES - BG, FG, IA, IG, UA, UG 7000 700
FUEL & UTILITY LIQUIDS - AM, CI, DF, GL, HM, LF, 8000 800
LO, SC, ST, WO
FIREWATER & UTILITY WATER - DW, FW, JW, UW, 9000 900
WP, WW
Page 12 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
A ANSI 150, RF AM, BG, DC, DF, DO, DW Carbon Steel 1/16"
EX, FA, FG, FH, FL, FW,
GL, IG, JW, LF, LO, PF,
PG, PL, PW, UG, VA,
VH, VL, WO, WS, WW
B ANSI 300, RF AM, FG, GL, HM, PF, PG, Carbon Steel 1/16"
PL, PW
D ANSI 600, RF AM, FG, GL, PF, PG, Carbon Steel 1/16"
OR PL, PW
ANSI 600 RTJ
E ANSI 900, RTJ AM, GL, PF, PG, PL, Carbon Steel 1/16"
PW
M ANSI 150, RF FW, IA, UA, UW, WP, WS Galvanized Carbon Steel 1/16"
Page 13 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
A1 ANSI 150, RF AM, CO, DC, DO, FA, Carbon Steel 1/8"
FH, FL, GL, PF, PG,
PL, PW, VA, VH, VL
B1 ANSI 150, RF AM, CO, GL, PF, PG, Carbon Steel 1/8"
PL, PW,
D1 ANSI 600, RF AM, CO, GL, PF, Carbon Steel 1/8"
PG, PL, PW
E1 ANSI 900, RJ AM, CO, PF, PG, PL, Carbon Steel 1/8"
PW
Page 14 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
PP Personnel Protection
HC Heat Conservation
CC Cold Conservation
AC Acoustic Cladding
ET Electrically Traced
Page 15 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
VALVE DESIGNATION
2” D 2 R F OW - C
Corrosive Service
End Connection
Valve Type
Valve Size
VALVE TYPES
END CONNECTIONS
Page 16 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
Page 17 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
Where valve manufacturers offer options on valve face-to-face dimensions, the patterns indicated in this
table shall be used.
Page 18 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
36 30 26 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
½ 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 1
¾ 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 1
1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 1
1½ 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1
B 2 6 6 6 6 6 6 6 6 6 6 6 6 5 5 4
R 3 6 6 6 6 6 6 6 6 6 6 6 5 5 4
A 4 6 6 6 6 6 6 6 6 6 6 5 5 4
N 6 6 6 6 6 6 6 6 6 5 5 5 4
C 4 BRANCH CONNECTION
8 6 6 6 6 6 6 5 5 5 5 LEGEND
H 10 6 6 6 6 5 5 5 5 5
5 4 1-Screwed Tee
S 14 6 5 5 5 5 5 5 4 3-Threadolet
I 16 5 5 5 5 5 5 4 4-Buttweld Tee
E 20 5 5 5 5 4 6-Weldolet
24 5 5 5 4
26 5 5 4
30 5 4
36 4
NOTES: 1. O-let fittings (wall thickness, design pressure & design temperature) usage shall be
in accordance with the applicable piping specification in the supplement.
2. O-let fittings allowed only for branch connections not in pulsating or cyclic service.
Page 19 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
HEADER SIZE
30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
½ 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 1
¾ 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 1
1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 1
1½ 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 1
B 2 3 3 3 3 3 3 3 3 3 3 3 3 3 5 1
R 3 6 6 6 6 6 6 6 6 6 6 6 5 5 4
A 4 6 6 6 6 6 6 6 6 6 6 5 5 4
N 6 6 6 6 6 6 6 6 6 5 5 5 4
4 BRANCH CONNECTION
C 8 6 6 6 6 6 6 5 5 5 5
LEGEND
H 10 6 6 6 6 5 5 5 5 5 4 1-Screwed Tee
S 14 6 5 5 5 5 5 5 4 3-Threadolet
I 16 5 5 5 5 5 5 4 4-Buttweld Tee
E 20 5 5 5 5 4 6-Weldolet
24 5 5 5 4
26 5 5 4
28 5 4
30 4
NOTES: 1. O-let fittings (wall thickness, design pressure & design temperature) usage shall be
in accordance with the applicable piping specification in the supplement.
2. O-let fittings allowed only for branch connections not in pulsating or cyclic service.
Page 20 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
HEADER SIZE
18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
½ 7 7 7 7 7 7 7 7 7 2 2 2 2 1
¾ 7 7 7 7 7 7 7 7 7 2 2 2 1
1 6 6 6 6 6 6 6 6 5 2 2 1
1½ 6 6 6 6 6 6 6 6 5 2 1
B 2 6 6 6 6 6 6 5 5 5 1
R 3 6 8 8 8 8 5 5 5 4
A 4 8 8 8 5 5 5 5 4
N 6 8 5 5 5 5 5 4
4 BRANCH CONNECTION
C 8 8 5 5 5 5 LEGEND
NOTES: 1. O-let fittings (wall thickness, design pressure & design temperature) usage shall be
in accordance with the applicable piping specification in the supplement.
2. O-let fittings allowed only for branch connections not in pulsating or cyclic service.
Page 21 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
HEADER SIZE
4 3 2 1½ 1 ¾ ½
½ 3 3 2 2 2 2 1
¾ 3 3 2 2 2 1
1 3 3 2 2 1
1½ 3 2 2 1
B 2 2 2 1
R 3 2 1
A 4 1
N
G BRANCH CONNECTION
LEGEND
H 1-Socket Tee
Page 22 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
Table L - Branch Connection Classes A1, B1, D1, E1, A2, B2, D2, A3
Piping Pressure Classes A1, B1, D1, E1, A2, B2, D2, A3
(Corrosive Hydrocarbons and Low Temperature Steel)
HEADER SIZE
36 20 6 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
½ 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 1
¾ 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 1
1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 1
1½ 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1
B 2 6 6 6 6 6 6 6 6 6 6 6 6 5 5 4
R 3 6 6 6 6 6 6 6 6 6 6 6 5 5 4
A 4 6 6 6 6 6 6 6 6 6 6 5 5 4
N 6 6 6 6 6 6 6 6 6 5 5 5 4
C 8 6 6 6 6 6 6 5 5 5 5 4 BRANCH CONNECTION
LEGEND
H 10 6 6 6 6 5 5 5 5 5 4 1-Socketweld Tee
S 14 6 5 5 5 5 5 5 4 3-Socket Weldolet
I 16 5 5 5 5 5 5 4 4-Buttweld Tee
E 20 5 5 5 5 4 6-Weldolet
24 5 5 5 4
26 5 5 4
30 5 4
36 4
NOTES: 1. O-let fittings (wall thickness, design pressure & design temperature) usage shall be
in accordance with the applicable piping specification in the supplement.
2. O-let fittings allowed only for branch connections not in pulsating or cyclic service
Page 23 of 24
Piping Material
Client Doc.
ALN-FP-ESA-MEC-SPC-2200 Rev. 00-C
No.
HEADER SIZE
30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
1 5 5 5 5 4
1½ 5 5 5 4
B 2 5 5 4
R 3 5 4
A 4 4
N 6
C 8 BRANCH CONNECTION
LEGEND
H 10 1-Screwed Tee
S 14 3-Threadolet
I 16 4-Buttweld Tee
E 20 6-Weldolet
24
26
28
30
NOTES: 1. O-let fittings (wall thickness, design pressure & design temperature) usage shall be
in accordance with the applicable piping specification in the supplement.
2. O-let fittings allowed only for branch connections not in pulsating or cyclic service.
Page 24 of 24