Page 1 of 2

QW-482 SUGGESTED FORMAT FOR

PROCEDURE QUALIFICATION RECORD
(See QW-201.1,Section IX,ASME Boiler
and Pressure Vessel Code) DOCUMENT NO PIN LI-CQA-213-F-02

Procedure Qualification Record No: PQR/L&T/UAIL/P-02 Date : 11.08.2019

WPS No : WPS/L&T/UAIL/P-04 Rev No.0 Date : 01.07.2019

Welding Process(s) :GTAW+SMAW

Type (s)(Manual\Automatic\Semi-automatic : Manual

JOINTS: (QW-402)
Joint Design: Single-V

Root Spacing: As per Sketch

Backing : GTAW(With/Without)+SMAW(With)

Backing Material ( Type) Weld Metal

Joint Sketch
BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material specification: A106 GR.B/A53GR.B/API-5LGR.B Temperature Range: 620⁰C ± 20⁰C
Type of Grade Or UNS number: A106 GR.B/A53GR.B/API-5LGR.B Time Range: 2.4 min/mm
P.NO:01 Group No.01 to P.NO.01 Group NO.01 Others: N.A
Thickness of Test Coupon: 10.97MM
Diameter of the test coupon: DN150 (OD:168.30MM)
Maximum Pass thickness: 1.5 mm ≤ t ≤ 6mm (GTAW) & 4 mm ≤
t ≤ 20 mm (SMAW)
FILLER METALS (QW-404): GAS (QW-408)
Layers(combination welding) 1.GTAW 2.SMAW Percentage composition
SFA specification: 5.18 5.1 Gases Mixture Flow rate
AWS Classification: ER-70S2 E-7018 Shielding Argon 99.995% 6 to 10 LPM
Filler metal F No: 6 4 Trailing N.A N.A N.A
Weld Metal analysis A. No: 1 1 Backing N.A N.A N.A
Size of Filler metal : 2mm & 2.4mm 2.5,3.15 & 4mm
Filler metal product form: SOLID N.A ELECTRICAL CHARACTERISTICS (QW-409)
Electrode flux class: N.A N.A Current: DC
Flux type: N.A N.A Polarity: DCEN-GTAW & DCEP-SMAW
Flux trade name: N.A N.A Amps: 80-130 Volts: 20-30
Weld metal thickness: N.A N.A Tungsten Electrode size: 2.0 & 2.4mm 2 % Thoriated
Transfer Mode for GMAW (FCAW): N.A
Others: N.A
 Page 2 of 2

POSITION (QW-405) TECHNIQUE ( QW-410)

Position(s) of Groove 6G Travel Speed: GTAW - 60-75mm/min & SMAW-90-
Welding Progression UPHILL 12mm/min
Position(s) of Fillet ALL String Or Weave Bead : Both
Other N.A Oscillation: String / Weave not more than 3 times the
PREHEAT (QW-406) electrode diameter
Preheat Temperature, Minimum : 10⁰C Multi pass or Single pass (Per side): Multi Pass
Inter pass Temperature, Maximum : 250⁰C Single or Multiple electrodes: Single
Others: N.A Others: N.A

QW-483 (BACK)
Tensile test (QW-150)
Ultimate unit
Specimen Width Thickness Area Ultimate Total Type of failure and
stress
Number (MM) (MM) (MM2) Load (N) location
(PSI or MPA)
1 20.20 MM 10.84 MM 218.96 105000 N 480 MPA Broken at outside of weld
6 20.12 MM 10.87 MM 218.70 106000 N 485 MPA Broken at outside of weld
Guided Bend Tests (QW-160)
Type and Figure No Results
Root Bend-2 (QW 462.3) Root Bend found Satisfactory at 180⁰ (4t)
Root Bend-4 (QW 462.3) Root Bend found Satisfactory at 180⁰ (4t)
Face Bend-3 (QW 462.3) Face Bend found Satisfactory at 180⁰ (4t)
Face Bend-5 (QW 462.3) Face Bend found Satisfactory at 180⁰ (4t)
Toughness tests (QW-170)
Notch Specimen Test Impact Values Drop wt. break
Specimen Number
Location size Temperature Ft-lb or J % Shear Mils or mm ( Yes\No)
Not Not
Not prepared NA NA NA NA NO
prepared prepared

Fillet weld test (QW-180)

Results Satisfactory: Yes √ No Penetration into parent metal Yes: N.A No: N.A
Macro-Results: N.A
Other Tests
Type of test: Radiography Examination (Report No: SNT/RT/09) Date: 25-07-2019
Deposit Analysis: N.A
Others: N.A
Welders Name: MR.GOUTAM BEMAL Stamp No. LT/PIPING/GTAW/SMAW/W-09

Test Conducted by: IRC INDUSTRIAL RESEARCH & CONSULTANCY) Lab Test Report No: IRC/M/1416/19-20
Date: 09.08.2019

We certify that the statement in this record is correct and that the test coupons were prepared welded and
tested in accordance with the requirements of Section IX of ASME Code.

Contractor: M/S LARSEN & TOUBRO-LIMITED

Date ___________________________ Certified /Approved by: ____________________________________