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JUBAIL - RIYADH WATER TRANSMISSION SYSTEM (Stations)

@Limak �
SAWAED
Engineering
WELDING PROCEDURE SPECIFICATION
FOR PIPELINE -pWPS
JACOBS ZATE

Supporting
WPS No. WPS-01 Rev 0 Rev 0 Date
POR No.
STANDARD ASME 31.4 WELDING CODE WELD PROCESS SMAW

\
60•1s0 Fi11 pass ICap pass I
�/__

� I
'

4.8-19.lmm ,c

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I
1.5-2.S mm
�I+- Root pass � Hot pass
2-4mrn

Matenal : API·5L BN PSL-2. l245. Gr 8 or X42. X56

Diameter & WaJI lhackness ODEqual > 12. 75• & From 4 .8 to 19. 1 mm
Filler metal & no or beads Thickness : AWS A5. l/5 5 E6010/E7010
Electncal of ·flame characteristics:
'

: NA
Position : 5G Fixed
Direction of welding : Downhlll (Root), Downhill (Hot +F1ll+Cap)
No. of welders : Min 2 welders

Time laps between Root pass and Hot Pass welding : Max. 1 0 Minutes.

Method of Clamping : External clamp.

Clamp Removal : Removal of clamp after fln.shing 5�o ol rool pass


Initial & IAlerpass Clearnng : Grinding I brushing

Preheat temperature : Min 10 •c


lnterpass Temperalure : Max 25o•c
sh,eldrng gas & llow rate ·NA
Shteldlng flux ;NA
plasma gas composition :NA
plasma gas orifice size .NA
Sketches & tebulation attached : NA

EJec1ricat Characteristics & Travel Speed


Flllor Metal Current
Weld Veld Travel Spe:ed
Process S12.e Type Amper Vol1 Aa11ge(V)
'
Layers AWS No. Progression Range 1PM
Imm) Potarnv RanaetA
Rool Pass SMAW E60l0 3.2· 4.0 DCEP 8�
I 26-28 Downhtll 125-130

Hot Pass SMAW E7010 4.Q..5.0 OCEP 120-125 27-29 Downhill 135-140

Fill Passes SMAW E7010 4.0-5.0 DC p 115-120 28·30 Downhill 160-165

Cap Pass SMAW E/010 4.0-5.0 OCEP 110 125 27-29 Downhill 145-150
Limak / Sawaed Jacobs Zate/SWCC

Name/Sumarne

Date

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