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Mansourah Massarah Gold Project

INSPECTION AND TEST PLAN

EARTHWORK IN TAILING MANAGEMENT FACILITY-4400

MD-216-4400-QD-IX-ITP-1001-A07

A07 19/4/2021 Revised Based On Employer Comments Banerjee Sivasubramani PKV Ma’aden Document Number:
A06 3/11/2021 Revised Based On Employer Comments Banerjee Sivasubramani Hajare
PROPRIETARY & CONFIDENTIAL This document and the
A05 18/02/2021 Revised Based On Employer Comments Banerjee Sivasubramani Hajare
information contained herein is Ma’aden and Outotec
MD-216-4400-QD-IX-ITP-1001 A07
A04 17/1/2021 Revised Based On Employer Comments Banerjee Sivasubramani Hajare Oyj/Larsen & Toubro proprietary know-how. This document
A03 16/12/2020 Revised Based On Employer Comments Banerjee Sivasubramani Hajare or any part thereof should not be reproduced, stored in a
A02 16/11/2020 Revised Based On Employer Comments Banerjee Sivasubramani Hajare
retrieval system or transmitted by any means, electronic or
otherwise, or divulged without prior written permission from
A01 5/11/2020 FIRST ISSUE Banerjee Sivasubramani Hajare
Ma’aden and Outotec Oyj/Larsen & Toubro.
L&T Document Number:
Rev Date Revision Text Prepared By Reviewed By Approved By Client
O19045 001 X K 00500 424 R6

PROPRIETARY & CONFIDENTIAL: This document and the information contained herein is Ma’aden and Outotec Oyj/Larsen & Toubro proprietary know-how. This document or any part thereof should not be reproduced,
stored in a retrieval system or transmitted by any means, electronic or otherwise, or divulged without prior written permission from Ma’aden and Outotec Oyj/Larsen & Toubro.

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MD-216-4400-QD-IX-ITP-1001-A07 Page 2 of 7

Inspection and Test Plan (ITP) No: Related requirements reference, when applicable (Manufacturing/
installation/specification/design):
L&T DOC NO – O19045-001-X-K-00500-424 R6
ATCW Specification – MD-216-4400-EG-CV-SPC-1003 and MD-101-SMPM-
PM-QA-GUI-0002 (Clause-18)
Project: Mansourah Massarah Gold Project Contract No/ Title: 17-PME MM GP-0002 IK
Contractor Name/Contact Details: Equipment/ Work Package/ Activity Description:
EPC – Larsen & Toubro Earthwork for Tailing Management Facility-4400
Remarks: P – Performance, Executing an activity
1. In case of discrepancies with the Technical Specification, Technical HP – Hold Point, a point beyond which work shall not proceed without
Specification will be followed. inspection/approval of representative of indicated party
WP – Witness Point, representative of indicated party must be notified, if not
in attendance at specified time, inspection may proceed
S – Surveillance, representative of indicated party may carry out surveillance
of work in progress
R – Review, representative of indicated party to review submitted
documents, result of tests etc.

INDEX DATE Contractor Reason for Revision LT OT EMP

SKB-L&T ES-L&T PH-L&T

Prepared By (L&T) Reviewed By (L&T) Approved By (L&T) OT Approval, Date Employer Approval, Date

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MD-216-4400-QD-IX-ITP-1001-A07 Page 3 of 7

Process Description or QC Responsible Inspection or Test Frequency of Acceptance Criteria QC Record Reference

Contractor
activity Method Inspection / Test

Outotec

Notified
Employer
Specification Date

Body
L&T
Drawing

1. 1.0 Inspection: Zone-2A


1.1. Source Approval L&T Laboratory Testing One Test 2500 cum As per IFC P HP - R - Laboratory Test Report
Gradation as per test or 3 Nos Test drawings and
Table-4 of 9.3.1 of per stock per specification
ATCW-Technical source
Specification MD-
216-4400-EG-CV-
SPC-1003 for TMF
1.2. Lift Thickness L&T Dimension Check Each layer As per IFC P HP - S - Laboratory Test Report
drawings and and Inspection
specification Checklist
2. 2.0 Inspection: Zone-2B
2.1. Source Approval L&T Laboratory Testing One Test 2500 cum As per IFC P HP - R - Laboratory Test Report
Gradation as per test or 3 Nos Test drawings and
Table-5 of 9.3.2 of per stock per specification
ATCW-Technical source
Specification MD-
216-4400-EG-CV-
SPC-1003 for
TMF
2.2. Lift Thickness L&T Dimension Check Each layer As per IFC P HP - S - Laboratory Test Report
drawings and and Inspection
specification Checklist
3. 3.0 Inspection: Zone-3A

3.1. Source Approval L&T Laboratory Testing One Test 2500 cum As per IFC P HP - R - Laboratory Test Report
Gradation as per test or 3 Nos Test drawings and
Table-6 of 9.3.3 of per stock per specification
ATCW-Technical source
Specification MD-
216-4400-EG-CV-
SPC-1003 for TMF

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MD-216-4400-QD-IX-ITP-1001-A07 Page 4 of 7

Process Description or QC Responsible Inspection or Test Frequency of Acceptance Criteria QC Record Reference

Contractor
activity Method Inspection / Test

Outotec

Notified
Employer
Specification Date

Body
L&T
Drawing

3.2. Lift Thickness L&T Dimension Check Each layer As per IFC P HP - S - Laboratory Test Report
drawings and and Inspection
specification Checklist
3.3. Compaction L&T Sand Replacement Each layer – 2500 As per IFC P HP - WP - Laboratory Test Report
Test as per Table-8 cum per test drawings and
of 9.6.2 of ATCW- specification
Technical
Specification MD-
216-4400-EG-CV-
SPC-1003 for TMF
4. 4.0 Inspection: Zone 3B

4.1. Source Approval L&T Laboratory Testing One Test 2500 cum As per IFC P HP - R - Laboratory Test Report
Gradation as per test or 3 Nos Test drawings and
Table-7 of 9.3.4 of per stock per specification
ATCW-Technical source
Specification for
TMF
4.2. Lift Thickness L&T Dimension Check Each layer As per IFC P HP - S - Laboratory Test Report
drawings and and Inspection
specification Checklist
4.3. Compaction L&T Sand Replacement Each layer – 2500 As per IFC P HP - WP - Laboratory Test Report
Test as per Table-9 cum per test drawings and
of 9.7.3 of ATCW- specification
Technical
Specification MD-
216-4400-EG-CV-
SPC-1003 for TMF
5.0 Inspection: Zone 4A

5.1 Source Approval L&T Laboratory Testing One Test 2500 cum As per IFC P HP - R - Laboratory Test Report
1. Gradation as per Table-11 of test or 3 Nos Test drawings and
2. Specific Gravity 10.2.1 of ATCW- specification

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MD-216-4400-QD-IX-ITP-1001-A07 Page 5 of 7

Process Description or QC Responsible Inspection or Test Frequency of Acceptance Criteria QC Record Reference

Contractor
activity Method Inspection / Test

Outotec

Notified
Employer
Specification Date

Body
L&T
Drawing

3. Angle of Repose Technical per stock per


Specification MD- source
216-4400-EG-CV-
SPC-1003 for TMF
5.2 Lift Thickness L&T Dimension Check Each layer As per IFC P HP - S - Laboratory Test Report
drawings and and Inspection
specification Checklist
6.0 Inspection: Zone 4B

6.1 Source Approval L&T Laboratory Testing One Test 2500 cum As per IFC P HP - R - Laboratory Test Report
1. Gradation as per Table-12 of or 3 Nos Test per drawings and
2. Specific Gravity 10.2.2 of ATCW- stock per source specification
Technical
3. Angle of Repose
Specification MD-
216-4400-EG-CV-
SPC-1003 for TMF
6.2 Lift Thickness L&T Dimension Check Each layer As per IFC P HP - S - Laboratory Test Report
drawings and and Inspection
specification Checklist
7.0 Inspection: Sub-Base Layer

7.1 Source Approval L&T Laboratory Testing Each source once As per IFC P HP - R - Laboratory Test Report
1. Gradation Gradation as per and then One drawings and
2. Sand Equivalent Table-13 of 10.2.3 gradation test per specification
of ATCW-Technical 2500 cum
3. Plasticity Index
Specification MD-
4. Abrasion Loss 216-4400-EG-CV-
5. CBR SPC-1003 for TMF
and Rest of
properties as per
MD-216-1000-QD-
IX-ITP-1006-C01,
8.1

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MD-216-4400-QD-IX-ITP-1001-A07 Page 6 of 7

Process Description or QC Responsible Inspection or Test Frequency of Acceptance Criteria QC Record Reference

Contractor
activity Method Inspection / Test

Outotec

Notified
Employer
Specification Date

Body
L&T
Drawing

7.2 Layer Thickness and L&T As per 10.5.2 of Each Layer As per IFC P HP - WP - Laboratory Test Report
Compaction ATCW-Technical drawings and and Inspection
Specification MD- specification Checklist
216-4400-EG-CV-
SPC-1003 for TMF
8.0 Inspection: Base Layer

8.1 Source Approval L&T Laboratory Testing Each source once As per IFC P HP - R - Laboratory Test Report
Gradation. Gradation as per and then One drawings and
Sodium Sulphate Table-14 of 10.2.4 gradation test per specification
Soundness Loss. of ATCW-Technical 2500 cum
Specification MD-
Abrasion Loss.
216-4400-EG-CV-
Sand Equivalent. SPC-1003 for TMF
Liquid Limit. and Rest of
Plasticity Index. properties as per
California Bearing Ratio. MD-216-1000-QD-
IX-ITP-1006-C01,
3.1.1

8.2 Layer Thickness and L&T As per 10.6.2 of Each Layer As per IFC P HP - WP - Laboratory Test Report
Compaction ATCW-Technical drawings and and Inspection
Specification MD- specification Checklist
216-4400-EG-CV-
SPC-1003 for TMF

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MD-216-4400-QD-IX-ITP-1001-A07 Page 7 of 7

COMMENT RESOLUTION SHEET

General Comment: Revise & Re-submit

Resolution: Re-submitted after resolution of employer comments.

Sr. Chapter Comment Resolution


No
1 7.1 & 8.1 MD-216-1000-QD-IX-ITP-1006 refers a Saudi Code but does not provide specific EPC is executing all road packages
requirements. This is not practical for use during construction. (49RA, 49R0 and other) based on MOT
Provide specifics in 216-4400-EG-CV-SPC-1003. Saudi Code and referred ITP - MD-216-
2 7.1 & 8.1 Only 1 test for source approval and no further testing of material properties (except 1000-QD-IX-ITP-1006 only.
gradation) is not adequate. Provide testing frequency consistent with approaches common All the points discussed and clarified
in the industry. between EPC FEQC and PMC PFE.
3 7.1 & 8.1 Note - the Specification does not include Acceptance Criteria and needs to be amended.
4 CRS Specification MD-216-4400-EG-CV-SPC-1003 had a large number of comments that All the comments clarified and
needed to be addressed and its status is "revise and resubmit". documents resubmitted in Aconex
Please submit revised version for review.

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