KNM STEEL CONSTRUCTION SDN. BHD.

200140X

200140X

VENDOR DOC. NO.: K99087-E-C-006 Page 42

DESIGN CALCULATION

FOR C-2432 C2C SUCTION DRUM 2ND STAGE

APPROVED WITH COMMENT

REVIEWED RESUBMIT

This approval or review does not relieve the

vendor / subcontractor of his responsibilities
to meet all requirements of the contract

ORIGINAL CHECKED APPD (PRJ.)

SIGN
DATE
SAMSUNG ENGINEERING CO., LTD.

0 2/22/2024 FOR APPROVAL WINSON LIM KS LAW TC MOK

REV. ISSUE DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY
PROJECT NAME : MALAYSIA OLEFINS PROJECT (MOP)
SECL JOB NO. : SC0273
REQUISITION NO. : MFA-003-1
LETTER OF INTENT NO. : 98-MOP-SEM-06
OWNER : PURCHASER : PLANT LOCATION :

OPTIMAL OLEFINS MALAYSIA SDN. BHD. KERTEH, MALAYSIA

SAMSUNG ENGINEERING CO., LTD.

 TABLE OF CONTENT

1. Design pressure case 1

2. Equivalent design pressure case 7

3. M.A.W.P. case 13

4. Skirt design calculation 19

5. Nozzle design calculation 25

WIND LOAD CALCULATIONS TO - ASCE 7 - 1995

A ) AT OPERATING CONDITION

1 .0 WIND DESIGN CALCULATION

Design code : ASCE 7 - 95
Exposure category : C

1 .1 GEOMETRIC DATA
Basic design wind speed, V = 145.08 km/hr
= 40.30 m/s
As per ASCE 7, the wind pressure shall be determined as follows : -
Qw = Qz.Gh.Cf N/m²
where
Qz = Velocity pressure ( N/m² )
Gh = Gust response factor ( dimensionless )
Cf = Force coefficient ( dimensionless )
Calculate : -
Qz = 0.613.Kz.(I.V)²
where
I = Importance factor ( table 5 ) = 1
V = Basic design wind speed = 40.30 m/s
Kz = 2.58 ( z / zg )(2/a) case 4572mm £ z £ zg
= 2.58 ( 4572 / zg ) case z < 4572mm
(2/a)

zg = Gradient height ( table C6 ) = 900 ft = 274320 mm

a = Ground surface roughness factor ( table C6 ) = 7

Gh = 0.65 + 3.65.Tz
where
Tz = ( 2.35 Do1/2 )/( z/ 9144 )(1/a)
Do = Surface drag coefficient ( table C6 ) = 0.005

Cf = Force coefficient ( table 12 )

1 .2 WIND FORCE CALCULATION

PRESSURE VESSEL

Height above average level of ground, z = 10850 mm

Velocity pressure, Qz = 1020.66 N/m²
Gust Response Factor, Gh = 1.242
Force Coefficient, Cf = 0.74
Wind design pressure, Qw = 942.55 N/m²

overall diameter 3000.4 mm 0.7436031

h/D 3.6161845
D*(Qz)^(1/2) 95.856227 > 2.5
% OVER DIAMETER CALCULATION

Vessel diameter, ID : 2000 mm

Vessel thickness, ts : 14 mm
Vessel diameter, OD : 2028 mm
Insulation thickness (if applicable) : 140 mm
Vessel OD + insulation, Do' : 2308 mm

The diameter to be used for section B calculation,

D" = Do' + 600 = 2908 mm

or = Do' x 1.3 = 3000 mm

Larger of the two = 3000 mm

To convert the diameter used to the % over diameter

D" - Do' = 3000 - 2308 x 100 %

Do' 2308
= 30.00 % over diameter
WEIGHT CALCULATION

Equipment no: 09-F004

Equipment name: NH3 SEPARATOR
Equipment size: ID 1500 T/T 2000

Description Weight (kg)

Ellip Head (top) 286.74
Ellip Head (bottom) 560.21
Shell plate 1799.53
Jacket head 385.25
Jacket shell 393.46
Lifting lugs 36
Reinforcement Plate 63
Nozzle, N1 31
Nozzle, N2 31
Nozzle, N3 4
Nozzle, N4 2.9
Nozzle, N5 5.3
Nozzle, N6A 5.3
Nozzle, N6B 5.3
Nozzle, N7 7.3
Nozzle, N8 138.5
Nozzle, N9A 5.3
Nozzle, N9B 5.3
Nozzle, N10 4.5
Nozzle, N11 2.9
Line pipe 26
Demister 85
Elbow N6B 2.5
Elbow N9B 2.5
Skirt & base ring 645.7
Name plate 2
Miscellaneous 113.51
Total 4650

Fabrication weight 4650 kg

Empty weight 5580 kg
Content weight 2823 kg
Operating weight 8403 kg
Water weight 4420 kg
Hydrotest weight 10230 kg
Full of water weight 10230 kg
 PAGE ............ OF ................
C-2432

CALCULATION OF LIFTING FORCE

W = 1.5 * Wo, (1.5 = DYNAMIC LOAD FACTOR, Wo = TOTAL LIFTING WEIGHT)

= 1.5 x 116699 = 175048 N,(USED W.T IS= 175048 N)

Y= 3825 mm

X= 4225 mm

R= 1005 mm

LL = W*( Y*COSá + RSINá ) / ( ( X+Y )*COSá + R*SINá )

TL = W*( X*COSá ) / ( ( X+Y)*COSá + R*SINá)

LV = LL*COSá

LH = LL*SINá

TV = TL*COSá

TH = TL*SINá

PV = 0.5*LH

PH = PV*TAN15 °
 PAGE ............ OF ................
C-2432

RESULT OF LIFTING FORCE ( á = 0° TO 90° )

DEG.à LL LV LH TL TV TH PV PH
--------- ------------------- ---------------------- --------------------- ----------------------------- ------------------ ------------------- --------------------------- -------------
0 83175 83175 0 91873 91873 0 0 0
5 84168 83847 7336 90880 90534 7921 3668 ###
10 85154 83860 14787 89894 88528 15610 7393 ###
15 86149 83213 22297 88899 85870 23009 11148 ###
20 87168 81911 29813 87880 82580 30057 14907 ###
25 88229 79963 37287 86819 78684 36691 18644 ###
30 89352 77381 44676 85696 74215 42848 22338 ###
35 90561 74183 51943 84487 69208 48460 25972 ###
40 91887 70389 59064 83161 63705 53455 29532 ###
45 93372 66024 66024 81676 57754 57754 33012 ###
50 95074 61112 72831 79974 51406 61264 36415 ###
55 97077 55681 79521 77971 44722 63870 39760 ###
60 99509 49755 86177 75539 37769 65418 43089 ###
65 102577 43351 92967 72470 30627 65680 46483 ###
70 106639 36473 100208 68408 23397 64283 50104 ###
75 112376 29085 108546 62672 16221 60537 54273 ###
80 121259 21056 119417 53789 9340 52972 59708 ###
85 137193 11957 136671 37855 3299 37711 68335 ###
90 175048 0 175048 0 0 0 87524 ###
--------- --------------- ---------------- ---------------- ---------------- --------------- ---------------- ------------------- -----

MAX. FORCE SUMMARY AT LIFTING AND TAILING LUGS

FORCE ( N ), ANGLE ( DEG. )

LL LV LH TL TV TH PV PH
FORCE 175048 83860 175048 91873 91873 65680 87524 ###
--------- --------------- ---------------- ---------------- ---------------- --------------- ---------------- ------------------- -----
ANGLE 90 5 90 0 0 65 90 90
--------- --------------- ---------------- ---------------- ---------------- --------------- ---------------- ------------------- -----
 PAGE ............ OF ................
C-2432
*********** *** *********** ** ********** *
* LIFTING LUG *
*********** *** *********** ** ********** *

ERECTION WEIGHT (WT) : 1.5 x 17650g = 175047.81 N

MATERIAL OF LUG : SA 537 CL1
MATERIAL OF PAD : SA 240 304
YIELD STRESS (LUG) : 334.8 MPa
YIELD STRESS (PAD) : 118.9 MPa PK
LUG THICKNESS (t) : 22.0 MM
PAD THICKNESS (tp) : 14.0 MM
476 a = 200.0 MM
w = 197.0 MM b = 110.0 MM 262
206 c = 91.0 MM d = 38.0 MM
e = 577.0 MM f = 81.0 MM 182
g = d' = 110.0 MM h = 0.0 MM
710 A = 394.0 MM B = 264.0 MM 444
E = 500.0 MM tr = 0.0 MM
t1 = 22.0 MM t2 = 14.0 MM Note : t1 and t2 are throat length
leg ( 35 mm leg ( 15 mm)
1. DESIGN LOAD PER LIFTING LUG

WT We had considered the 5o out of

P= = 87858 N bending by dividing the max load
2 x COS 5° with cos 5o

2. STRENGTH OF LIFTING LUG

1) SHEAR STRESS
P
Ss = t= Shear Stress, Ss x 2
2 ( t x f + 2tr x h ) = ### Mpa

= 24.7 MPa < Sa = 0.4Sy = 133.9 MPa << OK >>

Please note that P is not
2) BENDING STRESS vertical load. P is the max
Pxg load during lifting.
Sb = M / Z =
t x a² / 6
0.5WT
= 65.9 Mpa < Sa = 0.66Sy = 220.9 MPa << OK >> 0.5WT/cos(5o)

3) BEARING STRESS, Sbr 5

PIN DIAMETER USED = 70 mm
A= 3500 mm2
Sbr = P/A = X X
= 25.10 MPa < Sa = 0.9Sy = 301.275 Mpa
OK Y Y

At Y-Y section

COMBINE STRESSES
s1/2 = (sx + sy)/2 ± SQRT[ (sx + sy)2/4 + t2 ]
= (Sb + Ss)/2 ± SQRT[ (Sb + Ss)2/4 + t2 ]
= 65.89 + 24.65 ± SQRT [ ( ( 65.89 + 24.65 ) 2 /4 + t2]
2
= 45.27 ± 66.94
= 112.21 OR ### MPa < Sa = 0.9Sy = 301.275 Mpa
OK

BENDING STRESS AT HORIZONTAL POSITION

P' = 1/2 x WT/2 COS 5O
= ### N

Sb' = M/Z = P' x d' / (t1 x a2/6)

= ### MPa < Sa = 0.66Sy = 220.94 Mpa OK
 PAGE ............ OF ................
C-2432

2. STRENGTH OF WELDMENT (PAD AND LUG)

1) CRITICAL WELD CROSS SECTION PROPERTIES

b² + c² + d * c/2
n= = 36.7 MM
a + 2b + 2c

POLAR MOMENT OF INERTIA (J)

(a - d)²
J = (2.b [(b²/12) + r1²] + (a-d)[ + n²]
12

d²
+ 2.c [(c²/12) + r2²] + d [ + (c - n)²]).t1
12

= ### MM4

b a
WHERE, r1² = ( -n)²+( )²= 10334 MM
2 2

c d
r2² = ( -n)²+ ( )²= 438 MM
2 2

2) MAX. TORSIONAL STRESS

S1 = P (e + b - n) rmax / J = 94.7 MPa

WHERE, rmax = SQRT ( (b - n)² + (a/2)² )
= 122.8 MM

Sv = S1 cosá = 76.0 MPa

Sh = SI siná = 56.5 MPa
(b - n)
WHERE, á = atan ( ----------) = 36.6 °
a/2

3) DIRECT SHEAR STRESS

S2 = P / (2*b*t1 + a*t1) = 9.5 MPa

4) MAX. SHEAR STRESS

S = @SQRT ( (S2 + Sv)² + Sh² )
= 102.5 MPa < Sa = 0.55 x 0.6Sy = 110.5 MPa << OK >>

PAGE ............ OF ................

C-2432

3. STRENGTH OF WELDMENT (PAD AND SHELL)

1) TORSIONAL SHEAR STRESS

S3 = P (E+B/2)/(2 A B t2)
= 19.1 MPa

2) DIRECT SHEAR STRESS

S4 = P /(2 (A+B) t2)
= 4.8 MPa

3) MAX. SHEAR STRESS

S = S3 + S4
= 23.8 MPa < Sa = 0.55 x 0.6Sy = 110.5 MPa << OK >>

REFERENCE : PRESSURE VESSEL DESIGN HANDBOOK (H. BEDNAR)

AISC - ALLOWABLE STRESS
 PAGE ............ OF ................
C-2432

*********** *** *********** ** ********** *

* TAILING LUG *
*********** *** *********** ** ********** *

MATERIAL : SA 537 CL1

YIELD STRESS (Sy) : 334.8 MPa
LOAD AT TAIL.LUG (P) TV : ### N
RADIUS (R) : 104.0 MM
HOLE DIAMETER (d) : 60.0 MM
LUG THICKNESS (t) : 22.0 MM
B : 60 MM
H = 2R : 208.0 MM
Lw = 2 H : 416.0 MM

1. STRENGTH OF TAILING LUG

1) SHEAR STRESS
P
Ss = ------------
2 t (R-d/2)

= 28.2 MPa < Sa = 0.4Sy = 133.9 MPa << OK >>

2) BENDING STRESS
PxB
Sb = M / Z = ---------------
t x H² / 6

= 34.7 MPa < Sa = 0.66Sy = 220.9 MPa << OK >>

2. STRENGTH OF WELDMENT

1) REQUIRED WELDMENT BY SHEAR

P P
Aw = ------- = ------------- = 1248 MM²
Sa 0.55x0.4 Sy

2) LEG LENGTH
Aw
l = ---------------- = 3.0 MM
Lw

USE LEG LENGTH = 16 MM << OK >>

REFERENCE : PRESSURE VESSEL DESIGN HANDBOOK (H. BEDNAR)

AISC - ALLOWABLE STRESS
C-2432 PAGE ............ OF ................

TENSILE STRENGTH AT "A"

A= P x K2
(a x T) + ( 2 x c x t)
= 95.94 MPa < 220.935 MPa
===> O.K!

WHERE , a = 74
d= 60
b= 208
a/d = ### K2 = 1.7
T= 22
c= 0
t= 0
 PAGE ............ OF ................
C-2432

********** ** *********** *** *********** * ********** ******* ********** *

* STRENGTH OF BASE BLOCK *
* DURING ERECTION *
********** ** *********** *** *********** ** ********** ******* ********** *

MATERIAL : A 283 GR C
YIELD STRESS (Sy) : 206.8 MPa
ALLOW. STRESS (Sall.) : 103.4 MPa
LOAD (P = TV) : ### N
Le = 0.55 SQRT ( Do x t2 ) : 70.8 MM
HOLE DIAMETER (d ) : 41.0 MM
Rm = MEAN RADIUS : 857.5 MM

l1 = 100.0 MM,L1 = 200.0 MM,t1 = 15.9 MM,A1 = 3180.0 MM²

l2 = 84.0 MM,L2 = 320.8 MM,t2 = 8.0 MM,A2 = 2566.4 MM²
l3 = 125.6 MM,L3 = 112.0 MM,t3 = 15.9 MM,A3 = 1780.8 MM²

1. CALCULATION OF N.A
(L1xt1xl1) + (L2xt2xl2) + (L3xt3xl3)
Y = = ---------------------------------------------------- = 100.6 MM
(L1xt1) + (L2xt2) + (L3xt3)

2. MOMENT OF INERTIA

(t1xL1^3 + L2xt2^3 + t3xL3^3) + A1x(Y-l1)² + A2x(Y-l2)² + A3x(Y-l3)²

I = ------------------------------------------------------
12

= 1.4E+7 MM^4

3. SECTION MODULUS
I
Z = ------- = 142111 MM^3
Y

4. BENDING STRESS OF BASE BLOCK DUE TO TV ( á = 0ø )

1) BENDING MOMENT

Mo = 1.5 w Rm² = 0.239 x P x Rm = 1.9E+7 N-MM

2) BENDING STRESS
Mo
Sb =-------= 132.5 MPA < Sa =0.66Sy = 136.5 MPa
Z
P
5. SHEAR STRESS Po

P = ¶ w Rm Mo
==> w = P / ¶ Rm 34.10 N/MM

Wo = 0.5 w Rm ### N
w

6. COMBINED STRESSES

Wo / A2 ± Sb = ### > 1.5 Sall. 155.1 MPa

THEREFORE, BRACING OF SHELL IS NOT REQUIRED.

REF. : " FORMULAS FOR STRESS AND STRAIN" BY RAYMOND J.ROARK.

 PAGE ............ OF ................
C-2432

7. CHECK FOR SHELL BRACING

BRACING MATERIAL : A 106 GR B

YIELD STRESS Sy : 206.844 MPa
SHELL I.D (L) : 6236 MM
SIZE : W 6" X 6" X 20 LB/FT
AREA [A] : ### MM²

P(TV) : ### N

TENSILE STRESS

ST = P / A = ### MPa < 0.6Sy 124.1064 MPa O.K

RADIUS OF GYRATION (i) : ### MM

COMPRESSION STRESS
Pxw
Sc = ----- = 9.5 MPA < Sa = 0.6Sy = 124.1 MPa
A

WHERE; w = 1.07 ; FROM TABLE 16-2 (JIS B8821)

L
LAMDA =------ = 46.3
n^0.5xi

n= 4 ; WHEN BOTH FIXED.

LAMDA 0 1 2 3 4 5 6 7
20 1 1 1 1 1 1 1.01 ###
30 1.03 1.03 1.04 1.04 1.05 1.05 1.05 ###
40 1.07 1.07 1.08 1.08 1.09 1.09 1.10 ###
50 1.12 1.13 1.13 1.14 1.15 1.16 1.17 ###
60 1.19 1.20 1.20 1.21 1.22 1.23 1.24 ###
70 1.28 1.29 1.30 1.31 1.32 1.33 1.34 ###
80 1.39 1.40 1.41 1.43 1.44 1.46 1.47 ###
90 1.53 1.54 1.56 1.58 1.59 1.61 1.63 ###
100 1.7 1.73 1.76 1.79 1.81 1.87 1.90 ###
110 2.03 2.08 2.13 2.14 2.20 2.40 2.47 ###

THEREFORE, THIS BRACING IS SUITABLE.

REFERENCE : FORMULAS FOR STRESS AND STRAIN (ROARK)
JIS
AISC
C-2432 PAGE ............ OF ................

STRENGTH OF WELDMENT (PAD AND LUG)

LIFTING IN HORIZONTAL POSITION, LV/2 ### N

y

L1 = 110
L2 = 110 x
D1 = 197
D2 = 38
e = 577
JOINT EFFICIENCY, n = 0.49
THROAT = 0.7 t1 = C1 = 22

AW1 = 2xC1x(C1+L1)+C1xD1+2xC1xL2 14982

r = ((D1/2+C1)²+f2²) ###

f1 = {2xC1x(C1+L1)²/2 + (D1-D2)xC1²/2 + 2xC1xL2²/2 + D2xC1 x(L2+C1/2)}/AW1

###

f2 = C1 + L1 - f1 ###

Ix = 2x{(C1+L1)xC1^3/12 + (C1+L1)xC1x((C1+D1)/2)²} 69873628 +

+2x{C1x((D1-D2)/2)^3/12 + C1x(D1-D2)/2x(D2/2+(D1-D2)/4)²} 13915918.5 +
+2x{L2xC1^3/12+L2xC1x((D2-C1)/2)²} + C1xD2^3/12 605572
84395118.5

Iy = 2x{C1x(C1+L1)^3/12 + C1x(C1+L1)x((C1+L1)/2-f1)²} ### +

+2x{((D1-D2)/2xC1^3)/12 + (D1-D2)/2xC1x(f1-C1/2)²} ### +
+2x{C1xL2^3/12+C1xL2x(L2/2-f1)²} ### +
+{D2xC1^3/12 + D2xC1x(L2+C1/2-f1)²} ###
###

Ip = Ix + Iy ###

SHEAR STRESS DUE TO TORSIONAL MOMENT

S1 = LV x (f2+e) x r / (Ip x n) 74.389 MPa <0.6*0.7*Sy = 140.595 MPa

< OK >
SHEAR STRESS

S2 = LV / (AW1xn) 5.712 MPa < 140.595 MPa

< OK >
COMBINED SHEARING STRESS

Ss = S1 + S2 80.101 MPa < 140.595 MPa

< OK >

LIFTING IN VERTICAL POSITION

LIFTING IN VERTICAL POSITION, P ### N

SHEAR STRESS

SV1 = P / (AW1xn) 11.968 < 140.595 MPA

< OK >
TENSILE STRESS

SV2 = R1 / (AW1*n) 0.816 < 234.325 MPA (0.7*Sy)

< OK >
 PAGE ............ OF ................
C-2432

5. STRENGTH OF WELDING JOINT OF LIB

LIB MATERIAL A283 Gr.C/ A285 Gr. C

YIELD STRENGTH , Sy 206.844 MPa
t = 16 MM
L7 = f2 + e - ( g + t/2) ### MM

L8 = t/2 + g + d/2 137 MM

R = P TAN 15° * (L7+L8)/L7 ### N

R1 = R - PTAN 15° ### N

COMPRESSIVE STRESS

Sc = R / AW2 13.25 MPa < 0.7 Sy = 144.7908 MPa

<OK>

AW2 = a * t / 1.414 2229.14 MM2

 PAGE ............ OF ................
C-2432

4. STRENGTH OF WELDING JOINT OF REINFORCEMENT PAD

4.1 LIFTING IN HORIZONTAL POSITION

PAD MATERIAL A 516 70

YIELD STRENGTH ,Sy' 118.9 MPa
L4 = 394 MM
D3 = 264 MM
C2 = t2 = 14 MM

AW3 = 2*C2* (2*C2+L4+D3) 19208 MM2

Ix' = {(2*C2+L4)*(2*C2+D3)^3 - (L4*D3^3)}/12 ### MM4

Iy' = {(2*C2+D3)*(2*C2+L4)^3 - (D3*L4^3)}/12 ### MM4

Ip' = Ix' + Iy' ### MM4

r' = SQRT((L4/2+C2)^2 + (D3/2+C2)^2) 256.59 MM

SHEAR STRESS

S1 = L' / (AW3*n) 4.31 MPa < 0.6*0.7*Sy' 49.94 MPa

<OK>

SHEAR STRESS DUE TO TORSIONAL MOMENT

T = L'*(L4/2+e)*r' / (Ip' * n) 22.52 MPa < 0.6*0.7*Sy' 49.94 MPa

<OK>
COMBINED SHEAR STRESS

S = SI + T = 26.83 MPa < 0.6*0.7*Sy' = 49.94 MPa

4.2 LIFTING IN VERTICAL POSITION

SHEAR STRESS

SV1 = P / (AW3*n ) = 9.33 MPa < 49.94 MPa

<OK>

TENSILE STRESS

SV2 = R1 / (AW3 * n) = 0.64 MPa < 0.7Sy' = 83.23 MPa

<OK>