PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV Page 21

Basering Calculations : Step: 17 11:07a Jan 30,2014

Basering Thickness Calculation method used : Simplified (Steel on Steel)

Calculation of Load per Bolt [W/Bolt],

W = TW M = Test Moment

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]

Required Area for Each Bolt, Based on Max Load 0.0000 cm²
Area Available in a Single Bolt (Corr) 8.3484 cm²
Area Available in all the Bolts (Corr) 133.5739 cm²
Bolt Stress Based on Simplified Analysis 0.0 bar
Allowable Bolt Stress 3100.0 [Fact] 3100.02 bar

Concrete Contact Area of Base Ring CCA 19540.71 cm²

Concrete Contact Section Modulus of Base Ring 0.1116E+10 mm ³

Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (133.5739 *3100 +186259 )/19540.71 ) + 37760/.11156E+10
= 22.48 bar

Allowable Stress on Concrete 82.74 bar

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm

Calculation of required Basering Thickness, (Simplified) [Tb]:

Allowable Bending Stress 1.5 Basope = 2068.500 bar
= Max(Rw1,Rw2) * ( 3 * Sc / S )½ + CA per Jawad & Farr Eq. 12.12
= Max(135.0000 ,105.4700 ) * ( 3 * 22.482/2068.500 )½ + 0.0000
= 24.3774 mm

Basering Stress at given Thickness [Sb]

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )²
= 3 * 22.482 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )²
= 1504.892 , must be less than 2068.500 bar

Required Thickness of Top Plate in Tension:

(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss), Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section

T = ( 6 * Rm / ( Sb * Wt ))½ + CA
T = ( 6 * 2459/( 2068 * 86.9000 ))½ + 0.0000
T = 28.6472 mm
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD
FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV Page 22
Basering Calculations : Step: 17 11:07a Jan 30,2014

Required Thickness of Continuous Top Ring per Moss:

a = ( Dc-SkirtOD )/2 Skirt Distance to Bolt Circle
P = Sa*Abss Bolt Allowable Stress * Area
l = Avgwdt Average Gusset Width
g1 = Gamma 1 Constant Term f( b/l )
g2 = Gamma 2 Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb = Allowable Bending Stress

Mo = P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term

Tc = ( 6 * Abs(Mo) / Fb )½ + CA Required Thickness
Tc = ( 6 * 844/2068 )½ + 0.000
Tc = 31.0477 mm

Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1 48.2959
Factor Cc Per E2-1 125.9858
Allowable Buckling Str. per E2-1 1280.94 bar
Actual Buckling Str. at Given Thickness 651.89 bar

Required Gusset thickness, + CA 9.7029 mm

2. Allowed Compression at Calculated Thickness:

Factor Kl/r Per E2-1 79.0424
Factor Cc Per E2-1 125.9858
Allowable Buckling Str. per E2-1 1070.25 bar
Act. Buckling Str. at Calculated Thickness 1066.90 bar

Summary of Basering Thickness Calculations:

Required Basering Thickness (simplified) 24.3774 mm
Actual Basering Thickness as entered by user 28.5800 mm

Required Top Ring/Plate Thickness as a Fixed Beam 28.6472 mm

Required Thickness of Continuous Top Ring (Moss) 31.0477 mm
Actual Top Ring Thickness as entered by user 31.7500 mm

Required Gusset thickness, + CA 9.7029 mm

Actual Gusset Thickness as entered by user 15.8800 mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )
= 35.108 * ( 9.530 - 0.000 )
= 33.46 N/mm

Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]
= 33/[( 0.4 * 2493 ) * 2 * 0.707]
= 0.237 mm
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD
FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV Page 23
Basering Calculations : Step: 17 11:07a Jan 30,2014

Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size

Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 258786.6/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 421.435 N/mm

Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )
= 258786.6 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 )² )
= 240.291 N/mm

Resultant Weld Load [Wr]

= ( Wv² + Wh²)½
= ( 421.44² + 240.29²)½
= 485.126 N/mm

Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 485.13/[( 0.4 * 2493 ) * 2 * 0.707]
= 3.440 mm

Results for Computed Minimum Gusset to Top Plate Weld Size

Weld Load [Wv]

= Bolt Load / ( 2 * TopWth )
= 258786.6/( 2 * 125.000 )
= 1035.146 N/mm

Weld Load [Wh]

= Bolt Load * e / ( 2 * Hgt * TopWth )
= 258786.6 * 65.00/( 2 * 253.150 * 125.000 )
= 265.789 N/mm

Resultant Weld Load [Wr]

= ( Wv² + Wh²)½
= ( 1035.15² + 265.79²)½
= 1068.724 N/mm

Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1068.72/[( 0.4 * 2493 ) * 2 * 0.707]
= 7.579 mm

Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.

Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size 4.7625 mm
Required Gusset to Skirt Double Fillet Weld Size 6.3500 mm
Required Top Plate to Skirt Weld Size 7.5792 mm
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD
FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV Page 24
Basering Calculations : Step: 17 11:07a Jan 30,2014

Required Gusset to Top Plate Double Fillet Weld Size 7.5792 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

 SECTION B:
OPERATING CASE
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD
FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV Page 26
Input Echo : Step: 1 11:07a Jan 30,2014

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 16.000 bar

Design Internal Temperature 60 C
Type of Hydrotest User Defined Hydro
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 150.00 mm
Minimum Design Metal Temperature 0 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Miscellaneous Weight Percent 5.0
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 25.481 bar
User defined MAWP 0.0000 bar
User defined MAPnc 0.0000 bar

(Load Case applicable for Operating case is as below)

Load Case 1 NP+OW+WI+EQ+FS+FW+BW
Load Case 2 NP+OW+EQ+WI+FW+FS+BS
Load Case 3 IP+OW+WI+EQ+FS+FW+BW
Load Case 4 IP+OW+EQ+WI+FW+FS+BS
Load Case 5 EP+OW+WI+EQ+FS+FW+BW
Load Case 6 EP+OW+EQ+WI+FW+FS+BS
Load Case 7 IP+VO+OW
Load Case 8 NP+VO+OW
Load Case 9 FW+FS+BW+BS+IP+OW
Load Case 10 FS+FW+BW+BS+EP+OW

Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1

Basic Wind Speed [V] 43.400 m/sec
Surface Roughness Category C: Open Terrain
Importance Factor 1.15
Type of Surface Moderately Smooth
Base Elevation 19664. mm
(Vessel is located on structure skid, T.O.S EL+ 19664. Refer Dwg. No.:
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
Percent Wind for Hydrotest 25.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 mm
Distance Upwind of Crest Lh 0.0000 mm
Distance from Crest to the Vessel x 0.0000 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0150
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000