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PRASAD & COMPANY (PROJECT WORKS LIMITED) NTPC-TAMIL NADU ENERGY CO

BHEL-ISG
LTD. POWER PROJECT
TATA CONSULTING ENGINEERS LIMITED (3x500 MW)

DESIGN OF STANDARD DOUBLE CONVEYOR GALLERY


(9.20m SPAN)

CONTENTS

General

PART -1

1.0 Design Philosophy

2.0 Load Calculations

3.0 Design of Structural Elements Common to All Double Conveyor Galleries

PART -2

1.0 Design of Double Conveyor Gallery Girder-Span 24m

2.0 Design of Double Conveyor Gallery Girder-Span 21m

3.0 Design of Double Conveyor Gallery Girder-Span 18m

4.0 Design of Double Conveyor Gallery Girder-Span 18m

PART -3

1.0 Design of Double Conveyor Gallery Girder Trestle

This report contains the analysis and design of Standard Double conveyor gallery for 9.20m span

Document No. ISSUE .


SHEET i of i
IS-4-DC-645-101-C130/CIVIL R01 .
Document No. ISSUE .
SHEET i of i
IS-4-DC-645-101-C130/CIVIL R01 .
BY: DS SWAN DESIGN CONSULTANCY PROJECT: FACTORY BUILD.

DATE: 20.01.2022 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SDC-1161-DOC-01

CHD.: VB ENG.CONSULTANT: SUBJECT: LOAD CALCN.

DATE: 20.01.2022 JOB NO.: SDC-1161 DISC.: CV SH. OF REV. NO.: A

3.1 Design Philosophy

1) Proposed PEB for industrial building at bangalore is designed as portal frame with pinned base.
2) Spacing of main frames are 6.3m, main structural frame consists of columns and rafters made up of
PEB sections.
3) Galvanised cold formed section are provided as roof & clading purlins
4) Wind load from the gable side is transferred through eaves girder and to the vertical wall bracings

Analysis will be carried out as 3D model using STAAD Pro.

3.2 Building Parameters


Building width (w) = 19.8 m
Building length (L) = 44.20 m
Eaves height of Building (h) = 8.615 m
Bay spacing of Main Column (s) = 6.3 m
Spacing of Roof Purlin = 1.4 m
Spacing of Cladding Purlin = 1.4 m
Slope of roof = 6.0 degree
Bay spacing of Gable Column = 6.3 m

3.3 Description of Loads

3.3.1 Dead Loads on Roof


Self Weight of Sheeting = 0.05 kN/m2
Self Weight of Purlin = 0.05 kN/m2
UDL Load on the frame = 0.63 kN/m

3.3.2 Imposed loads on Roof


Imposed load (Roof slope 6º < 10º) = 0.57 kN/m2 (As per IS875 Part-2)
Load on the frame as UDL = 3.59 kN/m

3.4 Description of Mezzanine Loads

3.4.1 Dead Loads on mezzanine floor


Self Weight of decking sheet = 0.0785 kN/m2
Dead wt. of concrete 100mm thk. = 2.5 kN/m2
FF (tile finish) = 1.25 kN/m2
Total Dead load = 3.8 kN/m2

3.4.2 Imposed loads on mezzanine floor


Imposed load = 3 kN/m2 (As per IS875 Part-2)

3.5 Wind Loads


The Eaves height of the PEB Section is 8.615m above the Finished floor level
Hence for calculation of wind pressure on the frame, factor k2 corresponding
to the height of 10 m is considered
BY: DS SWAN DESIGN CONSULTANCY PROJECT: FACTORY BUILD.

DATE: 20.01.2022 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SDC-1161-DOC-01

CHD.: VB ENG.CONSULTANT: SUBJECT: LOAD CALCN.

DATE: 20.01.2022 JOB NO.: SDC-1161 DISC.: CV SH. OF REV. NO.: A

3.5.1 Calculation of Design Wind Pressure


For PEB Steel Frame
1 Basic wind speed as IS 875-2015-Part 3 Vb = 33.0 m/sec (For Bangalore)
2 Risk Coefficient k1 k1 = 1.00
3 Factor k2 for,Cat-2,Ht 10m k2 = 1.00
4 Topography factor k3 k3 = 1.00
5 Cyclone factor k4 k4 = 1.15
Design Wind Speed Vz for 10m ht. = Vb x k1 x k2 x k3x k4
= 33x1x1.00x1x1.15
= 37.95 m/sec
Design Wind Pressure for 10m ht. pz = 0.6 x Vz2
= 0.6x37.95^2
= 864.12 N/m2
= 86.412 kg/m2
= 0.865 kN/m2
Vz = 0.87 kN/m2

Wind direction factor kd = 1.00 (For Cyclone)


Area Averaging factor ka = 0.80 (19.8x6.3=124.7)>100 (For Rafter)
Combination factor Kc = 0.90
coefficient Dpd = 0.72 Minimum 0.7
Design Wind Speed Vz for 10m ht. = 0.62 kN/m2

3.5.2 Calculation of External Wind Force Coefficient ( Cpe )


For PEB Frame
For Wall / Side Cladding Ref table 4 of IS 875 -Part 3)
Length of the Building L 44.2 m
Height of the steel frame h 8.615 m
Width of the Building w 19.8 m
Building height ratio h/w 8.615/19.8 = 0.44
Building plan ratio L/w 44.2/19.8 = 2.23

CC
q
A B L h
A B
D
D
w w

Cpe A B C D
For q =0 0.70 -0.25 -0.60 -0.60
For q = 90 -0.50 -0.50 0.70 -0.10

For pitched roof (Ref table 5 of IS 875 -Part 3)


Roof Slope = 6.00 °

E G
q F H
h

WindAngle q =0o WindAngle q =90o


Roof Slope EF GH EG FH
6.0 ° -0.96 -0.4 -0.80 -0.44

3.5.3 Calculation of Internal Pressure Coefficient ( Cpi )


Considering percentage of opening will be between 5 % to 20 % and hence the structure
is considered of consisting the medium opening.Hence Internal Pressure
coefficient ( Cpi) will be considered as +/- 0.2
BY: DS SWAN DESIGN CONSULTANCY PROJECT: FACTORY BUILD.

DATE: 20.01.2022 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SDC-1161-DOC-01

CHD.: VB ENG.CONSULTANT: SUBJECT: LOAD CALCN.

DATE: 20.01.2022 JOB NO.: SDC-1161 DISC.: CV SH. OF REV. NO.: A

3.6 Computation of Net Wind Pressure Coefficient Considering Pressure and Suction:
For PEB Frame
a Internal Pressure q =0

0.96 0.4 1.16 0.60


0.2 0.2

0.7 0.25 = 0.50 0.45

0.2 0.2

b Internal Suction q =0

0.96 0.4 0.76 -0.20


0.2 0.2

0.7 0.25 = 0.90 -0.05

0.2 0.2

c Internal Pressure q =90

0.8 0.44 1.00 0.64


0.2 0.2

0.5 0.5 = 0.70 0.70

0.2 0.2

d Internal Suction q =90

0.8 0.44 0.6 0.24


0.2 0.2

0.5 0.5 = 0.30 0.30

0.2 0.2
BY: DS SWAN DESIGN CONSULTANCY PROJECT: FACTORY BUILD.

DATE: 20.01.2022 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SDC-1161-DOC-01

CHD.: VB ENG.CONSULTANT: SUBJECT: LOAD CALCN.

DATE: 20.01.2022 JOB NO.: SDC-1161 DISC.: CV SH. OF REV. NO.: A


3.61 Computation of Net Wind Load on Nodal Purlin Points on PEB frame
(i) Wind Perpendicular to ridge(θ=0°) (with Internal Pressure) (WLXIP)

UDL Load on roof - widard side = (cpe - (+cpi)) x pz x s 4.55 2.35


= 4.55 kN/m
UDL Load on roof - leeward side = (cpe - (cpi)) x pz x s
= 2.35 kN/m
UDL Load on Cladding - windward side = (cpe - (cpi)) x pz x s 1.96 1.77
= 1.96 kN/m
UDL Load on Cladding - leeward side = (cpe - (cpi)) x pz x s
= 1.77 kN/m

(ii) Wind Perpendicular to ridge(θ=0°) (with Internal Suction) (WLXIS)

UDL Load on roof - widard side = (cpe - (-cpi)) x pz x s 2.98 -0.78


= 2.98 kN/m
UDL Load on roof - leeward side = (cpe + (cpi)) x pz x s
= -0.78 kN/m
UDL Load on Cladding - windward side = (cpe + (cpi)) x pz x s 3.53 -0.20
= 3.53 kN/m
UDL Load on Cladding - leeward side = (cpe + (cpi)) x pz x s
= -0.20 kN/m

(iii) Wind Parallel to ridge(θ=90°) (with Internal Pressure) (WLZIP)

UDL Load on roof - widard side = (cpe - (+cpi)) x pz x s 3.92 2.51


= 3.92 kN/m
UDL Load on roof - leeward side = (cpe - (cpi)) x pz x s
= 2.51 kN/m
UDL Load on Cladding - windward side = (cpe - (cpi)) x pz x s 2.75 2.75
= 2.75 kN/m
UDL Load on Cladding - leeward side = (cpe - (cpi)) x pz x s
= 2.75 kN/m

(iv) Wind Parallel to ridge(θ=90°) (with Internal Suction) (WLZIS)

UDL Load on roof - widard side = (cpe - (-cpi)) x pz x s 2.35 0.94


= 2.35 kN/m
UDL Load on roof - leeward side = (cpe + (cpi)) x pz x s
= 0.94 kN/m
UDL Load on Cladding - windward side = (cpe + (cpi)) x pz x s 1.18 1.18
= 1.18 kN/m
UDL Load on Cladding - leeward side = (cpe +(cpi)) x pz x s
= 1.18 kN/m
BY: DS SWAN DESIGN CONSULTANCY PROJECT: FACTORY BUILD.

DATE: 20.01.2022 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SDC-1161-DOC-01

CHD.: VB ENG.CONSULTANT: SUBJECT: LOAD CALCN.

DATE: 20.01.2022 JOB NO.: SDC-1161 DISC.: CV SH. OF REV. NO.: A

3.62 Computation of Net Wind Load on Nodal Purlin Points on PEB Gable frame

(i) Wind Perpendicular to ridge(θ=0°) (with Internal Pressure) (WLXIP)


-0.6 -3.14
Nodal Load due to clading gable side = (cpe - (+cpi)) x pz x fs
= -3.14 kN/m
= -4.39 kN
+0.2 =

-0.60 -3.14

(ii) Wind Perpendicular to ridge(θ=0°) (with Internal Suction) (WLXIS)


-0.6 -1.569
Nodal Load due to clading gable side = (cpe - (-cpi)) x pz x fs
= -1.57 kN/m
= -2.20 kN
-0.2 =

-0.60 -1.569
(iii) Wind Parallel to ridge(θ=90°) (with Internal Pressure) (WLZIP)
0.7 1.962
Nodal Load due to clading gable side = (cpe - (+cpi)) x pz x fs
= 1.96 kN/m
= 2.75 kN
+0.2 =

0.70 1.962
(iv) Wind Parallel to ridge(θ=90°) (with Internal Suction) (WLZIS)
0.7 3.531
Nodal Load due to clading gable side = (cpe - (-cpi)) x pz x fs
= 3.53 kN/m
= 4.94 kN
-0.2 =

0.70 3.531
BY: MHS Swan Design Consultancy PROJECT: PROCESS PLANT
DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D01
CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: C'-PURLIN DESIGN
DATE: 21.01.2019 JOB NO.: SDC914 REV. NO.: A

9.0 Design of Roof and Clading Purlin (Cold formed Lipped Channel Purlin)

Geometric Data Depth Width thickness Lip Depth

C-PURLIN 250 65 2.30 20

Yield stress 310 Mpa

Purlin Spacing 1.40 m

Sag Rod Span 3.49 m

Wind Intensity 50 m/s


Wind Load 1.35 kN/m2

Dead Load 0.05 kN/m2

Live Load 0.75 kN/m2

Dead + Live Load 0.80 kN/m2

Dead + Wind Load 1.30 kN/m2

Dead + Live Load 1.12 kN/m


Dead + Wind Load 1.82 kN/m

Thickness of steel, t = 2.30 mm

Internal Radius of the corners = 2.3 x 1.5 = 3.45 mm

Limiting stress for stiffened web in bending

po = {1.13-.0019 {D/t}(fy/280)^1/2} py

and py = = 310 / 1.15 = 269.6 Mpa

po = = 246.0 Mpa
Which is equal to the maximum stress in the compression flange, i.e.,

fc = = 246.0 Mpa

Effective width of compression flange

B2 = = 238.5
B1 = = 53.5
h = B2 / B1 = 4.46

K1 = 5.4 -(1.4 h /(0.6+h) - 0.02 h3 K1 = = 2.39


(K1>=4) K1 = = 4.00

Pcr = 185000 x K x (t/B1)^2 = 1368 Mpa

fc/pcr = 246.04 / 1367.67 = 0.18 >0.123


BY: MHS Swan Design Consultancy PROJECT: PROCESS PLANT
DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D01
CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: C'-PURLIN DESIGN
DATE: 21.01.2019 JOB NO.: SDC914 REV. NO.: A

beff/b = [1+14 { (fc/pcr)-0.35 } 4]-0.2 = 0.990

beff = 0.99 x 53.5 = 52.96 mm

Effective section in mid line dimension

The equivalent length of the corners is 2.3 x 2.3 = 5.29 mm

The effective width of the compressive fla 52.965 + 2 x5.29 = 63.54 mm

Calculation of effective section modulus is tabulated as below

Elements b (mm) d(mm) Area(mm2) Ig(mm4)


Lip 2.30 18.85 43 1284
Web 2.30 247.70 570 2912894
Top flange 63.54 2.30 146 64.4
bot flange 62.70 2.30 144 63.6

To calculate Ixx

Elements Ai (mm2) yi (mm) Ai yi (mm3) Ig+ Ai yi2(mm4)


Top Lip 43.355 114 4960.895875 568934
Compression flang 146.15 123.9 18101.11 2241887
Web 570 0 0.00 2912894
Tension flange 144 -123.9 -17860.4 2212075
Bottom lip 43.4 -114 -4960.9 568934
Total 946.78 240.70 8504724

To calculate Iyy Cx = 16.57 mm

Elements Ai (mm2) yi (mm) Ai yi (mm3) Ig+ Ai yi2(mm4)


Top Lip 43.36 47.28 2049.67 96901
Compression flang 146.15 15.93 2327.70 86252
Web 569.71 15.42 8786.99 135527
Tension flange 144.21 15.93 2296.74 83823
Bottom lip 43.36 47.28 2049.67 96901
Total 946.78 499404

The vertical shift of the neutral axis is

yo = = 240.7 / 946.78

= 0.25 mm

The second moment of area of the effective section is

Ixr = = ( 8504724.23 + 946.78 x 0.2542 ) x 10^-4

= 850.47 cm4 at po = 246.0 Mpa

or = 850.47 x 246.03 x 1.15 / 310


BY: MHS Swan Design Consultancy PROJECT: PROCESS PLANT
DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D01
CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: C'-PURLIN DESIGN
DATE: 21.01.2019 JOB NO.: SDC914 REV. NO.: A

= 776.21 at Py= 310 / 1.15

The effective section modulus is,

Zxr = 776.21 / (( 123.85 + 0.254 )/ 10)

Zxr = 62.55 cm3

Referring to cl no 6.3 (b) of IS 801-1975

L2Sxc/dIyc ; where

L = unbraced length of the member (consider the dist. between sag rods)

Iyc = Moment of Inertia of the compression portion of a section about the gravity axis of the entire

section paralle to web = Iy/2

Sxc =compression section modulus of entire section about major axis. Ix divided by distance to

extreme compression fibre = Zx

d = Depth of section
\
L= 349 cm
Sxc = 62.5 cm3
d = 25 cm
Iyc = 25.0 cm4

L2Sxc/dIyc = 12203 ---(i)

0.36 x3.14^2xExCb/Fy = 2292 ---(ii)

1.8 x3.14^2xExCb/Fy = 11461 ---(iii)

E x Cb (A100) = 97.05071302 Mpa

Allowable Bending stress (Fba) = 97.05 Mpa

DL+WL DL+LL
Allowable bending stress 129.1 97.1
Bending Capacity 8.07 6.07
Span 6.66 7.36
weight(kg) 7.43 7.43
Allowable span 6.66 m

Deflection check
Actual def 10.1 mm
Allowable deflection(span/250) 26.6 mm
BY: DS SWAN CONSULTING CIVIL ENGINEERS PROJECT: HYPER MARKET

DATE: 26.04.2021 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SCCE-1093-01

CHD.: VB ENG.CONSULTANT: SUBJECT: C'-PURLIN DESIGN

DATE: 26.04.2021 JOB NO.: SCCE-1093 DISC.:CV REV. NO.: A

8.0 Design of Roof and Clading Purlin (Cold formed Lipped Channel Purlin)

Geometric Data Depth Width thickness Lip Depth

C-PURLIN 250 75 2.30 20

Yield stress 310 Mpa

Purlin Spacing 1.40 m

Sag Rod Span 2.83 m

Wind Intensity 39 m/s


Wind Load 1.06 kN/m2

Dead Load 0.05 kN/m2

Live Load 1 kN/m2

Dead + Live Loa 1.05 kN/m2

Dead + Wind Lo 1.01 kN/m2

Dead + Live Loa 1.47 kN/m


Dead + Wind Lo 1.41 kN/m

Thickness of steel, t = 2.30 mm

Internal Radius of the corners = 2.3 x 1.5 = 3.45 mm

Limiting stress for stiffened web in bending

po = {1.13-.0019 {D/t}(fy/280)^1/2} py

and py = = 310 / 1.15 = 269.6 Mpa

po = = 246.0 Mpa
Which is equal to the maximum stress in the compression flange, i.e.,

fc = = 246.0 Mpa

Effective width of compression flange

B2 = = 238.5
B1 = = 63.5
h = B2 / B1 = 3.76

K1 = 5.4 -(1.4 h /(0.6+h) - 0.02 h3 K1 = = 3.13


(K1>=4) K1 = = 4.00

Pcr = 185000 x K x (t/B1)^2 = 971 Mpa


BY: DS SWAN CONSULTING CIVIL ENGINEERS PROJECT: HYPER MARKET

DATE: 26.04.2021 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SCCE-1093-01

CHD.: VB ENG.CONSULTANT: SUBJECT: C'-PURLIN DESIGN

DATE: 26.04.2021 JOB NO.: SCCE-1093 DISC.:CV REV. NO.: A


fc/pcr = 246.04 / 970.83 = 0.253 >0.123

beff/b = [1+14 { (fc/pcr)-0.35 } 4]-0.2 = 0.990

beff = 0.99 x 63.5 = 62.87 mm

Effective section in mid line dimension

The equivalent length of the corners is 2.3 x 2.3 = 5.29 mm

The effective width of the compressive62.865 + 2 x5.29 = 73.45 mm

Calculation of effective section modulus is tabulated as below

Elements b (mm) d(mm) Area(mm2) Ig(mm4)


Lip 2.30 18.85 43 1284
Web 2.30 247.70 570 2912894
Top flange 73.45 2.30 169 74.5
bot flange 72.70 2.30 167 73.7

To calculate Ixx

Elements Ai (mm2) yi (mm) Ai yi (mm3) Ig+ Ai yi2(mm4)


Top Lip 43.355 114 4960.895875 568934
Compression fla 168.92 123.9 20921.18 2591162
Web 570 0 0.00 2912894
Tension flange 167 -123.9 -20709.0 2564878
Bottom lip 43.4 -114 -4960.9 568934
Total 992.55 212.21 9206802

To calculate Iyy Cx = 19.88 mm

Elements Ai (mm2) yi (mm) Ai yi (mm3) Ig+ Ai yi2(mm4)


Top Lip 43.36 53.97 2340.04 126301
Compression fla 168.92 17.62 2977.10 128402
Web 569.71 18.73 10668.41 199777
Tension flange 167.21 17.62 2946.90 125582
Bottom lip 43.36 53.97 2340.04 126301
Total 992.55 706364

The vertical shift of the neutral axis is

yo = 212.21 / 992.55

yo = 0.21 mm

The second moment of area of the effective section is

Ixr = ( 9206802.31 + 992.55 x 0.2132 ) x 10^-4

= 920.68 cm4 at po = 246.0 Mpa


BY: DS SWAN CONSULTING CIVIL ENGINEERS PROJECT: HYPER MARKET

DATE: 26.04.2021 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SCCE-1093-01

CHD.: VB ENG.CONSULTANT: SUBJECT: C'-PURLIN DESIGN

DATE: 26.04.2021 JOB NO.: SCCE-1093 DISC.:CV REV. NO.: A

or = 920.68 x 246.03 x 1.15 / 310

= 840.29 at Py= 310 / 1.15


The effective section modulus is,

Zxr = 840.29 / (( 123.85 + 0.213 )/ 10)

Zxr = 67.73 cm3

Referring to cl no 6.3 (b) of IS 801-1975

L2Sxc/dIyc ; where

L = unbraced length of the member (consider the dist. between sag rods)

Iyc = Moment of Inertia of the compression portion of a section about the gravity axis of the entire

section paralle to web = Iy/2

Sxc =compression section modulus of entire section about major axis. Ix divided by distance to

extreme compression fibre = Zx

d = Depth of section
\
L = 283.3333 cm
Sxc = 67.7 cm3
d = 25 cm
Iyc = 35.3 cm4

L2Sxc/dIyc = 6158 ---(i)

.36 x3.14^2xExCb/Fy = 2292 ---(ii)

1.8 x3.14^2xExCb/Fy = 11461 ---(iii)

(i) > (ii) and < (iii)

Fb = (2Fy/3)-(Fy2xL2Sxc/(5.4x3.142x 151.1 Mpa

Allowable Bending stress (Fba) = 151.15 Mpa

DL+WL DL+LL
Allowable bending stress 201.0 151.1
Bending Capacity 13.62 10.24
Span 9.82 8.35
weight(kg) 7.79 7.79
Allowable span 8.35 m

Deflection check
Actual def 30.2 mm
BY: DS SWAN CONSULTING CIVIL ENGINEERS PROJECT: HYPER MARKET

DATE: 26.04.2021 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SCCE-1093-01

CHD.: VB ENG.CONSULTANT: SUBJECT: C'-PURLIN DESIGN

DATE: 26.04.2021 JOB NO.: SCCE-1093 DISC.:CV REV. NO.: A


Allowable deflection(span/2 33.4 mm
BY: MHS Swan Consulting Civil Engineers PROJECT: FACTORY-PEB
DATE: 18.10.2019 CLIENT: PS ENGINEERING PVT. LTD DOC. NO.: SCCE--D-02
CHD.: VB SUBJECT: LOAD FACTOR
DATE: 18.10.2019 JOB NO.: SCCE D-02 DISC.: CV SH. OF REV. NO.: A

3.6 Load Combination

3.6.1 Basic load cases

1 DL - Dead load
2 LL - Live load
3 WLX(IP) - Wind Perpendicular to ridge(θ=0°) (with Internal Pressure)
4 WLX(IS) - Wind Perpendicular to ridge(θ=0°) (with Internal Suction)
5 WLZ(IP) - Wind Parallel to ridge(θ=90°) (with Internal Pressure)
6 WLZ(IS) - Wind Parallel to ridge(θ=90°) (with Internal Suction)
7 CL1 - Crane load in left support
8 CL2 - Crane load in left support
9 CR1 - Crane load in right support
10 CR2 - Crane load in left support
11 CL1R1 - Crane load in left maximum
12 CL1R2 - Crane load in left maximum
###CL2R1 - Crane load in right maximum
14 CL2R2 - Crane load in right maximum

3.6.2 Load Combination (As per table 4 of IS 800-2007)

Load Combination For Strength

LOAD COMB 20 1.5 DL+LL


1 1.5 2 1.5
LOAD COMB 21 1.5 DL+WLXIP
1 1.5 3 1.5
LOAD COMB 22 1.5 DL+WLXIS
1 1.5 4 1.5
LOAD COMB 23 1.5 DL+WLZIP
1 1.5 5 1.5
LOAD COMB 24 1.5 DL+WLZIS
1 1.5 6 1.5

LOAD COMB 25 1.2 DL+LL+WLXIP


1 1.2 2 1.2 3 1.2
LOAD COMB 26 1.2 DL+LL+WLXIS
1 1.2 2 1.2 4 1.2
LOAD COMB 27 1.2 DL+LL+WLZIP
1 1.2 2 1.2 5 1.2
LOAD COMB 28 1.2 DL+LL+WLZIS
1 1.2 2 1.2 6 1.2

LOAD COMB 29 0.9DL+1.5WLXIP


1 0.9 3 1.5
LOAD COMB 30 0.9DL+1.5WLXIS
1 0.9 4 1.5
LOAD COMB 31 0.9DL+1.5WLXIP
1 0.9 5 1.5
LOAD COMB 32 0.9DL+1.5WLXIP
1 0.9 6 1.5

LOAD COMB 33 1.2 DL+LL 0.6 WLXIP


1 1.2 2 1.2 3 0.6
LOAD COMB 34 1.2 DL+LL 0.6 WLXIS
1 1.2 2 1.2 4 0.6
LOAD COMB 35 1.2 DL+LL 0.6 WLZIP
1 1.2 2 1.2 5 0.6
LOAD COMB 36 1.2 DL+LL 0.6 WLZIS
1 1.2 2 1.2 6 0.6
CRANE COMBINATION
LOAD COMB 37 1.5 DL+CL1 1.05 LL
1 1.5 7 1.5 2 1.05
LOAD COMB 38 1.5 DL+CL2 1.05 LL
1 1.5 8 1.5 2 1.05
LOAD COMB 39 1.5 DL+CR1 1.05 LL
1 1.5 9 1.5 2 1.05
LOAD COMB 40 1.5 DL+CR2 1.05 LL
1 1.5 10 1.5 2 1.05
LOAD COMB 41 1.5 DL+CL1R1 1.05 LL
1 1.5 11 1.5 2 1.05
LOAD COMB 42 1.5 DL+CL1R2 1.05 LL
1 1.5 12 1.5 2 1.05
LOAD COMB 43 1.5 DL+CL2R1 1.05 LL
1 1.5 13 1.5 2 1.05
LOAD COMB 44 1.5 DL+CL2R2 1.05 LL
1 1.5 14 1.5 2 1.05

LOAD COMB 45 1.2 DL+CL1 1.05 LL 0.6 WLXIP


1 1.2 7 1.2 2 1.05 3 0.6
LOAD COMB 46 1.2 DL+CL1 1.05 LL 0.6 WLXIS
1 1.2 7 1.2 2 1.05 4 0.6
LOAD COMB 47 1.2 DL+CL1 1.05 LL 0.6 WLZIP
1 1.2 7 1.2 2 1.05 5 0.6
LOAD COMB 48 1.2 DL+CL1 1.05 LL 0.6 WLZIS
1 1.2 7 1.2 2 1.05 6 0.6

LOAD COMB 49 1.2 DL+CL2 1.05 LL 0.6 WLXIP


1 1.2 8 1.2 2 1.05 3 0.6
LOAD COMB 50 1.2 DL+CL2 1.05 LL 0.6 WLXIS
1 1.2 8 1.2 2 1.05 4 0.6
LOAD COMB 51 1.2 DL+CL2 1.05 LL 0.6 WLZIP
1 1.2 8 1.2 2 1.05 5 0.6
LOAD COMB 52 1.2 DL+CL2 1.05 LL 0.6 WLZIS
1 1.2 8 1.2 2 1.05 6 0.6

LOAD COMB 53 1.2 DL+CR1 1.05 LL 0.6 WLXIP


1 1.2 9 1.2 2 1.05 3 0.6
LOAD COMB 54 1.2 DL+CR1 1.05 LL 0.6 WLXIS
1 1.2 9 1.2 2 1.05 4 0.6
LOAD COMB 55 1.2 DL+CR1 1.05 LL 0.6 WLZIP
1 1.2 9 1.2 2 1.05 5 0.6
LOAD COMB 56 1.2 DL+CR1 1.05 LL 0.6 WLZIS
1 1.2 9 1.2 2 1.05 6 0.6

LOAD COMB 57 1.2 DL+CR2 1.05 LL 0.6 WLXIP


1 1.2 10 1.2 2 1.05 3 0.6
LOAD COMB 58 1.2 DL+CR2 1.05 LL 0.6 WLXIS
1 1.2 10 1.2 2 1.05 4 0.6
LOAD COMB 59 1.2 DL+CR2 1.05 LL 0.6 WLZIP
1 1.2 10 1.2 2 1.05 5 0.6
LOAD COMB 60 1.2 DL+CR2 1.05 LL 0.6 WLZIS
1 1.2 10 1.2 2 1.05 6 0.6

LOAD COMB 61 1.2 DL+CL1R1 1.05 LL 0.6 WLXIP


1 1.2 11 1.2 2 1.05 3 0.6
LOAD COMB 62 1.2 DL+CL1R1 1.05 LL 0.6 WLXIS
1 1.2 11 1.2 2 1.05 4 0.6
LOAD COMB 63 1.2 DL+CL1R1 1.05 LL 0.6 WLZIP
1 1.2 11 1.2 2 1.05 5 0.6
LOAD COMB 64 1.2 DL+CL1R1 1.05 LL 0.6 WLZIS
1 1.2 11 1.2 2 1.05 6 0.6

LOAD COMB 65 1.2 DL+CL1R2 1.05 LL 0.6 WLXIP


1 1.2 12 1.2 2 1.05 3 0.6
LOAD COMB 66 1.2 DL+CL1R2 1.05 LL 0.6 WLXIS
1 1.2 12 1.2 2 1.05 4 0.6
LOAD COMB 67 1.2 DL+CL1R2 1.05 LL 0.6 WLZIP
1 1.2 12 1.2 2 1.05 5 0.6
LOAD COMB 68 1.2 DL+CL1R2 1.05 LL 0.6 WLZIS
1 1.2 12 1.2 2 1.05 6 0.6

LOAD COMB 69 1.2 DL+CL2R1 1.05 LL 0.6 WLXIP


1 1.2 13 1.2 2 1.05 3 0.6
LOAD COMB 70 1.2 DL+CL2R1 1.05 LL 0.6 WLXIS
1 1.2 13 1.2 2 1.05 4 0.6
LOAD COMB 71 1.2 DL+CL2R1 1.05 LL 0.6 WLZIP
1 1.2 13 1.2 2 1.05 5 0.6
LOAD COMB 72 1.2 DL+CL2R1 1.05 LL 0.6 WLZIS
1 1.2 13 1.2 2 1.05 6 0.6

LOAD COMB 73 1.2 DL+CL2R2 1.05 LL 0.6 WLXIP


1 1.2 14 1.2 2 1.05 3 0.6
LOAD COMB 74 1.2 DL+CL2R2 1.05 LL 0.6 WLXIS
1 1.2 14 1.2 2 1.05 4 0.6
LOAD COMB 75 1.2 DL+CL2R2 1.05 LL 0.6 WLZIP
1 1.2 14 1.2 2 1.05 5 0.6
LOAD COMB 76 1.2 DL+CL2R2 1.05 LL 0.6 WLZIS
1 1.2 14 1.2 2 1.05 6 0.6

LOAD COMB 77 1.2 DL+CL1 0.53 LL 1.2 WLXIP


1 1.2 7 1.2 2 0.53 3 1.2
LOAD COMB 78 1.2 DL+CL1 0.53 LL 1.2 WLXIS
1 1.2 7 1.2 2 0.53 4 1.2
LOAD COMB 79 1.2 DL+CL1 0.53 LL 1.2 WLZIP
1 1.2 7 1.2 2 0.53 5 1.2
LOAD COMB 80 1.2 DL+CL1 0.53 LL 1.2 WLZIS
1 1.2 7 1.2 2 0.53 6 1.2

LOAD COMB 81 1.2 DL+CL2 0.53 LL 1.2 WLXIP


1 1.2 8 1.2 2 0.53 3 1.2
LOAD COMB 82 1.2 DL+CL2 0.53 LL 1.2 WLXIS
1 1.2 8 1.2 2 0.53 4 1.2
LOAD COMB 83 1.2 DL+CL2 0.53 LL 1.2 WLZIP
1 1.2 8 1.2 2 0.53 5 1.2
LOAD COMB 84 1.2 DL+CL2 0.53 LL 1.2 WLZIS
1 1.2 8 1.2 2 0.53 6 1.2

LOAD COMB 85 1.2 DL+CR1 0.53 LL 1.2 WLXIP


1 1.2 9 1.2 2 0.53 3 1.2
LOAD COMB 86 1.2 DL+CR1 0.53 LL 1.2 WLXIS
1 1.2 9 1.2 2 0.53 4 1.2
LOAD COMB 87 1.2 DL+CR1 0.53 LL 1.2 WLZIP
1 1.2 9 1.2 2 0.53 5 1.2
LOAD COMB 88 1.2 DL+CR1 0.53 LL 1.2 WLZIS
1 1.2 9 1.2 2 0.53 6 1.2

LOAD COMB 89 1.2 DL+CR2 0.53 LL 1.2 WLXIP


1 1.2 10 1.2 2 0.53 3 1.2
LOAD COMB 90 1.2 DL+CR2 0.53 LL 1.2 WLXIS
1 1.2 10 1.2 2 0.53 4 1.2
LOAD COMB 91 1.2 DL+CR2 0.53 LL 1.2 WLZIP
1 1.2 10 1.2 2 0.53 5 1.2
LOAD COMB 92 1.2 DL+CR2 0.53 LL 1.2 WLZIS
1 1.2 10 1.2 2 0.53 6 1.2

LOAD COMB 93 1.2 DL+CL1R1 0.53 LL 1.2 WLXIP


1 1.2 11 1.2 2 0.53 3 1.2
LOAD COMB 94 1.2 DL+CL1R1 0.53 LL 1.2 WLXIS
1 1.2 11 1.2 2 0.53 4 1.2
LOAD COMB 95 1.2 DL+CL1R1 0.53 LL 1.2 WLZIP
1 1.2 11 1.2 2 0.53 5 1.2
LOAD COMB 96 1.2 DL+CL1R1 0.53 LL 1.2 WLZIS
1 1.2 11 1.2 2 0.53 6 1.2
LOAD COMB 97 1.2 DL+CL1R2 0.53 LL 1.2 WLXIP
1 1.2 12 1.2 2 0.53 3 1.2
LOAD COMB 98 1.2 DL+CL1R2 0.53 LL 1.2 WLXIS
1 1.2 12 1.2 2 0.53 4 1.2
LOAD COMB 99 1.2 DL+CL1R2 0.53 LL 1.2 WLZIP
1 1.2 12 1.2 2 0.53 5 1.2
LOAD COMB 100 1.2 DL+CL1R2 0.53 LL 1.2 WLZIS
1 1.2 12 1.2 2 0.53 6 1.2

LOAD COMB 101 1.2 DL+CL2R1 0.53 LL 1.2 WLXIP


1 1.2 13 1.2 2 0.53 3 1.2
LOAD COMB 102 1.2 DL+CL2R1 0.53 LL 1.2 WLXIS
1 1.2 13 1.2 2 0.53 4 1.2
LOAD COMB 103 1.2 DL+CL2R1 0.53 LL 1.2 WLZIP
1 1.2 13 1.2 2 0.53 5 1.2
LOAD COMB 104 1.2 DL+CL2R1 0.53 LL 1.2 WLZIS
1 1.2 13 1.2 2 0.53 6 1.2

LOAD COMB 105 1.2 DL+CL2R2 0.53 LL 1.2 WLXIP


1 1.2 14 1.2 2 0.53 3 1.2
LOAD COMB 106 1.2 DL+CL2R2 0.53 LL 1.2 WLXIS
1 1.2 14 1.2 2 0.53 4 1.2
LOAD COMB 107 1.2 DL+CL2R2 0.53 LL 1.2 WLZIP
1 1.2 14 1.2 2 0.53 5 1.2
LOAD COMB 108 1.2 DL+CL2R2 0.53 LL 1.2 WLZIS
1 1.2 14 1.2 2 0.53 6 1.2

Load Combination For Serviceability

LOAD COMB 200 1.0 DL+LL


1 1.0 2 1.0
LOAD COMB 201 1.0 DL+WLXIP
1 1.0 3 1.0
LOAD COMB 202 1.0 DL+WLXIS
1 1.0 4 1.0
LOAD COMB 203 1.0 DL+WLZIP
1 1.0 5 1.0
LOAD COMB 204 1.0 DL+WLZIS
1 1.0 6 1.0

CRANE COMBINATION
LOAD COMB 205 1.0 DL+CL1 1.0 LL
1 1.0 7 1.0 2 1.0
LOAD COMB 206 1.0 DL+CL2 1.0 LL
1 1.0 8 1.0 2 1.0
LOAD COMB 207 1.5 DL+CR1 1.0 LL
1 1.0 9 1.0 2 1.0
LOAD COMB 208 1.0 DL+CR2 1.0 LL
1 1.0 10 1.0 2 1.0
LOAD COMB 209 1.0 DL+CL1R1 1.0 LL
1 1.0 11 1.0 2 1.0
LOAD COMB 210 1.0 DL+CL1R2 1.0 LL
1 1.0 12 1.0 2 1.0
LOAD COMB 211 1.0 DL+CL2R1 1.0 LL
1 1.0 13 1.0 2 1.0
LOAD COMB 212 1.0 DL+CL2R2 1.0 LL
1 1.0 14 1.0 2 1.0

LOAD COMB 213 1.0 DL+CL1 1.0 LL 1.0 WLXIP


1 1.0 7 1.0 2 1.0 3 1.0
LOAD COMB 214 1.0 DL+CL1 1.0 LL 1.0 WLXIS
1 1.0 7 1.0 2 1.0 4 1.0
LOAD COMB 215 1.0 DL+CL1 1.0 LL 1.0 WLZIP
1 1.0 7 1.0 2 1.0 5 1.0
LOAD COMB 216 1.0 DL+CL1 1.0 LL 1.0 WLZIS
1 1.0 7 1.0 2 1.0 6 1.0

LOAD COMB 217 1.0 DL+CL2 1.0 LL 1.0 WLXIP


1 1.0 8 1.0 2 1.0 3 1.0
LOAD COMB 218 1.0 DL+CL2 1.0 LL 1.0 WLXIS
1 1.0 8 1.0 2 1.0 4 1.0
LOAD COMB 219 1.0 DL+CL2 1.0 LL 1.0 WLZIP
1 1.0 8 1.0 2 1.0 5 1.0
LOAD COMB 220 1.0 DL+CL2 1.0 LL 1.0 WLZIS
1 1.0 8 1.0 2 1.0 6 1.0

LOAD COMB 221 1.0 DL+CR1 1.0 LL 1.0 WLXIP


1 1.0 9 1.0 2 1.0 3 1.0
LOAD COMB 222 1.0 DL+CR1 1.0 LL 1.0 WLXIS
1 1.0 9 1.0 2 1.0 4 1.0
LOAD COMB 223 1.0 DL+CR1 1.0 LL 1.0 WLZIP
1 1.0 9 1.0 2 1.0 5 1.0
LOAD COMB 224 1.0 DL+CR1 1.0 LL 1.0 WLZIS
1 1.0 9 1.0 2 1.0 6 1.0

LOAD COMB 225 1.0 DL+CR2 1.0 LL 1.0 WLXIP


1 1.0 10 1.0 2 1.0 3 1.0
LOAD COMB 226 1.0 DL+CR2 1.0 LL 1.0 WLXIS
1 1.0 10 1.0 2 1.0 4 1.0
LOAD COMB 227 1.0 DL+CR2 1.0 LL 1.0 WLZIP
1 1.0 10 1.0 2 1.0 5 1.0
LOAD COMB 228 1.0 DL+CR2 1.0 LL 1.0 WLZIS
1 1.0 10 1.0 2 1.0 6 1.0

LOAD COMB 229 1.0 DL+CL1R1 1.0 LL 1.0 WLXIP


1 1.0 11 1.0 2 1.0 3 1.0
LOAD COMB 230 1.0 DL+CL1R1 1.0 LL 1.0 WLXIS
1 1.0 11 1.0 2 1.0 4 1.0
LOAD COMB 231 1.0 DL+CL1R1 1.0 LL 1.0 WLZIP
1 1.0 11 1.0 2 1.0 5 1.0
LOAD COMB 232 1.0 DL+CL1R1 1.0 LL 1.0 WLZIS
1 1.0 11 1.0 2 1.0 6 1.0

LOAD COMB 233 1.0 DL+CL1R2 1.0 LL 1.0 WLXIP


1 1.0 12 1.0 2 1.0 3 1.0
LOAD COMB 234 1.0 DL+CL1R2 1.0 LL 1.0 WLXIS
1 1.0 12 1.0 2 1.0 4 1.0
LOAD COMB 235 1.0 DL+CL1R2 1.0 LL 1.0 WLZIP
1 1.0 12 1.0 2 1.0 5 1.0
LOAD COMB 236 1.0 DL+CL1R2 1.0 LL 1.0 WLZIS
1 1.0 12 1.0 2 1.0 6 1.0

LOAD COMB 237 1.0 DL+CL2R1 1.0 LL 1.0 WLXIP


1 1.0 13 1.0 2 1.0 3 1.0
LOAD COMB 238 1.0 DL+CL2R1 1.0 LL 1.0 WLXIS
1 1.0 13 1.0 2 1.0 4 1.0
LOAD COMB 239 1.0 DL+CL2R1 1.0 LL 1.0 WLZIP
1 1.0 13 1.0 2 1.0 5 1.0
LOAD COMB 240 1.0 DL+CL2R1 1.0 LL 1.0 WLZIS
1 1.0 13 1.0 2 1.0 6 1.0

LOAD COMB 241 1.0 DL+CL2R2 1.0 LL 1.0 WLXIP


1 1.0 14 1.0 2 1.0 3 1.0
LOAD COMB 242 1.0 DL+CL2R2 1.0 LL 1.0 WLXIS
1 1.0 14 1.0 2 1.0 4 1.0
LOAD COMB 243 1.0 DL+CL2R2 1.0 LL 1.0 WLZIP
1 1.0 14 1.0 2 1.0 5 1.0
LOAD COMB 244 1.0 DL+CL2R2 1.0 LL 1.0 WLZIS
1 1.0 14 1.0 2 1.0 6 1.0
Date : 18/3/24
Sheet No :
Chk'd By :

CRANE LOADING - WHEEL LOAD CALCULATIONS

INPUT :
Crane Capacity C = 10.00 tons
Weight of crane beam Wc = 7.00 tons
Weight of hoist Wh = 2.00 tons (Inclu. Trolley)
Weight of Gantry = 0.18 tons/m
11.088 kN
Dimensions
Span of girder = 17.50 m
Wheel base = 2.80 m
Nearest approach a = 1.00 m
Spacing of Bracket / Portal frames = 6.30 m
eccentricity = 0.45 m
Calculation

Maximum wheel load Wus = 0.5*((Wc*0.5)+(Wh+C)*(L-a)/L)


Wus = 7.41 tons
Minimum wheel load Wus = 0.5*((Wc*0.5)+(Wh+C)*a/L)
= 2.09 tons
Impact factor = 1.25
Maximum wheel load = 9.259 tons
Minimum wheel load = 2.616 tons

9.259 9.259
2.616 2.80 2.616

4.90 1.4 1.4 4.90


6.30 6.30

Reaction Moments
Maximum point load on Bracket = 14.40 tons 6.48 tm
( Heavy side) 144.03 kN 64.81 kNm

Min. point load on Bracket = 4.07 tons 1.83 tm


located on the other end (Light side) 40.69 kN 18.31 kNm

Lateral surge :

Lateral surge on four wheels = 10 % of (Lifted load + crab/hoist)


= 1.2 tons
Lateral surge per wheels = 0.3 tons
Max. Lateral surge on bracket = 0.467 tons
Max. Lateral surge on bracket(impact) 4.67 kN
Longitudinal surge :

Longitudinal surge per wheel = 5 % of all static wheel loads


= 0.30 tons
Max. Longitudinal surge on bracket = 0.462 tons
4.62 kN
18/3/24

COMBINATION
CRANE VERTICAL LOAD + CRANE HORIZONATAL LOAD
LEFT AND RIGHT
C VL + CHL
C VL + CHR
C VR+ CHL
C VR + CHR

21.2400
1.06200
0.265500

0.41850

1.92
8.664407
362 29.96441
PROJECT: DOCUMENT NO DATE

DESIGNED CHECKED SHEET


TITLE: OF

Data

Width of the Building, B = 19.8 m


Length of the Building, D = 44.2 m
Height of the Building, H = 8.615 m
Bay Spacing,L = 6.3 m
Purlin spacing = 1.4 m
Roof Slope, In X Direction = 24.72 m
In Y Direction = 1.02 m
Roof Angle = 6.00
Basic wind speed (Vb) (Appendex -A IS 875(Part3)-1987) = 33
Risk factor (K1) = 1
Terrain & Height factor (K2) Terrain Category -1 Class -B = 1
Topography factor (K3) = 1
Design Wind speed (Vz) = k1 * k2 * k3 * Vb = 33 m/sec
Design Wind Pressure (Pz) = 0.6 * Vz * Vz = 0.6534 kN/m2
Dead Load Intensity, DL = 5 Kg/m2
Live Load Intensity, LL = 75 Kg/m2
External Pressure Co-eff for Wind = 0.96
Internal Pressure Co-eff for Wind = 0.2
Net Pressure Co-eff for Wind = 1.16
Yield Stress Of Steel, Fy = 345 Mpa
Modulus of elasticity, E = 200000 Mpa
No. of sag Rods = 1 Nos
Lap length for purlin = 385 mm

End Span Purlin Intermediate Span Purlin


Assume Z 200 x 1.6 @ 4.43 Kg/m Z 200 x 1.6 @ 4.43 Kg/m
Ovarall Depth D 200 mm 200 mm
Top flange width Ft 66 mm 66 mm
Bottom flange width Fb 59 mm 59 mm
Thickness t 1.6 mm 1.6 mm
Self Weight W 4.43 kg/m 4.43 kg/m
Area A 5.6 cm 2
5.6 cm2
Moment of inertia (X axis) Ixx 332.3 cm4 332.3 cm4
Moment of inertia (Y axis) Iyy 43.73 cm4 43.73 cm4
Sectional Modulus, Zxxtop 33.74 cm3 33.74 cm3
Sectional Modulus, Zxxbot 32.73 cm3 32.73 cm3
Sectional Modulus, Zyyleft 7.36 cm3 7.36 cm3
Sectional Modulus, Zyyright 6.83 cm3 6.83 cm3
Depth of Web dw 196.8 mm 196.8 mm

Load calculation
Major loads, load in vertical plane

Total Load, DL+LL Case [(DL + LL) x Kx] x Ps = 115.79 115.79 Kg/m
Total Load, DL+WL Case for strength [(DL x Kx + WL x Cp1) x Ps] x 1 = -94.74 -94.74 Kg/m
Total Load, DL+WL Case for deflection [(DL x Kx + WL x Cp1) x Ps] x 1 = -94.74 -94.74 Kg/m

Minor Loads, Loads in Inclined Plane:


Total Load, Design Governing Case ### = 12.17 12.17 Kg/m

Moment, Shear @ various locations


(wl2/13 ) (wl2/21 )
Maximum Moment @ span = 358.47 Kg-m 211.41 Kg-m
about major axis (wl /9.5 )
2
(wl /10 )
2

Maximum Moment @ support = 482.56 Kg-m 459.58 Kg-m


about major axis (wl /13 )
2
(wl /21 )
2

Maximum Moment @ span = 50.59 Kg-m 29.83 Kg-m


about minor axis (wl /9.5 )
2
(wl /10 )
2

Maximum Moment @ support = 68.10 Kg-m 64.86 Kg-m


about minor axis (wl /13 )
2
(wl /16 )
2

0.385m from support = 348.36 Kg-m 275.75 Kg-m


about major axis (wl2/13 ) (wl2/16 )
0.385m from support = 49.16 Kg-m 38.91 Kg-m
about minor axis

Shear @ span 0.73 Kg 0.73 Kg


(wl/2.5 ) (wl/2)
Shear @ Support 288.15 Kg 364.75 Kg
(wl/1.85 ) (wl/2.2 )
Shear @ 0.385m from support 404.87 Kg 327.54 Kg

Moment capacity of the section

Maximum moment capacity of the section = 0.6 * Fy * Zxx

= 677.511 Kg-m = 677.511 Kg-m

Check for section @ span Safe Safe


Check for section @ support Safe Safe
Check for section @ 0.385m Safe Safe

Allowable stresses in web of purlins : (As per clause 6.4 of IS 801-1975)

Shear stresses in the web :

4590/(√𝐹𝑦) (1275√𝐹𝑦)/
If d/t is less than , Fv =(𝑑/𝑡) with maximum of 0.4Fy

4590/(√𝐹𝑦) 5850000/(𝑑/
If d/t is greater than Fv 𝑡∗
= 𝑑/𝑡)
d/t = 123 > 78.15 < 123

Fv = 386.67 kg/cm2 386.67 kg/cm2


Developed shear stress
fv = F / Aw
Span = 0.23 kg/cm2 0.23 kg/cm2

Support = 91.51 kg/cm2 115.84 kg/cm2

0.385m from support = 128.58 kg/cm2 104.02 kg/cm2

Bending stresses in web :


36560000/
The compressive stress due to bending is lessser of 0.6 * F & (𝑑/𝑡∗𝑑/𝑡)

= 2070 Kg/cm2 2070 Kg/cm2

Alloable compressive stress in extreme fibres in flexure : Clause 6.3 IS 801-1975

Stress on the net section in compression on Extreme fibres = 0.6 * Fy

= 2070 Kg/cm2

Maximum stress in extreme for laterally unbraced beams : Clause 6.3b IS 801-1975

For Symmetric Z section

When
(0.18 π2𝐸𝐶𝑏)/𝐹𝑦 𝐿2𝑆𝑥𝑐/𝑑𝐼𝑦𝑐 (0.9 π2𝐸𝐶𝑏)/𝐹𝑦
< <

2/3 𝐹𝑦𝐹𝑦2/(2.7 π2𝐸𝐶(𝑏𝐿) 2𝑆𝑥𝑐/𝑑𝐼𝑦𝑐)


Fb = - Where
Unsupported lateral length, Ly
= 3.15 m
𝐿2𝑆𝑥𝑐/𝑑𝐼𝑦𝑐 (0.9 π2𝐸𝐶𝑏)/𝐹𝑦
When > Cb = 1

(𝑑𝐼𝑦/𝐿2𝑆𝑥𝑐)
= 0.3 π 𝐸𝐶𝑏
2
Fb

𝐿2𝑆𝑥𝑐∕𝑑𝐼𝑦𝑐 = 7780.2 7780.2

〖 0.18 π2𝐸𝐶𝑏 〗∕𝐹 = 1029.9 1029.9


𝑦

〖 0.9 π2𝐸𝐶𝑏 〗∕𝐹𝑦 = 5149.4 5149.4

Max compression stress Fb = 76.11 76.11

Safe Safe

Total stress = Developed Bending Stress Developed Bending Stress


+
Vertical Plane, Mspan / Zxmin Inclinedl Plane, Msag / Zymin

Total stress @

Span 1835.90 Kg/cm2 1082.71 Kg/cm2


Support 2471.40 Kg/cm2 2353.72 Kg/cm2

0.385 from support 1784.12 Kg/cm2 1412.23 Kg/cm2

Combined Bending and Shear Stress in Web:


CLAUSE 6.4.2 PAGE 16 IS-801-1975 and clause 6.1.2.2

(f F
bw/ bw)
2
+ (f F
v/ v)
2

(Span) = 0.89 0.52

(Support) = 0.61 0.59

(0.385m from support) = 0.92 0.73

Deflection check : (AS PER CLAUSE 5.2.1.1 & TABLE 6 IN IS 800:2007)

Permissible Deflection, = 42 mm
Span/150, TABLE -6 IS-800-2007

Actual deflection 12.1 mm 5.85 mm

Safe Safe
BY: DS Swan Design Consultancy PROJECT: MEZZANINE FLOOR

DATE: 20.01.2022 CLIENT: M/s CONCORD UNITED LTD. DOC. NO.: SDC-1121-D01

CHD.: VB OWNER: SUBJECT: LOAD CALCN.

DATE: 20.01.2022 JOB NO.: SDC-1121 REV. NO.: A

om sai ram
1.0 Load calculation

3.2.1 Building Parameter

Building width w = 44.66 m


Building length L 128.47 m
Eves height of Building h = 7.75 m
Bay spacing s = 8.500 m

Height of Mezzanine floor h = 3.50 m

Spacing of Secandry beam = 1.43 m

Bay spacing of gable col s = 6.27 m

3.2.2 Loading

a Dead load
WEIGHT of DECKING SHEET = 0.08 kN/m2
Dead wt. of concret 125mm thk. = 3.13 kN/m2
FF (tile finish) = 1.25 kN/m2
Total Dead load = 4.45 kN/m2
say = 4.45 kN/m2

c Imposed Load
Imposed load = 3.50 kN/m2
PROJECT: DOCUMENT NO DATE

DESIGNED CHECKED SHEET


TITLE: OF

Data

Width of the Building, B = 50 m


Length of the Building, D = 110.15 m
Height of the Building, H = 8 m
Bay Spacing,L = 7.35 m
Purlin spacing = 1.4 m
Roof Slope, In X Direction = 24.72 m
In Y Direction = 2.6 m
Roof Angle = 6.00
Basic wind speed (Vb) (Appendex -A IS 875(Part3)-1987) = 55
Risk factor (K1) = 1
Terrain & Height factor (K2) Terrain Category -1 Class -B = 1
Topography factor (K3) = 1
Design Wind speed (Vz) = k1 * k2 * k3 * Vb = 55 m/sec
Design Wind Pressure (Pz) = 0.6 * Vz * Vz = 1.815 kN/m2
Dead Load Intensity, DL = 5 Kg/m2
Live Load Intensity, LL = 75 Kg/m2
External Pressure Co-eff for Wind = 0.96
Internal Pressure Co-eff for Wind = 0.2
Net Pressure Co-eff for Wind = 1.16
Yield Stress Of Steel, Fy = 345 Mpa
Modulus of elasticity, E = 200000 Mpa
No. of sag Rods = 2 Nos
Lap length for purlin = 385 mm

End Span Purlin Intermediate Span Purlin


Assume Z 250 x 2.8 @ 8.43 Kg/m Z 250 x 2.3 @ 6.96 Kg/m
Ovarall Depth D 250 mm 250 mm
Top flange width Ft 61 mm 61 mm
Bottom flange width Fb 54.5 mm 54.5 mm
Thickness t 2.8 mm 2.3 mm
Self Weight W 8.43 kg/m 6.96 kg/m
Area A 10.64 cm 2
8.79 cm2
Moment of inertia (X axis) Ixx 900.53 cm4 749.79 cm4
Moment of inertia (Y axis) Iyy 55.72 cm4 46.85 cm4
Sectional Modulus, Zxxtop 72.99 cm3 61.57 cm3
Sectional Modulus, Zxxbot 71.16 cm3 58.47 cm3
Sectional Modulus, Zyyleft 10.32 cm3 8.49 cm3
Sectional Modulus, Zyyright 9.49 cm3 8.06 cm3
Depth of Web dw 244.4 mm 245.4 mm

Load calculation
Major loads, load in vertical plane

Total Load, DL+LL Case [(DL + LL) x Kx] x Ps = 119.77 118.31 Kg/m
Total Load, DL+WL Case for strength [(DL x Kx + WL x Cp1) x Ps] x 1 = -279.41 -280.87 Kg/m
Total Load, DL+WL Case for deflection [(DL x Kx + WL x Cp1) x Ps] x 1 = -279.41 -280.87 Kg/m

Minor Loads, Loads in Inclined Plane:


Total Load, Design Governing Case (DL+LL) x Ky x Ps = 12.59 12.43 Kg/m

Moment, Shear @ various locations


(wl2/13 ) (wl2/21 )
Maximum Moment @ span = 1177.37 Kg-m 697.98 Kg-m
about major axis (wl /9.5 )
2
(wl /10 )
2

Maximum Moment @ support = 1584.92 Kg-m 1517.34 Kg-m


about major axis (wl /13 )
2
(wl /21 )
2

Maximum Moment @ span = 21.46 Kg-m 12.50 Kg-m


about minor axis (wl /9.5 )
2
(wl /10 )
2

Maximum Moment @ support = 28.89 Kg-m 27.18 Kg-m


about minor axis (wl /13 )
2
(wl /16 )
2

0.385m from support = 1144.16 Kg-m 910.41 Kg-m


about major axis (wl2/13 ) (wl2/16 )
0.385m from support = 20.85 Kg-m 16.31 Kg-m
about minor axis

Shear @ span 2.05 Kg 2.06 Kg


(wl/2.5 ) (wl/2)
Shear @ Support 811.20 Kg 1032.21 Kg
(wl/1.85 ) (wl/2.2 )
Shear @ 0.385m from support 1139.79 Kg 926.92 Kg

Moment capacity of the section

Maximum moment capacity of the section = 0.6 * Fy * Zxx

= 1473.012 Kg-m = 1210.329 Kg-m

Check for section @ span Safe Safe


Check for section @ support Safe Safe
Check for section @ 0.385m Safe Safe

Allowable stresses in web of purlins : (As per clause 6.4 of IS 801-1975)

Shear stresses in the web :

4590/(√𝐹𝑦) (1275√𝐹𝑦)/
If d/t is less than , Fv =(𝑑/𝑡) with maximum of 0.4Fy

4590/(√𝐹𝑦) 5850000/(𝑑/
If d/t is greater than Fv 𝑡∗
= 𝑑/𝑡)
d/t = 87.2857142857 > 78.15 < 106.695652

Fv = 767.84 kg/cm2 513.88 kg/cm2


Developed shear stress
fv = F / Aw
Span = 0.30 kg/cm2 0.37 kg/cm2

Support = 118.54 kg/cm2 182.88 kg/cm2

0.385m from support = 166.56 kg/cm2 164.23 kg/cm2

Bending stresses in web :


36560000/
The compressive stress due to bending is lessser of 0.6 * F & (𝑑/𝑡∗𝑑/𝑡)

= 2070 Kg/cm2 2070 Kg/cm2

Alloable compressive stress in extreme fibres in flexure : Clause 6.3 IS 801-1975

Stress on the net section in compression on Extreme fibres = 0.6 * Fy

= 2070 Kg/cm2

Maximum stress in extreme for laterally unbraced beams : Clause 6.3b IS 801-1975

For Symmetric Z section

When
(0.18 π2𝐸𝐶𝑏)/𝐹𝑦 𝐿2𝑆𝑥𝑐/𝑑𝐼𝑦𝑐 (0.9 π2𝐸𝐶𝑏)/𝐹𝑦
< <

2/3 𝐹𝑦𝐹𝑦2/(2.7 π2𝐸𝐶(𝑏𝐿) 2𝑆𝑥𝑐/𝑑𝐼𝑦𝑐)


Fb = - Where
Unsupported lateral length, Ly
= 2.45 m
𝐿2𝑆𝑥𝑐/𝑑𝐼𝑦𝑐 (0.9 π2𝐸𝐶𝑏)/𝐹𝑦
When > Cb = 1

(𝑑𝐼𝑦/𝐿2𝑆𝑥𝑐)
= 0.3 π 𝐸𝐶𝑏
2
Fb

𝐿2𝑆𝑥𝑐∕𝑑𝐼𝑦𝑐 = 6434.5 6429.1

〖 0.18 π2𝐸𝐶𝑏 〗∕𝐹 = 1029.9 1029.9


𝑦

〖 0.9 π2𝐸𝐶𝑏 〗∕𝐹𝑦 = 5149.4 5149.4

Max compression stress Fb = 92.03 92.11

Safe Safe

Total stress = Developed Bending Stress Developed Bending Stress


+
Vertical Plane, Mspan / Zxmin Inclinedl Plane, Msag / Zymin

Total stress @

Span 1880.67 Kg/cm2 1348.84 Kg/cm2


Support 2531.67 Kg/cm2 2932.26 Kg/cm2

0.385 from support 1827.62 Kg/cm2 1759.36 Kg/cm2

Combined Bending and Shear Stress in Web:


CLAUSE 6.4.2 PAGE 16 IS-801-1975 and clause 6.1.2.2

(f F
bw/ bw)
2
+ (f F
v/ v)
2

(Span) = 0.91 0.65

(Support) = 0.62 0.73

(0.385m from support) = 0.91 0.91

Deflection check : (AS PER CLAUSE 5.2.1.1 & TABLE 6 IN IS 800:2007)

Permissible Deflection, = 49 mm
Span/150, TABLE -6 IS-800-2007

Actual deflection 24.5 mm 14.16 mm

Safe Safe
SECTION Thikness c/s area ruu Ixx
NB15L 2 121 6.9 5700
NB15M 2.6 153 6.6 6900
NB15H 3.2 182 5.5 7500
NB20L 2.3 178 8.7 13600
NB20M 2.6 198 5.6 14800
NB20H 3.2 238 8.4 17000
NB25L 2.6 254 11 30900
NB25M 3.2 306 10.8 36100
NB25H 4 373 10.5 41900
NB32L 2.9 325 14.1 64700
NB32M 3.2 394 13.9 76200
NB32H 4 482 13.6 89900
NB40L 2.9 413 16.1 107000
NB40M 3.2 453 15.9 115900
NB40H 4 556 15.7 137700
NB50L 2.9 523 20.3 215900
NB50M 3.6 641 20 258800
NB50H 4.5 788 19.8 309000
NB65L 3.2 732 25.8 487900 5.7 244
NB65M 3.6 820 25.7 540200 6.4 245
NB65H 4.5 1010 25.4 651200 7.9 248
NB80L 3.2 861 30.3 792300 6.8 208 L/250 ALL STRUT
NB80M 4 1070 30 963600 8.4 210
NB80H 4.8 1270 29.8 1125200 10.0 211
NB90L 3.6 1110 34.7 1332700 8.7 182
NB90M 4 1230 34.5 1463200 9.7 183
NB90H 4.8 1460 34.3 1714400 11.5 184
NB100L 3.6 1250 39.2 1920300 9.8 161
NB100M 4.5 1550 38.9 2343000 12.2 219
NB100H 5.4 1850 38.5 2745000 14.5 221
NB110L 4.5 1730 43.3 3253000
NB110M 4.8 1840 43.2 3445800
NB110H 5.4 2060 43 3820000
NB125L 4.5 1910 47.8 4372000
NB125M 4.8 2030 47.7 4634400
NB125H 5.4 2280 47.5 5145000
NB135L 4.5 2090 52.3 5722000
NB135M 4.8 2220 52.2 6069200
NB135H 5.4 2500 52 6745000
NB150L 4.5 2270 56.8 7326000
NB150M 4.8 2420 56.7 7773200
NB150H 5.4 2710 56.5 8647000
NB150L1 4.5 2310 57.9 7772000
NB150M1 4.8 2470 57.8 8247800
NB150H1 5.4 2760 57.6 9177000
NB150H2 6.3 3200 57.3 10530000
NB175L 4.8 2850 66.8 12717100
NB175M 5.4 3200 66.6 14170000
NB175H 5.9 3480 66.4 15352000
NB200L 4.8 3230 75.8 18565100
NB200M 5.6 3750 75.5 21410000
NB200H 5.9 3950 75.4 22470000
NB225H 5.9 4420 84.4 31490000
NB250H 5.9 4950 94.5 44120000
NB300H 6.3 6280 112 79920000
NB350H 8 8730 123 1.31E+08
NB15T2 2 121 6.9 5700
NB15T2.6 2.6 153 6.6 6900
NB15T3.2 3.2 182 6.5 7500
NB20T2.3 2.3 178 8.7 -3600
NB20T2.6 2.6 198 8.6 -4800
NB20T3.2 3.2 238 8.4 17000
NB25T2.6 2.6 254 11 30900
NB25T3.2 3.2 306 10.8 36100
NB25T4 4 373 10.5 41900
NB32T2.6 2.6 325 14.1 64700
NB32T3.2 3.2 394 13.9 76200
NB32T4 4 482 13.6 89900
NB40T2.9 2.9 413 16.1 107000
NB40T3.2 3.2 453 15.9 115900
NB40T4 4 556 15.7 137700
NB50T2.9 2.9 523 20.3 215900
NB50T3.6 3.6 641 20 258800
NB50T4.5 4.5 788 19.8 309000
NB65T3.2 3.2 732 25.8 487900
NB65T3.6 3.6 820 25.7 540200
NB65T4.5 4.5 1010 25.4 651200
NB80T3.2 3.2 861 30.3 792300
NB80T4 4 1070 30 963600
NB80T4.8 4.8 1270 29.8 1125200
NB100T3.6 3.6 1250 39.2 1920300
NB100T4.5 4.5 1550 38.9 2343000
NB100T5.4 5.4 1850 38.5 2745000
NB125T4.5 4.5 1910 47.8 4372000
NB125T4.8 4.8 2030 47.7 4634400
NB125T5.4 5.4 2280 47.5 5145000
NB150T4.5 4.5 2270 56.8 7326000
NB150T4.8 4.8 2420 56.7 7773200
NB150T5.4 5.4 2710 56.5 8647000
NB200T4.8 4.8 3233 76.8 18567800
NB200T6 6 4017 75.4 22819500
NB200T8 8 5308 74.7 29608200
NB200T10 10 6572 74 35998900
NB200T12 12 7811 73.3 42015700
NB250T6 6 5030 94.4 44870800
NB250T8 8 6663 93.7 58540700
NB250T10 10 8266 93.1 71569700
NB250T12 12 9843 92.4 83995200
NB300T6.3 6.3 6288 112.3 79320900
NB300T8 8 7943 111.7 99140700
NB300T10 10 9865 111 1.22E+08
NB300T12 12 11763 110.4 1.43E+08
NB350T8 8 8740 122.9 1.32E+08
NB350T10 10 10862 122.2 1.62E+08
NB350T12 12 12959 121.6 1.91E+08
SECTION Thikness c/s area ruu Ixx
NB15L 2 121 6.9 5700
NB15M 2.6 153 6.6 6900
NB15H 3.2 182 5.5 7500
NB20L 2.3 178 8.7 13600
NB20M 2.6 198 5.6 14800
NB20H 3.2 238 8.4 17000
NB25L 2.6 254 11 30900
NB25M 3.2 306 10.8 36100
NB25H 4 373 10.5 41900
NB32L 2.9 325 14.1 64700
NB32M 3.2 394 13.9 76200
NB32H 4 482 13.6 89900
NB40L 2.9 413 16.1 107000
NB40M 3.2 453 15.9 115900
NB40H 4 556 15.7 137700
NB50L 2.9 523 20.3 215900
NB50M 3.6 641 20 258800
NB50H 4.5 788 19.8 309000
NB65L 3.2 732 25.8 487900 5.7 344
NB65M 3.6 820 25.7 540200 6.4 345
NB65H 4.5 1010 25.4 651200 7.9 349
NB80L 3.2 861 30.3 792300 6.8 293 L/350 BRACING
NB80M 4 1070 30 963600 8.4 296
NB80H 4.8 1270 29.8 1125200 10.0 298
NB90L 3.6 1110 34.7 1332700 8.7 256
NB90M 4 1230 34.5 1463200
NB90H 4.8 1460 34.3 1714400
NB100L 3.6 1250 39.2 1920300
NB100M 4.5 1550 38.9 2343000
NB100H 5.4 1850 38.5 2745000
NB110L 4.5 1730 43.3 3253000
NB110M 4.8 1840 43.2 3445800
NB110H 5.4 2060 43 3820000
NB125L 4.5 1910 47.8 4372000
NB125M 4.8 2030 47.7 4634400
NB125H 5.4 2280 47.5 5145000
NB135L 4.5 2090 52.3 5722000
NB135M 4.8 2220 52.2 6069200
NB135H 5.4 2500 52 6745000
NB150L 4.5 2270 56.8 7326000
NB150M 4.8 2420 56.7 7773200
NB150H 5.4 2710 56.5 8647000
NB150L1 4.5 2310 57.9 7772000
NB150M1 4.8 2470 57.8 8247800
NB150H1 5.4 2760 57.6 9177000
NB150H2 6.3 3200 57.3 10530000
NB175L 4.8 2850 66.8 12717100
NB175M 5.4 3200 66.6 14170000
NB175H 5.9 3480 66.4 15352000
NB200L 4.8 3230 75.8 18565100
NB200M 5.6 3750 75.5 21410000
NB200H 5.9 3950 75.4 22470000
NB225H 5.9 4420 84.4 31490000
NB250H 5.9 4950 94.5 44120000
NB300H 6.3 6280 112 79920000
NB350H 8 8730 123 1.31E+08
NB15T2 2 121 6.9 5700
NB15T2.6 2.6 153 6.6 6900
NB15T3.2 3.2 182 6.5 7500
NB20T2.3 2.3 178 8.7 -3600
NB20T2.6 2.6 198 8.6 -4800
NB20T3.2 3.2 238 8.4 17000
NB25T2.6 2.6 254 11 30900
NB25T3.2 3.2 306 10.8 36100
NB25T4 4 373 10.5 41900
NB32T2.6 2.6 325 14.1 64700
NB32T3.2 3.2 394 13.9 76200
NB32T4 4 482 13.6 89900
NB40T2.9 2.9 413 16.1 107000
NB40T3.2 3.2 453 15.9 115900
NB40T4 4 556 15.7 137700
NB50T2.9 2.9 523 20.3 215900
NB50T3.6 3.6 641 20 258800
NB50T4.5 4.5 788 19.8 309000
NB65T3.2 3.2 732 25.8 487900
NB65T3.6 3.6 820 25.7 540200
NB65T4.5 4.5 1010 25.4 651200
NB80T3.2 3.2 861 30.3 792300
NB80T4 4 1070 30 963600
NB80T4.8 4.8 1270 29.8 1125200
NB100T3.6 3.6 1250 39.2 1920300
NB100T4.5 4.5 1550 38.9 2343000
NB100T5.4 5.4 1850 38.5 2745000
NB125T4.5 4.5 1910 47.8 4372000
NB125T4.8 4.8 2030 47.7 4634400
NB125T5.4 5.4 2280 47.5 5145000
NB150T4.5 4.5 2270 56.8 7326000
NB150T4.8 4.8 2420 56.7 7773200
NB150T5.4 5.4 2710 56.5 8647000
NB200T4.8 4.8 3233 76.8 18567800
NB200T6 6 4017 75.4 22819500
NB200T8 8 5308 74.7 29608200
NB200T10 10 6572 74 35998900
NB200T12 12 7811 73.3 42015700
NB250T6 6 5030 94.4 44870800
NB250T8 8 6663 93.7 58540700
NB250T10 10 8266 93.1 71569700
NB250T12 12 9843 92.4 83995200
NB300T6.3 6.3 6288 112.3 79320900
NB300T8 8 7943 111.7 99140700
NB300T10 10 9865 111 1.22E+08
NB300T12 12 11763 110.4 1.43E+08
NB350T8 8 8740 122.9 1.32E+08
NB350T10 10 10862 122.2 1.62E+08
NB350T12 12 12959 121.6 1.91E+08
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

10. Design of Typical Moment Connection


Profile Sizes
BEAM : 1250x300
Db = 1250.0 mm Wb = 300.0 mm Tb = 40.0 mm twb = 18.0 mm rb = 1.0 mm
COLUMN : 1250x300
Dc = 1250 mm Wc = 300.0 mm Tc = 40.0 mm twc = 18.0 mm rc = 1.0 mm

Connection Forces: Beam ( 1250x300 ) Actual force Min. Forces Worst Case

Axial Ten./Comp. Force, Fx = 318 0 318 kN


Major Axis Shear - Vertical, Fy = 280 0 280 kN
Minor Axis Shear - Horizontal, Fz = 0.2 0 0.2 kN
Minor Axis Moment, My = 0.281 0 0.281 kN.m
Major Axis Moment, Mz = 2220 0 2220 kN.m

Connection Detail:

Material Grade
Structural Steel : IS 2062
Structural Bolts : ASTM A325M (BEARING TYPE CONNECTIONS)
Design Procedure : AISC - LRFD (MANUAL OF STEEL CONSTRUCTION - 13th ED))
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

Remarks
Material Properties

Design strength of grade material, Fy50 = 345 N/mm2(Grade 50)

Design strength of grade material, Fy36 = 248 N/mm2(Grade 36)

Minimum tensile strength of material, Fu50 = 450 N/mm2(Grade 50)

Minimum tensile strength of material, Fu36 = 400 N/mm2(Grade 36)

Nominal shear stress of grade Bolt, Fnv = 400 N/mm2Bearing type conn., Table (J3.2), pp 16.1-104

Nominal tensile stress of grade Bolt, Fnt = 900 N/mm Bolt threads included in shear plane.
2

Allowable shear strength of weld, Fw = 217 N/mm2(Where, Fw = Φ x 0.6 x FEXXTable


) (J2.5), pp 16.1-99
(For electrode grade E70xx) (Φ = 0.75 for LRFD)

Bolt Properties:
Grade of Bolt, Gr = A325M
Diameter of Bolt, d = 30 mm
Diameter of Bolt Hole, dh = 33 mm
Number of Bolt Rows, nr = 8
Number of Bolt Columns, nc = 2
Total Number of Bolts, n = 16
Nominal unthreaded body Area of M30 Bolt, Ab = 707 mm2 (Where, Ab = π x d2 / 4) Eqn. (J3-1), pp 16.1-108
Allowable Shear Capacity of M30 Bolt, Rnv = 212.0 kN (Where, Rnv = Φ x Fnv x Ab)
Allowable Tension Capacity of M30 Bolt, Rnt = 477.1 kN (Where, Rnt = Φ x Fnt x Ab) (Φ = 0.75 for LRFD)

End Plate Properties


Pitch Distance, p = 125 mm 125 mm 250 mm
Gauge Distance, g = 150 mm
Plate End Distance, ev = 50 mm (min)
Plate Edge Distance, ed = 87.5 mm
Haunch depth of beam, Dha = 0 mm
Width of end Plate, Wp = 325 mm
Thickness of end Plate, tp = 40 mm
Thickness of stiffener plate, ts = 20 mm
=
Dist. from beam top flange to 1 bolt row below beamp1btop flange,
st
75 mm
Dist. from haunch flange / bolt row just above haunchp2b = 75 mm

1. Check for Bolts

Check bolt Tension using couple force method


Taking moment about centre of beam bottom flange - cloc Taking moment about centre of beam top flange -
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

No of tension bolts, nt = 4 Anti-clockwise moment .


Tensile force on extreme bolt due
Ftmto Mz=, [ MZ x 1000 / (Db - Tb) ] / nt
= [2220 x 1000 / (1250 - 40) ] / 4
= 458.68 kN
Tensile force per bolt due to Beam Axial Tension Force (Fx),

Fta = Fx / n
= 318 / 16
= 19.9 kN
Section modulus of bolt group, (My - Minor Axis Moment)

Zbgy = nr x g

g
= 8 x 150
= 1200.0 mm
Tensile force per bolt due to My, Ftmy = My x 1000 / Zbgy
= 0.281 x 1000 / 1200
= 0.3 kN

Maximum tensile force on bolts due to MZ, My & Fx,


Ft.Max = Ftm + Ftmy + Fta
= 458.68 + 0.3 + 19.9
= 478.9 kN
Allowable tension capacity per bolt, Rnt (477.1kN) < Ft.Max(478.9kN) : Therefore NOT O.K.

Check bolt Shear


Vertical Shear per bolt, fvb = Fy / n
= 280 / 16
= 17.5 kN
Horizontal Shear per bolt, fhb = Fz / n
= 0.2 / 16
= 0.1 kN
Resultant Shear per bolt, frb = Sqrt[ fvb + fhb2]
2

= Sqrt[ 17.5^2 + 0.1^2]


= 17.6 kN
Allowable shear capacity per bolt, Rnv (212kN) > frb (17.6kN) : Therefore O.K.

Check combined Tension & Shear


Actual Shear stress per bolt, fv = frb x 1000 / Ab
= 17.6 x 1000 / 706.8
= 25.0 N/mm2
Nominal tensile stress modified to include the effects of shearing stress,
F'nt = Min[ (1.3 x Fnt) - (Fnt x fv / (Φ x Fnv) ) , Fnt] Eqn. (J3-3a), pp 16.1-109
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= Min[ (1.3 x 900) - (900 x 25 / (0.75 x 400) ), 900]


= 900.0 N/mm2
Available tensile strength of bolt subjected to combined tension and shear,
Rn = Φ x F'nt x Ab / 1000 Eqn. (J3-2), pp 16.1-109
= 0.75 x 900 x 706.8 / 1000
= 477.0 kN
Available tensile strength per bolt, Rn (477kN) < Ft.Max (478.9kN) : Therefore NOT O.K.

2. CHECK FOR END PLATE

Check Bearing capacity of end plate


Clear distance in the direction ofLc = Min[ (p - dh) , (ev - dh/2) , (ed - dh/2) ]
= Min[ (125 - 33) , (50 - 33/2) , (87.5 - 33/2) ]
= Min[92 , 33.5 , 71 ]
= 33.5 mm
Available Bearing strength at bolRnb = Φ x Min[ 1.2 x Lc x tp x Fu36 , 2.4 x d x tp x Fu36 ] / 1000 Eqn. (J3-6a), pp 16.1-111
= 0.75 x Min[ 1.2 x 33.5 x 40 x 400 , 2.4 x 30 x 40 x 400 ] / 1000
= 0.75 x Min[643200 , 1152000 ] / 1000
= 482.4 kN
Available bearing strength at bolt hole, Rnb (482.4kN) > frb (17.6kN) : Therefore O.K.

Check Bending capacity of end plate - to eliminate prying action Refer Part 9, pp 9-10
Distance from bolt centre to the face of the T-stem, Prying Action
b = 66 mm
a = 87.5 mm
b' = b-d/2
= 66 - 30 / 2
= 51 mm

a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]


= Min[ (87.5 + (30 / 2) ) , ( (1.25 x 66) + (30 / 2) ) ]
= Min[ 102.5 , 97.5 ]
= 97.5 mm
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = Min{ [ (Wb - twb )/2 - rb ] , [ 2 x (p1b - Tb) x tan60º ] ,
Ld1
[ (g - twb )/2 - rb + (p1b - Tb) x tan60º ] }
= Min{ [ (300 - 18 )/2 - 1 ] , [ 2 x (75 - 40) x tan60º ] ,
Ld2

[ (150 - 18 )/2 - 1 + (75 - 40) x tan60º ] }


BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 DOC. NO.: Ld1


SDC-914-D-01
CLIENT: REVANTHA SERVICES PVT. LTD

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

Ld2
DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= Min{ 140 , 121.2 , 125.6 }


= 121.2 mm
Ld2 = Min{ [ (p /2) + (p1b - Tb - rb) ] , [ 2 x (g - twb )/2 x tan60º ] ,

[ (g - twb )/2 x tan60º + (p1b - Tb - rb) ] }


= Min{ [ (125 /2) + (75 - 40 - 1) ] , [ 2 x (150 - 18 )/2 x tan60º ] ,

[ (150 - 18 )/2 x tan60º + (75 - 40 - 1) ] }


= Min{ 96.5 , 228.6 , 148.3 }
= 96.5 mm
Ld = Ld1 + Ld2
= 121.2 + 96.5
= 217.7 mm
Required / Applied tensile strength per bolt,
T = Ft.max (Max. tension force on top most bolts)
= 478.9 kN
The endplate thickness required to eliminate prying action,
tmin = Sqrt[ (4.44 x T x 1000 x b') / (Ld x Fu36) ]
= Sqrt[ (4.44 x 478.9 x 1000 x 51) / (217.7 x 400) ]
= 35.3 mm
Provided endplate thickness, tp (40mm) > tmin (35.3mm) : Therefore O.K.

Check Bending capacity of end plate - Prying Action


Distance from bolt centre to the face of the T-stem, Prying Action
b = 66 mm
a = 87.5 mm
b' = b-d/2
= 66 - 30 / 2
= 51 mm
a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]
= Min[ (87.5 + (30 / 2) ) , ( (1.25 x 66) + (30 / 2) ) ]
= Min[ 102.5 , 97.5 ]
= 97.5 mm
Ld1
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = 121.2 mm Ld2 = 96.5 mm Ld = 217.7 mm
Ld2

δ = 1 - dh / L d (Where, Tributary length of bolts, p = Ld)


= 1 - 33 / 217.7
= 0.85
ρ = b' / a'
= 51 / 97.5
= 0.53
Available tension per bolt, B = Rn
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= 477 kN
Required / Applied tensile strength per bolt,
T = Ft.Max (Max. tension force on bottom most bolts)
= 478.9 kN
β = (1 / ρ) x [ (B / T) - 1]
= (1 / 0.53) x [ (477 / 478.9) - 1]
= -0.01
α' = Min[ 1 , ( (1 / δ) x ( β / ( 1 - β) ) ) ]
= Min[ 1 , ( (1 / 0.85) x ( -0.01 / ( 1 - -0.01) ) ) ]
= Min[ 1 , -0.02 ] not less than "0"
= 0.00
The thickness required to ensure an acceptable combination of fitting strength, stiffeness and
bolt strength, tmin = Sqrt[ (4.44 x T x 1000 x b') / (Ld x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4.44 x 478.9 x 1000 x 51) / (217.7 x 400 x (1+ (0.85 x 0) ) ) ]
= 35.3 mm
Provided endplate thickness, tp (40mm) > tmin (35.3mm) : Therefore O.K.

The thickness required to develop the available strength of the bolt, B, with no prying action,
tcal = Sqrt[ (4.44 x B x 1000 x b') / (Ld x Fu36 ) ]
= Sqrt[ (4.44 x 477 x 1000 x 51) / (217.7 x 400 ) ]
= 35.3 mm
α = Max[ (1 / δ) x [ (T / B) x (tcal /tp)2 - 1] , 0]
= Max[ (1 / 0.85) x [ (478.9 / 477) x (35.3 / 40)^2 - 1] , 0]
= Max[ -0.26 , 0]
= 0
Prying force, q = B x [ δ x α x ρ x (tp / tcal)2 ] (When, q = 0 ; no prying)
= 477 x [ 0.85 x 0 x 0.53 x (40 / 35.3)^2 ]
= 0 kN
Total force per bolt including the effects of prying action,
Ttot = T+q
= 478.9 + 0
= 478.9 kN
Available tensile strength per bolt, Rn (477kN) < Ttot (478.9kN) : Therefore NOT O.K.

3. CHECK FOR BEAM


Ld1
Check for beam web tension
Effective dispersion length of bolt,
Ld2

Ld1 = 121.2 mm Ld2 = 96.5 mm Ld = 217.7 mm


Force on beam web due to bolt tension,
Ftw = 2 x Ttot x ( Ld2 / Ld )
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= 2 x 478.9 x ( 96.5 / 217.7 )


= 424.6 kN
Beam web tension capacity, Rnbw = Φ x Ld2 x twb x Fy36 / 1000 Eqn. (J4-1), pp 16.1-112
= 0.9 x 96.5 x 18 x 248 / 1000
= 387.6 kN
Rnbw (387.6kN) < Ftw (424.6kN) : Therefore NOT O.K. Stiffners provided
(ref calc)
4. CHECK FOR COLUMN
Ld3

Check for column web tension

Ld4
Tributary length of bolts (dispersion length of bolt tension force),
Ld3 = Min{ [ (Wc - twc )/2 - rc ] , [ 2 x (p1b - ts) x tan60º ] ,

[ (g - twc )/2 - rc + (p1b - ts) x tan60º ] }


= Min{ [ (300 - 18 )/2 - 1 ] , [ 2 x (75 - 20) x tan60º ] ,

[ (150 - 18 )/2 - 1 + (75 - 20) x tan60º ] }


= Min{ 140 , 190.5 , 160.3 }
= 140.0 mm

Ld4 = Min{ [ (p /2) + (p1b - ts - sw1) ] , [ 2 x (g - twc )/2 x tan60º ] ,

[ (g - twc )/2 x tan60º + (p1b - ts - sw1) ] }


= Min{ [ (125 /2) + (75 - 20 - 8) ] , [ 2 x (150 - 18 )/2 x tan60º ] ,

[ (150 - 18 )/2 x tan60º + (75 - 20 - 8) ] }


= Min{ 109.5 , 228.6 , 161.3 }
= 109.5 mm
Ld5 = Ld3 + Ld4
= 140 + 109.5
= 249.5 mm
Force on col. web due to bolt te Ftcw = 2 x Ttot x ( Ld4 / Ld5 )
= 2 x 478.9 x ( 109.5 / 249.5 )
= 420.4 kN

Column web tension capacity, Rncw = Φ x Ld4 x twc x Fy36 / 1000 Eqn. (J4-1), pp 16.1-112
= 0.90 x 109.5 x 18 x 248 / 1000
= 439.9 kN
Rncw (439.9kN) > Ftcw (420.4kN) : Therefore O.K.

Check Bending capacity of column flange - Prying Action


Distance from bolt centre to the face of the T-stem, Refer Part 9, pp 9-10
b = (g - twc ) / 2 Prying Action
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= (150 - 18 ) / 2
= 66 mm
a = (Wc - g) / 2
= (300 - 150 ) / 2
= 75 mm
b' = b-d/2
= 66 - 30 / 2
= 51 mm
a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]
= Min[ (75 + (30 / 2) ) , ( (1.25 x 66) + (30 / 2) ) ]
= Min[ 90 , 97.5 ]
= 90 mm
δ = 1 - dh / Ld5 (Where, Tributary length of bolts, p = Ld5)
= 1 - 33 / 249.5
= 0.87
ρ = b' / a'
= 51 / 90
= 0.57
Available tension per bolt, B = Rn
= 477 kN
Required / Applied tensile strength per bolt,
T = Ft.Max (Max. tension force on bottom most bolts)
= 478.9 kN Ld3
β = (1 / ρ) x [ (B / T) - 1] Ld4

= (1 / 0.57) x [ (477 / 478.9) - 1]


= -0.01
α' = Min[ 1 , ( (1 / δ) x ( β / ( 1 - β) ) ) ]
= Min[ 1 , ( (1 / 0.87) x ( -0.01 / ( 1 - -0.01) ) ) ]
= Min[ 1 , -0.02 ]
= 0.00
Tributary length of bolts (dispersion length of bolt tension force),
Ld3 = 140.0 mm Ld4 = 109.5 mm Ld5 = 249.5 mm

The thickness required to ensure an acceptable combination of fitting strength, stiffeness and
bolt strength, tmin = Sqrt[ (4.44 x T x 1000 x b') / (Ld5 x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4.44 x 478.9 x 1000 x 51) / (249.5 x 400 x (1+ (0.87 x 0) ) ) ]
= 31.1 mm
Available thickness of column flange, Tc (40mm) > tmin (31.1mm) : Therefore O.K.
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

The thickness required to develop the available strength of the bolt, B, with no prying action,
tcal = Sqrt[ (4.44 x B x 1000 x b') / (Ld5 x Fu50 ) ]
= Sqrt[ (4.44 x 477 x 1000 x 51) / (249.5 x 400 ) ]
= 32.9 mm
α = Max[ (1 / δ) x [ (T / B) x (tcal /Tc)2 - 1] , 0]
= Max[ (1 / 0.87) x [ (478.9 / 477) x (32.9 / 40)^2 - 1] , 0]
= Max[ -0.37 , 0]
= 0
Prying force, q = B x [ δ x α x ρ x (Tc / tcal)2 ] (When, q = 0 ; no prying)
= 477 x [ 0.87 x 0 x 0.57 x (40 / 32.9)^2 ]
= 0 kN
Total force per bolt including the effects of prying action,
Ttot = T+q
= 478.9 + 0
= 478.9 kN
Available tensile strength per bolt, Rn (477kN) < Ttot (478.9kN) : Therefore NOT O.K. Stiffners provided
(ref calc)
Check Column flange local bending
Column flange local bending capacity ,
Rncf = Φ x 6.25 x Tc2 x Fy50 / 1000 Eqn. (J10-1), pp 16.1-116
= 0.90 x 6.25 x 40^2 x 345 / 1000
= 3105.0 kN
Force acting on Beam flange due to Compression,
considering force due to Major axis moment(Mz) & Axial Compression (Fx)
Fcb = [ Mz x 1000 / (Db + Dha -Tb)/1000) ] + (Fx / 2)
= [ 2220 x 1000 / (1250 + 0 -40) ] + (318 / 2)
= 1993.8 kN
Fcb (1993.8kN) < Rncf (3105kN) : Therefore O.K.

Check Column web local yielding


Distance from outer face of the flange to the web toe of the fillet,
k = Tc + rc
= 40 + 1
= 41.0 mm
Length of bearing, N = (2 x tp + Tb)
= (2 x 40 + 40)
= 120.0 mm
Column web local yielding capaciRncwy = Φ x (5 x k + N) x Fy50 x twc / 1000 Eqn. (J10-2), pp 16.1-116
= 1.0 x (5 x 41 + 120) x 248 x 18 / 1000
= 1450.8 kN
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

Fcb (1993.8kN) > Rncwy (1450.8kN) :Therefore NOT O.K. Stiffners provided
(ref calc)
Check Column web crippling
Column web crippling capacity , Rncwc = Φ x 0.8 x twc2 x [1 + 3 x (N / Dc) x (twc / Tc)1.5] x Eqn. (J10-4), pp 16.1-117
SQRT[E x Fy50 x Tc / twc] / 1000
= 0.75 x 0.8 x 18^2 x [1 + 3 x (16 / 1250) x (18 / 40)^1.5] x
SQRT[200000 x 345 x 40 / 18] / 1000
= 2435.1 kN
Fcb (1993.8kN) < Rncwc (2435.1kN) : Therefore O.K.

Check Column web compression buckling


Clear distance between flanges less the fillet or root radius,
h = Dc - 2 x (Tc + rc)
= 1250 - 2 x (40 + 1)
= 1168.0 mm
Col. web comp. buckling capacitRncwb = Φ x 24 x twc3 x SQRT[ E x Fy50 ] / (h x 1000) Eqn. (J10-8), pp 16.1-119
= 0.90 x 24 x 18^3 x SQRT[ 200000 x 345 ] / (1168 x 1000)
= 895.8 kN
Fcb (1993.8kN) > Rncwb (895.8kN) :Therefore NOT O.K. Stiffners provided
(ref calc)
Check Column web Panel shear capacity
Column Web panel -Shear capacity ,
Rncwp = Φ x 0.6 x Fy50 x twc x Dc / 1000 Eqn. (J10-9), pp 16.1-119
= 0.90 x 0.6 x x 18 x 1250 / 1000
= 4191.7 kN
Fcb (1993.8kN) < Rncwp (4191.7kN) : Therefore O.K.
5. CHECK FOR WELD

Check for weld - (At beam top flange to end plate)


Compression/Tension per mm on weld due to axial,
Fct = [Fx / 2 ] / [ ( 2 x Wb - (twb + 2 x rb ) ) ] (Axial comp./tension force,
= [ 318 / 2 ] / [ ( 2 x 300 - (18 + 2 x 1 ) ) ] Fx distributed to
= 0.275 kN/mm each flange)
Tension per mm on weld due to FMmzz, = [ Mz x 1000 / (Db + Dha -Tb) ] / [ ( 2 x Wb - (twb + 2 x rb ) ) ]
= [ 2220 x 1000 / (1250 + 0 -40) ] / [ ( 2 x 300 - (18 + 2 x 1 ) ) ]
= 3.164 kN/mm
Calculate Section modulus of wewe = (Wb - twb) / 2
= (300 - 18) / 2
= 141.0 mm
Section Modulus per mm on wel Zw = 4 x { [ We3 / 12] + We x [ (We / 2) + (twb / 2) ]2 } / (Wb /2)
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= 4 x { [ 141^3 / 12] + 141 x [ (141 / 2) + (18 / 2) ]^2 } / ( 300 / 2)


= 29993.5 mm2
to My,= [ My x 1000 / 2 ] / Zw
Comp./Ten. per mm on weld dueFmy (Minor axis moment,
= [ 0.281 x 1000 / 2 ] / 29993.5 My distributed to
= 0.005 kN/mm each flange)
Horizontal shear per mm on wel Fhw = (Fz / 2) / [ ( 2 x Wb - (twb + 2 x rb ) ) ] (Horizontal shear force,
= (0.2 / 2) / [ ( 2 x 300 - (18 + 2 x 1 ) ) ] Fz distributed to
= 0.001 kN/mm each flange)
Resultant force per mm on weld FwR = Sqrt[ (Fmy + Fhw) + (Fct + Fmz) ]
2 2

= Sqrt[ (0.005 + 0.001)^ 2 + (0.275 + 3.164)^2 ]


= 3.440 kN/mm
Size of weld required, sreqd = FwR x 1000 / ( 0.707 x Fw )
= 3.44 x 1000 / ( 0.707 x 217 )
= 22.43 mm
Therefore, Provide 12mm CFW.

Ld1
Check for weld - (At beam web to end plate)

Ld2
Effective dispersion length of bolt,
Ld1 = 121.2 mm Ld2 = 96.5 mm Ld = 217.7 mm
Vertical shear per mm on weld,
Fvw = Fy / [ 2 x ( Db + Dha - 3 x (Tb + rb ) ) ]
= 280 / [ 2 x ( 1250 + 0 - 3 x (40 + 1 ) ) ]
= 0.125 kN/mm

Tension per mm on weld, Fwt = Ft.Max / Ld


= 478.9 / 217.7
= 2.200 kN/mm
Resultant force per mm on weld FwR1 = Sqrt[ Fvw + Fwt2 ]
2

= Sqrt[ 0.125^ 2 + 2.2^2 ]


= 2.204 kN/mm
Size of weld required, sreqd = FwR1 x 1000 / ( 0.707 x Fw )
= 2.204 x 1000 / ( 0.707 x 217 )
= 14.37 mm
Therefore, Provide 8mm CFW.

Check for weld - (At beam bottom flange to end plate)


Therefore, Provide 12mm CFW.
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

6. CHECK FOR STIFFENERS


(Applicable only when column flange & web fails)
Check for Tension Stiffeners - (At beam top flange)
Effective dispersion length of bolt,
Ld3 = 140 mm Ld4 = 109.5 mm Ld5 = 249.5 mm
Ld3
Force on column web stiffeners due to bolt tension,

Ld4
Ftcws = 2 x Ttotc x ( Ld3 / Ld5 )
= 2 x 478.9 x ( 140 / 249.5 )
= 537.5 kN
Stiffener tension capacity, Rnst = Φ x Ld3 x ts x Fy36 / 1000 Eqn. (J4-1), pp 16.1-112
= 0.90 x 140 x 20 x 248 / 1000
= 624.9 kN
Rnst (624.9kN) > Ftcws (537.5kN) : Therefore O.K.

Check for Tension Stiffeners weld - (At beam top flange)


Tension per mm on weld, Fwt1 = Ttotc / Ld5
= 478.9 / 249.5
= 1.920 kN/mm
Size of weld required, sreqd = Fwt1 x 1000 / ( 0.707 x Fw )
= 1.92 x 1000 / ( 0.707 x 217 )
= 12.52 mm
Therefore, Provide 8mm CFW.

Check for Compression Stiffeners - (In column at haunch flange)


Buckling length of the stiffener pL = 585 mm where, L = Dc - 2 x Tc
Governing radius of Gyration, rmin = Sqrt [ ts2 / 12 ] rmin = Sqrt [ Imin / A ]
= Sqrt [ 20^2 / 12 ] = Sqrt [ (Ws x ts3 / 12) / (Ws x ts) ]
= 5.77 mm = Sqrt [ ts2 / 12 ]
Effective length factor, K = 0.6 Table (C-C2.2), pp 16.1-240

Modulus of elasticity of steel, E = 200000 N/mm 2


Refer, pp 16.1-23

Elastic critical buckling stress, Fe = (π x E) / (K x L / rmin)


2 2
Clause (E3-4), pp 16.1-33

= (3.142^2 x 200000) / (0.6 x 585 / 5.77)^2


= 533.4 N/mm2
When, Fe ≥ 0.44 x Fy
533.4 ≥ 0.44 x 248
533.4 ≥ 109.2
Flexural buckling stress, Fcr = [ 0.658^(Fy / Fe) ] x Fy Clause (E3-2), pp 16.1-33

= [ 0.658^(248 / 533.4) ] x 248


= 241.50 N/mm2
Width of one stiffener plate, Ws = (Wc - twc) / 2 - rc
Fcb
Ws

L
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A
Fcb
= (300 - 18) / 2 - 1

Ws
= 140 mm L

Gross area of C/S, As = ( Ws x ts )


= ( 140 x 20 )
= 2800 mm2
Allowable compressive strength of stiffeners (considering both sides),
Pn = 2 x Φ x Fcr x As / 1000 Clause (E3-1), pp 16.1-33
= 2 x 0.90 x 241.5 x 2800 / 1000
= 1217.1 kN Rncf = Column flange local yieding
Max. Force on haunch flange coFcb = 1993.8 kN Rncwy = Column web local yieding
Min. capacity of column at haun Rnmin = Min[ Rncf , Rncwy , Rncwc , Rncwb , Rncwp ] Rncwc = Column web crippling
= Min[ 3105 , 1450.8 , 2435.1 , 895.8 , 4191.7 ] Rncwb = Column web buckling
= 895.8 kN Rncwp = Column web panel shear

Force taken by compression stif Fcs = Fcb - Rnmin


= 1993.8 - 895.8
= 1098 kN
Pn(1217.1kN) > Fcs (1098kN) : Therefore O.K.

Check for compression Stiffeners weld - (in Column at haunch flange)


Compression per mm on weld, Ws

Fwc = Fcs / (4 x Ws)


= 1098 / (4 x 140)
= 1.961 kN/mm
Size of weld required, sreqd = Fwc x 1000 / ( 0.707 x Fw )
= 1.961 x 1000 / ( 0.707 x 217 )
= 12.79 mm
Therefore, Provide 8mm CFW.
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

10. Design of Typical Moment Connection


Profile Sizes
BEAM : 1500x250
Db = 1500.0 mm Wb = 250.0 mm Tb = 40.0 mm twb = 18.0 mm rb = 1.0 mm
COLUMN : 1500x250
Dc = 1500 mm Wc = 250.0 mm Tc = 40.0 mm twc = 18.0 mm rc = 1.0 mm

Connection Forces: Beam ( 1500x250 ) Actual force Min. Forces Worst Case

Axial Ten./Comp. Force, Fx = 312 0 312 kN


Major Axis Shear - Vertical, Fy = 272 0 272 kN
Minor Axis Shear - Horizontal, Fz = 0 0 0 kN
Minor Axis Moment, My = 0 0 0 kN.m
Major Axis Moment, Mz = 2184 0 2184 kN.m

Connection Detail:

Material Grade
Structural Steel : IS 2062
Structural Bolts : ASTM A325M (BEARING TYPE CONNECTIONS)
Design Procedure : AISC - LRFD (MANUAL OF STEEL CONSTRUCTION - 13th ED))
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

Remarks
Material Properties

Design strength of grade material, Fy50 = 345 N/mm2(Grade 50)

Design strength of grade material, Fy36 = 248 N/mm2(Grade 36)

Minimum tensile strength of material, Fu50 = 450 N/mm2(Grade 50)

Minimum tensile strength of material, Fu36 = 400 N/mm2(Grade 36)

Nominal shear stress of grade Bolt, Fnv = 400 N/mm2Bearing type conn., Table (J3.2), pp 16.1-104

Nominal tensile stress of grade Bolt, Fnt = 900 N/mm2Bolt threads included in shear plane.

Allowable shear strength of weld, Fw = 217 N/mm2(Where, Fw = Φ x 0.6 x FEXXTable


) (J2.5), pp 16.1-99
(For electrode grade E70xx) (Φ = 0.75 for LRFD)

Bolt Properties:
Grade of Bolt, Gr = A325M
Diameter of Bolt, d = 28 mm
Diameter of Bolt Hole, dh = 31 mm
Number of Bolt Rows, nr = 8
Number of Bolt Columns, nc = 2
Total Number of Bolts, n = 16
Nominal unthreaded body Area of M28 Bolt, Ab = 616 mm2 (Where, Ab = π x d2 / 4) Eqn. (J3-1), pp 16.1-108
Allowable Shear Capacity of M28 Bolt, Rnv = 184.7 kN (Where, Rnv = Φ x Fnv x Ab)
Allowable Tension Capacity of M28 Bolt, Rnt = 415.6 kN (Where, Rnt = Φ x Fnt x Ab) (Φ = 0.75 for LRFD)

End Plate Properties


Pitch Distance, p = 150 mm 150 mm 150 mm
Gauge Distance, g = 150 mm
Plate End Distance, ev = 50 mm (min)
Plate Edge Distance, ed = 75 mm
Haunch depth of beam, Dha = 0 mm
Width of end Plate, Wp = 300 mm
Thickness of end Plate, tp = 40 mm
Thickness of stiffener plate, ts = 25 mm
=
Dist. from beam top flange to 1 bolt row below beamp1btop flange,
st
75 mm
Dist. from haunch flange / bolt row just above haunc p2b = 75 mm

1. Check for Bolts

Check bolt Tension using couple force method


Taking moment about centre of beam bottom flange - clo Taking moment about centre of beam top flange -
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

No of tension bolts, nt = 4 Anti-clockwise moment .


Tensile force on extreme bolt due
Ftmto Mz=, [ MZ x 1000 / (Db - Tb) ] / nt
= [2184 x 1000 / (1500 - 40) ] / 4
= 373.98 kN
Tensile force per bolt due to Beam Axial Tension Force (Fx),

Fta = Fx / n
= 312 / 16
= 19.5 kN
Section modulus of bolt group, (My - Minor Axis Moment)

Zbgy = nr x g

g
= 8 x 150
= 1200.0 mm
Tensile force per bolt due to My, Ftmy = My x 1000 / Zbgy
= 0 x 1000 / 1200
= 0 kN

Maximum tensile force on bolts due to MZ, My & Fx,


Ft.Max = Ftm + Ftmy + Fta
= 373.98 + 0 + 19.5
= 393.5 kN
Allowable tension capacity per bolt, Rnt (415.6kN) > Ft.Max (393.5kN) : Therefore O.K.

Check bolt Shear


Vertical Shear per bolt, fvb = Fy / n
= 272 / 16
= 17 kN
Horizontal Shear per bolt, fhb = Fz / n
= 0 / 16
= 0 kN
Resultant Shear per bolt, frb = Sqrt[ fvb2 + fhb2]
= Sqrt[ 17^2 + 0^2]
= 17 kN
Allowable shear capacity per bolt, Rnv (184.7kN) > frb (17kN) : Therefore O.K.

Check combined Tension & Shear


Actual Shear stress per bolt, fv = frb x 1000 / Ab
= 17 x 1000 / 615.7
= 27.7 N/mm2
Nominal tensile stress modified to include the effects of shearing stress,
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

F'nt = Min[ (1.3 x Fnt) - (Fnt x fv / (Φ x Fnv) ) , Fnt] Eqn. (J3-3a), pp 16.1-109
= Min[ (1.3 x 900) - (900 x 27.7 / (0.75 x 400) ), 900]
= 900.0 N/mm2
Available tensile strength of bolt subjected to combined tension and shear,
Rn = Φ x F'nt x Ab / 1000 Eqn. (J3-2), pp 16.1-109
= 0.75 x 900 x 615.7 / 1000
= 415.5 kN
Available tensile strength per bolt, Rn (415.5kN) > Ft.Max (393.5kN) : Therefore O.K.

2. CHECK FOR END PLATE

Check Bearing capacity of end plate


Clear distance in the direction o Lc = Min[ (p - dh) , (ev - dh/2) , (ed - dh/2) ]
= Min[ (150 - 31) , (50 - 31/2) , (75 - 31/2) ]
= Min[119 , 34.5 , 59.5 ]
= 34.5 mm
Available Bearing strength at bolRnb = Φ x Min[ 1.2 x Lc x tp x Fu36 , 2.4 x d x tp x Fu36 ] / 1000 Eqn. (J3-6a), pp 16.1-111
= 0.75 x Min[ 1.2 x 34.5 x 40 x 400 , 2.4 x 28 x 40 x 400 ] / 1000
= 0.75 x Min[662400 , 1075200 ] / 1000
= 496.8 kN
Available bearing strength at bolt hole, Rnb (496.8kN) > frb (17kN) : Therefore O.K.

Check Bending capacity of end plate - to eliminate prying action Refer Part 9, pp 9-10
Distance from bolt centre to the face of the T-stem, Prying Action
b = 66 mm
a = 75 mm
b' = b-d/2
= 66 - 28 / 2
= 52 mm

a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]


= Min[ (75 + (28 / 2) ) , ( (1.25 x 66) + (28 / 2) ) ]
= Min[ 89 , 96.5 ]
= 89 mm
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = Min{ [ (Wb - twb )/2 - rb ] , [ 2 x (p1b - Tb) x tan60º ] ,
Ld1
[ (g - twb )/2 - rb + (p1b - Tb) x tan60º ] }
Ld2
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: Ld1
A

= Min{ [ (250 - 18 )/2 - 1 ] , [ 2 x (75 - 40) x tan60º ] ,

Ld2
[ (150 - 18 )/2 - 1 + (75 - 40) x tan60º ] }
= Min{ 115 , 121.2 , 125.6 }
= 115.0 mm
Ld2 = Min{ [ (p /2) + (p1b - Tb - rb) ] , [ 2 x (g - twb )/2 x tan60º ] ,

[ (g - twb )/2 x tan60º + (p1b - Tb - rb) ] }


= Min{ [ (150 /2) + (75 - 40 - 1) ] , [ 2 x (150 - 18 )/2 x tan60º ] ,

[ (150 - 18 )/2 x tan60º + (75 - 40 - 1) ] }


= Min{ 109 , 228.6 , 148.3 }
= 109.0 mm
Ld = Ld1 + Ld2
= 115 + 109
= 224.0 mm
Required / Applied tensile strength per bolt,
T = Ft.max (Max. tension force on top most bolts)
= 393.5 kN
The endplate thickness required to eliminate prying action,
tmin = Sqrt[ (4.44 x T x 1000 x b') / (Ld x Fu36) ]
= Sqrt[ (4.44 x 393.5 x 1000 x 52) / (224 x 400) ]
= 31.9 mm
Provided endplate thickness, tp (40mm) > tmin (31.9mm) : Therefore O.K.

Check Bending capacity of end plate - Prying Action


Distance from bolt centre to the face of the T-stem, Prying Action
b = 66 mm
a = 75 mm
b' = b-d/2
= 66 - 28 / 2
= 52 mm
a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]
= Min[ (75 + (28 / 2) ) , ( (1.25 x 66) + (28 / 2) ) ]
= Min[ 89 , 96.5 ]
= 89 mm
Ld1
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = 115 mm Ld2 = 109 mm Ld = 224 mm
Ld2

δ = 1 - dh / L d (Where, Tributary length of bolts, p = Ld)


= 1 - 31 / 224
= 0.87
ρ = b' / a'
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= 52 / 89
= 0.59
Available tension per bolt, B = Rn
= 415.5 kN
Required / Applied tensile strength per bolt,
T = Ft.Max (Max. tension force on bottom most bolts)
= 393.5 kN
β = (1 / ρ) x [ (B / T) - 1]
= (1 / 0.59) x [ (415.5 / 393.5) - 1]
= 0.10
α' = Min[ 1 , ( (1 / δ) x ( β / ( 1 - β) ) ) ]
= Min[ 1 , ( (1 / 0.87) x ( 0.1 / ( 1 - 0.1) ) ) ]
= Min[ 1 , 0.13 ] not less than "0"
= 0.13
The thickness required to ensure an acceptable combination of fitting strength, stiffeness and
bolt strength, tmin = Sqrt[ (4.44 x T x 1000 x b') / (Ld x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4.44 x 393.5 x 1000 x 52) / (224 x 400 x (1+ (0.87 x 0.13) ) ) ]
= 30.2 mm
Provided endplate thickness, tp (40mm) > tmin (30.2mm) : Therefore O.K.

The thickness required to develop the available strength of the bolt, B, with no prying action,
tcal = Sqrt[ (4.44 x B x 1000 x b') / (Ld x Fu36 ) ]
= Sqrt[ (4.44 x 415.5 x 1000 x 52) / (224 x 400 ) ]
= 32.8 mm
α = Max[ (1 / δ) x [ (T / B) x (tcal /tp)2 - 1] , 0]
= Max[ (1 / 0.87) x [ (393.5 / 415.5) x (32.8 / 40)^2 - 1] , 0]
= Max[ -0.42 , 0]
= 0
Prying force, q = B x [ δ x α x ρ x (tp / tcal)2 ] (When, q = 0 ; no prying)
= 415.5 x [ 0.87 x 0 x 0.59 x (40 / 32.8)^2 ]
= 0 kN
Total force per bolt including the effects of prying action,
Ttot = T+q
= 393.5 + 0
= 393.5 kN
Available tensile strength per bolt, Rn (415.5kN) > Ttot (393.5kN) : Therefore O.K.

3. CHECK FOR BEAM


Ld1
Check for beam web tension
Ld2
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN


Ld1
DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

Effective dispersion length of bolt,

Ld2
Ld1 = 115 mm Ld2 = 109 mm Ld = 224 mm
Force on beam web due to bolt tension,
Ftw = 2 x Ttot x ( Ld2 / Ld )
= 2 x 393.5 x ( 109 / 224 )
= 383.0 kN
Beam web tension capacity, Rnbw = Φ x Ld2 x twb x Fy36 / 1000 Eqn. (J4-1), pp 16.1-112
= 0.9 x 109 x 18 x 248 / 1000
= 437.9 kN
Rnbw (437.9kN) > Ftw (383kN) : Therefore O.K.

4. CHECK FOR COLUMN


Ld3

Check for column web tension

Ld4
Tributary length of bolts (dispersion length of bolt tension force),
Ld3 = Min{ [ (Wc - twc )/2 - rc ] , [ 2 x (p1b - ts) x tan60º ] ,

[ (g - twc )/2 - rc + (p1b - ts) x tan60º ] }


= Min{ [ (250 - 18 )/2 - 1 ] , [ 2 x (75 - 25) x tan60º ] ,

[ (150 - 18 )/2 - 1 + (75 - 25) x tan60º ] }


= Min{ 115 , 173.2 , 151.6 }
= 115.0 mm

Ld4 = Min{ [ (p /2) + (p1b - ts - sw1) ] , [ 2 x (g - twc )/2 x tan60º ] ,

[ (g - twc )/2 x tan60º + (p1b - ts - sw1) ] }


= Min{ [ (150 /2) + (75 - 25 - 8) ] , [ 2 x (150 - 18 )/2 x tan60º ] ,

[ (150 - 18 )/2 x tan60º + (75 - 25 - 8) ] }


= Min{ 117 , 228.6 , 156.3 }
= 117.0 mm
Ld5 = Ld3 + Ld4
= 115 + 117
= 232 mm
Force on col. web due to bolt te Ftcw = 2 x Ttot x ( Ld4 / Ld5 )
= 2 x 393.5 x ( 117 / 232 )
= 396.9 kN

Column web tension capacity, Rncw = Φ x Ld4 x twc x Fy36 / 1000 Eqn. (J4-1), pp 16.1-112
= 0.90 x 117 x 18 x 248 / 1000
= 470.0 kN
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

Rncw (470kN) > Ftcw (396.9kN) : Therefore O.K.

Check Bending capacity of column flange - Prying Action


Distance from bolt centre to the face of the T-stem, Refer Part 9, pp 9-10
b = (g - twc ) / 2 Prying Action
= (150 - 18 ) / 2
= 66 mm
a = (Wc - g) / 2
= (250 - 150 ) / 2
= 50 mm
b' = b-d/2
= 66 - 28 / 2
= 52 mm
a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]
= Min[ (50 + (28 / 2) ) , ( (1.25 x 66) + (28 / 2) ) ]
= Min[ 64 , 96.5 ]
= 64 mm
δ = 1 - dh / Ld5 (Where, Tributary length of bolts, p = Ld5)
= 1 - 31 / 232
= 0.87
ρ = b' / a'
= 52 / 64
= 0.82
Available tension per bolt, B = Rn
= 415.5 kN
Required / Applied tensile strength per bolt,
T = Ft.Max (Max. tension force on bottom most bolts)
= 393.5 kN Ld3
β = (1 / ρ) x [ (B / T) - 1]
Ld4

= (1 / 0.82) x [ (415.5 / 393.5) - 1]


= 0.07
α' = Min[ 1 , ( (1 / δ) x ( β / ( 1 - β) ) ) ]
= Min[ 1 , ( (1 / 0.87) x ( 0.07 / ( 1 - 0.07) ) ) ]
= Min[ 1 , 0.09 ]
= 0.09
Tributary length of bolts (dispersion length of bolt tension force),
Ld3 = 115.0 mm Ld4 = 117.0 mm Ld5 = 232.0 mm
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

The thickness required to ensure an acceptable combination of fitting strength, stiffeness and
bolt strength, tmin = Sqrt[ (4.44 x T x 1000 x b') / (Ld5 x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4.44 x 393.5 x 1000 x 52) / (232 x 400 x (1+ (0.87 x 0.09) ) ) ]
= 28.5 mm
Available thickness of column flange, Tc (40mm) > tmin (28.5mm) : Therefore O.K.
The thickness required to develop the available strength of the bolt, B, with no prying action,
tcal = Sqrt[ (4.44 x B x 1000 x b') / (Ld5 x Fu50 ) ]
= Sqrt[ (4.44 x 415.5 x 1000 x 52) / (232 x 400 ) ]
= 32.2 mm
α = Max[ (1 / δ) x [ (T / B) x (tcal /Tc)2 - 1] , 0]
= Max[ (1 / 0.87) x [ (393.5 / 415.5) x (32.2 / 40)^2 - 1] , 0]
= Max[ -0.45 , 0]
= 0
Prying force, q = B x [ δ x α x ρ x (Tc / tcal)2 ] (When, q = 0 ; no prying)
= 415.5 x [ 0.87 x 0 x 0.82 x (40 / 32.2)^2 ]
= 0 kN
Total force per bolt including the effects of prying action,
Ttot = T+q
= 393.5 + 0
= 393.5 kN
Available tensile strength per bolt, Rn (415.5kN) > Ttot (393.5kN) : Therefore O.K.

Check Column flange local bending


Column flange local bending capacity ,
Rncf = Φ x 6.25 x Tc2 x Fy50 / 1000 Eqn. (J10-1), pp 16.1-116
= 0.90 x 6.25 x 40^2 x 345 / 1000
= 3105.0 kN
Force acting on Beam flange due to Compression,
considering force due to Major axis moment(Mz) & Axial Compression (Fx)
Fcb = [ Mz x 1000 / (Db + Dha -Tb)/1000) ] + (Fx / 2)
= [ 2184 x 1000 / (1500 + 0 -40) ] + (312 / 2)
= 1651.9 kN
Fcb (1651.9kN) < Rncf (3105kN) : Therefore O.K. Stiffners provided
(ref calc)
Check Column web local yielding
Distance from outer face of the flange to the web toe of the fillet,
k = Tc + rc
= 40 + 1
= 41.0 mm
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

Length of bearing, N = (2 x tp + Tb)


= (2 x 40 + 40)
= 120.0 mm
Column web local yielding capacRncwy = Φ x (5 x k + N) x Fy50 x twc / 1000 Eqn. (J10-2), pp 16.1-116
= 1.0 x (5 x 41 + 120) x 248 x 18 / 1000
= 1450.8 kN
Fcb (1651.9kN) > Rncwy (1450.8kN) :Therefore NOT O.K. Stiffners provided
(ref calc)
Check Column web crippling
Column web crippling capacity , Rncwc = Φ x 0.8 x twc2 x [1 + 3 x (N / Dc) x (twc / Tc)1.5] x Eqn. (J10-4), pp 16.1-117
SQRT[E x Fy50 x Tc / twc] / 1000
= 0.75 x 0.8 x 18^2 x [1 + 3 x (16 / 1500) x (18 / 40)^1.5] x
SQRT[200000 x 345 x 40 / 18] / 1000
= 2430.4 kN Stiffners provided
Fcb (1651.9kN) < Rncwc (2430.4kN) : Therefore O.K. (ref calc)

Check Column web compression buckling


Clear distance between flanges less the fillet or root radius,
h = Dc - 2 x (Tc + rc)
= 1500 - 2 x (40 + 1)
= 1418.0 mm
Col. web comp. buckling capacitRncwb = Φ x 24 x twc3 x SQRT[ E x Fy50 ] / (h x 1000) Eqn. (J10-8), pp 16.1-119
= 0.90 x 24 x 18^3 x SQRT[ 200000 x 345 ] / (1418 x 1000)
= 737.9 kN
Fcb (1651.9kN) > Rncwb (737.9kN) :Therefore NOT O.K. Stiffners provided
(ref calc)
Check Column web Panel shear capacity
Column Web panel -Shear capacity ,
Rncwp = Φ x 0.6 x Fy50 x twc x Dc / 1000 Eqn. (J10-9), pp 16.1-119
= 0.90 x 0.6 x x 18 x 1500 / 1000
= 5030.1 kN
Fcb (1651.9kN) < Rncwp (5030.1kN) : Therefore O.K. Stiffners provided
5. CHECK FOR WELD (ref calc)

Check for weld - (At beam top flange to end plate)


Compression/Tension per mm on weld due to axial,
Fct = [Fx / 2 ] / [ ( 2 x Wb - (twb + 2 x rb ) ) ] (Axial comp./tension force,
= [ 312 / 2 ] / [ ( 2 x 250 - (18 + 2 x 1 ) ) ] Fx distributed to
= 0.325 kN/mm each flange)
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

Tension per mm on weld due to FMmzz, = [ Mz x 1000 / (Db + Dha -Tb) ] / [ ( 2 x Wb - (twb + 2 x rb ) ) ]
= [ 2184 x 1000 / (1500 + 0 -40) ] / [ ( 2 x 250 - (18 + 2 x 1 ) ) ]
= 3.117 kN/mm
Calculate Section modulus of wewe = (Wb - twb) / 2
= (250 - 18) / 2
= 116.0 mm
Section Modulus per mm on welZw = 4 x { [ We3 / 12] + We x [ (We / 2) + (twb / 2) ]2 } / (Wb /2)
= 4 x { [ 116^3 / 12] + 116 x [ (116 / 2) + (18 / 2) ]^2 } / ( 250 / 2)
= 20825.5 mm2
to My,= [ My x 1000 / 2 ] / Zw
Comp./Ten. per mm on weld dueFmy (Minor axis moment,
= [ 0 x 1000 / 2 ] / 20825.5 My distributed to
= 0.000 kN/mm each flange)
Horizontal shear per mm on wel Fhw = (Fz / 2) / [ ( 2 x Wb - (twb + 2 x rb ) ) ] (Horizontal shear force,
= (0 / 2) / [ ( 2 x 250 - (18 + 2 x 1 ) ) ] Fz distributed to
= 0.000 kN/mm each flange)
Resultant force per mm on weld FwR = Sqrt[ (Fmy + Fhw) + (Fct + Fmz) ]
2 2

= Sqrt[ (0 + 0)^ 2 + (0.325 + 3.117)^2 ]


= 3.442 kN/mm
Size of weld required, sreqd = FwR x 1000 / ( 0.707 x Fw )
= 3.442 x 1000 / ( 0.707 x 217 )
= 22.44 mm
Therefore, Provide 12mm CFW.

Ld1
Check for weld - (At beam web to end plate)
Ld2

Effective dispersion length of bolt,


Ld1 = 115.0 mm Ld2 = 109.0 mm Ld = 224.0 mm
Vertical shear per mm on weld,
Fvw = Fy / [ 2 x ( Db + Dha - 3 x (Tb + rb ) ) ]
= 272 / [ 2 x ( 1500 + 0 - 3 x (40 + 1 ) ) ]
= 0.099 kN/mm

Tension per mm on weld, Fwt = Ft.Max / Ld


= 393.5 / 224
= 1.757 kN/mm
Resultant force per mm on weld FwR1 = Sqrt[ Fvw + Fwt2 ]
2

= Sqrt[ 0.099^ 2 + 1.757^2 ]


= 1.760 kN/mm
Size of weld required, sreqd = FwR1 x 1000 / ( 0.707 x Fw )
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= 1.76 x 1000 / ( 0.707 x 217 )


= 11.48 mm
Therefore, Provide 8mm CFW.

Check for weld - (At beam bottom flange to end plate)


Therefore, Provide 12mm CFW.

6. CHECK FOR STIFFENERS


(Applicable only when column flange & web fails)
Check for Tension Stiffeners - (At beam top flange)
Effective dispersion length of bolt,
Ld3 = 115 mm Ld4 = 117 mm Ld5 = 232 mm
Ld3
Force on column web stiffeners due to bolt tension,

Ld4
Ftcws = 2 x Ttotc x ( Ld3 / Ld5 )
= 2 x 393.5 x ( 115 / 232 )
= 390.2 kN
Stiffener tension capacity, Rnst = Φ x Ld3 x ts x Fy36 / 1000 Eqn. (J4-1), pp 16.1-112
= 0.90 x 115 x 25 x 248 / 1000
= 641.7 kN
Rnst (641.7kN) > Ftcws (390.2kN) : Therefore O.K.

Check for Tension Stiffeners weld - (At beam top flange)


Tension per mm on weld, Fwt1 = Ttotc / Ld5
= 393.5 / 232
= 1.697 kN/mm
Size of weld required, sreqd = Fwt1 x 1000 / ( 0.707 x Fw )
= 1.697 x 1000 / ( 0.707 x 217 )
= 11.07 mm
Therefore, Provide 8mm CFW.

Check for Compression Stiffeners - (In column at haunch flange)


Buckling length of the stiffener pL = 1420 mm where, L = Dc - 2 x Tc
Governing radius of Gyration, rmin = Sqrt [ t / 12 ]
s
2
rmin = Sqrt [ Imin / A ]
= Sqrt [ 25^2 / 12 ] = Sqrt [ (Ws x ts3 / 12) / (Ws x ts) ]
= 7.21 mm = Sqrt [ ts2 / 12 ]
Effective length factor, K = 0.6 Table (C-C2.2), pp 16.1-240

Modulus of elasticity of steel, E = 200000 N/mm 2


Refer, pp 16.1-23

Elastic critical buckling stress, Fe = (π x E) / (K x L / rmin)


2 2
Clause (E3-4), pp 16.1-33
BY: MK Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 18.01.2019 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 21.01.2019 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= (3.142^2 x 200000) / (0.6 x 1420 / 7.21)^2


= 141.3 N/mm2
When, Fe ≥ 0.44 x Fy
141.3 ≥ 0.44 x 248
141.3 ≥ 109.2
Flexural buckling stress, Fcr = [ 0.658^(Fy / Fe) ] x Fy Clause (E3-2), pp 16.1-33

= [ 0.658^(248 / 141.3) ] x 248


= 123.90 N/mm2
Width of one stiffener plate, Ws = (Wc - twc) / 2 - rc
Fcb
= (250 - 18) / 2 - 1

Ws
= 115 mm L

Gross area of C/S, As = ( Ws x ts )


= ( 115 x 25 )
= 2875 mm2
Allowable compressive strength of stiffeners (considering both sides),
Pn = 2 x Φ x Fcr x As / 1000 Clause (E3-1), pp 16.1-33
= 2 x 0.90 x 123.9 x 2875 / 1000
= 641.1 kN Rncf = Column flange local yieding
Max. Force on haunch flange c Fcb = 1651.9 kN Rncwy = Column web local yieding
Min. capacity of column at haun Rnmin = Min[ Rncf , Rncwy , Rncwc , Rncwb , Rncwp ] Rncwc = Column web crippling
= Min[ 3105 , 1450.8 , 2430.4 , 737.9 , 5030.1 ] Rncwb = Column web buckling
= 737.9 kN Rncwp = Column web panel shear

Force taken by compression stif Fcs = Fcb - Rnmin


= 1651.9 - 737.9
= 914 kN
Pn(641.1kN) < Fcs (914kN) : Therefore NOT O.K.

Check for compression Stiffeners weld - (in Column at haunch flange)


Compression per mm on weld, Ws

Fwc = Fcs / (4 x Ws)


= 914 / (4 x 115)
= 1.987 kN/mm
Size of weld required, sreqd = Fwc x 1000 / ( 0.707 x Fw )
= 1.987 x 1000 / ( 0.707 x 217 )
= 12.96 mm
Therefore, Provide 8mm CFW.
Max 318 280 0.2 0.281 2219.35
Node 540 417 50 50 250

Beam L/C Node Axial Forc Shear-Y k Shear-Z kNMoment-Y kN Moment-Z kNm
242 11 250 316.98 278.593 0.002 0 2219.354
402 11 414 316.98 278.593 0.002 0 2219.354
362 11 373 316.98 278.593 -0.002 0 2219.354
202 11 209 316.98 278.593 -0.002 0 2219.354
204 11 212 317.029 279.047 0.006 0 2219.352
364 11 376 317.029 279.047 0.001 0 2219.352
244 11 253 317.029 279.047 -0.001 0 2219.352
404 11 417 317.029 279.047 -0.006 0 2219.352
84 11 89 317.778 278.665 0.026 0 2215.01
524 11 540 317.778 278.665 -0.026 0 2215.01
522 11 537 317.446 278.155 0.029 0 2213.757
82 11 86 317.446 278.155 -0.029 0 2213.757
164 11 171 309.389 273.339 0.005 0 2165.046
284 11 294 309.389 273.339 0.001 0 2165.046
324 11 335 309.389 273.339 -0.001 0 2165.046
444 11 458 309.389 273.339 -0.005 0 2165.046
124 11 130 309.388 273.34 0.007 0 2165.046
484 11 499 309.388 273.34 -0.007 0 2165.046
282 11 291 309.293 272.432 0 0 2165.044
322 11 332 309.293 272.432 0 0 2165.044
162 11 168 309.293 272.432 0 0 2165.044
442 11 455 309.293 272.432 0 0 2165.044
482 11 496 309.293 272.432 0 0 2165.043
122 11 127 309.293 272.432 0 0 2165.043
562 11 578 304.677 271.865 0.034 0 2130.034
42 11 45 304.677 271.865 -0.034 0 2130.034
44 11 48 304.509 271.807 0.033 0 2128.778
564 11 581 304.509 271.807 -0.033 0 2128.778
404 25 417 222.648 203.772 0.003 0 1554.981
204 25 212 222.648 203.772 -0.003 0 1554.981
244 25 253 222.865 203.313 0.003 0 1549.445
364 25 376 222.865 203.313 -0.003 0 1549.445
84 25 89 224.188 203.059 0.026 0 1547.15
524 25 540 224.188 203.059 -0.026 0 1547.15
402 25 414 224.649 185.155 0.006 0 1525.112
202 25 209 224.649 185.155 -0.006 0 1525.112
242 25 250 224.543 184.7 0.008 0 1519.668
362 25 373 224.543 184.7 -0.008 0 1519.668
82 25 86 227.666 184.285 0.009 0 1513.799
522 25 537 227.666 184.285 -0.009 0 1513.799
124 25 130 216.074 198.977 0.003 0 1508.774
164 25 171 216.074 198.977 0.002 0 1508.774
444 25 458 216.074 198.977 -0.002 0 1508.774
484 25 499 216.074 198.977 -0.003 0 1508.774
284 25 294 216.074 198.977 0 0 1508.773
324 25 335 216.074 198.977 0 0 1508.773
522 27 537 213.103 188.929 0.085 0 1502.454
82 27 86 213.103 188.929 -0.085 0 1502.454
44 25 48 215.189 199.471 0.019 0 1501.671
564 25 581 215.189 199.471 -0.019 0 1501.671
84 27 89 213.123 189.247 0.006 0 1501.643
524 27 540 213.123 189.247 -0.006 0 1501.643
362 27 373 211.034 188.257 0.019 0 1494.679
242 27 250 211.034 188.257 -0.019 0 1494.679
364 27 376 210.793 188.519 0.001 0 1492.609
244 27 253 210.793 188.519 -0.001 0 1492.609
202 27 209 210.933 187.94 0.007 0 1490.794
402 27 414 210.933 187.94 -0.007 0 1490.794
204 27 212 211.406 188.215 0.039 0 1489.029
404 27 417 211.406 188.215 -0.039 0 1489.029
162 25 168 218.123 179.999 0 0 1478.948
442 25 455 218.123 179.999 0 0 1478.948
322 25 332 218.123 179.999 0 0 1478.948
282 25 291 218.123 179.999 0 0 1478.948
122 25 127 218.123 179.999 0 0 1478.946
482 25 496 218.123 179.999 0 0 1478.946
562 25 578 217.574 181.546 0.002 0 1473.51
42 25 45 217.574 181.546 -0.002 0 1473.51
482 27 496 204.616 183.17 0 0 1449.294
122 27 127 204.616 183.17 0 0 1449.294
322 27 332 204.616 183.17 0 0 1449.294
282 27 291 204.616 183.17 0 0 1449.294
442 27 455 204.616 183.17 0 0 1449.294
162 27 168 204.616 183.17 0 0 1449.294
124 27 130 204.434 183.801 0.022 0 1447.38
484 27 499 204.434 183.801 -0.022 0 1447.38
164 27 171 204.434 183.801 0.017 0 1447.379
284 27 294 204.434 183.801 0.002 0 1447.379
324 27 335 204.434 183.801 -0.002 0 1447.379
444 27 458 204.434 183.801 -0.017 0 1447.379
562 27 578 212.135 183.563 0.104 0 1431.321
42 27 45 212.135 183.563 -0.104 0 1431.321
44 27 48 207.39 183.426 0.055 0 1428.301
564 27 581 207.39 183.426 -0.055 0 1428.301
404 24 417 192.917 180.868 0.012 0 1369.358
204 24 212 192.917 180.868 -0.012 0 1369.358
244 24 253 193.386 179.963 0.007 0 1358.458
364 24 376 193.386 179.963 -0.007 0 1358.458
84 24 89 195.308 179.655 0.031 0 1355.421
524 24 540 195.308 179.655 -0.031 0 1355.421
402 24 414 195.014 162.309 0.011 0 1340.653
202 24 209 195.014 162.309 -0.011 0 1340.653
404 17 417 191.673 184.307 0.011 0 1334.48
204 17 212 191.673 184.307 -0.011 0 1334.48
44 24 48 187.733 177.98 0.013 0 1332.98
564 24 581 187.733 177.98 -0.013 0 1332.98
242 24 250 194.806 161.413 0.015 0 1329.946
362 24 373 194.806 161.413 -0.015 0 1329.946
522 24 537 200.883 160.958 -0.04 0 1323.638
82 24 86 200.883 160.958 0.04 0 1323.637
244 17 253 192.108 183.389 0.007 0 1323.408
364 17 376 192.108 183.389 -0.007 0 1323.408
84 17 89 194.154 183.185 0.031 0 1322.292
524 17 540 194.154 183.185 -0.031 0 1322.292
124 24 130 185.902 175.85 0 0 1320.474
484 24 499 185.902 175.85 0 0 1320.474
324 24 335 185.902 175.85 0 0 1320.474
284 24 294 185.902 175.85 0 0 1320.474
444 24 458 185.902 175.85 0 0 1320.474
164 24 171 185.902 175.85 0 0 1320.474
522 26 537 182.721 165.627 0.065 0 1312.545
82 26 86 182.721 165.627 -0.065 0 1312.545
84 26 89 182.569 165.881 0.019 0 1310.455
524 26 540 182.569 165.881 -0.019 0 1310.455
362 26 373 180.894 165.104 0.008 0 1306.518
242 26 250 180.894 165.104 -0.008 0 1306.518
42 24 45 190.242 160.093 0.023 0 1305.679
562 24 578 190.242 160.093 -0.023 0 1305.679
202 26 209 180.859 164.962 0.005 0 1304.816
402 26 414 180.859 164.962 -0.005 0 1304.816
244 26 253 180.503 165.308 0.006 0 1303.333
364 26 376 180.503 165.308 -0.006 0 1303.333
204 26 212 180.985 165.165 0.026 0 1301.608
404 26 417 180.985 165.165 -0.026 0 1301.608
44 17 48 186.77 181.497 0.013 0 1300.319
564 17 581 186.77 181.497 -0.013 0 1300.319
442 24 455 188.124 156.932 0 0 1291.863
162 24 168 188.124 156.932 0 0 1291.863
322 24 332 188.124 156.932 0 0 1291.862
282 24 291 188.124 156.932 0 0 1291.862
122 24 127 188.124 156.932 0 0 1291.861
482 24 496 188.124 156.932 0 0 1291.861
164 17 171 184.637 179.282 0.001 0 1285.511
444 17 458 184.637 179.282 -0.001 0 1285.511
124 17 130 184.636 179.282 0 0 1285.511
484 17 499 184.636 179.282 0 0 1285.511
284 17 294 184.636 179.282 0 0 1285.51
324 17 335 184.636 179.282 0 0 1285.51
402 17 414 195.715 147.436 0.01 0 1274.741
202 17 209 195.715 147.436 -0.01 0 1274.741
242 17 250 195.501 146.526 0.015 0 1263.854
362 17 373 195.501 146.526 -0.015 0 1263.854
562 26 578 181.226 162.085 0.077 0 1263.309
42 26 45 181.226 162.085 -0.077 0 1263.309
322 26 332 174.628 160.104 0 0 1262.228
122 26 127 174.628 160.104 0 0 1262.228
282 26 291 174.628 160.104 0 0 1262.228
482 26 496 174.628 160.104 0 0 1262.228
162 26 168 174.628 160.104 0 0 1262.228
442 26 455 174.628 160.104 0 0 1262.228
124 26 130 174.273 160.671 0.017 0 1259.036
484 26 499 174.273 160.671 -0.017 0 1259.036
164 26 171 174.273 160.671 0.013 0 1259.035
284 26 294 174.273 160.671 0.002 0 1259.035
324 26 335 174.273 160.671 -0.002 0 1259.035
444 26 458 174.273 160.671 -0.013 0 1259.035
44 26 48 178.387 161.891 0.048 0 1259.01
564 26 581 178.387 161.891 -0.048 0 1259.01
82 17 86 201.375 146.045 0.04 0 1256.592
522 17 537 201.375 146.045 -0.04 0 1256.592
42 17 45 191.406 145.6 0.023 0 1242.994
562 17 578 191.406 145.6 -0.023 0 1242.994
522 19 537 172.249 155.334 0.148 0.001 1233.903
82 19 86 172.249 155.334 -0.148 -0.001 1233.903
524 19 540 172.024 155.561 0.009 -0.001 1231.278
84 19 89 172.024 155.561 -0.009 0.001 1231.278
162 17 168 188.812 142.052 0 0 1225.861
442 17 455 188.812 142.052 0 0 1225.861
282 17 291 188.812 142.052 0 0 1225.86
322 17 332 188.812 142.052 0 0 1225.86
482 17 496 188.812 142.052 0 0 1225.858
122 17 127 188.812 142.052 0 0 1225.858
362 19 373 168.483 153.641 0.04 0 1213.874
242 19 250 168.483 153.641 -0.04 0 1213.874
364 19 376 167.964 153.8 0.002 0 1209.735
244 19 253 167.964 153.8 -0.002 0 1209.735
202 19 209 168.282 153.006 0.015 0.001 1206.105
402 19 414 168.282 153.006 -0.015 -0.001 1206.105
204 19 212 169.189 153.192 0.074 -0.001 1202.576
404 19 417 169.189 153.192 -0.074 0.001 1202.576
482 19 496 161.798 148.394 0.001 0 1166.553
322 19 332 161.798 148.394 0 0 1166.553
282 19 291 161.798 148.394 0 0 1166.553
122 19 127 161.798 148.394 -0.001 0 1166.553
162 19 168 161.797 148.394 0 0 1166.552
442 19 455 161.797 148.394 0 0 1166.552
124 19 130 161.357 148.93 0.039 0 1162.724
484 19 499 161.357 148.93 -0.039 0 1162.724
284 19 294 161.357 148.93 0.004 0 1162.722
324 19 335 161.357 148.93 -0.004 0 1162.722
164 19 171 161.357 148.93 0.029 0 1162.721
444 19 458 161.357 148.93 -0.029 0 1162.721
562 19 578 180.529 149.634 0.181 0.001 1158.616
42 19 45 180.529 149.634 -0.181 -0.001 1158.616
44 19 48 171.173 149.406 0.084 0.001 1153.579
564 19 581 171.173 149.406 -0.084 -0.001 1153.579
404 16 417 132.211 138.498 0.028 0 963.234
204 16 212 132.211 138.498 -0.028 0 963.234
44 16 48 131.859 138.513 0.001 0 962.937
564 16 581 131.859 138.513 -0.001 0 962.937
244 16 253 133.149 136.689 0.014 0 941.434
364 16 376 133.149 136.689 -0.014 0 941.434
84 16 89 136.394 136.378 0.041 0 938.834
524 16 540 136.394 136.378 -0.041 0 938.834
444 16 458 124.294 133.028 0.003 0 908.912
164 16 171 124.294 133.028 -0.003 0 908.912
484 16 499 124.294 133.028 0.005 0 908.911
124 16 130 124.294 133.028 -0.005 0 908.911
324 16 335 124.294 133.028 0 0 908.91
284 16 294 124.294 133.028 0 0 908.91
42 16 45 136.743 102.694 0.073 0 907.332
562 16 578 136.743 102.694 -0.073 0 907.332
402 16 414 136.444 101.743 0.02 0 905.824
202 16 209 136.444 101.743 -0.02 0 905.824
242 16 250 136.027 99.953 0.029 0 884.409
362 16 373 136.027 99.953 -0.029 0 884.409
522 16 537 147.81 99.391 -0.103 0 876.27
82 16 86 147.81 99.391 0.103 0 876.269
522 18 537 111.486 108.73 0.106 0 854.085
82 18 86 111.486 108.73 -0.106 0 854.085
162 16 168 128.815 95.919 0.001 0 851.691
442 16 455 128.815 95.919 -0.001 0 851.691
282 16 291 128.814 95.919 0 0 851.69
322 16 332 128.814 95.919 0 0 851.69
122 16 127 128.814 95.919 0.001 0 851.687
482 16 496 128.814 95.919 -0.001 0 851.687
84 18 89 110.916 108.83 0.018 0 848.902
524 18 540 110.916 108.83 -0.018 0 848.902
362 18 373 108.205 107.333 0.018 0 837.553
242 18 250 108.205 107.333 -0.018 0 837.553
202 18 209 108.134 107.049 0.011 0 834.148
402 18 414 108.134 107.049 -0.011 0 834.148
244 18 253 107.384 107.379 0.012 0 831.184
364 18 376 107.384 107.379 -0.012 0 831.184
204 18 212 108.348 107.093 0.048 0 827.735
404 18 417 108.348 107.093 -0.048 0 827.735
562 18 578 118.711 106.679 0.127 0 822.591
42 18 45 118.711 106.679 -0.127 0 822.591
44 18 48 113.167 106.336 0.07 0 814.998
564 18 581 113.167 106.336 -0.07 0 814.998
122 18 127 101.822 102.262 0 0 792.422
482 18 496 101.822 102.262 0 0 792.422
282 18 291 101.822 102.262 0 0 792.421
322 18 332 101.822 102.262 0 0 792.421
442 18 455 101.821 102.262 0 0 792.421
162 18 168 101.821 102.262 0 0 792.421
124 18 130 101.036 102.67 0.029 0 786.034
484 18 499 101.036 102.67 -0.029 0 786.034
164 18 171 101.036 102.67 0.022 0 786.032
284 18 294 101.036 102.67 0.003 0 786.032
324 18 335 101.036 102.67 -0.003 0 786.032
444 18 458 101.036 102.67 -0.022 0 786.032
444 22 472 143.325 109.415 0.023 0.032 752.99
324 22 349 143.325 109.415 0.003 0.004 752.99
284 22 308 143.325 109.415 -0.003 -0.004 752.99
164 22 185 143.325 109.415 -0.023 -0.032 752.99
484 22 513 143.324 109.415 0.03 0.042 752.987
124 22 144 143.324 109.415 -0.03 -0.042 752.987
442 22 460 142.303 109.564 0 0 744.79
162 22 173 142.303 109.564 0 0 744.79
322 22 337 142.303 109.564 0 0 744.79
282 22 296 142.303 109.564 0 0 744.79
122 22 132 142.303 109.564 0 0 744.789
482 22 501 142.303 109.564 0 0 744.789
404 22 431 137.24 106.169 0.054 0.076 727.128
204 22 226 137.24 106.169 -0.054 -0.076 727.128
364 22 390 138.445 105.812 0.016 0.022 723.317
244 22 267 138.445 105.812 -0.016 -0.022 723.317
402 22 419 137.488 106.044 0.015 0.022 719.282
202 22 214 137.488 106.044 -0.015 -0.022 719.282
242 22 255 137.399 105.689 0.024 0.034 715.523
362 22 378 137.399 105.689 -0.024 -0.034 715.523
524 22 554 134.637 103.664 0 0 700.239
84 22 103 134.637 103.664 0 0 700.239
82 22 91 133.72 103.585 0.108 0.152 693.342
522 22 542 133.72 103.585 -0.108 -0.152 693.342
564 22 595 120.259 100.639 0.06 0.084 671.627
44 22 62 120.259 100.639 -0.06 -0.084 671.627
42 22 50 113.398 100.235 0.129 0.182 663.22
562 22 583 113.398 100.235 -0.129 -0.182 663.22
482 20 501 108.562 117.492 0.001 0.001 659.607
122 20 132 108.562 117.492 -0.001 -0.001 659.607
282 20 296 108.562 117.492 0 0 659.604
322 20 337 108.562 117.492 0 0 659.604
442 20 460 108.562 117.492 0.001 0.001 659.603
162 20 173 108.562 117.492 -0.001 -0.001 659.603
284 20 308 114.252 71.469 0 0.001 652.516
324 20 349 114.252 71.469 0 -0.001 652.516
124 20 144 114.252 71.469 0.012 0.017 652.515
484 20 513 114.252 71.469 -0.012 -0.017 652.515
164 20 185 114.252 71.469 0.008 0.012 652.514
444 20 472 114.252 71.469 -0.008 -0.012 652.514
522 20 542 88.315 115.258 0.154 0.216 649.27
82 20 91 88.315 115.258 -0.154 -0.216 649.27
362 20 378 102.621 114.915 0.034 0.048 644.038
242 20 255 102.621 114.915 -0.034 -0.048 644.038
244 20 267 106.239 69.174 -0.018 -0.026 636.796
364 20 390 106.239 69.174 0.018 0.026 636.795
524 20 554 102.79 69.229 0.03 0.041 636.031
84 20 103 102.79 69.229 -0.03 -0.041 636.031
202 20 214 102.1 112.676 0.023 0.032 620.403
402 20 419 102.1 112.676 -0.023 -0.032 620.403
204 20 226 107.412 66.914 0.041 0.057 612.71
404 20 431 107.412 66.914 -0.041 -0.057 612.71
444 14 472 116.812 85.691 0.023 0.033 601.976
324 14 349 116.812 85.691 0.003 0.004 601.976
284 14 308 116.812 85.691 -0.003 -0.004 601.976
164 14 185 116.812 85.691 -0.023 -0.033 601.976
484 14 513 116.811 85.691 0.031 0.043 601.974
124 14 144 116.811 85.691 -0.031 -0.043 601.974
442 14 460 115.828 86.203 0 0 593.27
162 14 173 115.828 86.203 0 0 593.27
282 14 296 115.828 86.203 0 0 593.27
322 14 337 115.828 86.203 0 0 593.27
482 14 501 115.828 86.203 0 0 593.269
122 14 132 115.828 86.203 0 0 593.269
404 14 431 107.671 80.162 0.055 0.077 557.588
204 14 226 107.671 80.162 -0.055 -0.077 557.588
364 14 390 108.876 79.805 0.016 0.022 553.777
244 14 267 108.876 79.805 -0.016 -0.022 553.777
562 20 583 90.858 105.216 0.12 0.168 550.32
42 20 50 90.858 105.216 -0.12 -0.168 550.32
402 14 419 107.938 80.219 0.015 0.022 549.488
202 14 214 107.938 80.219 -0.015 -0.022 549.488
242 14 255 107.849 79.864 0.024 0.034 545.728
362 14 378 107.849 79.864 -0.024 -0.034 545.728
44 20 62 96.894 60.418 0.027 0.038 543.011
564 20 595 96.894 60.418 -0.027 -0.038 543.011
524 14 554 104.973 77.688 0.002 0.004 530.924
84 14 103 104.973 77.688 -0.002 -0.004 530.924
82 14 91 104.14 77.813 0.111 0.156 524.23
522 14 542 104.14 77.813 -0.111 -0.156 524.23
44 14 62 91.731 75.14 -0.063 -0.088 508.981
564 14 595 91.73 75.14 0.063 0.088 508.981
482 12 501 82.087 94.132 0.001 0.001 508.087
122 12 132 82.087 94.132 -0.001 -0.001 508.087
282 12 296 82.087 94.132 0 0 508.084
322 12 337 82.087 94.132 0 0 508.084
442 12 460 82.087 94.131 0.001 0.001 508.082
162 12 173 82.087 94.131 -0.001 -0.001 508.082
284 12 308 87.739 47.745 0 0.001 501.502
324 12 349 87.739 47.745 0 -0.001 501.502
124 12 144 87.739 47.744 0.012 0.016 501.501
484 12 513 87.739 47.744 -0.012 -0.016 501.501
164 12 185 87.739 47.745 0.008 0.011 501.5
444 12 472 87.739 47.745 -0.008 -0.011 501.5
42 14 50 84.804 74.714 0.133 0.186 500.118
562 14 583 84.804 74.714 -0.133 -0.186 500.118
522 12 542 58.735 89.486 0.151 0.212 480.158
82 12 91 58.735 89.486 -0.151 -0.212 480.158
362 12 378 73.071 89.089 0.034 0.048 474.244
242 12 255 73.071 89.089 -0.034 -0.048 474.244
364 12 390 76.67 43.167 0.018 0.026 467.255
244 12 267 76.67 43.167 -0.018 -0.026 467.255
524 12 554 73.126 43.253 0.032 0.044 466.716
84 12 103 73.126 43.253 -0.032 -0.044 466.716
202 12 214 72.55 86.851 0.023 0.033 450.609
402 12 419 72.55 86.851 -0.023 -0.033 450.609
204 12 226 77.843 40.907 0.04 0.056 443.17
404 12 431 77.843 40.907 -0.04 -0.056 443.17
562 12 583 62.265 79.695 0.117 0.163 387.219
42 12 50 62.265 79.695 -0.117 -0.163 387.219
44 12 62 68.366 34.919 0.024 0.033 380.365
564 12 595 68.366 34.919 -0.024 -0.033 380.365
444 23 472 67.923 51.591 0.032 0.045 363.08
164 23 185 67.923 51.591 -0.032 -0.045 363.08
324 23 349 67.923 51.591 0.004 0.006 363.079
284 23 308 67.923 51.591 -0.004 -0.006 363.079
484 23 513 67.923 51.591 0.044 0.061 363.077
124 23 144 67.923 51.591 -0.044 -0.061 363.077
162 23 173 67.333 51.898 0 0.001 357.859
442 23 460 67.333 51.898 0 -0.001 357.859
282 23 296 67.333 51.898 0 0 357.858
322 23 337 67.333 51.898 0 0 357.858
122 23 132 67.333 51.898 0.001 0.001 357.856
482 23 501 67.333 51.898 -0.001 -0.001 357.856
404 23 431 61.188 48.546 0.087 0.12 339.247
204 23 226 61.188 48.546 -0.087 -0.12 339.247
402 23 419 62.303 48.598 0.02 0.029 334.761
202 23 214 62.303 48.598 -0.02 -0.029 334.761
244 23 267 62.721 47.787 0.003 0.004 331.36
364 23 390 62.721 47.787 -0.003 -0.004 331.36
242 23 255 62.051 47.804 0.052 0.072 326.161
362 23 378 62.051 47.804 -0.052 -0.072 326.161
564 23 595 47.751 46.801 0.077 0.108 323.771
44 23 62 47.751 46.801 -0.077 -0.108 323.771
42 23 50 36.126 46.541 0.197 0.276 318.361
562 23 583 36.126 46.541 -0.197 -0.276 318.36
84 23 103 58.252 45.25 0.033 0.045 304.046
524 23 554 58.252 45.25 -0.033 -0.045 304.046
82 23 91 57.766 45.33 0.16 0.226 300.127
522 23 542 57.766 45.33 -0.16 -0.226 300.127
482 21 501 33.565 59.826 0.001 0.001 272.627
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444 19 472 -161.037 -145.862 0.029 0.041 -956.392
324 19 349 -161.037 -145.862 0.004 0.005 -956.392
284 19 308 -161.037 -145.862 -0.004 -0.005 -956.392
164 19 185 -161.037 -145.862 -0.029 -0.041 -956.392
484 19 513 -161.037 -145.862 0.039 0.055 -956.394
124 19 144 -161.037 -145.862 -0.039 -0.055 -956.394
162 19 173 -161.477 -145.326 0 0.001 -960.965
442 19 460 -161.477 -145.326 0 -0.001 -960.965
282 19 296 -161.478 -145.326 0 0 -960.965
322 19 337 -161.478 -145.326 0 0 -960.965
122 19 132 -161.478 -145.326 0.001 0.001 -960.966
482 19 501 -161.478 -145.326 -0.001 -0.001 -960.966
404 19 431 -168.869 -150.124 0.074 0.102 -990.28
204 19 226 -168.869 -150.124 -0.074 -0.102 -990.28
402 19 419 -167.962 -149.938 0.015 0.021 -994.062
202 19 214 -167.962 -149.938 -0.015 -0.021 -994.062
244 19 267 -167.644 -150.732 0.002 0.004 -996.589
364 19 390 -167.644 -150.732 -0.002 -0.004 -996.589
242 19 255 -168.163 -150.573 0.04 0.056 -1000.942
362 19 378 -168.163 -150.573 -0.04 -0.056 -1000.942
84 19 103 -171.704 -152.494 0.009 0.011 -1015.664
524 19 554 -171.704 -152.494 -0.009 -0.011 -1015.664
82 19 91 -171.929 -152.266 0.148 0.208 -1018.6
522 19 542 -171.929 -152.266 -0.148 -0.208 -1018.6
482 17 501 -188.492 -138.984 0 0 -1029.15
122 17 132 -188.492 -138.984 0 0 -1029.15
282 17 296 -188.492 -138.984 0 0 -1029.152
322 17 337 -188.492 -138.984 0 0 -1029.152
162 17 173 -188.492 -138.984 0 0 -1029.153
442 17 460 -188.492 -138.984 0 0 -1029.153
564 26 595 -178.067 -158.823 0.048 0.067 -1034.536
44 26 62 -178.067 -158.823 -0.048 -0.067 -1034.536
444 26 472 -173.953 -157.603 0.013 0.018 -1036.268
324 26 349 -173.953 -157.603 0.002 0.002 -1036.268
284 26 308 -173.953 -157.603 -0.002 -0.002 -1036.268
164 26 185 -173.953 -157.603 -0.013 -0.018 -1036.268
484 26 513 -173.953 -157.603 0.017 0.024 -1036.269
124 26 144 -173.953 -157.603 -0.017 -0.024 -1036.269
324 17 349 -184.316 -176.214 0 0.001 -1036.689
284 17 308 -184.316 -176.214 0 -0.001 -1036.689
124 17 144 -184.316 -176.214 0 0 -1036.69
484 17 513 -184.316 -176.214 0 0 -1036.69
444 17 472 -184.317 -176.214 0.001 0.001 -1036.69
164 17 185 -184.317 -176.214 -0.001 -0.001 -1036.69
42 26 50 -180.906 -159.018 0.077 0.108 -1038.554
562 26 583 -180.906 -159.018 -0.077 -0.108 -1038.554
442 26 460 -174.308 -157.036 0 0 -1040.248
162 26 173 -174.308 -157.036 0 0 -1040.248
322 26 337 -174.308 -157.036 0 0 -1040.248
122 26 132 -174.308 -157.036 0 0 -1040.248
482 26 501 -174.308 -157.036 0 0 -1040.248
282 26 296 -174.308 -157.036 0 0 -1040.248
562 17 583 -191.086 -142.532 0.023 0.032 -1041.318
42 17 50 -191.086 -142.532 -0.023 -0.032 -1041.318
564 17 595 -186.45 -178.429 0.013 0.018 -1048.397
44 17 62 -186.45 -178.429 -0.013 -0.018 -1048.397
522 17 542 -201.055 -142.978 0.04 0.056 -1054.294
82 17 91 -201.055 -142.978 -0.04 -0.056 -1054.294
362 17 378 -195.181 -143.458 0.015 0.022 -1060.882
242 17 255 -195.181 -143.458 -0.015 -0.022 -1060.882
524 17 554 -193.834 -180.117 0.031 0.043 -1068.007
84 17 103 -193.834 -180.117 -0.031 -0.043 -1068.007
364 17 390 -191.788 -180.321 0.007 0.01 -1068.838
244 17 267 -191.788 -180.321 -0.007 -0.01 -1068.838
202 17 214 -195.395 -144.368 0.01 0.014 -1070.495
402 17 419 -195.395 -144.368 -0.01 -0.014 -1070.495
404 26 431 -180.665 -162.098 0.026 0.037 -1072.55
204 26 226 -180.665 -162.098 -0.026 -0.037 -1072.55
364 26 390 -180.183 -162.241 0.006 0.008 -1074.074
244 26 267 -180.183 -162.241 -0.006 -0.008 -1074.074
482 24 501 -187.804 -153.864 0 0 -1074.321
122 24 132 -187.804 -153.864 0 0 -1074.321
282 24 296 -187.804 -153.864 0 0 -1074.322
322 24 337 -187.804 -153.864 0 0 -1074.322
442 24 460 -187.804 -153.864 0 0 -1074.323
162 24 173 -187.804 -153.864 0 0 -1074.323
402 26 419 -180.539 -161.894 0.005 0.007 -1076.034
202 26 214 -180.539 -161.894 -0.005 -0.007 -1076.034
324 24 349 -185.582 -172.782 0 0.001 -1076.458
484 24 513 -185.582 -172.782 0 0 -1076.458
124 24 144 -185.582 -172.782 0 0 -1076.458
284 24 308 -185.582 -172.782 0 -0.001 -1076.458
444 24 472 -185.582 -172.782 0 0.001 -1076.459
164 24 185 -185.582 -172.782 0 -0.001 -1076.459
242 26 255 -180.574 -162.036 0.008 0.012 -1077.538
362 26 378 -180.574 -162.036 -0.008 -0.012 -1077.538
204 17 226 -191.353 -181.24 0.011 0.016 -1078.624
404 17 431 -191.353 -181.24 -0.011 -0.016 -1078.624
524 26 554 -182.249 -162.813 0.019 0.027 -1080.395
84 26 103 -182.249 -162.813 -0.019 -0.027 -1080.395
82 26 91 -182.401 -162.559 0.065 0.091 -1082.833
522 26 542 -182.401 -162.559 -0.065 -0.091 -1082.833
562 24 583 -189.922 -157.025 0.023 0.032 -1083.714
42 24 50 -189.922 -157.025 -0.023 -0.032 -1083.714
564 24 595 -187.413 -174.912 0.013 0.019 -1085.982
44 24 62 -187.413 -174.912 -0.013 -0.019 -1085.982
522 24 542 -200.564 -157.89 0.04 0.057 -1100.462
82 24 91 -200.564 -157.89 -0.04 -0.057 -1100.462
524 24 554 -194.988 -176.587 0.031 0.043 -1106.078
84 24 103 -194.988 -176.587 -0.031 -0.043 -1106.078
362 24 378 -194.486 -158.346 0.015 0.021 -1106.132
242 24 255 -194.486 -158.346 -0.015 -0.021 -1106.132
364 24 390 -193.066 -176.896 0.007 0.01 -1108.683
244 24 267 -193.066 -176.896 -0.007 -0.01 -1108.683
202 24 214 -194.694 -159.241 0.011 0.015 -1115.586
402 24 419 -194.694 -159.241 -0.011 -0.015 -1115.586
204 24 226 -192.597 -177.8 0.012 0.016 -1118.317
404 24 431 -192.597 -177.8 -0.012 -0.016 -1118.317
564 27 595 -207.07 -180.358 0.055 0.077 -1173.678
44 27 62 -207.07 -180.358 -0.055 -0.077 -1173.678
42 27 50 -211.815 -180.495 0.104 0.146 -1176.498
562 27 583 -211.815 -180.495 -0.104 -0.146 -1176.498
444 27 472 -204.114 -180.733 0.017 0.023 -1192.232
324 27 349 -204.114 -180.733 0.002 0.003 -1192.232
284 27 308 -204.114 -180.733 -0.002 -0.003 -1192.232
164 27 185 -204.114 -180.733 -0.017 -0.023 -1192.232
484 27 513 -204.114 -180.733 0.022 0.031 -1192.233
124 27 144 -204.114 -180.733 -0.022 -0.031 -1192.233
162 27 173 -204.296 -180.102 0 0 -1195.021
442 27 460 -204.296 -180.102 0 0 -1195.021
322 27 337 -204.296 -180.102 0 0 -1195.021
282 27 296 -204.296 -180.102 0 0 -1195.021
482 27 501 -204.296 -180.102 0 0 -1195.021
122 27 132 -204.296 -180.102 0 0 -1195.021
42 25 50 -217.254 -178.478 0.002 0.003 -1221.51
562 25 583 -217.254 -178.478 -0.002 -0.003 -1221.51
564 25 595 -214.869 -196.404 0.019 0.027 -1224.586
44 25 62 -214.869 -196.404 -0.019 -0.027 -1224.586
404 27 431 -211.086 -185.147 0.039 0.055 -1227.702
204 27 226 -211.086 -185.147 -0.039 -0.055 -1227.702
122 25 132 -217.803 -176.931 0 0 -1229.113
482 25 501 -217.803 -176.931 0 0 -1229.113
282 25 296 -217.803 -176.931 0 0 -1229.114
322 25 337 -217.803 -176.931 0 0 -1229.114
442 25 460 -217.803 -176.931 0 0 -1229.115
162 25 173 -217.803 -176.931 0 0 -1229.115
402 27 419 -210.613 -184.872 0.007 0.01 -1229.843
202 27 214 -210.613 -184.872 -0.007 -0.01 -1229.843
244 27 267 -210.473 -185.451 0.001 0.002 -1230.857
364 27 390 -210.473 -185.451 -0.001 -0.002 -1230.857
484 25 513 -215.754 -195.909 0.003 0.004 -1232.381
444 25 472 -215.754 -195.909 0.002 0.003 -1232.381
324 25 349 -215.754 -195.909 0 0.001 -1232.381
284 25 308 -215.754 -195.909 0 -0.001 -1232.381
164 25 185 -215.754 -195.909 -0.002 -0.003 -1232.381
124 25 144 -215.754 -195.909 -0.003 -0.004 -1232.381
242 27 255 -210.714 -185.19 0.019 0.027 -1233.283
362 27 378 -210.714 -185.19 -0.019 -0.027 -1233.283
524 27 554 -212.803 -186.179 0.006 0.009 -1238.872
84 27 103 -212.803 -186.179 -0.006 -0.009 -1238.872
82 27 91 -212.783 -185.861 0.085 0.12 -1240.119
522 27 542 -212.783 -185.861 -0.085 -0.12 -1240.119
522 25 542 -227.346 -181.217 0.009 0.012 -1257.965
82 25 91 -227.346 -181.217 -0.009 -0.012 -1257.965
362 25 378 -224.223 -181.632 0.008 0.012 -1263.253
242 25 255 -224.223 -181.632 -0.008 -0.012 -1263.253
524 25 554 -223.868 -199.991 0.026 0.036 -1265.043
84 25 103 -223.868 -199.991 -0.026 -0.036 -1265.043
364 25 390 -222.545 -200.245 0.003 0.005 -1266.981
244 25 267 -222.545 -200.245 -0.003 -0.005 -1266.981
202 25 214 -224.329 -182.087 0.006 0.008 -1268.059
402 25 419 -224.329 -182.087 -0.006 -0.008 -1268.059
204 25 226 -222.328 -200.705 0.003 0.004 -1271.875
404 25 431 -222.328 -200.705 -0.003 -0.004 -1271.875
564 11 595 -304.109 -267.973 0.033 0.045 -1750.967
44 11 62 -304.109 -267.973 -0.033 -0.045 -1750.967
42 11 50 -304.277 -268.03 0.034 0.047 -1752.128
562 11 583 -304.277 -268.03 -0.034 -0.047 -1752.128
484 11 513 -308.988 -269.505 0.007 0.009 -1785.09
124 11 144 -308.988 -269.505 -0.007 -0.009 -1785.09
444 11 472 -308.989 -269.505 0.005 0.007 -1785.09
324 11 349 -308.989 -269.505 0.001 0.001 -1785.09
284 11 308 -308.989 -269.505 -0.001 -0.001 -1785.09
164 11 185 -308.989 -269.505 -0.005 -0.007 -1785.09
122 11 132 -308.893 -268.597 0 0 -1786.344
482 11 501 -308.893 -268.597 0 0 -1786.344
282 11 296 -308.893 -268.597 0 0 -1786.345
322 11 337 -308.893 -268.597 0 0 -1786.345
442 11 460 -308.893 -268.597 0 0 -1786.345
162 11 173 -308.893 -268.597 0 0 -1786.345
82 11 91 -317.046 -274.32 0.029 0.04 -1827.046
522 11 542 -317.046 -274.32 -0.029 -0.04 -1827.046
524 11 554 -317.378 -274.83 0.026 0.036 -1827.599
84 11 103 -317.378 -274.83 -0.026 -0.036 -1827.599
404 11 431 -316.629 -275.212 0.006 0.009 -1831.406
244 11 267 -316.629 -275.212 0.001 0.001 -1831.406
364 11 390 -316.629 -275.212 -0.001 -0.001 -1831.406
204 11 226 -316.629 -275.212 -0.006 -0.009 -1831.406
202 11 214 -316.58 -274.758 0.002 0.003 -1832.029
362 11 378 -316.58 -274.758 0.002 0.003 -1832.029
402 11 419 -316.58 -274.758 -0.002 -0.003 -1832.029
242 11 255 -316.58 -274.758 -0.002 -0.003 -1832.029
Moment-Z kNm
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

10. Design of Typical Moment Connection


Profile Sizes
BEAM 1 : 750x300
Db = 750.0 mm Wb = 300.0 mm Tb = 20.0 mm twb = 16.0 mm rb = 1.0 mm
BEAM 2 : 750x250
Dc = 750 mm Wc = 250.0 mm Tc = 12.0 mm twc = 12.0 mm rc = 1.0 mm

Connection Forces: Beam ( 750x300 ) Actual force Min. Forces Worst Case

Axial Ten./Comp. Force, Fx = 308.5 0 308.5 kN


Major Axis Shear - Vertical, Fy = 177.5 0 177.5 kN
Minor Axis Shear - Horizontal, Fz = 0.182 0 0.182 kN
Minor Axis Moment, My = 0.87 0 0.87 kN.m
Major Axis Moment, Mz = 564.3 0 564.3 kN.m

Connection Detail:

Material Grade
Structural Steel : IS 2062
Structural Bolts : ASTM A325M (BEARING TYPE CONNECTIONS)
Design Procedure : AISC - LRFD (MANUAL OF STEEL CONSTRUCTION - 13th ED))
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

Remarks
Material Properties

Design strength of grade material, Fy50 = 345 N/mm2(Grade 50)

Design strength of grade material, Fy36 = 248 N/mm2(Grade 36)

Minimum tensile strength of material, Fu50 = 450 N/mm2(Grade 50)

Minimum tensile strength of material, Fu36 = 400 N/mm2(Grade 36)

Nominal shear stress of grade Bolt, Fnv = 400 N/mm2Bearing type conn., Table (J3.2), pp 16.1-104

Nominal tensile stress of grade Bolt, Fnt = 900 N/mm Bolt threads included in shear plane.
2

Allowable shear strength of weld, Fw = 217 N/mm2(Where, Fw = Φ x 0.6 x FEXXTable


) (J2.5), pp 16.1-99
(For electrode grade E70xx) (Φ = 0.75 for LRFD)

Bolt Properties:
Grade of Bolt, Gr = A325M
Diameter of Bolt, d = 24 mm
Diameter of Bolt Hole, dh = 26 mm
Number of Bolt Rows, nr = 6
Number of Bolt Columns, nc = 2
Total Number of Bolts, n = 12
Nominal unthreaded body Area of M24 Bolt, Ab = 452 mm2 (Where, Ab = π x d2 / 4) Eqn. (J3-1), pp 16.1-108
Allowable Shear Capacity of M24 Bolt, Rnv = 135.7 kN (Where, Rnv = Φ x Fnv x Ab)
Allowable Tension Capacity of M24 Bolt, Rnt = 305.3 kN (Where, Rnt = Φ x Fnt x Ab) (Φ = 0.75 for LRFD)

End Plate Properties


Pitch Distance, p = 150 mm 150 mm 250 mm
Gauge Distance, g = 150 mm
Plate End Distance, ev = 75 mm (min)
Plate Edge Distance, ed = 87.5 mm
Haunch depth of beam, Dha = 0 mm
Width of end Plate, Wp = 325 mm
Thickness of end Plate, tp = 25 mm
Thickness of stiffener plate, ts = 12 mm
=
Dist. from beam top flange to 1 bolt row below beamp1btop flange,
st
100 mm
Dist. from haunch flange / bolt row just above haunchp2b = 100 mm

1. Check for Bolts

Check bolt Tension using couple force method


Taking moment about centre of beam bottom flange - cloc Taking moment about centre of beam top flange -
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

No of tension bolts, nt = 4 Anti-clockwise moment .


Tensile force on extreme bolt due
Ftmto Mz=, [ MZ x 1000 / (Db - Tb) ] / nt
= [564.3 x 1000 / (750 - 20) ] / 4
= 193.26 kN
Tensile force per bolt due to Beam Axial Tension Force (Fx),

Fta = Fx / n
= 308.5 / 12
= 25.8 kN
Section modulus of bolt group, (My - Minor Axis Moment)

Zbgy = nr x g

g
= 6 x 150
= 900.0 mm
Tensile force per bolt due to My, Ftmy = My x 1000 / Zbgy
= 0.87 x 1000 / 900
= 1 kN

Maximum tensile force on bolts due to MZ, My & Fx,


Ft.Max = Ftm + Ftmy + Fta
= 193.26 + 1 + 25.8
= 220.1 kN
Allowable tension capacity per bolt, Rnt (305.3kN) > Ft.Max (220.1kN) : Therefore O.K.

Check bolt Shear


Vertical Shear per bolt, fvb = Fy / n
= 177.5 / 12
= 14.8 kN
Horizontal Shear per bolt, fhb = Fz / n
= 0.182 / 12
= 0.1 kN
Resultant Shear per bolt, frb = Sqrt[ fvb + fhb2]
2

= Sqrt[ 14.8^2 + 0.1^2]


= 14.9 kN
Allowable shear capacity per bolt, Rnv (135.7kN) > frb (14.9kN) : Therefore O.K.

Check combined Tension & Shear


Actual Shear stress per bolt, fv = frb x 1000 / Ab
= 14.9 x 1000 / 452.3
= 33.0 N/mm2
Nominal tensile stress modified to include the effects of shearing stress,
F'nt = Min[ (1.3 x Fnt) - (Fnt x fv / (Φ x Fnv) ) , Fnt] Eqn. (J3-3a), pp 16.1-109
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= Min[ (1.3 x 900) - (900 x 33 / (0.75 x 400) ), 900]


= 900.0 N/mm2
Available tensile strength of bolt subjected to combined tension and shear,
Rn = Φ x F'nt x Ab / 1000 Eqn. (J3-2), pp 16.1-109
= 0.75 x 900 x 452.3 / 1000
= 305.3 kN
Available tensile strength per bolt, Rn (305.3kN) > Ft.Max (220.1kN) : Therefore O.K.

2. CHECK FOR END PLATE

Check Bearing capacity of end plate


Clear distance in the direction ofLc = Min[ (p - dh) , (ev - dh/2) , (ed - dh/2) ]
= Min[ (150 - 26) , (75 - 26/2) , (87.5 - 26/2) ]
= Min[124 , 62 , 74.5 ]
= 62.0 mm
Available Bearing strength at bolRnb = Φ x Min[ 1.2 x Lc x tp x Fu36 , 2.4 x d x tp x Fu36 ] / 1000 Eqn. (J3-6a), pp 16.1-111
= 0.75 x Min[ 1.2 x 62 x 25 x 400 , 2.4 x 24 x 25 x 400 ] / 1000
= 0.75 x Min[744000 , 576000 ] / 1000
= 432 kN
Available bearing strength at bolt hole, Rnb (432kN) > frb (14.9kN) : Therefore O.K.

Check Bending capacity of end plate - to eliminate prying action Refer Part 9, pp 9-10
Distance from bolt centre to the face of the T-stem, Prying Action
b = 67 mm
a = 87.5 mm
b' = b-d/2
= 67 - 24 / 2
= 55 mm

a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]


= Min[ (87.5 + (24 / 2) ) , ( (1.25 x 67) + (24 / 2) ) ]
= Min[ 99.5 , 95.7 ]
= 95.7 mm
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = Min{ [ (Wb - twb )/2 - rb ] , [ 2 x (p1b - Tb) x tan60º ] ,
Ld1
[ (g - twb )/2 - rb + (p1b - Tb) x tan60º ] }
= Min{ [ (300 - 16 )/2 - 1 ] , [ 2 x (100 - 20) x tan60º ] ,
Ld2

[ (150 - 16 )/2 - 1 + (100 - 20) x tan60º ] }


BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 DOC. NO.: Ld1


SDC-914-D-01
CLIENT: REVANTHA SERVICES PVT. LTD

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

Ld2
DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= Min{ 141 , 277.1 , 204.6 }


= 141.0 mm
Ld2 = Min{ [ (p /2) + (p1b - Tb - rb) ] , [ 2 x (g - twb )/2 x tan60º ] ,

[ (g - twb )/2 x tan60º + (p1b - Tb - rb) ] }


= Min{ [ (150 /2) + (100 - 20 - 1) ] , [ 2 x (150 - 16 )/2 x tan60º ] ,

[ (150 - 16 )/2 x tan60º + (100 - 20 - 1) ] }


= Min{ 154 , 232.1 , 195 }
= 154.0 mm
Ld = Ld1 + Ld2
= 141 + 154
= 295.0 mm
Required / Applied tensile strength per bolt,
T = Ft.max (Max. tension force on top most bolts)
= 220.1 kN
The endplate thickness required to eliminate prying action,
tmin = Sqrt[ (4.44 x T x 1000 x b') / (Ld x Fu36) ]
= Sqrt[ (4.44 x 220.1 x 1000 x 55) / (295 x 400) ]
= 21.4 mm
Provided endplate thickness, tp (25mm) > tmin (21.4mm) : Therefore O.K.

Check Bending capacity of end plate - Prying Action


Distance from bolt centre to the face of the T-stem, Prying Action
b = 67 mm
a = 87.5 mm
b' = b-d/2
= 67 - 24 / 2
= 55 mm
a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]
= Min[ (87.5 + (24 / 2) ) , ( (1.25 x 67) + (24 / 2) ) ]
= Min[ 99.5 , 95.7 ]
= 95.7 mm
Ld1
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = 141 mm Ld2 = 154 mm Ld = 295 mm
Ld2

δ = 1 - dh / L d (Where, Tributary length of bolts, p = Ld)


= 1 - 26 / 295
= 0.92
ρ = b' / a'
= 55 / 95.7
= 0.58
Available tension per bolt, B = Rn
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= 305.3 kN
Required / Applied tensile strength per bolt,
T = Ft.Max (Max. tension force on bottom most bolts)
= 220.1 kN
β = (1 / ρ) x [ (B / T) - 1]
= (1 / 0.58) x [ (305.3 / 220.1) - 1]
= 0.67
α' = Min[ 1 , ( (1 / δ) x ( β / ( 1 - β) ) ) ]
= Min[ 1 , ( (1 / 0.92) x ( 0.67 / ( 1 - 0.67) ) ) ]
= Min[ 1 , 2.21 ] not less than "0"
= 1.00
The thickness required to ensure an acceptable combination of fitting strength, stiffeness and
bolt strength, tmin = Sqrt[ (4.44 x T x 1000 x b') / (Ld x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4.44 x 220.1 x 1000 x 55) / (295 x 400 x (1+ (0.92 x 1) ) ) ]
= 15.5 mm
Provided endplate thickness, tp (25mm) > tmin (15.5mm) : Therefore O.K.

The thickness required to develop the available strength of the bolt, B, with no prying action,
tcal = Sqrt[ (4.44 x B x 1000 x b') / (Ld x Fu36 ) ]
= Sqrt[ (4.44 x 305.3 x 1000 x 55) / (295 x 400 ) ]
= 25.2 mm
α = Max[ (1 / δ) x [ (T / B) x (tcal /tp)2 - 1] , 0]
= Max[ (1 / 0.92) x [ (220.1 / 305.3) x (25.2 / 25)^2 - 1] , 0]
= Max[ -0.3 , 0]
= 0
Prying force, q = B x [ δ x α x ρ x (tp / tcal)2 ] (When, q = 0 ; no prying)
= 305.3 x [ 0.92 x 0 x 0.58 x (25 / 25.2)^2 ]
= 0 kN
Total force per bolt including the effects of prying action,
Ttot = T+q
= 220.1 + 0
= 220.1 kN
Available tensile strength per bolt, Rn (305.3kN) > Ttot (220.1kN) : Therefore O.K.

3. CHECK FOR BEAM


Ld1
Check for beam web tension
Effective dispersion length of bolt,
Ld2

Ld1 = 141 mm Ld2 = 154 mm Ld = 295 mm


Force on beam web due to bolt tension,
Ftw = 2 x Ttot x ( Ld2 / Ld )
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= 2 x 220.1 x ( 154 / 295 )


= 229.8 kN
Beam web tension capacity, Rnbw = Φ x Ld2 x twb x Fy36 / 1000 Eqn. (J4-1), pp 16.1-112
= 0.9 x 154 x 16 x 248 / 1000
= 549.9 kN
Rnbw (549.9kN) > Ftw (229.8kN) : Therefore O.K. Stiffners provided
(ref calc)
4. CHECK FOR COLUMN
Ld3

Check for column web tension

Ld4
Tributary length of bolts (dispersion length of bolt tension force),
Ld3 = Min{ [ (Wc - twc )/2 - rc ] , [ 2 x (p1b - ts) x tan60º ] ,

[ (g - twc )/2 - rc + (p1b - ts) x tan60º ] }


= Min{ [ (250 - 12 )/2 - 1 ] , [ 2 x (100 - 12) x tan60º ] ,

[ (150 - 12 )/2 - 1 + (100 - 12) x tan60º ] }


= Min{ 118 , 304.8 , 220.4 }
= 118.0 mm

Ld4 = Min{ [ (p /2) + (p1b - ts - sw1) ] , [ 2 x (g - twc )/2 x tan60º ] ,

[ (g - twc )/2 x tan60º + (p1b - ts - sw1) ] }


= Min{ [ (150 /2) + (100 - 12 - 8) ] , [ 2 x (150 - 12 )/2 x tan60º ] ,

[ (150 - 12 )/2 x tan60º + (100 - 12 - 8) ] }


= Min{ 155 , 239 , 199.5 }
= 155.0 mm
Ld5 = Ld3 + Ld4
= 118 + 155
= 273 mm
Force on col. web due to bolt te Ftcw = 2 x Ttot x ( Ld4 / Ld5 )
= 2 x 220.1 x ( 155 / 273 )
= 250.0 kN

Column web tension capacity, Rncw = Φ x Ld4 x twc x Fy36 / 1000 Eqn. (J4-1), pp 16.1-112
= 0.90 x 155 x 12 x 248 / 1000
= 415.1 kN
Rncw (415.1kN) > Ftcw (250kN) : Therefore O.K. Stiffners provided
(ref calc)
Check Bending capacity of column flange - Prying Action
Distance from bolt centre to the face of the T-stem, Refer Part 9, pp 9-10
b = (g - twc ) / 2 Prying Action
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= (150 - 12 ) / 2
= 69 mm
a = (Wc - g) / 2
= (250 - 150 ) / 2
= 50 mm
b' = b-d/2
= 69 - 24 / 2
= 57 mm
a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]
= Min[ (50 + (24 / 2) ) , ( (1.25 x 69) + (24 / 2) ) ]
= Min[ 62 , 98.2 ]
= 62 mm
δ = 1 - dh / Ld5 (Where, Tributary length of bolts, p = Ld5)
= 1 - 26 / 273
= 0.91
ρ = b' / a'
= 57 / 62
= 0.92
Available tension per bolt, B = Rn
= 305.3 kN
Required / Applied tensile strength per bolt,
T = Ft.Max (Max. tension force on bottom most bolts)
= 220.1 kN Ld3
β = (1 / ρ) x [ (B / T) - 1] Ld4

= (1 / 0.92) x [ (305.3 / 220.1) - 1]


= 0.43
α' = Min[ 1 , ( (1 / δ) x ( β / ( 1 - β) ) ) ]
= Min[ 1 , ( (1 / 0.91) x ( 0.43 / ( 1 - 0.43) ) ) ]
= Min[ 1 , 0.83 ]
= 0.83
Tributary length of bolts (dispersion length of bolt tension force),
Ld3 = 118.0 mm Ld4 = 155.0 mm Ld5 = 273.0 mm

The thickness required to ensure an acceptable combination of fitting strength, stiffeness and
bolt strength, tmin = Sqrt[ (4.44 x T x 1000 x b') / (Ld5 x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4.44 x 220.1 x 1000 x 57) / (273 x 400 x (1+ (0.91 x 0.83) ) ) ]
= 16.1 mm
Available thickness of column flange, Tc (12mm) < tmin (16.1mm) : Therefore NOT O.K. Stiffners provided
(ref calc)
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

The thickness required to develop the available strength of the bolt, B, with no prying action,
tcal = Sqrt[ (4.44 x B x 1000 x b') / (Ld5 x Fu50 ) ]
= Sqrt[ (4.44 x 305.3 x 1000 x 57) / (273 x 400 ) ]
= 26.6 mm
α = Max[ (1 / δ) x [ (T / B) x (tcal /Tc)2 - 1] , 0]
= Max[ (1 / 0.91) x [ (220.1 / 305.3) x (26.6 / 12)^2 - 1] , 0]
= Max[ 2.8 , 0]
= 2.8
Prying force, q = B x [ δ x α x ρ x (Tc / tcal)2 ] (When, q = 0 ; no prying)
= 305.3 x [ 0.91 x 2.8 x 0.92 x (12 / 26.6)^2 ]
= 145.7 kN
Total force per bolt including the effects of prying action,
Ttot = T+q
= 220.1 + 145.7
= 365.8 kN
Available tensile strength per bolt, Rn (305.3kN) < Ttot (365.8kN) : Therefore NOT O.K. Stiffners provided
(ref calc)
Check Column flange local bending
Column flange local bending capacity ,
Rncf = Φ x 6.25 x Tc2 x Fy50 / 1000 Eqn. (J10-1), pp 16.1-116
= 0.90 x 6.25 x 12^2 x 345 / 1000
= 279.4 kN
Force acting on Beam flange due to Compression,
considering force due to Major axis moment(Mz) & Axial Compression (Fx)
Fcb = [ Mz x 1000 / (Db + Dha -Tb)/1000) ] + (Fx / 2)
= [ 564.3 x 1000 / (750 + 0 -20) ] + (308.5 / 2)
= 927.3 kN
Fcb (927.3kN) > Rncf (279.4kN) :Therefore NOT O.K. Stiffners provided
(ref calc)
Check Column web local yielding
Distance from outer face of the flange to the web toe of the fillet,
k = Tc + rc
= 12 + 1
= 13.0 mm
Length of bearing, N = (2 x tp + Tb)
= (2 x 25 + 20)
= 70.0 mm
Column web local yielding capaciRncwy = Φ x (5 x k + N) x Fy50 x twc / 1000 Eqn. (J10-2), pp 16.1-116
= 1.0 x (5 x 13 + 70) x 248 x 12 / 1000
= 401.7 kN
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

Fcb (927.3kN) > Rncwy (401.7kN) :Therefore NOT O.K. Stiffners provided
(ref calc)
Check Column web crippling
Column web crippling capacity , Rncwc = Φ x 0.8 x twc2 x [1 + 3 x (N / Dc) x (twc / Tc)1.5] x Eqn. (J10-4), pp 16.1-117
SQRT[E x Fy50 x Tc / twc] / 1000
= 0.75 x 0.8 x 12^2 x [1 + 3 x (12 / 750) x (12 / 12)^1.5] x
SQRT[200000 x 345 x 12 / 12] / 1000
= 752.1 kN
Fcb (927.3kN) > Rncwc (752.1kN) :Therefore NOT O.K.

Check Column web compression buckling


Clear distance between flanges less the fillet or root radius,
h = Dc - 2 x (Tc + rc)
= 750 - 2 x (12 + 1)
= 724.0 mm
Col. web comp. buckling capacitRncwb = Φ x 24 x twc3 x SQRT[ E x Fy50 ] / (h x 1000) Eqn. (J10-8), pp 16.1-119
= 0.90 x 24 x 12^3 x SQRT[ 200000 x 345 ] / (724 x 1000)
= 428.2 kN
Fcb (927.3kN) > Rncwb (428.2kN) :Therefore NOT O.K. Stiffners provided
(ref calc)
Check Column web Panel shear capacity
Column Web panel -Shear capacity ,
Rncwp = Φ x 0.6 x Fy50 x twc x Dc / 1000 Eqn. (J10-9), pp 16.1-119
= 0.90 x 0.6 x x 12 x 750 / 1000
= 1676.7 kN
Fcb (927.3kN) < Rncwp (1676.7kN) : Therefore O.K.
5. CHECK FOR WELD

Check for weld - (At beam top flange to end plate)


Compression/Tension per mm on weld due to axial,
Fct = [Fx / 2 ] / [ ( 2 x Wb - (twb + 2 x rb ) ) ] (Axial comp./tension force,
= [ 308.5 / 2 ] / [ ( 2 x 300 - (16 + 2 x 1 ) ) ] Fx distributed to
= 0.266 kN/mm each flange)
Tension per mm on weld due to FMmzz, = [ Mz x 1000 / (Db + Dha -Tb) ] / [ ( 2 x Wb - (twb + 2 x rb ) ) ]
= [ 564.3 x 1000 / (750 + 0 -20) ] / [ ( 2 x 300 - (16 + 2 x 1 ) ) ]
= 1.329 kN/mm
Calculate Section modulus of wewe = (Wb - twb) / 2
= (300 - 16) / 2
= 142.0 mm
Section Modulus per mm on wel Zw = 4 x { [ We3 / 12] + We x [ (We / 2) + (twb / 2) ]2 } / (Wb /2)
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

= 4 x { [ 142^3 / 12] + 142 x [ (142 / 2) + (16 / 2) ]^2 } / ( 300 / 2)


= 29995.4 mm2
to My,= [ My x 1000 / 2 ] / Zw
Comp./Ten. per mm on weld dueFmy (Minor axis moment,
= [ 0.87 x 1000 / 2 ] / 29995.4 My distributed to
= 0.015 kN/mm each flange)
Horizontal shear per mm on wel Fhw = (Fz / 2) / [ ( 2 x Wb - (twb + 2 x rb ) ) ] (Horizontal shear force,
= (0.182 / 2) / [ ( 2 x 300 - (16 + 2 x 1 ) ) ] Fz distributed to
= 0.001 kN/mm each flange)
Resultant force per mm on weld FwR = Sqrt[ (Fmy + Fhw) + (Fct + Fmz) ]
2 2

= Sqrt[ (0.015 + 0.001)^ 2 + (0.266 + 1.329)^2 ]


= 1.596 kN/mm
Size of weld required, sreqd = FwR x 1000 / ( 0.707 x Fw )
= 1.596 x 1000 / ( 0.707 x 217 )
= 10.41 mm
Therefore, Provide 12mm CFW.

Ld1
Check for weld - (At beam web to end plate)

Ld2
Effective dispersion length of bolt,
Ld1 = 141.0 mm Ld2 = 154.0 mm Ld = 295.0 mm
Vertical shear per mm on weld,
Fvw = Fy / [ 2 x ( Db + Dha - 3 x (Tb + rb ) ) ]
= 177.5 / [ 2 x ( 750 + 0 - 3 x (20 + 1 ) ) ]
= 0.130 kN/mm

Tension per mm on weld, Fwt = Ft.Max / Ld


= 220.1 / 295
= 0.747 kN/mm
Resultant force per mm on weld FwR1 = Sqrt[ Fvw + Fwt2 ]
2

= Sqrt[ 0.13^ 2 + 0.747^2 ]


= 0.759 kN/mm
Size of weld required, sreqd = FwR1 x 1000 / ( 0.707 x Fw )
= 0.759 x 1000 / ( 0.707 x 217 )
= 4.95 mm
Therefore, Provide 8mm CFW.

Check for weld - (At beam bottom flange to end plate)


Therefore, Provide 12mm CFW.
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A

6. CHECK FOR STIFFENERS


(Applicable only when column flange & web fails)
Check for Tension Stiffeners - (At beam top flange)
Effective dispersion length of bolt,
Ld3 = 118 mm Ld4 = 155 mm Ld5 = 273 mm
Ld3
Force on column web stiffeners due to bolt tension,

Ld4
Ftcws = 2 x Ttotc x ( Ld3 / Ld5 )
= 2 x 365.8 x ( 118 / 273 )
= 316.3 kN
Stiffener tension capacity, Rnst = Φ x Ld3 x ts x Fy36 / 1000 Eqn. (J4-1), pp 16.1-112
= 0.90 x 118 x 12 x 248 / 1000
= 316.0 kN
Rnst (316kN) < Ftcws (316.3kN) : Therefore NOT O.K.

Check for Tension Stiffeners weld - (At beam top flange)


Tension per mm on weld, Fwt1 = Ttotc / Ld5
= 365.8 / 273
= 1.340 kN/mm
Size of weld required, sreqd = Fwt1 x 1000 / ( 0.707 x Fw )
= 1.34 x 1000 / ( 0.707 x 217 )
= 8.74 mm
Therefore, Provide 8mm CFW.

Check for Compression Stiffeners - (In column at haunch flange)


Buckling length of the stiffener pL = 363 mm where, L = Dc - 2 x Tc
Governing radius of Gyration, rmin = Sqrt [ ts2 / 12 ] rmin = Sqrt [ Imin / A ]
= Sqrt [ 12^2 / 12 ] = Sqrt [ (Ws x ts3 / 12) / (Ws x ts) ]
= 3.46 mm = Sqrt [ ts2 / 12 ]
Effective length factor, K = 0.6 Table (C-C2.2), pp 16.1-240

Modulus of elasticity of steel, E = 200000 N/mm 2


Refer, pp 16.1-23

Elastic critical buckling stress, Fe = (π x E) / (K x L / rmin)


2 2
Clause (E3-4), pp 16.1-33

= (3.142^2 x 200000) / (0.6 x 363 / 3.46)^2


= 498.1 N/mm2
When, Fe ≥ 0.44 x Fy
498.1 ≥ 0.44 x 248
498.1 ≥ 109.2
Flexural buckling stress, Fcr = [ 0.658^(Fy / Fe) ] x Fy Clause (E3-2), pp 16.1-33

= [ 0.658^(248 / 498.1) ] x 248


= 241.50 N/mm2
Width of one stiffener plate, Ws = (Wc - twc) / 2 - rc
Fcb
Ws

L
BY: DS Swan Design Consultancy PROJECT: PROCESS PLANT

DATE: 7/19/2021 CLIENT: REVANTHA SERVICES PVT. LTD DOC. NO.: SDC-914-D-01

CHD.: VB OWNER: LAKSHMI LIFE SCIENCES, UNIT II SUBJECT: CONNECTION DESIGN

DATE: 7/19/2021 JOB NO.: SDC. 914 DISC.: CV SH. OF REV. NO.: A
Fcb
= (250 - 12) / 2 - 1

Ws
= 118 mm L

Gross area of C/S, As = ( Ws x ts )


= ( 118 x 12 )
= 1416 mm2
Allowable compressive strength of stiffeners (considering both sides),
Pn = 2 x Φ x Fcr x As / 1000 Clause (E3-1), pp 16.1-33
= 2 x 0.90 x 241.5 x 1416 / 1000
= 615.5 kN Rncf = Column flange local yieding
Max. Force on haunch flange coFcb = 927.3 kN Rncwy = Column web local yieding
Min. capacity of column at haun Rnmin = Min[ Rncf , Rncwy , Rncwc , Rncwb , Rncwp ] Rncwc = Column web crippling
= Min[ 279.4 , 401.7 , 752.1 , 428.2 , 1676.7 ] Rncwb = Column web buckling
= 279.4 kN Rncwp = Column web panel shear

Force taken by compression stif Fcs = Fcb - Rnmin


= 927.3 - 279.4
= 647.9 kN
Pn(615.5kN) < Fcs (647.9kN) : Therefore NOT O.K.

Check for compression Stiffeners weld - (in Column at haunch flange)


Compression per mm on weld, Ws

Fwc = Fcs / (4 x Ws)


= 647.9 / (4 x 118)
= 1.373 kN/mm
Size of weld required, sreqd = Fwc x 1000 / ( 0.707 x Fw )
= 1.373 x 1000 / ( 0.707 x 217 )
= 8.95 mm
Therefore, Provide 8mm CFW.

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