REFERENCE AND STANDARDS USED FOR D

A.  WE HAVE USED ISO 4437 REFERENCE STANDARD FOR BELOW CALCULATION AND DERIV

B.THUS, CONSIDERING THE GIVEN MAMXIMUM ALLOWED PRESSURE, WE HAVE DESIGNED

C. THE MATERIAL USED FOR DESIGN AND CALCULATION OF THE PIPE SIZE, THICKNESS AN

PIPELINE SIZE CALCULAT

A.  INPUT REQUIRED:
1.    GAS FLOW RATE (Q)
2.    GAS CONSTANT (R)
3.    TEMPERATURE (T)
4.    MOLECULAR WEIGHT (M)

B.  FORMULA USED:

1.    ROOT MEAN SQUARE VELOCITY:
V (RMS) =
V (RMS) =
HENCE, VELOCITY (V (RMS)) =

2.    FLOW RATE:

FLOW RATE (Q) =
DIAMETER (D) =
HENCE, DIAMETER (D) =

C.  CONCLUSION:
3” (60.3mm) OUTER DIAMETER OF PE 100 HDPE PIPE WILL BE SUFFICIENT TO CARRY THE BI
TO FURTHER ENSURE THE FLOW REQUIREMENT, WE CONSIDER , i.e. 5” (125 mm) OUTER DIA

PIPE THICKNESS CALCULA

A.  INPUT REQUIRED:
1.    INTERNAL PRESSURE (P)
1.    INTERNAL PRESSURE AS PER STANDARD LIMITATIONS(P)
2.    DIAMETER OF THE PIPE (ID) = 73.6, OD = 90 mm
3.    LONG TERM HYDROSTATIC STRENGTH (S)
4.    DESIGN FACTOR (F)
C.  CONCLUSION:
THUS, THE PE 100 HDPE PIPE OF SIZE 5” SDR 11 (THICKNESS OF 11.12 mm) IS SUFFICIENT FOR

D.  FORMULA USED: as per limiting pressure value

1.    DESIGN THICKNESS CALCULATION:
PRESSURE =
SDR =
SDR =

E.  CONCLUSION:
THUS, THE PE 100 HDPE PIPE OF SIZE 5” SDR 11 (THICKNESS OF 11.12 mm) IS SUFFICIENT FOR

PRESSURE LOSS CALCULA

1.   MAIN HEADER LINE INPUT-
1.    LENGTH OF THE PIPE (L)
2.    DIAMETER OF THE PIPE (ID)
3.    DENSITY OF THE BIO CNG GAS (d)
4.    VELOCITY OF THE BIO CNG GAS (V)

6.    KINEMATIC VISCOSITY OF THE BIO CNG GAS (w)

7.    ABSOLUTE ROUGHNESS CALCULATION (e)

2. FORMULA USED:
1.    RENOLD’S NUMBER:
RE =
RE =
HENCE, RENOLD’S NUMBER (RE) =

2.    FRICTION COEFFICIENT FOR TURBULLENT FLOW, i.e., RE > 2320:

f =
f =
HENCE, FRICTION COEFFICIENT OF THE PIPE (f) =

3.    PRESSURE DROP DUE TO FRICTION:

PRESSURE DROP =
PRESSURE DROP =
THUS THE PRESSURE DROP DUE TO FRICTION IS 537324 PA (5.37324 BAR)

4.    PRESSURE DROP DUE TO BENDS:

SINCE THE LOSS COEFFICIENT OF 90 DEGREE AND 45 DEGREE STANDARD BEND IS 0.5 AND 0.3 R
PRESSURE DROP = K * V^2 * d / 2 =
THUS, THE PRESSURE DROP IS OF 64.88587941 PA (0.0006488587941 BAR) PER JOINT.TOTAL PRE

3. CONCLUSION:
HENCE, THE TOTAL PRESSURE DROP DUE TO FRICTION AND BEND IN PIPE IS 862967.706 Pa O
ARDS USED FOR DOCUMENTATION:
ATION AND DERIVATIONS.

E HAVE DESIGNED THE PIPE SIZE AND THE REQUIRED THICKNESS.

ZE, THICKNESS AND THE PRESSURE DROP ISO 4437 PE 100 HDPE PIPE.

SIZE CALCULATION:

150 m3/HR
0.041666666666667 m3/s
8.314 J/K MOL
305 K
16.04 KG/MOL

(3 * R * T / M) ^ (1/2) m/s
21.78 m/s
21.78 m/s

AREA (A) * VELOCITY (V RMS) m3/s

0.04935311816253 m
49.3531181625303 mm

TO CARRY THE BIO GAS OF REQUIRED FLOW.

25 mm) OUTER DIAMETER OF PE 100 HDPE PIPE

KNESS CALCULATION:

203 psi
203 psi
73.6 mm
1600 psi
0.4

S SUFFICIENT FOR CARRYING THE BIO AT 145.038 psi (10 BAR) PRESSURE.
 (2 * S * F) / (SDR - 1) psi
7.30541871921182
7.30541871921182

S SUFFICIENT FOR CARRYING THE BIO AT 145 psi (10 BAR) PRESSURE.

LOSS CALCULATION:

34000 m
0.073 m
0.7 Kg/m3
21.78 m/s
0.017496581
17 * 10^-6 m2/s
1.5E-06 m

V*D/w
93516.2996516059
93516.2996516059

(1/(-2* LOG( e/3.7 * D+15/RE)))^2

0.017496581088497
0.017496581088497

f * L * d * (V^2) / (D * 2) PA
1352707.95932769 PA

ND IS 0.5 AND 0.3 REPECTIVELY, WE CONSIDER THE AVERAGE VALUE OF K AS 0.4

66.3979675810474 PA
JOINT.TOTAL PRESSURE DROP FOR 1200 JOINTS WILL BE =77863.0553 (0.77 BAR)

E IS 862967.706 Pa OR 8.6 BAR.

OD IS 5''