Professional Documents
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Fisher 3582ControlValve
Fisher 3582ControlValve
D200138X012
June 2010
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing Cam Position . . . . . . . . . . . . . . . . . .
Pressure Connections . . . . . . . . . . . . . . . . . . . .
Supply Connection . . . . . . . . . . . . . . . . . . . . .
Output Connection . . . . . . . . . . . . . . . . . . . . . .
Instrument Connection . . . . . . . . . . . . . . . . . .
Diagnostic Connections . . . . . . . . . . . . . . . . .
Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections for 3582i
Valve Positioner . . . . . . . . . . . . . . . . . . . . . . .
582i Converter Installation . . . . . . . . . . . . . . . .
Operating Information . . . . . . . . . . . . . . . . . . . . .
Valve Positioner Cam Information . . . . . . . . . .
Valve Stem Position Transmitter Cam
Information . . . . . . . . . . . . . . . . . . . . . . . . . . .
W5499-1
W5498-1
18
19
20
20
21
(continued on page 2)
W8424
Figure 1. Typical Mounting for Fisher 3582 and 3582i Positioners and 3583 Transmitters
www.Fisher.com
11
14
15
15
15
15
16
17
Instruction Manual
June 2010
Contents (contd)
Valve Positioner Bypass Operation . . . . . . . .
Input Signal Ranges . . . . . . . . . . . . . . . . . . . . .
Valve Positioner Split-Range Operation . . . . .
Changing Valve Positioner Action . . . . . . . . . .
Changing Valve Stem Position Transmitter
Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration Of Valve Positioner Or
Valve Stem Position Transmitter . . . . . . . . . .
Beam Alignment . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Principle of Operation . . . . . . . . . . . . . . . . . . . . .
3582 Valve Positioners . . . . . . . . . . . . . . . . . . .
3582i Valve Positioner . . . . . . . . . . . . . . . . . . .
3583 Valve Stem Position Transmitters . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Range Spring . . . . . . . . . . . . . . .
Replacing Gaskets . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Nozzle O-Ring . . . . . . . . . . . . . .
Replacing the Relay . . . . . . . . . . . . . . . . . . . . .
Adjusting the Flapper Pivot . . . . . . . . . . . . . . .
Replacing the 582i Converter
Primary O-Ring and Filter . . . . . . . . . . . . . .
Replacing the 582i Converter Housing
Cap O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the 582i Converter . . . . . . . . . . . . .
Reassembling the 582i Converter . . . . . . . . . .
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loop Schematics/Nameplates . . . . . . . . . . . . . .
21
22
22
23
23
24
24
25
26
26
27
27
28
29
29
30
30
30
31
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31
31
32
32
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46
Introduction
Scope of Manual
This instruction manual includes installation,
operation, calibration, maintenance, and parts
ordering information for Fisher 3582 pneumatic valve
positioners, the 3582i electro-pneumatic valve
positioner, and 3583 pneumatic valve stem position
transmitters. Refer to separate instruction manuals
for information on the control valve, actuator, and
accessories.
Do not install, operate or maintain a 3582 pneumatic
valve positioner, a 3582i electro-pneumatic valve
positioner, or a 3583 pneumatic valve stem position
transmitter without being fully trained and qualified in
valve, actuator and accessory installation, operation
and maintenance. To avoid personal injury or
property damage it is important to carefully read,
understand, and follow all of the contents of this
manual, including all safety cautions and warnings. If
Description
3582 pneumatic valve positioners and the 3582i
electro-pneumatic valve positioner shown in figure 1
are used with diaphragm-actuated, sliding-stem
control valve assemblies. The pneumatic valve
positioners receive a pneumatic input signal from a
control device and modulate the supply pressure to
the control valve actuator. The positioner adjusts the
actuator supply pressure to maintain a valve stem
position proportional to the pneumatic input signal.
3582NS positioners are designed for nuclear power
applications. The 3582NS construction includes
materials that provide superior performance at
elevated temperature and radiation levels. The
O-rings are EPDM (ethylene propylene) and the
diaphragms are EPDM/meta-aramid fabric. EPDM
demonstrates superior temperature capability and
shelf life over nitrile. The meta-aramid diaphragm
fabric demonstrates improved strength retention at
elevated temperature and radiation conditions.
CAUTION
Use a clean, dry, oil-free air supply
with instruments containing EPDM
components. EPDM is subject to
degradation when exposed to
petroleum-based lubricants.
Under the 10CFR50, Appendix B, quality assurance
program, the 3582NS positioner is qualified
commercial grade dedicated. These can be supplied
as 10CFR, Part 21 items.
The 3582i is an electro-pneumatic valve positioner,
consisting of a 582i electro-pneumatic converter
installed on a 3582 pneumatic valve positioner. The
3582i valve positioner provides an accurate valve
stem position that is proportional to a DC current
input signal.
The 582i electro-pneumatic converter is a modular
unit that can be installed at the factory or in the field.
However, do not install a 582i converter on an
existing positioner until you contact your Emerson
Process Management sales office for application
assistance.
Instruction Manual
June 2010
3582:
J 0.2 to 1.0 bar (3 to 15 psig), J 0.4 to 2.0 bar
(6 to 30 psig), or J split range, see table 12
3582i:
4 to 20 mA DC constant current with 30 VDC
maximum compliance voltage, can be split range,
see table 12
Performance
3582
Independent Linearity: 1 percent of output signal
span
Hysteresis: 0.5 percent of span
3582i
Independent Linearity: 2 percent of output signal
span
Hysteresis: 0.6 percent of span
Output Signal
Type: Pneumatic pressure as required by
actuator up to 95 percent of maximum supply
Action: Field-reversible between J direct and
J reverse within the pneumatic valve positioner
Supply Pressure(1)
Recommended: 0.3 bar (5 psi) above actuator
requirement
Maximum: 3.4 bar (50 psig) or pressure rating of
actuator, whichever is lower
Operating Influences
Supply Pressure3582: Valve travel changes
less than 1.67 percent per bar (0.25 percent per 2
psi) change in supply pressure
Supply Pressure3582i: Valve travel changes
less than 3.62 percent per bar (1.5 percent per 2
psi) change in supply pressure
Instruction Manual
June 2010
Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners (Continued)
Pressure Gauges
Characterized Cams
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H2S.
3. Normal m3/hrnormal cubic meters per hour (0_C and 1.01325 bar, absolute); ScfhStandard cubic feet per hour (60_F and 14.7 psia).
Instruction Manual
June 2010
Input Signal
Operating Influence
Output Signal
Standard Construction
3583: 40 to +71_C (40 to +160_F)
High-Temperature Construction
3583C only: 18 to +104_C (0 to +220_F)
Supply Pressure(1)
Recommended: 0.3 bar (5 psi) above upper limit
of output signal range
Maximum: 2.4 bar (35 psig) or pressure rating of
connected equipment, whichever is lower
Pressure Connections
Supply and output pressure connections are 1/4
NPT internal
Cam
Linear
Approximate Weight
Reference Accuracy
1 percent of output signal span
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H2S.
3. Normal m3/hrnormal cubic meters per hour (0_C and 1.01325 bar, absolute); ScfhStandard cubic feet per hour (60_F and 14.7 psia).
Enclosure
I/O signal/control
Phenomenon
Basic
Standard
Test Level
Performance
Criteria(2)
IEC 61000-4-2
4 kV contact
8 kV air
Radiated EM field
IEC 61000-4-3
IEC 61000-4-8
60 A/m at 50 Hz
IEC 61000-4-4
1 kV
Surge
IEC 61000-4-5
Conducted RF
IEC 61000-4-6
Instruction Manual
June 2010
Specifications
WARNING
Educational Services
For information on available courses for 3852, 3582i
and 3583, as well as a variety of other products,
contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158-2823
Phone: 8003388158 or
Phone: 6417543771
Fax: 6417543431
e-mail: education@emersonprocess.com
Installation
If using natural gas as the pneumatic supply
medium, natural gas will be used in the pressure
connections of the unit to any connected equipment.
The unit will vent natural gas into the surrounding
atmosphere, unless it is remote vented.
WARNING
Always wear protective clothing,
gloves, and eyewear when performing
Instruction Manual
June 2010
WARNING
Personal injury or property damage
may result from fire or explosion if
natural gas is used as the supply
medium and appropriate preventative
measures are not taken. Preventative
measures may include, but are not
limited to, one or more of the
following: Remote venting of the unit,
re-evaluating the hazardous area
classification, ensuring adequate
ventilation, and the removal of any
ignition sources.
3582i does not meet third party
approvals for use with natural gas as
the supply medium. Use of natural gas
as the supply medium can result in
personal injury or property damage
from fire or explosion.
Note
All valve positioners and valve stem
position transmitters are shipped with
foam rubber packing material inside
the case. Remove the cover (key 33,
figure 20) and the packing material
before attempting to operate the unit.
Make sure all vent openings are clear
before installation of the unit and that
they remain clear during use.
Typically, the positioner or transmitter is ordered with
the actuator. If so, the factory mounts the valve
positioner or valve stem position transmitter and
connects the valve positioner output to the actuator.
If a Fisher 67CFR filter-regulator is specified, it may
be integrally mounted to the valve positioner or valve
WARNING
Failure to follow these conditions of
safe use could result in personal
injury or property damage from fire or
explosion, and area re-classification.
Instruction Manual
June 2010
Table 4. Hazardous Area Classifications for Fisher 582i Converter (1)CSA (Canada)
Certification
Body
CSA
Certification Obtained
Intrinsically Safe
Ex ia IIC T4/T5/T6 per drawing GE28591
Ex ia Intrinsically Safe
Class I, II Division 1 GP A,B,C,D,E,F,G
T4/T5/T6 per drawing GE28591
Explosion Proof
Ex d IIC T6
Class I, Division I, GP A,B,C,D T6
Type n
Ex nA IIC T6
Class I, Division 2, GP A,B,C,D T6
Class II, Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6
Entity Rating
Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
Temperature Code
Enclosure Rating
T4 (Tamb v 71C)
T5 (Tamb v 62C)
T6 (Tamb v 47C)
T6 (Tamb v 71C)
T6 (Tamb v 71C)
T6 (Tamb v 71C)
Table 5. Hazardous Area Classifications for Fisher 582i Converter (1)FM (United States)
Certification
Body
FM
Certification Obtained
Intrinsically Safe
Class I Zone 0 AEx ia IIC T4/T5/T6
per drawing GE28590
Class I, II, III Division 1 GP A,B,C,D,E,F,G
T4/T5/T6 per drawing GE28590
Explosion Proof
Class I Zone 1 AEx d IIC T6
Class I, Division I, GP A,B,C,D T6
Type n
Class I Zone 2 AEx nA IIC T6
Class I Division 2, GP A,B,C,D T6
Class II Division 1, GP E,F,G T6
Class II Division 2, GP F,G T6
Entity Rating
Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
Temperature Code
Enclosure Rating
T4 (Tamb v 71C)
T5 (Tamb v 62C)
T6 (Tamb v 47C)
NEMA 3, IP54
T6 (Tamb v 71C)
NEMA 3, IP54
T6 (Tamb v 71C)
NEMA 3, IP54
T6 (Tamb v 71C)
NEMA 3, IP54
CSA
ATEX
FM
EN 600790: 2006
EN 612410: 2006
EN 600791: 2007
EN 612411: 2004
EN 6007911: 2007
EN 6124111: 2006
EN 6007915: 2005
Instruction Manual
June 2010
Certification Obtained
Entity Rating
Temperature Code
Enclosure Rating
II 1 G & D
Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6
Dust
Ex iaD 20 IP64 T109C (Tamb v 71C) /
T100C (Tamb v 62C) / T85C (Tamb v
47C)
II 2 G & D
ATEX
Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
Flameproof
Gas
Ex d IIC T6
Dust
Ex tD A21 IP64 T74C (Tamb v 71C)
II 3 G & D
Type n
Gas
Ex nA IIC T6
Dust
Ex tD A21 IP64 T74C (Tamb v 71C)
T4 (Tamb v 71C)
T5 (Tamb v 62C)
T6 (Tamb v 47C)
IP64
T6 (Tamb v 71C)
IP64
T6 (Tamb v 71C)
IP64
Ambient temperature:
T6, at Tamb = 47_C
T5, at Tamb = 62_C
T4, at Tamb = 71_C
Refer to table 6 for additional information, and
figure 31 for ATEX/IECEx approvals nameplate.
Flameproof, Dust
The flame path is other than required by EN
60079-1. Contact the manufacturer for information
on the dimensions of the flameproof joints.
Electrical connections are typically made using
either cable or conduit.
D If using a cable connection, the cable entry
device shall be certified in type of explosion
protection flameproof enclosure d, suitable for the
conditions of use and correctly installed.
For ambient temperatures over 70_C, cables and
cable glands suitable for at least 90_C shall be used.
D If using a rigid conduit connection, an Ex d
certified sealing device such as a conduit seal with
setting compound shall be provided immediately to
the entrance of the enclosure.
IECEx
Conditions of Certification
Intrinsically Safe
Warning! Substitution of Components May Impair
Intrinsic Safety
40_C v Ta v +71_C; T6 (Ta v +47_C);
T5 (Ta v +62_C); T4 (Ta v +71_C)
Entity Parameters
Ui = 30 V, li = 150 mA, Pi = 1.25 W, Ci = 0 nF,
Li = 0 mH
Refer to table 7 for approval information, and figure
31 for the ATEX/IECEx approvals nameplate.
Instruction Manual
June 2010
Certification Obtained
Entity Rating
Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6
IECEx
Flameproof
Gas
Ex d IIC T6
Type n
Gas
Ex nA IIC T6
Temperature Code
Enclosure Rating
T4 (Tamb v 71C)
T5 (Tamb v 62C)
T6 (Tamb v 47C)
IP54
T6 (Tamb v 71C)
IP54
T6 (Tamb v 71C)
IP54
NEPSI
Certification Obtained
Entity Rating
Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6
Dust
DIP A21 T4/T5/T6
Flameproof
Gas
Ex d IIC T6
Dust
DIP A21 T6
Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
Temperature Code
Enclosure Rating
T4 (Tamb v 71C)
T5 (Tamb v 62C)
T6 (Tamb v 47C)
IP64
T6 (Tamb v 71C)
IP64
INMETRO
Certification Obtained
Intrinsically Safe
BR-Ex ia IIC T6/T5/T4
Entity Rating
Temperature Code
Enclosure Rating
Ui = 60 V Ii= 150 mA
Ui = 60 V Ii= 150 mA
Ui = 60 V Ii= 120 mA
T4 (20C to 80C)
T5 (20C to 50C)
T6 (20C to 50C)
T6 (20C to 50C)
Flameproof
BR Ex d IIC T6
1. These hazardous area classification also apply to 3582i positioners.
Flameproof
Warning! DISCONNECT POWER BEFORE
OPENING
40_C v Ta v +71_C; T6 (Ta v +71_C)
Refer to table 7 for approval information, and figure
31 for the ATEX/IECEx approvals nameplate.
Type n
NEPSI
Special Conditions of Safe Use
Intrinsically Safe, Dust & Flameproof, Dust
Refer to table 8 for approval information.
Contact your Emerson Process Management sales
office for additional safe use information.
INMETRO
Special Conditions of Safe Use
10
Instruction Manual
June 2010
657
SIZE 70, 87 UP TO 51 mm (2 IN) TRAVEL
67CFR
657MO, 667MO
SIZE 70, 87 UP TO 78 mm (3 IN) TRAVEL
513
SIZE 32
656
ALL SIZES
657MO
SIZE 34, 45, 50, 60
657-4, 667-4
SIZE 70, 87 102 mm (4 IN) TRAVEL
657, 667
SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL
667
SIZE 70, 87, 52 TO 78 mm (2.0625 TO 3 IN) TRAVEL
NOTE:
KEY 55 (TUBING CONNECTOR) NOT SHOWN
41B8569-D SHT 1 AND 2 / DOC
Mounting
Key numbers used in this procedure are shown in
figure 2 except where indicated.
1. Figure 2 shows the various mounting parts
required for mounting on Fisher actuators. Mounting
parts for actuators that require spacers have the
spacers (key 50) included. 657 and 667 actuators,
sizes 70 through 100, with or without a side-mounted
handwheel, use spacers (keys 97 and 102) between
the stem connector and the connector arm (key 48).
On all other actuators that use spacers, place the
spacers (key 50) between the mounting plate (key
63) and the actuator mounting boss.
11
Instruction Manual
June 2010
ACTUATOR
Type
Size
mm
Inch
MOUNTING
TRAVEL PIN
HOLES
POSITION(2)
SET NO.(1)
20
32
19
19
0.75
0.75
2
2
Normal
Normal
656
30
40
60
51
89
102
2
3.5
4
4
4
4
Inverted
Inverted
Inverted
70
102
Inverted
70
87
102
102
4
4
2
1
Inverted
Inverted
30
34
40
40
54
54
79
89
2.125
2.125
3.125
3.5
3
3
3
3
Normal
Normal
Normal
Normal
46
46
47
47
60
70
79
105
79
105
105
105
3.125
4.125
3.125
4.125
4.125
4.125
2
2
2
1
4
2
Normal
Normal
Inverted
Inverted
Inverted
Inverted
70
87
102
102
4
4
1
1
Normal
Normal
657-4 Without
Side-Mounted
Handwheel
657-4 With
Side-Mounted
Handwheel
657-8
667-4 Without
Side-Mounted
Handwheel
1.
2.
3.
4.
Type
MAXIMUM
TRAVEL
Size
mm
Inch
30
34
40
45
45
50
60
19
19
38
19
51
51
51
0.75
1.125
1.5
0.75
2
2
2
70
51
2
5276 2.0625-3
78102 3.0625-4
MOUNTING
HOLES
SET NO.(1)
657
667
TRAVEL PIN
POSITION(2)
3
3
2
1
1
1
1
4
2
3
4
1
2
2
Normal
Normal
Normal
Inverted(3)
Normal
Normal
Normal
2
3
3
1
2
1
Normal
Normal
Inverted(4)
80
76
Normal
87
51
52-76
78-102
2
2.0625-3
3.0625-4
2
2
3
2
2
1
Normal
Normal
Inverted(4)
100
102
Inverted
34
40
45
50
60
70
80
19
38
51
51
51
102
76
0.75
1.5
2
2
2
4
3
2
1
1
4
3
2
2
2
2
4
1
1
2
2
Normal
Normal
Normal
Inverted(4)
Inverted(4)
Inverted
Normal
2
2
2
1
Normal
Inverted
87
76
3
78102 3.0625-4
The indicated set number should be considered a reference point only, due to the variables related to making up the stem connection.
Normal position is shown in figure 4.
Travel pin position for 657 is normal.
Travel pin position for 667 is normal.
12
ACTUATOR
CAUTION
To avoid equipment damage, be
certain the connector arm clears the
valve positioner or valve stem position
transmitter case as the actuator moves
through its complete stroke.
6. Position the actuator to its mid-travel position
using a handwheel or manual loading regulator.
7. Slip the round end of the travel pin (key 60) into
the rotary shaft arm (key 2) slot as shown in figure 4.
8. Slide the square end of the travel pin into the pin
holder and pin lock (keys 61 and 59). Place the pin
lock and holder into the slot in the connector arm
(key 48). Screw the cap nut (key 62) onto the pin
lock (key 59), but do not tighten.
Instruction Manual
June 2010
ACTUATOR
STEM
X
STEM
TRAVEL
9.5 mm
(0.375 Inch)
Stem
12.7 mm
(0.5 Inch) Stem
19.1 mm
(0.75 Inch)
Stem
Millimeters
29 or less
38
51
64
76
81
90
102
113
124
87
97
108
119
130
100
109
121
132
143
89
102
135
146
141
152
154
165
1.125 or less
1.5
2
2.5
3
3.19
3.56
4.00
4.44
4.88
3.44
3.81
4.25
4.69
5.12
3.94
4.31
4.75
5.19
5.62
3.5
4
5.31
5.75
5.56
6.00
6.06
6.50
STEM
CONNECTOR
CONNECTOR ARM
(KEY 48)
CAP NUT
(KEY 62)
ROTARY SHAFT
ARM (KEY 2)
Inches
TRAVEL PIN
(KEY 60)
POSITIONER
YOKE
CV1768C
A1397-2/IL
30_ MAX.
30_ MAX.
11B6520-F/DOC
CAUTION
Never set the travel pin at a setting
that is less than the actual actuator
stroke. Setting the travel pin at a
setting that is less than the actual
actuator stroke will cause the cam to
rotate more than 60 degrees, causing
damage to the cam or other parts.
13
Instruction Manual
June 2010
SET NO. 1
SET NO. 2
SET NO. 3
SET NO. 4
HOLES FOR
MOUNTING REGULATOR
HOLES FOR MOUNTING
PLATE TO ACTUATOR
Figure 5. Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters
30 DEGREES
30 DEGREES
30-DEGREE
ARM INDEX
MARKS
ARM AT MID-TRAVEL POSITION
Note
D For Valve Positioners: The small
arrow on the cam must point in the
direction of stem movement with
increasing actuator diaphragm
pressure.
14
Instruction Manual
June 2010
Pressure Connections
WARNING
Valve positioners and valve stem
position transmitters are capable of
providing full supply pressure to
connected equipment. To avoid
personal injury or equipment damage
caused by parts bursting from system
overpressure, make sure the supply
pressure never exceeds the maximum
safe working pressure of any
connected equipment.
Pressure connections are shown in figure 7. All
pressure connections are 1/4 NPT internal. Use
3/8-inch tubing for all pressure connections. After
making pressure connections, turn on the supply
pressure and check all connections for leaks.
Supply Connection
WARNING
Personal injury or property damage
may occur from an uncontrolled
process if the supply medium is not
clean, dry, oil-free air, or noncorrosive
gas. While use and regular
maintenance of a filter that removes
particles larger than 40 micrometers in
diameter will suffice in most
applications, check with an Emerson
Process Management field office and
industry instrument air quality
standards for use with corrosive air or
if you are unsure about the proper
amount or method of air filtration or
filter maintenance.
3582i does not meet third party
approvals for use with natural gas as
the supply medium. Use of natural gas
as the supply medium can result in
personal injury or property damage
from fire or explosion.
CAUTION
Use a clean, dry, oil-free air supply
with instruments containing EPDM
components. EPDM is subject to
Output Connection
A factory mounted valve positioner has the valve
positioner output piped to the supply connection on
the actuator. If mounting the valve positioner in the
field, connect 3/8-inch tubing between the 1/4 NPT
valve positioner connection marked OUTPUT and
the actuator supply pressure connection. Connect
the valve stem position transmitter connection
marked OUTPUT to an instrument that indicates
valve stem position.
Instrument Connection
For a 3582 pneumatic valve positioner connect
3/8-inch tubing from the control device to the 1/4
NPT INSTRUMENT connection. If the control device
is mounted on the control valve assembly by the
factory, this connection is made.
15
Instruction Manual
June 2010
139.7
(5.50)
141.2
(5.56)
246.1
(9.69)
119.1
(4.69)
182.6
(7.19)
57.2
(2.25)
7.9
(.31)
CL OF ACTUATOR
12.7
(.50)
1/2-14 NPT
CONDUIT
CONN
8.6 (.34) HOLES
SPACED 17.5 (.69)
APART
289.0
(11.38)
3/8-18 NPT
VENT CONN
1/4-18 NPT
OUTLET CONN
PLUGGED
1/4-18 NPT
OUTPUT CONN
1/4-18 NPT
SUPPLY CONN
1/4-18 NPT
OPTIONAL OUTPUT
CONN PLUGGED
3582i
139.7
(5.50)
141.2
(5.56)
57.2
(2.25)
127.0
(5.00)
261
(10.26)
CL OF ACTUATOR
7.9
(.31)
12.7
(.50)
1/4-18 NPT
OUTPUT CONN
204.7
(8.06)
3/8-18 NPT
VENT CONN
1/4-18 NPT
OUTLET CONN
PLUGGED
1/4-18 NPT
SUPPLY CONN
11B6519-G
11B6520-F
C0775-1/IL
1/4-18 NPT
OUTPUT CONN
mm
(INCH)
3582
(DIMENSIONS FOR 3582A, C, D, AND G ARE THE SAME)
Diagnostic Connections
To support diagnostic testing of
valve/actuator/positioner/accessory packages,
16
Instruction Manual
June 2010
3582i
3582 POSITIONERS
GAUGE
BODY
12B8045-A
A60771/IL
BODY
PROTECTOR
BODY
PROTECTOR
STEM PROVIDED
WHEN GAUGE IS
SPECIFIED
12B8046-C
A60782/IL
BODY
Vent
WARNING
Personal injury or property damage
could result from fire or explosion of
accumulated gas if a flammable gas is
used as the supply pressure medium
and the positioner/actuator is in an
enclosed area. The positioner/actuator
assembly does not form a gas-tight
seal, and when the assembly is
enclosed, a remote vent line, adequate
ventilation, and necessary safety
measures should be used. For leakage
rates, see the Maximum Steady-State
Air Consumption specification. A
remote vent pipe alone cannot be
relied upon to remove all hazardous
gas. Vent line piping should comply
with local and regional codes and
should be as short as possible with
adequate inside diameter and few
bends to reduce case pressure
buildup.
WARNING
3582i does not meet third party
approvals for use with natural gas as
CAUTION
When installing a remote vent pipe,
take care not to overtighten the pipe in
the vent connection. Excessive torque
will damage the threads in the
connection.
The vent opening at the back of the case marked
VENT should be left open to prevent pressure
buildup inside the case and to provide a drain hole
for any moisture that might collect inside the case.
The perforated section of the nameplate normally
covers this opening to prevent blockage from debris
or insects. Also, ensure the exhaust holes in the
relay (key 32 in figure 20) are kept open.
If a remote vent is required, the vent line must be as
short as possible with a minimum number of bends
and elbows. The vent connection is 3/8 NPT internal.
Use 3/8-inch or larger tubing to provide a remote
vent. The 582i has a 1/4 NPT internal vent
connection. Use optional remote vent 83L relay for
remote vent applications.
17
Instruction Manual
CONTROL
DEVICE
June 2010
POSITIONER
HOUSING
FIELD WIRING
21B2335-D
A6012/IL
EARTH
GROUND
NOTES:
FOR TROUBLESHOOTING OR MONITORING OPERATION,
AN INDICATING DEVICE CAN BE A VOLTMETER ACROSS A
250 OHM RESISTOR OR A CURRENT METER.
A3875*/IL
I/P
MODULE
FIELD
WIRING
CONNECTION
CONVERTER
HOUSING
A7140 / IL
WARNING
For explosion-proof applications,
disconnect power before removing the
converter housing cap.
For Class I, Division 1 explosion-proof
applications, install rigid metal conduit
and a conduit seal no more than 457
mm (18 inches) from the converter.
Personal injury or property damage
might result from explosion if the seal
is not installed.
For intrinsically safe installations, refer
to the loop schematics shown in
figures 28 and 30, factory drawings, or
to instructions provided by the barrier
manufacturer for proper wiring and
installation.
18
Instruction Manual
June 2010
WARNING
Avoid personal injury from sudden
release of process pressure. Before
mounting the 582i converter:
D Always wear protective clothing,
gloves, and eyewear when performing
any maintenance operations.
D Do not remove the actuator from
the valve while the valve is still
pressurized.
D Disconnect any operating lines
providing air pressure or a control
signal to the actuator. Be sure the
actuator cannot suddenly open or
close the valve.
D Use bypass valves or completely
shut off the process to isolate the
valve from process pressure. Relieve
process pressure on both sides of the
valve.
D Vent actuator loading pressure.
D Use lock-out procedures to be
sure that the above measures stay in
effect while you work on the
equipment.
19
Instruction Manual
Operating Information
Instructions for setting the zero and span are found
in the calibration section.
20
CAM
C
CAM
A
CAM
B
REVERSE
ACTING
POSITIONER
DIRECT
ACTING
POSITIONER
June 2010
CK4832-A / DOC
cam, screw the locking nut all the way onto the cam
bolt. Attach the cam and spring retainer bracket with
the cam bolt. Tighten the bolt to secure the cam.
Then, tighten the locking nut against the spring
retainer bracket. Hook the spring into the spring
retainer bracket.
Instruction Manual
June 2010
CAM
C
CAM
A
NORMALLY
CLOSED
VALVE
CAM
B
Note
CAM
C
CAM
A
NORMALLY
OPEN
VALVE
CAM
B
REVERSE
ACTING
POSITIONER
DIRECT
ACTING
POSITIONER
PERCENT FLOW
INSTRUMENT PRESSURE - FLOW
CHARACTERISTIC WITH EQUAL
PERCENTAGE VALVE PLUG AT
CONSTANT PRESSURE DROP
CK4835-A / DOC
CAM
C
NORMALLY
CLOSED
VALVE
CAM
A
CAM
B
CAM
C
CAM
A
CAM
B
DIRECT
ACTING
POSITIONER
NORMALLY
OPEN
VALVE
PERCENT FLOW
REVERSE
ACTING
POSITIONER
CK4833-A / DOC
The linear cam is the only cam available for the 3583
valve stem position transmitter. There is always a
linear relationship between stem travel and the stem
position transmitter output.
CAUTION
Do not use bypass when the valve
positioner is reverse-acting or is in
split-range operation. In these cases,
21
Instruction Manual
June 2010
STANDARD SPAN
Maximum
16 mA
2 mA
22 mA
RANGE SPRING
COLOR
Silver
1V621727012
Red
1V621927012
Note
A difference between the input signal
pressure and the valve positioner
output pressure could cause a
transient bump in the controlled
system when the bypass handle is
moved to BYPASS.
With a reverse-acting or split-range valve positioner,
the bypass handle may be locked in the
POSITIONER position so that bypass cannot be
used. To lock the bypass handle in the
POSITIONER position, first shut off the instrument
and supply pressure to the valve positioner. Then,
remove the hex head shoulder screw from the center
of the handle. Remove the handle and rotate it 180
degrees and re-install it with the handle between the
two lugs cast on the bypass block. Replace the
shoulder screw.
22
Instruction Manual
June 2010
Note
Two-way
Three-way
3 to 9
9 to 15
6 to 18
18 to 30
0.2 to 0.5
3 to 7
0.4 to 0.9
0.5 to 0.7
7 to 11
0.9 to 1.5
0.7 to 1.0
11 to 15
1.5 to 2.0
3582i POSITIONER
6 to 14
14 to 22
22 to 30
Split
Two-way
4 to 12
12 to 20
Three-way
4 to 9.3
9.3 to 14.7
14.7 to 20
23
Instruction Manual
BELLOWS ASSEMBLY
LOCKNUT
BELLOWS
ASSEMBLY
PIVOT PIN
BEAM PIVOT
LOCKNUT
SECTION AA
FLAPPER SETTING
ADJUSTMENT
NOZZLE
June 2010
WARNING
During calibration the valve may move.
To avoid personal injury or property
damage caused by the release of
pressure or process fluid, provide
some temporary means of control for
the process.
Beam Alignment
Note
FLAPPER
ASSEMBLY
BEAM
FLAPPER ASSEMBLY
SCREW
23A0308-B
A6133 / IL
Note
If the arrow stamped on the cam points
toward the nozzle, output pressure
increases with downward stem
movement. If the arrow points down
away from the nozzle, output pressure
decreases with downward stem
movement.
3. Reverse the cam (key 4) from its original position.
Attach the cam and spring retainer bracket with the
cam bolt. Tighten the cam bolt to secure the cam.
Then tighten the locking nut against the spring
retainer bracket.
4. Hook the spring into the spring retainer bracket.
5. After reversing the cam, perform the calibration
procedures in the calibration of valve positioners and
transmitters section.
24
Note
In the following steps, if the required
rotary shaft arm position cannot be
attained when adjusting a pivot point,
adjust one of the other pivot points
slightly. Then, repeat the original pivot
adjustment. Continue this process
until the required arm position can be
attained.
1. Stroke the actuator to its mid-travel position with
a handwheel or a manual loader. Refer to figure 4
and 6. Lift the rotary shaft arm (key 2) so that the
Instruction Manual
June 2010
Figure 16. Rotary Shaft Arm 0-Degree and Case Index Marks,
Location and Alignment
Calibration
WARNING
During calibration the valve may move.
To avoid personal injury or property
damage caused by the release of
pressure or process fluid, provide
some temporary means of control for
the process.
25
Instruction Manual
Note
The positioner will fully vent or
pressurize the actuator to supply
pressure at the ends of actuator travel
when the positioner is calibrated
correctly. Failure to properly calibrate
the positioner may result in reduced
seat loading.
26
June 2010
Inch
6
8
11
13
16
22
0.25
0.3125
0.4375
0.5
0.625
0.875
Principle of Operation
3582 Valve Positioners
The 3582 (3582, 3582NS and 3582A, C, D, and G
pneumatic valve positioners) accepts a pneumatic
input signal from a control device. Figure 17 is an
operational schematic for a direct-acting pneumatic
valve positioner.
As shown in figure 17, in a diaphragm-actuated,
sliding stem control valve package with a 3582 valve
positioner, supply pressure is connected to the 83L
relay. A fixed restriction in the relay limits flow to the
nozzle so that when the flapper is not restricting the
nozzle, air can bleed out faster than it is being
supplied.
The input signal from the control device is connected
to the bellows. When the input signal increases, the
bellows expands and moves the beam. The beam
pivots about the input axis moving the flapper closer
to the nozzle. The nozzle pressure increases and,
through relay action, increases the output pressure
to the actuator. The increased output pressure to the
actuator causes the actuator stem to move
downward. Stem movement is fed back to the beam
by means of a cam. As the cam rotates, the beam
pivots about the feedback axis to move the flapper
slightly away from the nozzle. The nozzle pressure
decreases and reduces the output pressure to the
actuator. Stem movement continues, backing the
flapper away from the nozzle, until equilibrium is
reached.
When the input signal decreases, the bellows
contracts (aided by an internal range spring) and the
beam pivots about the input axis to move the flapper
away from the nozzle. Nozzle pressure decreases
Instruction Manual
June 2010
OUTPUT TO
ACTUATOR
4-20 MILLIAMPERE
INPUT SIGNAL )
RELAY
PNEUMATIC SIGNAL
FROM CONVERTER
INSTRUMENT INPUT
BELLOWS
SUPPLY
FEEDBACK
AXIS
PIVOT
NOZZLE
ROTARY
SHAFT
ARM
582i
CONVERTER
DIRECT ACTING
QUADRANT
INPUT AXIS
FEEDBACK
AXIS
SUPPLY
OUTPUT TO
ACTUATOR
NOZZLE
BEAM
DIRECT ACTING
QUADRANT
RELAY
ROTARY
SHAFT ARM
INPUT AXIS
FLAPPER
ASSEMBLY
TRAVEL
PIN
BELLOWS
CAM
PIVOT
FLAPPER ASSEMBLY
REVERSE ACTING
QUADRANT
A4818-2/IL
CAM
BEAM
22A7965-A
A2453-2*/IL
REVERSE ACTING
QUADRANT
27
Instruction Manual
June 2010
Maintenance
OUTPUT TO STEM
POSITION INDICATOR
OR RECORDER
RELAY
BELLOWS
ROTARY
SHAFT
ARM
INPUT
AXIS
SUPPLY
WARNING
NOZZLE
TRAVEL
PIN
FLAPPER
BEAM
FEEDBACK
AXIS
PIVOT
CAM
22A7964-A
A2454-4 / IL
OPERATIONAL
QUADRANT
28
Instruction Manual
June 2010
WARNING
3582i does not meet third party
approvals for use with natural gas as
the supply medium. Use of natural gas
as the supply medium can result in
personal injury or property damage
from fire or explosion,
WARNING
For explosion proof applications,
disconnect power before removing the
converter housing cap in an explosive
atmosphere.
WARNING
When replacing components, use only
components specified by Emerson
Process Management. Substitution
with other components may result in
the positioner or transmitter no longer
meeting safety certification
requirements and personal injury or
property damage.
Always use proper component
replacement techniques. Improper
techniques and poor quality repairs
can impair the safety features of the
device.
In case of operational difficulties, the valve positioner
or valve stem position transmitter should first be
checked to see that adjustments have been properly
made. All pressure lines and connections should be
checked for leaks.
The pneumatic relay and gaskets should also be
inspected and replaced if necessary.
Instructions are given below for:
D changing the range spring;
D replacing gaskets, nozzle O-rings, and relay;
D adjusting the flapper pivot;
D replacing the 582i converter primary O-ring and
filter;
Replacing Gaskets
Unless otherwise noted, key numbers used in this
procedure are shown in figures 24 and 25.
A gasket (key 34C) is located behind the bypass
handle (key 34D) of 3582 valve positioners or the
29
Instruction Manual
CAUTION
For proper operation, be careful not to
bend or twist the flapper or nick the
nozzle orifice during reassembly.
2. Carefully remove the flapper and follower
assembly for access to the nozzle (key 18 in
figure 20).
3. Loosen the locking nut (key 71), and unscrew the
nozzle (key 18).
4. Remove the locking sleeve (key 72) from the
nozzle adaptor (key 3). The nozzle adaptor is
bonded to the positioner case with adhesive (key 96)
and should not be removed.
30
June 2010
Instruction Manual
June 2010
CAUTION
The I/P module should never be
disassembled because the magnetism
in the coils will decrease permanently.
If troubleshooting or alignment
attempts indicate a faulty I/P module,
replace the module or return the
converter to your Emerson Process
Management sales office for repair.
Note
To check the operation of the I/P
module, remove the pipe plug (key 12),
and connect a pressure gauge.
Provide a 1.4 bar (20 psig) supply
pressure to the converter. With a 4 mA
signal the pressure output should read
0.16 to 0.24 bar (2.3 to 3.5 psig). With a
20 mA input signal the pressure output
should read 0.96 to 1.07 bar (14.0 to
15.5 psig).
1. Turn off the input signal to the converter. Release
all supply pressure from the valve positioner.
2. Remove the housing cap (key 2).
3. Note the location of the wires, disconnect the field
wiring from the terminal block. Disconnect the
grounding wire from the external ground screw
(key 10).
4. To remove the I/P module, remove the two
screws (key 9), and pull the module out of the
housing. Inspect the O-ring (key 6) and replace it, if
necessary. Apply lubricant (key 15) to the O-ring
before replacing.
a. To remove the entire 582i converter from the
3582i valve positioner, continue with steps 5
through 7.
b. To replace the I/P module only, obtain a
replacement I/P module listed in the parts list and
refer to the procedures for reassembling the 582i
converter.
5. Disconnect the supply tubing, output tubing, and
electrical conduit from the converter.
6. If necessary, remove the 67CFR regulator by
removing the two screws (key 13). Then, remove the
regulator from the converter assembly. Inspect the
O-ring (key 3) and replace it if necessary. Apply
lubricant (key 15) to the O-ring before replacing.
7. Remove the two screws (key 11) holding the 582i
converter to the valve positioner case. Remove the
converter from the valve positioner case (key 1 in
figure 20). Inspect the gasket (key 20) and replace it
if necessary.
31
Instruction Manual
Note
To check the operation of the I/P
module, remove the pipe plug (key 12),
and connect a pressure gauge.
Provide a 1.4 bar (20 psig) supply
pressure to the converter. With a 4
milliampere input signal the pressure
output should read 0.16 to 0.24 bar (2.3
to 3.5 psig). With a 20 milliampere
input signal the pressure output
should read 0.96 to 1.07 bar (14.0 to
15.5 psig).
6. Plug the output connection and apply 2.4 bar (35
psig) to the supply pressure connection.
June 2010
Parts Ordering
A serial number is assigned to each valve positioner
or valve stem position transmitter and is stamped on
the nameplate. Always refer to this number when
corresponding with your Emerson Process
Management sales office regarding spare parts or
technical information. When ordering parts, also give
the eleven-digit part number shown in the following
parts list.
WARNING
Use only genuine Fisher replacement
parts. Components that are not
supplied by Emerson Process
Management should not, under any
circumstances, be used in any Fisher
instrument. Use of components not
supplied by Emerson Process
Management may void your warranty,
might adversely affect the
performance of the instrument, and
could cause personal injury or
property damage.
Note
Neither Emerson, Emerson Process
Management, nor any of their affiliated
associates assumes responsibility for
the selection, use, or maintenance of
any product. Responsibility for the
selection, use and maintenance of any
product remains with the purchaser
and end user.
Parts Kits
Description
CAUTION
Do not apply a signal greater than 35
mA to the I/P module. Higher signal
values may damage the converter
module.
7. Apply a 20 milliampere DC current input signal to
the converter.
8. Check for leaks using a soap solution. Check any
components which were disassembled or
disconnected.
32
Part Number
Instruction Manual
June 2010
Description
Part Number
Key
2
R582X000012
3
4
6
7*
Parts List
9
10
11*
12
13
18
19
Description
Part Number
Note
Description
Case Assembly, Aluminum and PEEK
Shaft Assembly, SST/steel
For all except 3582NS and high vibration
For travel up to 54 mm (2.125 inch)
For travel up to 102 mm (4 inch)
For 3582NS and high vibration
For travel up to 54 mm (2.125 inch)
For travel up to 102 mm (4 inch)
Part Number
15A9609X012
15A9609X022
15A9609X102
15A9609X112
19A
19B
19C
19D
19E
19F
19G
19H
19J
19K
19L
20
33
Instruction Manual
June 2010
SECTION BB
TYPICAL CAM
(KEY 4)
SECTION AA
NOTE:
1 APPLY A GOOD-QUALITY THREAD
LOCKING COMPOUND TO THE THREAD
OF THE NOZZLE ADAPTOR (KEY 3).
41B8558-E/DOC
SECTION CC
Figure 20. Fisher 3582 and 3583 Positioners and Transmitters Assembly Drawing
34
Instruction Manual
June 2010
12A7441-C / DOC
32B0255-B
Key
21
23
25
26
27
28
29
30
32
33
Description
Part Number
13A1451-E/DOC
Note
Bypass block assembly (key 34) and parts
are listed later in this parts list. Non-bypass
block assembly (also key 34) and parts are
listed following the bypass block assembly
and parts.
Parts 35, 36 and 37 are shown in figures 24
and 25.
35
36*
36*
11B4040X042
11B4040X052
11B4040X012
11B4040X022
Key
37*
37*
Description
Part Number
11B4040X042
11B4040X052
11B4040X012
11B4040X022
38
39
42
43
44
45
35
Instruction Manual
June 2010
21B8560-B/DOC
21B8562-B/DOC
TYPICAL SECTION AA
3582
SECTIONAL OF 3582
(WITH BYPASS)
NOTE:
KEY 34B AND 103 NOT SHOWN
Description
Part Number
Note
Parts 46 and 47 are shown in figures 24 and 25.
46*
46*
47
71
72
73*
36
Key
Description
Part Number
75
76
77
78
93
94
95
Lubricant,
All except 3582NS,
Lithium grease (not furnished with positioner)
3582NS,
Molykotet 33 grease (not furnished with positioner)
96
11B4040X042
11B4040X052
11B4040X012
11B4040X022
103*
1E591406992
Note
Parts 104 and 105 shown in figures 24 and 25.
104*
10A0871X012
14A0592X012
17B4783X012
105
108
Case Gasket,
Std. const.
Hi-temp. const.
3582NS, EPDM
Machine Screw, SST (2 reqd)
Shipping tag (not shown)
1U907804132
1U9078X0012
17B4782X012
Instruction Manual
June 2010
21B8565-B/DOC
21B8564-B/DOC
3582G
21B8567-B/DOC
3583
TYPICAL SECTION AA
SECTIONAL
WITHOUT BYPASS
21B8563-B/DOC
3582A
21B8566-B/DOC
3583C
NOTE:
PIPE PLUG (KEY 106) ON 3583 AND 3583C ONLY.
Figure 25. Fisher 3582 and 3583 Block Assemblies without Bypass
Key
Description
Part Number
Block Assembly
3582, 3582D
3582NS
1L942828992
1V606204132
17B4780X012
Description
Part Number
Note
Bypass block assembly (key 34) and parts
are listed below. Non-bypass block assembly
(also key 34) and parts are listed following
the bypass block assembly and parts.
34
Key
1V606204132
1V6062X0012
17B4780X012
37
Instruction Manual
June 2010
I/P MODULE
SECTION AA
67CFR
FILTER REGULATOR
APPLY LUB/SEALANT
NOTE:
1 GAUGES MAY BE REPLACED BY PIPE PLUGS
(KEY 12) OR TIRE VALVES (KEY 7).
31B5995-G/DOC
Description
Part Number
3*
5
6*
7
8*
9
38
I/P Module
Housing
1/2-14 NPT conduit connection
Cap, aluminum
Screw, (not shown)
Used to lock cap
O-Ring, nitrile, used with integrally-mounted
67CFR filter regulator
O-Ring, Nitrile
Machine Screw, 304 SST (2 reqd)
13
14*
1C8538X0162
15
16
18
19
1H8762X0012
Part Number
1E591406992
1N908899012
Description
10
11
12
14*
Key
20*
22*
Instruction Manual
June 2010
Key
22*
23*
24
25
Description
Part Number
11B4040X012
11B4040X022
11B5996X012
Mounting Parts
For Mounting 3582, 3582i, or 3583 Only
(figure 2)
Note
Contact your Emerson Process Management sales
office for mounting FS Numbers.
Part numbers are shown for recommended spares
only. For part numbers not shown, contact your
Emerson Process Management sales office.
Key
48
Description
Connector Arm, pl steel
513
Size 20
Size 32
656
Size 30, 40, & 60
657 or 667
w/o side-mtd. hwheel
Sizes 30 & 34
Sizes 40 thru 100
w/side-mtd. hwheel
Size 34
Sizes 40, 50, & 60
Size 45 & 46
Sizes 70 thru 100
657NS or 667NS
Size 40
Size 45
Size 70
Size 80
657-4, 667-4
GX
Size 225, 750, 1200
Key
49
Description
Washer, pl steel
513
Size 20
6.4 mm (0.25 inch) stem (none reqd)
7.9 mm (0.3125 inch) stem (1 reqd)
9.5 mm (0.375 inch) stem (1 reqd)
Size 32 (2 reqd)
656
Size 30, 40, & 60
12.7 mm (0.5 inch) stem (1 reqd)
19.1 mm (0.75 inch) stem (none reqd)
657
w/o side-mtd. hwheel
Sizes 30, 34, & 40 (2 reqd)
Size 45 thru 70, & 100 (2 reqd)
Sizes 80 & 87 (2 reqd)
w/side-mtd. hwheel
Size 34 thru 60 (none reqd)
Size 70 (2 reqd)
up to 76 mm (3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel
Sizes 80 & 87 (2 reqd)
Size 100 (2 reqd)
657-4 (2 reqd)
w/o side-mtd. hwheel
Size 70
w/side-mtd. hwheel
Size 70
Size 87
667
w/o side-mtd. hwheel
Sizes 30, 34, & 40 (2 reqd)
Size 45 thru 70, & 100 (2 reqd)
Size 80 (2 reqd)
Size 87
up to 51 mm (2 inch) travel
52 to 76 mm (2.0625 to 3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel
667
w/side-mtd. hwheel
Size 34 thru 60 (none reqd)
Size 70 (2 reqd)
up to 76 mm (3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel
Size 80 & 87 (2 reqd)
Size 100 (2 reqd)
657NS or 667NS
Size 40 (2 reqd)
Size 45 (2 reqd)
Size 70 and 80 (none reqd)
667-4 (2 reqd)
w/ or w/o side-mtd hwheel
Size 70
Size 87
39
Instruction Manual
40
Description
Spacer, steel
513
Size 20 (none reqd)
Size 32 (2 reqd)
656 (2 reqd)
Sizes 30, 40, & 60
657
w/o side-mtd. hwheel
Size 30 thru 60 (none reqd)
Size 70
up to 51 mm (2 inch) travel (2 reqd)
52 to 76 mm (2.0625 to 3 inch) travel (none reqd)
78 to 102 mm (3.0625 to 4 inch) travel (2 reqd)
Size 80
up to 51 mm (2 inch) travel (none reqd)
over 51 mm (2 inch) travel (2 reqd)
Size 87 (2 reqd)
up to 76 mm (3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel
Size 100 (2 reqd)
up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel
w/side-mtd. hwheel
Sizes 34, 50, & 60 (2 reqd)
Size 40 (none reqd)
Size 45 & 46 (2 reqd)
Sizes 70 & 87 (2 reqd)
Size 80
up to 51 mm (2 inch) travel (none reqd)
over 51 mm (2 inch) travel (2 reqd)
Size 100 (2 reqd)
up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel
657-4 (2 reqd)
w/o side-mtd. hwheel
Size 70
w/side-mtd. hwheel
Size 70 & 87
667
w/o side-mtd. hwheel
Sizes 30 thru 60 (none reqd)
Size 70
up to 51 mm (2 inch) travel (none reqd)
52 to 76 mm (2.0625 to 3 inch) travel (2 reqd)
78 to 102 mm (3.0625 to 4 inch) travel (2 reqd)
Size 80
up to 51 mm (2 inch) travel (none reqd)
over 51 mm (2 inch) travel (2 reqd)
Size 87 (2 reqd)
up to 76 mm (3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel
Size 100 (2 reqd)
up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel
June 2010
Key
50
52
54
55
Description
Spacer, steel (contd)
667
w/side-mtd. hwheel
Size 34 (2 reqd)
Sizes 40, 50, & 60 (none reqd)
Size 45 & 46 (2 reqd)
Sizes 70 & 87
Size 80
up to 51 mm (2 inch) travel (none reqd)
over 51 mm (2 inch) travel (2 reqd)
w/side-mtd. hwheel (contd)
Size 100
up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel
657NS or 667NS
All except size 80 (3 reqd)
Size 80 (none reqd)
667-4
w/ or w/o side-mtd hwheel
Sizes 70 & 87
Pipe Plug, 316 SST
Elbow, 3/8-inch, brass (specify quantity)
Connector, 3/8-inch brass (not shown)
(specify quantity)
56
57
Hex Nut
657NS or 667NS
Size 80 (none reqd)
All other types and sizes (2 reqd)
Lockwasher
657NS or 667NS
Size 80 (none reqd)
All other types and sizes (2 reqd)
Pin Lock, SST
Travel Pin, SST
657NS or 667NS
Size 80
All other types
58
59
60
61
62
63
64
65
15A8823X012
1U909646332
Instruction Manual
June 2010
Key
70
Description
Key
Description
70
85
86
97
Spacer, steel
657 or 667
w/ side-mtd. hwheel
Size 70 & 87
up to 51 mm (2 inch) travel (2 reqd)
52 to 76 mm (2.0625 to 3 inch) travel (2 reqd)
78 to 102 mm (3.0625 to 4 inch) travel (none reqd)
w/ or w/o side-mtd. hwheel
Size 80
up to 51 mm (2 inch) travel (2 reqd)
over 51 mm (2 inch) travel (none reqd)
All other types and sizes (none reqd)
41
Instruction Manual
June 2010
41B8568-C/DOC
Description
98
99
42
Key
Description
102
Spacer, steel
657
w/o side-mtd hwheel
Size 34 to 60 (none reqd)
Size 70
up to 51 mm (2 inch) travel (2 reqd)
52 to 102 mm (2.0625 to 4 inch) travel (none reqd)
Size 87
up to 51 mm (2 inch) travel (2 reqd)
52 to 102 mm (2.0625 to 4 inch) travel (none reqd)
667
w/o side-mtd hwheel
Size 34 thru 70 & 87 (none r
657 or 667
w/ side-mtd. hwheel
Size 34 thru 60 (none reqd)
Size 70 & 87
up to 76 mm (3 inch) travel (2 reqd)
Size 70
78 to 102 mm (3.0625 to 4 inch) travel (4 reqd)
Size 87
78 to 102 mm (3.0625 to 4 inch) travel, (2 reqd)
w/ or w/o side-mtd. hwheel
Size 80 (2 reqd)
Size 100
up to 64 mm (2.5 inch) travel (4 reqd)
65 mm to 102 mm (2.5625 to 4 inch) travel (2 reqd)
Instruction Manual
June 2010
Key
Key
Description
102
50
Spacer, steel
657
Size 70 & 87
up to 76 mm (3 inch) travel (none reqd)
77 to 102 mm (3.0625 to 4 inch) travel (4 reqd)
667
Size 70 & 87
up to 51 mm (2 inch) travel (none reqd)
52 to 76 mm (2.0625 to 3 inch) travel (4 reqd)
77 to 102 mm (3.0625 to 4 inch) travel (4 reqd)
657
Size 70 & 87
up to 76 mm (3 inch) travel (none reqd)
657 or 667
Sizes 30 thru 60, & 80 (none reqd)
Size 100 (4 reqd)
up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel
59
60
61
62
63
64
Note
Contact your Emerson Process Management sales
office for mounting FS Numbers.
Part numbers are shown for recommended spares
only. For part numbers not shown, contact your
Emerson Process Management sales office.
48
49
Part Number
49
Description
1U909646332
43
Instruction Manual
44
Description
Cap Screw, pl steel
513
Size 20 (none reqd)
Size 32 (2 reqd)
656 (none reqd)
657
w/o side-mtd. hwheel
Sizes 30, 34, & 40 (2 reqd)
Sizes 45 thru 60 (none reqd)
Size 70 (2 reqd)
up to 51 mm (2 inch) travel
52 to 102 mm (2.0625 to 4 inch) travel
w/o side-mtd. hwheel (contd)
Size 80
up to 51 mm (2 inch) travel (none req)
over 51 mm (2 inch) travel (2 reqd)
Size 87
up to 51 mm ( -inch) travel (2 reqd)
52 to 102 mm (2.0625 to 4 inch) travel (none reqd)
Size 100 (2 reqd)
up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel
w/side-mtd. hwheel
Sizes 34 thru 60 (none required)
Size 70
up to 76 mm (3 inch) travel (none reqd)
78 to 102 mm (3.0625 to 4 inch) travel (2 reqd)
Size 80
up to 51 mm (2 inch) travel (none reqd)
over 51 mm (2 inch) travel (2 reqd)
Size 87
up to 76 mm (3 inch) travel (none reqd)
78 to 102 mm (3.0625 to 4 inch) travel
(2 reqd)
Size 100 (2 reqd)
up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel
657-4 (2 reqd)
w/o side-mtd. hwheel
Size 70
w/ side-mtd. hwheel
Size 70
Size 87
667
w/o side-mtd. hwheel
Sizes 30, 34, & 40 (2 reqd)
Sizes 45 thru 70, & 87 (none reqd)
Size 80
up to 51 mm (2 inch) travel (none reqd)
over 51 mm (2 inch) travel (2 reqd)
Size 100 (2 reqd)
Up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel
w/side-mtd. hwheel
Sizes 34 thru 60 (none required)
Size 70
up to 76 mm (3 inch) travel (none reqd)
78 to 102 mm (3.0625 to 4 inch) travel (2 reqd)
June 2010
Key
Description
65
70
71
Instruction Manual
June 2010
Key
72
102
Key
Description
Hex Nut, pl steel (not shown) (4 reqd)
657 or 667
Sizes 30, 34, & 40
Sizes 45 thru 60
Size 70
Size 80 & 87
Size 100 (none reqd)
Spacer
657
Size 70
Up to 51 mm (2 inch) travel (4 reqd)
52 to 102 mm (2.0625 to 4 inch) travel (none reqd)
Size 87
Up to 51 mm (2 inch) travel
52 to 102 mm (2.0625 to 4 inch) travel (none reqd)
Size 70
Up to 51 mm (2 inch) travel (4 reqd)
667
Size 70
Up to 76 mm (3 inch) travel (none reqd)
77 to 102 mm (3.0625 to 4 inch) travel (4 reqd)
Size 87
Up to 76 mm (3 inch) travel (none reqd)
77 to 102 mm (3.0625 to 4 inch) travel (4 reqd)
657 or 667
Sizes 30 thru 60 (none reqd)
Size 80 (4 reqd)
Size 100
up to 64 mm (2.5 inch) travel (8 reqd)
65 to 102 mm (2.5625 to 4 inch) travel (4 reqd)
Description
62
63
64
70
79
80
81
82
83
84
85
86
87
60
61
Note
10A2167X012
45
Instruction Manual
June 2010
Loop Schematics/Nameplates
This section includes loop schematics required for wiring of intrinsically safe installations. It also contains the
approvals nameplates. If you have any questions, contact your Emerson Process Management sales office.
NOTES:
1. BARRIERS MUST BE CSA CERTIFIED WITH ENTITY PARAMETERS
AND ARE TO BE INSTALLED IN ACCORDANCE WITH THE
MANUFACTURERS I.S. INSTALLATION INSTRUCTIONS.
2. EQUIPMENT SHALL BE INSTALLED IN ACCORDANCE WITH THE
CANADIAN ELECTRICAL CODE, PART I.
3. FOR ENTITY INSTALLATION (I.S. AND N.I.): Vmax > Voc, Imax > Isc,
Ci + Ccable < Ca, Li + Lcable < La.
GE28591 Rev A
46
Instruction Manual
June 2010
NOTES:
1. THE INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL
ELECTRIC CODE (NEC), NFPA 70, ARTICLE 504 AND ANSI/ISA RP12.6
OR ARTICLE 505.
2. THE CLASS 1, DIV 2 APPLICATIONS MUST BE INSTALLED AS
SPECIFIED IN NEC ARTICLE 501-4(B). EQUIPMENT AND FIELD
WIRING IS NON-INCENDIVE WHEN CONNECTED TO APPROVED
BARRIERS WITH ENTITY PARAMETERS.
3. LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER
MANUFACTURERS INSTRUCTIONS.
4. MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms.
5. RESISTANCE BETWEEN BARRIER GROUND AND EARTH GROUND
MUST BE LESS THAN ONE OHM.
6. NORMAL OPERATING CONDITIONS 30 VDC
20 mADC.
7. FOR ENTITY INSTALLATION (I.S. AND N.I.):
Vmax > Voc, or Vt
Ci + Ccable < Ca
Imax > Isc, or It
Li + Lcable < La
Pi > Po, or Pt
GE28590 Rev A
Figure 31. ATEX / IECEx Approvals Nameplate for Fisher 582i Converter
47
Instruction Manual
INTRINSICALLY SAFE
June 2010
FLAMEPROOF
Fisher and FlowScanner are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric
Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks
are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they
are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or
applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the
designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated
entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of
any product remains solely with the purchaser and end user.