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GROUP I BASE OILS

Do They Have a Future?


Wayne Leiker
CITGO Petroleum Corporation

Acknowledgements
Afton Chemical
Chevron Oronite
ICIS LOR
Infineum USA
Kline and Company
Lithcon / SK
PDVSA
Petroleum Trends International
Purvin & Gertz

Business Environment

Business Environment
Global Background Information

Quality requirements vary greatly


across the world markets

Business Environment
Worldwide Finished Lubes Quality Requirements
EUROPE
NORTH AMERICA
FSU

+ 1-3

(10-12)

even
ASIA/PACIFIC

AFRICA

(8-10)

SOUTH AMERICA

(8-10)

M. EAST

(8-10)
even

Years ahead (+) / behind (-)U.S.


Source: PDVSA

Business Environment
Global Background Information

Quality requirements vary greatly


across the world markets

Emerging country growth is


expected to average 1.5-2.0%

Business Environment
The China Factor
Economic growth spurring energy and
petrochemical demand
Accounted for 40% of the world's growth in oil demand between
2000 and 2003
Driving petrochemical production rates to 100%+ - purchasing
almost every incremental PC production pound
In 2001, only seven of every 1,000 people in China owned a car.
By 2030 half the country is expected to be driving.

China is becoming a strategic purchaser of oil, gas,


and petrochemicals

Source: Chevron Oronite

Business Environment
WORLD LUBRICANT CONSUMPTION
Period Annual
Growth Rate
1.9%
1.2%

MB/D

1.7%

2.2%

0.3%

0.3%

1995

2000
North America
Africa/Middle East

2005

2010

Western Europe
Eastern Europe/FSU

2015
Asia
Latin America

Source: Purvin & Gertz

Asia/China Leads Future Lubricants Growth in Demand and Volume

Business Environment
World Paraffinic Base Oil Demand Estimates (Constant Production)
NORTH AMERICA

TOTAL
YEAR:

2004 2008 2012

FSU
EUROPE

ASIA/PACIFIC

AFRICA
SOUTH AMERICA
M. EAST

Includes all announced expansions including E/M GTL but not Shell or ChevTex GTL
Source: PDVSA

Business Environment
Global Background Information

Quality requirements vary greatly


across the world markets

Emerging country growth is


expected to average 1.5-2.0%

Demand in North America and Western Europe is


essentially flat, with automotive sector demand
declining in Europe

Business Environment
Global Background Information

Quality requirements vary greatly


across the world markets

Emerging country growth is


expected to average 1.5-2.0%

Demand in North America and Western Europe is


essentially flat, with automotive sector demand
declining in Europe

In summary, global demand is growing at about


1.1% annually, driven primarily by Asia/China

Business Environment
U.S. Background Information

U.S. Finished Lubes demand is essentially flat.

Business Environment
U.S. Lubricant Demand MMBPD
180
160
140
120
100
80
60
40
20

Other Automotive Oils

Source: Purvin & Gertz

Industrial Oils

2015

2014

2013

2012

2011

2010

2009

2008

2007

2006

2005

2004

2003

2002

2001

2000

1999

1998

1997

1996

1995

1994

1993

1992

1991

1990

1989

1988

1987

1986

1985

Business Environment
U.S. Background Information

U.S. Finished Lubes demand is essentially flat.

Number of major finished lubes competitors


is shrinking.

Business Environment
U.S. Finished Lubes Only Pre-Mergers (1998)

Share of Market

10%

14 Primary Competitors with the


largest companies relatively close
in market share
5%

0%
Sun

Source: Kline Data

Quaker
State

Amoco

Business Environment
U.S. Finished Lubes and Process Oils Combined

Share of Market

20%

7 Primary Competitors with


the top three having 44% share
vs 22% Pre-mergers

15%

10%

5%

0%

Quaker
State
Volumes estimated from 2001 market volumes, Kline report and NPRA data.
Includes finished lubricants and process oils; does not include base oils.

Business Environment
U.S. Background Information

U.S. Finished Lubes demand is essentially flat.

Number of major finished lubes competitors is


shrinking.
US specifications rapidly changing.
PC-9 in 2003
GF-4 in 2004/05
Dexron III-H in 2005
PC-10 in 2008
GF-5 in 2009

Business Environment
U.S. Lubricant Demand MMBPD
180
160
140
120
100
80
60
API,
SG

40
20

GF-3,
API, CH4

GF-2

GF-5,Mack
EON 03,
Cat ECF-1,
PC-10

GF-4, CI-4
Mercon V,
Volvo,
VDS III,
Dexron III-H

ILSAC GF-6,
HD, PC-11,
Dexron X

Other Automotive Oils

Industrial Oils

Number and frequency of specification changes


have increased dramatically.
Source: Purvin & Gertz

15
20

13
20

11
20

09
20

07
20

05
20

03
20

01
20

99
19

97
19

95
19

93
19

91
19

89
19

87
19

19

85

Business Environment
PCMO Trends Quality
2004

2008

2012

GF-4/SM

GF-3/SL

GF-5

GF-4/SM
GF-5/SN

SJ
SH & Prior

SM

SL
SJ & Prior

SL & Prior

9 GF-4 entering July 2004 mandatory 2005, GF-5 entering Mid 2008 and mandatory 2009
9 Quality change forecasted on 3 year historical transition to (70% use of) new specification
entering the market and considering some resistance due to backward applicability

Business Environment
PCMO Trends Viscosity Grade
2004

2008

10w30

2012

10w30
10w30

5w30

Others
Others
5w30

5w20

0wX

5w30
5w20

Others

5w20
0wX

9 Viscosity grades shifts forecasted based on OEMs recommendation for vehicles 2004+
(5W30 and lowers) to support new warranties (7 years or 70.000 miles) and evolution of
overall vehicle population (national fleet change average age of 10 years)

Business Environment
HDEO Trends Quality
2004

2008

2012

CF/CF-2

CF/CF-2

CF/CF-2
CH-4 &
Prior

CI-4 & Prior

CI-4

PC-10 or CJ-4

CJ-4 & Prior

PC-11 or CK-4

9 PC-10 entering 2007, PC-11 entering 2011. Conversion forecasted to follow 1 year
historical transition to 100% of new specification
9 Quality change based on projected response to future environment regulations and
new engine technology such as EGR

Business Environment
HDEO Trends Viscosity Grade
2004
Others
10w30

2012

2008
10w30

5w30/40
Mono

Mono

Mono

5w30/40

10w30

15w40

15w40
15w40

9 Viscosity grade shift primarily based on pressure for fuel saving toward the end of the
forecasted period. Today OEMs more concentrated on engine technology to meet
environmental regulations

Business Environment
U.S. Background Information

U.S. Finished Lubes demand is essentially flat.

Number of major finished lubes competitors is


shrinking.
US specifications rapidly changing.
PC-9 in 2003
GF-4 in 2004/05
Dexron 3H in 2005
PC-10 in 2008
GF-5 in 2009

Result: Increasing demand for


higher quality base oils

Business Environment
U.S. Lubricant Demand MMBPD
180
160
140
120
100
80

5W Effect

60
40
20

Other Automotive Oils

Source: Purvin & Gertz

5 W Automotive Oil

Industrial Oils

20
15

20
13

20
11

20
09

20
07

20
05

20
03

20
01

19
99

19
97

19
95

19
93

19
91

19
89

19
87

19
85

Business Environment
Short Term Crank Case Specification Changes Impact
2002 Crank Case Base Oil
Demand
Gr III

2007 Crank Case Base Oil Demand


Gr III

Other

Other
Gr I

Gr II+
Gr I

Gr II

Total Volume = 1076 MM Gallons


Source: Petro Trends International

Gr II+

Gr II

Total Volume = 1077 MM Gallons

Business Environment
North American Base Oil Capacity

Capacity (MBPD)

250

API Group II,III


API Group I

200

150

100

50

19
90
19
91
19
92
19
93
19
94
19
95
19
96
19
97
19
98
19
99
20
00
20
01
20
02
20
03
20
04

Source: NPRA

Business Environment

For Group I Producers, This Is


Not A Pretty Picture Is It ?
What Options Do They Have?

Future Options

Future Options

Exit The Business

Future Options Exit

Historically, Base Oil Prices Lag Crude Moves


Source: Purvin & Gertz

Future Options Exit

US Avg Light Base Oil

Source: ICIS LOR

WTI

O-04

S-04

A-04

J-04

WTI Price ($/BBL)

20
J-04

0.70
M-04

25

A-04

0.90

M-04

30

F-04

1.10

J-04

35

D-03

1.30

N-03

40

O-03

1.50

S-03

45

A-03

1.70

J-03

50

J-03

1.90

M-03

55

A-03

2.10

M-03

60

F-03

2.30

J-03

Base Oil Price ($/gallon)

US Light Base Oil vs. WTI

Future Options Exit

CITGO

Relative Cost Position ($/BBL)

Large Amount of Capacity with relative higher costs than CITGO

Lower Relative Cost


Base Oil Capacity (MBPCD)

Future Options Exit


Competitive View of Base Oil Refining - Current
Refineries Shut Down Since 1998
34 MBPD Capacity (19%)
Considerably less capacity with
relative higher costs than CITGO

CITGO

Lower Relative Cost


Base Oil Capacity (MBPCD)

Future Options

Exit The Business


Change Your Product(s)

Future Options Change


Change Product Quality
Change Crude Slate
Base Oil Impact

Future Options Change

Dewaxed VI (-12 oC)

Dewaxed VI Capability of Crude Oils


100
90
80
70
60
50
40
30
20
10
0

California Light
Alaska North
Slope
West Texas
Interm ediate
Arab Light
Brent
Pennsylvania

Crude Type
(Source NPRA FL 94-112)

Future Options Change


Not All Group Is Are Created Equal
90.0

API Group I, S120N to S170N

Saturates Content, wt%

85.0

Group I+
80.0

Inc
re
75.0

as
ing
P

70.0

65.0
14.0

15.0

16.0

erf
orm
an
ce

17.0

NOACK Volatility, wt%


Source: Lithcon/SK

18.0

19.0

20.0

Future Options Change


Group I+ Base Oil Formulations
Group I+/II+ 5W30
GF-4 Blend

Group I+/III 5W30


GF-4 Blend
Add.

Add.

Gr I+

Gr III
Gr I+
Gr II+

Allows Maximizing Group I+ Content of GF-4 Blends

Future Options Change


Change Product Quality
Change Crude Slate
Base Oil Impact
Wax Impact

Future Options Change


Wax Content of Crude Oils

% Wax in Whole Crude

5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0

SLS

Brent

WTI

Eko-Fisk

Palanca

Bancroft

Norne

Future Options Change


Historical Pricing Information
2.25

Price ($/US Gal)

2.00
1.75
1.50
1.25
1.00
0.75

LSVGO

Avg. Base Oil

04
Se
p-

ay
-0
4
Ju
l-0
4

04
ar
M

Ju
l-0
3
Se
p03
N
ov
-0
3
Ja
n04

Ja
n03
M
ar
-0
3
M
ay
-0
3

2
ov
-0
N

02
Se
p-

ay
-0
2
Ju
l-0
2

0.50

125/140 MP Wax

Wax Market Historically Has Been A Very Stable Market


Source: ICIS LOR

Future Options Change


Worldwide Forecast Wax Balance (MTM/Y)

TOTAL
YEAR: 2004 2008 2012

NORTH AMERICA
EUROPE/FSU/ME
CHINA

AFRIC
A
LATIN AMERICA

Source: PDVSA

ASIA/PACIFIC

Future Options Change


Change Product Quality
Change Crude Slate
Base Oil Impact
Wax Impact
Bright Stock Impact

Future Options Change


Historical Spot Base Oil Differentials
( Versus LSVGO/LSFO)
1.40

Differential ($/US Gal)

1.20
1.00
0.80
0.60
0.40
0.20

Ja
n-

98
A
pr
-9
8
Ju
l-9
8
O
ct
-9
8
Ja
n99
A
pr
-9
9
Ju
l-9
9
O
ct
-9
9
Ja
n00
A
pr
-0
0
Ju
l-0
0
O
ct
-0
0
Ja
n01
A
pr
-0
1
Ju
l-0
1
O
ct
-0
1
Ja
n02
A
pr
-0
2
Ju
l-0
2
O
ct
-0
2
Ja
n03
A
pr
-0
3
Ju
l-0
3
O
ct
-0
3
Ja
n04
A
pr
-0
4
Ju
l-0
4
O
ct
-0
4

0.00

Avg. Light Base Oil

Bright Stock (LSVGO)

Bright Stock (LSFO)

Source: ICIS LOR

Bright Stock Holding/Gaining Differential in 2004 Marketplace

Future Options Change


Change Product Quality
Change Crude Slate
Base Oil Impact
Wax Impact
Bright Stock Impact
Change Extraction Level

Future Options Change


Extraction Unit Yield Data
Volume Percent Yield

60

55

50

45

40

35

30
88

90

92

94

96

Viscosity Index (VI)

Very Expensive Alternative

98

100

Future Options Change


Change Product Quality
Change Crude Slate
Base Oil Impact
Wax Impact
Bright Stock Impact
Change Extraction Level
Fractionation Changes

Future Options Change


Not All Group Is Are Created Equal
90.0

API Group I, S120N to S170N

Saturates Content, wt%

85.0

Group I+
80.0

Inc
re
75.0

as
ing
P

70.0

65.0
14.0

15.0

16.0

erf
orm
an
ce

17.0

NOACK Volatility, wt%


Source: Lithcon/SK

18.0

19.0

20.0

Future Options Change


Group I+ Base Oil Formulations
Group I+/II+ 5W30
GF-4 Blend

Group I+/III 5W30


GF-4 Blend
Add.

Add.

Gr I+

Gr III
Gr I+
Gr II+

Allows Maximizing Group I+ Content of GF-4 Blends

Future Options Change


Change Product Quality
Change Crude Slate
Base Oil Impact
Wax Impact
Bright Stock Impact
Change Extraction Level
Fractionation Changes
Add Hydroprocessing Facilities

Future Options Change


Group II/II+ Posted Differentials Over Group I
(100 to 150 Vis)
Differential ($/ US Gal)

0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05

Group II Differential

Group II+ Differential

Source: ICIS LOR

Current Hydroprocessing Project Economics are Declining

Oct-04

Aug-04

Jun-04

Apr-04

Feb-04

Dec-03

Oct-03

Aug-03

Jun-03

Apr-03

Feb-03

Dec-02

Oct-02

Aug-02

Jun-02

Apr-02

Feb-02

Dec-01

Oct-01

0.00

Future Options

Exit The Business


Change Your Product(s)
Adapt to Different or New Markets

Future Options Adapt


Adapt to Different and/or New Markets
Replace Group IIs in Some Markets

Future Options Adapt


Short Term Crank Case Specification Changes Impact
2002 Crank Case Base Oil
Demand
Gr III

2007 Crank Case Base Oil Demand

Other

Gr III

Other
Gr I

Gr II+
Gr I

Gr II

Total Volume = 1076 MM Gallons


Source: Petro Trends International

Gr II+

Gr II

Total Volume = 1077 MM Gallons

Future Options Adapt


2007 Other Base Oil Demand
Gr III
Naph
Gr II+
Other

Gr II

Gr I

Total Volume = 890 MM Gallons


Source: Petro Trends International

Future Options Adapt


2007 Metal Working Fluid
Base Oil Demand
Naph

Other

Gr I

Gr II
Total Volume = 229 MM Gallons
Source: Petro Trends International

Future Options Adapt


Adapt to Different and/or New Markets
Replace Group IIs in Some Markets
Replace Naphthenics/Aromatic Extracts in
Process Oil Markets

Future Options Adapt


Worldwide Forecast Naphthenic Base Oils Balance, (MBD)
TOTAL
NORTH AMERICA

YEAR:
EUROPE

2004 2008 2012

FSU

ASIA/PACIFIC

AFRICA
SOUTH AMERICA

Source: PDVSA

M. EAST

Future Options Adapt


2007 Process Oil Base Oil Demand
Arom Ext
Other
Gr I

Gr II
Naph

Total Volume = 631 MM Gallons


Source: Petro Trends International

Future Options Adapt


Adapt to Different and/or New Markets
Replace Group IIs in Some Markets
Replace Naphthenics/Aromatic Extracts in
Process Oil Markets
Develop Niche Market Applications

Future Options Adapt


Develop Niche Market Applications
After Market Applications (Unlicensed)
PCMO
HDEO
ATF

Future Options Adapt


Develop Niche Market Applications
After Market Applications (Unlicensed)
PCMO
HDEO
ATF

New Markets Such As High Mileage


Products That May Not Require Licensing

Future Options Adapt


Adapt to Different and/or New Markets
Replace Group IIs in Some Markets
Replace Naphthenics/Aromatic Extracts in
Process Oil Markets
Develop Niche Market Applications
Enter and/or Increase Export Business
Finished Lubricants
Base Oils

Future Options Adapt


Worldwide Finished Lubes Quality Requirements
EUROPE
NORTH AMERICA
FSU

+ 1-3

(10-12)

even
ASIA/PACIFIC

AFRICA

(8-10)

SOUTH AMERICA

(8-10)

M. EAST

(8-10)
even

Years ahead (+) / behind (-)U.S.


Source: PDVSA

Future Options Adapt


Latin America Lubricant Supply/Demand Balance
Net Imports

Thousand Barrels per Day

Production

Consumption

1995
Source: Purvin & Gertz

2000

2005

2010

2015

n9
Ju 5
lJa 95
n9
Ju 6
lJa 96
n9
Ju 7
lJa 97
n9
Ju 8
lJa 98
n9
Ju 9
l-9
Ja 9
n0
Ju 0
l-0
Ja 0
n0
Ju 1
lJa 01
n0
Ju 2
lJa 02
n0
Ju 3
lJa 03
n0
Ju 4
l-0
4

Ja

Price ($/US Gal)

Future Options Adapt


Historical Global Light Base Oil Prices

1.80

1.60

1.40

1.20

1.00

0.80

0.60

AP Light Avg

Source: ICIS LOR

Europe Avg
US Light Avg

n9
Ju 5
l-9
Ja 5
n9
Ju 6
l-9
Ja 6
n9
Ju 7
lJa 97
n9
Ju 8
lJa 98
n9
Ju 9
lJa 99
n0
Ju 0
lJa 00
n0
Ju 1
lJa 01
n0
Ju 2
lJa 02
n0
Ju 3
lJa 03
n0
Ju 4
l-0
4

Ja

Price ($/US Gal)

Future Options Adapt


Historical Global Bright Stock Prices

2.20

2.00

1.80

1.60

1.40

1.20

1.00

AP

Source: ICIS LOR

Europe
US

Conclusions
Group I Base Oils are here to stay.
Significant production will remain in place globally
Preferred base oil for most Industrial and Grease
formulations
Developing country quality requirements will allow
continued use

Numerous factors will improve Gr I plant


viability:
Crude Source (Group I+, Wax, Bright Stock)
Hardware (Group I+, Yields, Operating Costs)
Location (Marine Capabilities)

Conclusions
Group I+ base oils will continue to be
useable:
Large degree in GF-4 oils and possibly some into GF-5
oils
100% in CI-4 oils and possibly some into PC-10 oils
Better diluent oil for additives. VM and DI packages
tend to be more soluble in Group I than Group II

Maximizing other products will improve plant


viability:
Wax market projected to be in a deficit
Bright Stock market will continue to tighten w/plant
closures

Conclusions
Replacement opportunities may develop for
Group II base oils in:
Industrial and other oil markets
Process oil markets
Niche markets

If global growth estimates are valid, export


opportunities should be available for:
Finished lubricants of older(lower) quality requirements
Base oils

Conclusions

UNTIL

GTL

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