Professional Documents
Culture Documents
5
3
Service
Manual
6720326 (890)
Printed in U.S.A.
MAINTENANCE SAFETY
WARNING
Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety is
involved! Carefully read the message that follows.
CORRECT
CORRECT
CORRECT
B-10731a
B-12365
B-7469
WRONG
WRONG
WRONG
B-11799
B-15231
B-15280
WRONG
WRONG
WRONG
B-6590
B-6580
B-16102
B-6589
B-16102
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW01-0805
FOREWORD
This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment
procedures for the Bobcat loader and its component parts and systems. Refer to the Operation &
Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
A general inspection of the following items must be made after the loader has had service or repair:
1. Check that the ROPS/FOPS
(Including sidescreens) is in
good condition and is not
modified.
Revised Dec. 92
must
22. Check
for
any
field
modification not completed.
Revised Dec. 92
CONTENTS
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
BOBCAT LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
PREVENTIVE
MAINTENANCE
HYDRAULIC
SYSTEM
HYDROSTATIC
SYSTEM
DRIVE
SYSTEM
MAIN
FRAME
ELECTRICAL
SYSTEM
ENGINE
SERVICE
SPECIFICATIONS
SAFETY INSTRUCTIONS
Instructions are necessary before operating or servicing machine. Read and understand the Operation &
Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the
manuals when making repairs, adjustments or servicing. Check for correct function after adjustments,
repairs or service. Untrained operators and failure to follow instructions can cause injury or death.
W20030299
The following publications provide information on the safe use and maintenance of the loader and attachments:
1. The Delivery Report is used to assure that complete instructions have been given to the new owner and that the
machine is in safe operating condition.
2. The Operation & Maintenance Manual delivered with the loader gives operating information as well as routine
maintenance and service procedures. It is a part of the loader and must stay with the machine when it is sold.
3. The loader has machine signs (decals) which instruct on the safe care and operation. The signs and their locations
are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat loader
dealers.
4. The FIEI Manual delivered with the loader gives general safety information.
5. The Service Manual and Parts Manual are available from Bobcat loader dealers for use by mechanics to do shop
type service and repair work.
W20441285
Safety Alert Symbol: This Safety Symbol is used for important safety messages. When you see this symbol
follow the safety message to avoid personal injury.
Wear tight fitting clothing and any other required safety apparel when operating or servicing the loader.
Wear safety glasses when maintaining or servicing the loader.
Exhaust gases can kill, vent engine exhaust outdoors.
Know where fire extinguishers and first aid kits are located and how to use them.
Do not run the Bobcat loader where exhaust, arcs, sparks or hot components can contact flammable material, explosive
dust or gases.
Check fuel and hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check
for leaks. Tighten or replace any parts that show leakage. Always clean fluid spills. DO NOT use gasoline or diesel fuel
for cleaning parts. Use commercial nonflammable solvents.
Clean the loader before doing any welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire
extinguisher near the loader when welding.
Have good ventilation when welding or grinding painted parts. Wear a dust mask when grinding painted parts. Toxic dust
or gas can be produced.
Stop the engine and let it cool before adding fuel. No smoking!
Use the procedure in this manual for connecting battery.
Use the procedure in this manual for cleaning the spark arrestor muffler after each 100 hours of operation.
i
XXXX
CD06862
Production Sequence
(Series)
CD06863
DELIVERY REPORT
The Delivery Report must be filled out by the dealer and
signed by the owner or operator when the Bobcat loader
is delivered. An explanation of the form must be given to
the owner. Make sure it is filled out completely [C].
ii
V.
843,843BServiceManual#6566091ContentsSection
FRONT
LIGHTS
OPERATOR
SEAT
GRAB
HANDLES
STEERNG
LEVER
REAR AUXILIARY
QUICK COUPLERS
(OPT.)
SEAT BELT
TILT CYLINDER
FRONT AUXILIARY
QUICK COUPLERS
BUCKET {
BUCKET STEPS
SEAT BAR
SAFETY TREAD
OPERATOR CAB
(ROPS & FOPS) D
REAR GRILL
LIFT ARM SUPPORT DEVICE
TAIL LIGHT
LIFT ARM
LIFT
CYLINDER
REAR LIGHT
REAR DOOR
TIRES*
B12555
B12556
* TIRES Flotation tires are shown. The Bobcat loader is baseequipped with standard tires.
{ BUCKET Several different buckets and other attachments are available for the Bobcat loader.
D ROPS, FOPS RollOver Protective Structure, Falling Object Protective Structure, per SAE J1040
and SAE J1043. The Bobcat loader is baseequipped with standard operator cab
as shown.
750 Series Loader
iii
Service Manual
Revised Dec. 92
iv
PREVENTIVE MAINTENANCE
Page
Number
PREVENTIVE
MAINTENANCE
AIR CLEANER
Replacement of the Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ALTERNATOR BELT
Adjusting the Alternator Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
DIAGNOSTIC TOOL
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
DRIVE BELT
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Drive Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
ENGINE COOLING SYSTEM
Cleaning the Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Removing Coolant from the Cooling System . . . . . . . . . . . . . . . . . . . . . . 114
ENGINE LUBRICATION SYSTEM
Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Replacement of Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
FAN GEARBOX
Checking Grease Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
FINAL DRIVE TRANSMISSION (CHAINCASE)
Checking and Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
FUEL SYSTEM
Filling the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Air from the Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
19
19
110
HYDRAULIC/HYDROSTATIC SYSTEM
Checking and Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Hydraulic/Hydrostatic Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 117
Hydraulic Reservoir Breater Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
LIFT ARM SUPPORT DEVICE
To Disengage Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
To Engage Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
LIFTING AND BLOCKING THE LOADER
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
LIFTING THE LOADER
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LUBRICATION OF THE LOADER
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
MONITOR SERVICE CODES
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
OPERATOR CAB
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lowering the Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raising the Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lowering the Operator Cab (W/Hand Controls) . . . . . . . . . . . . . . . . . . . .
Raising the Operator Cab (W/Hand Controls) . . . . . . . . . . . . . . . . . . . . .
11
15
15
15
15b
15a
750 Series Loader
Service Manual
10
SERVICE SCHEDULE
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat loader.
WARNING
SERVICE SCHEDULE
ITEM
Engine Oil
Air Cleaner
Engine Cooling System
Lift Arms. Cyl., BobTach
Pivot Pins & Wedges
Engine Air System
Tires
Seat Belt, Seat Bar &
Pedal Interlocks
Safety Signs & Safety
Operator Cab
Fuel Filter
Hyd. Fluid, Hoses &
Tubelines
Final Drive Trans.
(Chaincase)
Battery
Control Pedals & Steering
Wheel Nuts
Parking Brake
Alternator Belt
Engine Oil & Filter
Spark Arrestor Muffler
Engine/Hydro. Drive Belt
Fuel Filter
Seat Bar
Steering Shaft
Hyd./Hydro. Filter
Hyd. Reservoir Breather Cap
Fan Drive Gearbox
Final Drive Trans.
Hyd. Reservoir
Case Drain Filters
SERVICE REQUIRED
HOURS
810 50
L Check wheel nut torque every 8 hours for the first 24 hours.
D Also replace hydraulic/hydrostatic filter element when the transmission warning light comes ON.
n Or Every 12 Months.
[ Inspect the new belt after first 50 hours.
Revised Dec. 92
11
1 PREVENTIVE MAINTENANCE
W20030797
B07023
Procedure
Always park the loader on a level surface.
W20170286
CD09027
Put the floor jack under the front of the loader [C].
Lift the front of the loader and put jackstands under the
axle tubes [C].
NOTE: Make sure the jackstands do not touch the
tires.
CD09028
12
Procedure
W20580494
MC01241
CD11165
CD11166
MC01242
C
AVOID INJURY OR DEATH
Before lifting, check fasteners on four point
lift.
The loader can be lifted with the four point lift which is
available as a kit from your Bobcat loader dealer.
Install the lift eyes in the kit as shown in Fig. [C].
MC01434
Revised Mar. 91
13
CD08693
Lower the lift arm support device on top of the lift cylinder.
Hook the free end of the spring to the lift arm support
device so there will be no interference with the support
device installation. With the operator in the seat, seat belt
fastened and seat bar lowered, start the engine.
CD08694
Raise the lift arms, until the lift arm support device drops
onto the lift cylinder rod [B].
Lower the lift arms slowly until the support device is held
between the lift arm and the lift cylinder. Stop the engine.
Raise the seat bar and unfasten the seat belt.
Install pin into the rear of the lift arm support device below
the cylinder rod.
CD08695
Revised Jan. 92
14
OPERATOR CAB
Description
The Bobcat loader has an operator cab (ROPS and
FOPS) as standard equipment to protect the operator
from rollover and falling objects. Replace the operator cab
if it has been damaged.
PI06875
W20691285
PI06876
W20140895
B12687
D
Lowering the Operator Cab
Pull down on the bottom of the operator cab until it is
stopped by the latching mechanism. Release the latching
mechanism and pull the cab all the way down [D].
Install the nut and plate (both sides) [B].
Tighten the nuts to 4050 ft.lbs. (5468 Nm) torque.
CD07692
Revised Jan. 92
15
CD11810
W20140895
CD11809
C
AVOID INJURY OR DEATH
Accidental movement of the loader, the lift
arms or the attachment can occur if the lift or tilt
control handles are not positioned correctly
before lifting or lowering the cab.
Move control linkage to top hole in handles as
shown, so cab does not hit handles when being
lifted or lowered.
W21570594
B06875
B06876
Revised Jan. 92
15a
Lift on the grab handle and bottom of the loader cab slowly
until the cab latching mechanism engages and the cab is
all the way up [A].
B12687
CD07692
PI06875
CD11810
Added Sept. 91
15b
Description
The seat bar system has a pivoting seat bar with arm rests
and has spring loaded interlocks for the lift and tilt control
pedals. The operator controls the use of the seat bar. The
seat bar in the down position helps to keep the operator
in the seat, also the interlocks require the operator to
lower the seat bar in order to operate the foot pedal
controls. When the seat bar is up, the lift and tilt pedals
are locked when returned to the neutral position.
Clean &
Lubricate
B07387
Clean
W21051285
P01640
Raise the seat bar. Try to move each foot pedal. Pedals
must be firmly locked in neutral position. There must be
no motion of the lift arms or tilt (bucket) when the pedals
are pushed.
Pull the seat bar down, lower the lift arms and place the
bucket flat on the ground. Stop the engine. Raise the seat
bar and operate the foot pedals to be sure that the pedals
are firmly locked in the neutral position. Unbuckle the
seat belt.
Seat Bar Maintenance
See the Service Schedule (Page 11) for the correct
service interval.
Clean any debris or dirt from the moving parts [A] & [B].
Inspect the linkage bolts and nuts for tightness.
Use a general purpose grease to lubricate the seat bar
pivot points on each side of the cab [A].
If the seat bar system does not function correctly, check
for free movement of each linkage part. Check for
excessive wear. Adjust pedal control linkage. Replace
parts that are worn or damaged. Use only genuine Melroe
replacement parts.
Revised Sept. 93
16
AIR CLEANER
B12914
CD08697
CD06877
Remove the wing nut holding the large air filter element
[D].
CD08698
17
CD06878
CD06879
18
FUEL SYSTEM
Fuel Specifications
Use only clean, high quality fuel. Use Grade No. 2 fuel
above 40F (4C). Use Grade No. 1 fuel at temperatures
below 40F (4C).
Filling the Fuel Tank
CD06880
W20630887
WRONG
C
Fuel Filter
CD06881
W21031285
D
See the Service Schedule (Page 11) for the service
interval when to remove the water from the fuel filter.
Loosen the drain at the bottom of the filter element to
drain the water from the filter [C].
See the Service Schedule (Page 11) for the service
interval when to replace the fuel filter.
CD06882
19
Clean the area around the filter housing. Put oil on the
seal of the new filter element. Install the fuel filter.
Remove the air from the fuel system (See Below).
Removing Air from the Fuel System
After replacing the fuel filter element or when the fuel tank
has run out of fuel, the air must be removed from the fuel
system to start the engine.
Open the vent on the fuel filter housing [A].
CD10088
CD06884
CD06883
110
23 18
13
+4
+10 +15
+21
+43
+49
CD06885
+54 +60
SAE 40 or 20W50
SAE 10W30
SAE 15W40
SAE 5W30
SAE 30W
SAE 20W20
SAE 10W
F30 20
10
+10
+20 +30
+70
CD06886
CD06887
Revised Jan. 92
111
CD09371
7. Put 7.5 qts (7,1 L) of oil in the engine (See Oil Chart,
Page 111) [B].
8. Start the engine and let it run for several minutes.
Stop the engine. Check for leaks and check the oil
level. Add oil as needed if it is not at the top mark on
the dipstick.
PI06927
Revised Apr. 91
112
CD06888
W20191285
Raise the oil cooler and clean the top of the radiator [B].
Check the cooling system for leaks.
CD06889
Coolant Level
Open the rear door. Check the coolant level in the coolant
recovery tank on the right side of the engine [C].
The coolant recovery tank must be 1/3 full.
Add premixed coolant, 50% water and 50% ethylene
glycol to the recovery tank if the coolant level is low.
CD06890
113
114
ALTERNATOR BELT
EARLY MODELS
Move the alternator until the belt has 5/16 (8,0 mm)
movement at the middle of the belt span with 15 lbs. (66
N) of force.
CD06914
CURRENT MODELS
P02468
Revised Sept. 93
115
Procedure
4
Batteries contain acid which burns eyes and
skin on contact. Wear goggles, protective
clothing and rubber gloves to keep acid off
body.
1
3
CD06893
W20651296
W20661296
116
HYDRAULIC/HYDROSTATIC SYSTEM
CD06918
Add the fluid as needed to bring the level to the top mark
on the dipstick [B].
Install the fill cap.
CD06919
PI06920
INSET
Make sure the baffle washer and rubber gasket (Inset) are
installed in the hydraulic reservoir [D].
CD08999
Revised Mar. 91
117
Cleaning Procedure
See the Service Schedule (Page 11) for the service
interval for cleaning the spark arrestor muffler.
Do not operate the loader with a defective exhaust
system.
CD06897
W20501285
I20220595
Stop the engine. Open the rear door and rear grill.
W20111285
W20060284
118
TIRE MAINTENANCE
Wheel Nuts
See the Service Schedule (Page 11) for the service
interval to check the wheel nuts. The correct torque is
105115 ft.lbs. (142156 Nm) [A].
CD06898
Tire Rotation
Check the tires regularly for wear, damage and pressure
(See Specifications, Section 8 for the correct tire
pressure).
Rear tires usually wear faster than front tires. To keep tire
wear even, move the front tires to the rear and the rear
tires to the front [B].
It is important to keep the same size tires on each side of
the loader. If different sizes are used, each tire will be
turning at a different speed and cause excessive wear.
The tread bars of all the tires must face the same
direction.
B09976
119
PI06922
If oil can be reached with the tip of the finger through the
hole the oil level is correct.
If the level is low, add oil through the check plug hole until
the oil flows from the hole. Install and tighten the plug.
CD09373
PI09000
FAN GEARBOX
PI06923
Revised June 91
120
DRIVE BELT
Adjustment
The tool listed will be needed to do the following
procedure:
MEL1405 Bar
MEL1406 Spring Scale
See the Service Schedule (Page 11) for the service
interval.
To adjust the drive belt between the engine flywheel and
hydrostatic pump pulley, use the following procedure:
Stop the engine. Open the rear door.
PI09001
CD09374
P00573
Use tool to move the tension pulley down [D]. See Page
122 for correct procedure to adjust the drive belt.
P00574
Revised Aug. 92
121
P00593
B13416
P00573
Remove the drive belt from the pump pulley and flywheel.
Remove the drive belt from the loader [D].
PI06924
Revised Aug. 92
122
Procedure
Lubricate the loader as specified in the Service Schedule
(Page 11) for the best performance of the loader.
B
2
CD06900
PI06901
PI06902
123
PI06903
1
PI06904
8
CD06905
124
Procedure
The tool listed will be needed to do the following
procedure:
MEL1398 Remote Start Switch
The short wire harness assembly is required when the
operator cab is in the raised position for service and the
serviceman needs to start the engine. The operator cab
wire harness connectors must be separated from the
engine wiring harness connector in the cab.
Connect the remote start switch to these connectors [A].
CD09029
125
DIAGNOSTIC TOOL
Procedure
The tool listed will be needed to do the following
procedure:
MEL1400 Diagnostic Tool
Stop the engine.
Lift and block the loader (Page 12).
Remove the dust cap from the diagnostic connector plug.
Connect the diagnostic tool plug into the loader
connector;
CD09025
CD09026
TEMPERATURE SENDER
70 degree F. (21 degree C.) . . . . . . . . . . . . . 970 ohms
80 degree F. (27 degree C.) . . . . . . . . . . . . 1013 ohms
CD10398
RPM SENSOR
Continuity Resistance of 250550 ohms.
Set clearance as follows from the flywheel:
Without Plastic Tip0.05 (1,27 mm)
*With Plastic TipPlastic Tip to Touch Flywheel
Continuity Resistance of 30003500 ohms.
Set clearance as follows from the flywheel:
Without Plastic Tip0.10 (2,54 mm)
With Plastic Tip0.05 (1,27 mm)
*The plastic tip is used as a gauge to set the RPM
SENSOR, the plastic tip is designed to come off after the
engine is started.
CD10399
Revised Jan. 92
126
W20031298
SUBJECT
DISPLAY READS
CONDITION
ECL 1
SHUTDOWN, No Coolant
EC1.1
EC2.1
EC 3
EC 4
EC 5
EC 7
EP 1
EP 2
EP 3
SHUTDOWN, Pressure
WARNING, Pressure
Wiring Not Connected
Engine Speed
EP 4
EP 5
EP 7
ES 1
Wiring Shorted
High Sensor Voltage
Sensor Out Of Range
SHUTDOWN, Engine Speed Too High
Air Filter
ES2.1
ES6
ES7
AF 2
AF 6
b2.1
b2.2
FUEL2
Sensor No Signal
WARNING, Bad Battery
WARNING, Battery Voltage Low
WARNING, Low Level
FUEL3
FUEL4
FUEL5
FUEL7
Battery
Fuel Level
Revised Mar. 91
128
SUBJECT
DISPLAY READS
CONDITION
Hydrostatic Charge
Filter Condition
HF12
HF16
Hydrostatic Fluid
Pressure
HP 1
HP 2
HP 3
HP 4
SHUTDOWN, Pressure
WARNING, Pressure
Wiring Not Connected
Wiring Shorted
HP 5
HP 7
HC 1
HC 2
HC 3
HC 4
HC 5
WARNING, Temperature
Wiring Not Connected
Wiring Shorted
High Sensor Voltage
HC 6
HC 7
Sensor No Signal
Sensor Out Of Range
Hydrostatic Fluid
Temperature
Revised Mar. 91
129
SYMPTOM
INDICATES
LCD Display
TO CORRECT SYMPTOM
Check stored defects with the BOSS tool.
If defect list has EC1, HC1, EC2.1, HC2. EP3,
EP7, HP7, B2.2, low fuel, Fuel 7 and last
occurrence hr. readings are within a hundredth,
the BOSS is defective and must be replaced.
3. Using a voltmeter, check the alternator output.
Orange
Black
Purple/Red
Purple/White
Orange
LCD DISPLAY
CONNECTOR
A B C D E
12 Volt Back Light
Ground
Negative Com. .5 to 1.5 Volts
Garbled
missing
etc.
Added Apr. 92
130
HYDRAULIC SYSTEM
Page
Number
CONTROL PEDALS
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
DIVERTER VALVE (OPT.)
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
HYDRAULIC
SYSTEM
HAND CONTROLS
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
HYDRAULIC CONTROL VALVE (753)
Checking the Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Main Relief Valve Removal and Installation . . . . . . . . . . . . . . . . . . . . . 28
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
HYDRAULIC CONTROL VALVE (753H)
Adjusting the Dual Pressure Main Relief Valve (Low Setting) . . . . . .
Adjusting the Dual Pressure Main Relief Valve (High Setting) . . . . .
Checking the Dual Pressure Main Relief Valve (Low Setting) . . . . . .
Checking the Dual Pressure Main Relief Valve (High Setting) . . . . .
28D
28E
28A
28B
22
22
22
22
LIFT CYLINDERS
Checking the Lift Cylinder(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
PEDAL INTERLOCK LINKAGE
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
SELECT VALVE
Check the Main Relief Valve in the High Horsepower Select
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28F
TILT CYLINDER
Checking the Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Rod End Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TROUBLESHOOTING
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TIGHTEN ALL HARDWARE PER SIZE TO GRADE 5 TORQUE (SEE
STANDARD TORQUE SPECIFICATIONS FOR BOLTS, SECTION 8)
UNLESS OTHERWISE SPECIFIED.
Revised Jan. 94
21
20
2 HYDRAULIC SYSTEM
TROUBLESHOOTING
The following troubleshooting chart is provided for
assistance in locating and correcting problems which are
most common. Many of the recommended procedures
must be done by authorized Bobcat Service Personnel
only.
W20041285
PROBLEM
CAUSE
1, 2, 3, 5, 8
1, 3
1, 3, 4, 5, 6, 8
1, 4, 5, 6, 7
1, 3, 4, 5, 6, 7, 8,9
The lift arms or BobTach will move the pedal in neutral position.
The lift arms come down with the pedal in the neutral position.
4, 9, 10, 11
21
Tighten to Correct
Amount from Chart
I20030888
A01897
Flare Connections
Tube Size
Rotate No.
Wrench Size Outside Dia. Thread Size of Hex Flats
5/8
5/16
1/2 20
21/2
11/16
3/8
9/16 18
7/8
1/2
3/4 16
5/8
7/8 14
11/2 2
11/4
3/4
11/16 12
13/8
15/16 12
3/4 1
11/4
15/8 12
3/4 1
21/4
11/2
17/8 12
1/2 3/4
B07575
Nut
Washer
Oring
Nut
Washer
Oring
A01852
22
LIFT CYLINDER(S)
CD08700
W20720496
CD08703
23
CD08704
Remove the retainer bolt and nut from the base end pivot
pin [B].
Installation: Tighten the retainer bolt and nut to 1820
ft.lbs. (2427 Nm) torque.
CD08705
Slide the lift cylinder forward and remove it from the loader
[D].
CD08706
D
Always clean up spilled fuel or oil. Keep heat,
flames, sparks or lighted tobacco away from
fuel and oil. Failure to use care around
combustibles can cause explosion or fire
which can result in injury or death.
W21031285
CD08707
24
TILT CYLINDER
CD08708
W21450290
Disconnect the hose which goes to the base end of the tilt
cylinder [A].
Put a plug in the hose and tighten.
Engage the parking brake. Lower the seat bar. Start the
engine and push the bottom (heel) of the tilt pedal. If there
is leakage from the open port, remove the tilt cylinder for
repair.
CD08942
Remove the retainer bolt from the rod end pivot pin [C].
CD08709
D
Remove the grease fitting from the rod end pivot pin.
Remove the rod end pivot pin [D].
CD08710
25
Remove the retainer bolt and nut from the base end pivot
pin [A].
Installation: Tighten the retainer bolt and nut to 1820
ft.lbs. (2427 Nm) torque.
CD08711
W21031285
CD08712
Remove the old seal (both sides) from the rod end of the
tilt cylinder.
Install the new seals with the lip facing in [C].
CD08713
Use two pieces of shim stock, install the rod end of the tilt
cylinder into the BobTach so there is no damage to the
seals [D].
CD08714
26
PI08715
B
AUX. BUTTONS
ON/
OFF
I20240284
2
3
B13443
W20170286
Start the engine and run at low idle RPM. Push the mode
switch (Item 1) twice (on the instrument panel) to engage
the front auxiliary hydraulics detent, the light (Item 3) will
come ON [B].
Left
Steering
Lever
Right
Steering
Lever
MC01115
W20060284
Revised Dec. 92
27
CD08716
I20030888
Clean the area around the control valve. Loosen the main
relief valve [A].
CD08717
Backup
B06764
28
P00511
I20240284
3
2
P00998
W20170286
Left
Steering
Lever
W20060284
Start the engine and run at low idle RPM. Push the mode
switch (Item 1) twice (on the instrument panel) to engage
the front auxiliary hydraulics detent, both lights (Item 2
& 3) will come ON [B].
Right
Steering
Lever
P02130
P02129
28A
P00511
I20240284
P03009
C
Connect Hose
From Fitting
To Relief Valve
Install
15K6
Fitting
W20170286
Dual Pressure
Relief Valve
W20060284
MC01947
Added Jan. 94
28B
2
1
P03008
Start the engine and run at low idle RPM. Push the mode
switch (Item 1) twice (on the instrument panel) to engage
the front auxiliary hydraulics detent, the lights (Item 2 &
3) will come ON [B].
NOTE: The High Horsepower switch should be in the
OFF position.
Push the button (Item 1) for fluid pressure to the quick
couplers [C].
2
P00998
1
Left
Steering
Lever
Right
Steering
Lever
P02130
Added Jan. 94
28C
P02129
1
3
B14091
MC01654
Added Jan. 94
MC01654
28D
1
3
B14091
4
3
MC01654
Added Jan. 94
28E
B
The hydraulic tester must be in the fully open
position before you start the engine.
I20240284
1
Put jackstands under the front axles and rear
corners of the frame before running the engine
for service. Failure to use jackstands can allow
the machine to fall or move and cause injury or
death.
2
P00998
W20170286
W20060284
Left
Steering
Lever
Start the engine and run at low idle RPM. Push the mode
switch (Item 1) once (on the instrument panel) to engage
the front auxiliary hydraulics momentary, the light (Item 2)
will come ON [B].
Right
Steering
Lever
P02130
P02129
MC01977
28F
P02453
I20030888
P02451
Disconnect the tilt and lift foot pedal linkages from the
valve spools [C].
Disconnect all the hoses and tubelines from the control
valve.
Remove the two mounting bolts.
Installation: Tighten the mounting bolts to 1516 ft.lbs.
(2123 Nm) torque.
CD08720
Revised Sept. 93
29
HYDRAULIC PUMP
P02287
P02446
W20170286
Start the engine and run at low idle RPM. Make sure the
tester is connected correctly. If no flow is indicated on the
tester, the hoses are connected wrong. With the hoses
connected correctly, increase the engine speed to full
RPM*.
C
Reservoir
EXAMPLE: TESTER
CONNECTION
Hydraulic Pump
Out
Hydraulic Control
Valve
Revised Sept. 93
In
BH00196
210
EXAMPLE: TESTER
CONNECTION
Reservoir
Out
In
Hydraulic Select
Valve
BH00196
B
2
W20170286
P00608
Start the engine and run at low idle RPM. Make sure the
tester is connected correctly. If no flow is indicated on the
tester, the hoses are connected wrong. With the hoses
connected correctly, increase the engine speed to full
RPM*.
Warm the fluid to 140F (60C) by turning the restrictor
control (Item 1) [A] on the tester to about 1000 PSI (6895
kPa). DO NOT exceed system relief pressure. Open the
restrictor control and record the free flow (GPM) at full
RPM.
Turn the restrictor control knob (Item 1) [A] slowly to relief
and record the high pressure flow (GPM). DO NOT
exceed 32503300 PSI (2240922754 kPa) when
turning the restrictor knob. Excessive pressure will cause
permanent damage to the hydraulic pump. The high
pressure flow (GPM) must be at least 80% of free flow
(GPM).
HIGH PRESSURE FLOW (GPM) X 100
%
FREE FLOW (GPM)
A low percentage may indicate a failed pump.
*Refer to specifications (Section 8) for system relief
pressure at full RPM.
Added Jan. 94
210A
210B
P02283
I20030888
Revised Sept. 93
211
P02288
P02286
P01516
D
Always clean up spilled fuel or oil. Keep heat,
flames, sparks or lighted tobacco away from
fuel and oil. Failure to use care around
combustibles can cause explosion or fire
which can result in injury or death.
W21031285
1
1
P02293
Revised Sept. 93
212
CD08738
I20030888
CD08739
CD08740
CD08741
Revised Sept. 93
213
PI08742
Revised Sept. 93
214
CD08718
CD08744
Remove the bolt and plate from the mounting strap [C].
Installation: Tighten the bolt to 1620 ft.lbs. (2227 Nm)
torque.
CD08745
CD08746
Revised Sept. 93
215
CONTROL PEDALS
CD08747
CD08748
Adjustment
After installing the pedal, adjust the pedal so that there is
clearance under the rear of the pedal [C]. The valve spool
must travel full stroke without the pedal hitting the floor
panel.
CD08749
W21041285
Revised Sept. 93
216
2
1
P01640
Loosen the lock nut (Item 1) from the interlock bolts [B].
Remove the spring from under the interlock block.
Installation: Tighten the interlock nut to 8496 in.lbs.
(9,510,8 Nm) torque.
Remove the interlock.
Remove the plastic washers between the interlock and
the fender. Remove the bolts.
P01195
Adjustment
Check the pedal interlock linkage so it is free and locks
both pedals.
Check that the tab on the linkage goes into the slot on the
interlocks and holds the pedal in neutral position [C].
If not, loosen the bolts and adjust the tab for correct
engagement [C].
Tighten the bolts to 25 ft.lbs. (34 Nm) torque.
P01214
Revised Sept. 93
217
4
1
2
3
CD08752
CD08753
Revised Sept. 93
218
HAND CONTROLS
Adjustment
CD11816
CD11249
C
Bottom
Hole
CD11815
CD10896
Revised Sept. 93
219
CD11815
CD11814
CD11811
Remove the carriage bolts (Item 2), nuts and foot rest
(both sides) [D].
1
2
CD10898
Revised Sept. 93
220
CD08818
LIFT LINKAGE
CD10897
CD10869
TILT LINKAGE
CD10894
Revised Sept. 93
221
TILT LINKAGE
CD10887
TILT LINKAGE
CD10886
LIFT LINKAGE
CD10885
LIFT LINKAGE
1
CD10884
Revised Sept. 93
222
TILT LINKAGE
CD10883
LIFT LINKAGE
CD10882
Loosen the bolt and nut on the tilt linkage bar [C].
TILT LINKAGE
CD10881
TILT LINKAGE
CD10880
Revised Sept. 93
223
Loosen the bolt and nut on the lift linkage bar [A].
LIFT LINKAGE
CD10879
LIFT LINKAGE
CD10878
CD10876
CD10875
Revised Sept. 93
224
PI10874
Remove the bolts and nuts from the swivel bearing [B].
Remove the swivel bearing from the linkage bar.
Check all parts for wear or damage. Replace the parts
only with genuine Melroe parts.
CD10872
Revised Sept. 93
225
Loosen the bolt and nut on the lift linkage bar [A].
LIFT LINKAGE
CD10879
LIFT LINKAGE
CD10878
CD10876
CD10875
Revised Sept. 93
226
PI10874
Remove the bolts and nuts from the swivel bearing [B].
Remove the swivel bearing from the linkage bar.
Check all parts for wear or being damaged. Replace the
parts only with genuine Melroe parts.
CD10872
Revised Sept. 93
227
228
HYDROSTATIC SYSTEM
Page
Number
DRIVE BELT TENSIONER PULLEY
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Checking Pulley End Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
HYDRAULIC
SYSTEM
FRONT PANEL
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
HYDROSTATIC MOTOR
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
HYDROSTATIC PUMP
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
HYDROSTATIC SYSTEM INFORMATION
Replenishing Valve Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
OIL COOLER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
STEERING LEVERS
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
STEERING LEVER CONTROL HANDLE
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
STEERING LINKAGE S/Ns 50861100190879
511011001 & Above
511350001 & Above
51147500175023
511525001 & Above
51271100111125, 11131 & 11139
Centering Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pintle Arm Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pintle Arm & Lobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Linkage Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
313
315
314
312
310
Revised October 95
31
32
HYDROSTATIC SYSTEM
TROUBLESHOOTING
The following troubleshooting chart is provided for
assistance in locating and correcting problems which are
most common. Many of the recommended procedures
must be done by authorized Bobcat Service Personnel
only.
W20041285
PROBLEM
CAUSE
1, 2
2, 3, 4, 5
2, 3, 5, 6, 7
8, 9, 10, 11
Revised Oct. 95
33
A
CHARGE OIL
FUNCTION 1
FUNCTION 2
B02804
Revised Oct. 95
34
FRONT PANEL
1
Put jackstands under the front axles and rear
corners of the frame before running the engine
for service. Failure to use jackstands can allow
the machine to fall or move and cause injury or
death.
W20170286
P02454
CD08755
Remove the bolt from the steering shock (both sides) [C].
CD08756
CD08757
Revised Oct. 95
35
Remove the bolt and nut from the steering linkage (both
sides) [A].
Installation: Install a NEW lock nut and tighten the bolt
and nut to 23 ft.lbs. (31 Nm) torque.
CD08758
CD08759
CD08760
CD08761
Revised Oct. 95
36
STEERING LEVERS
CD08762
CD08763
CD08764
CD08765
Revised Oct. 95
37
CD08766
Remove the bolts from the steering lever rubber boot for
the stop [B].
CD08767
CD08768
Revised Oct. 95
38
EARLY MODELS
B10577
EARLY MODELS
B10650
ORANGE
12K
ORANGE/BLUE
64
57D
YELLOW
B10648
YELLOW
57
RB
ORANGE
12K
ORANGE/BLUE
64
YELLOW/WHITE
Revised Oct. 95
39
57
RR
B10648
STEERING LINKAGE
S/Ns: 50861100190879
511011001 & Above
511350001 & Above
51147500175023
511525001 & Above
51271100111125, 11131 & 11139
CD08776
W20170286
1
Move one steering lever backward [B].
Put a 3/8 (10 mm) spacer between the cam (Item 1) [C]
and the bar (Item 2) [C].
2
3
CD08773
Revised Oct. 95
310
CD08771
Move the right steering lever until the tires do not turn
(neutral).
Push the pintle bar against both lobes of the pintle lever.
Tighten the bolts to 28 ft.lbs. (38 Nm) torque [C].
Move both steering levers backward and forward and let
the transmission return to neutral. If the transmission
does not return to neutral, repeat the above procedure
again.
Stop the engine.
Reinstall the fan drive belt.
CD08774
Revised Oct. 95
311
Remove the lock nut from the centering spring bolt [B].
CD08777
CD08778
CD08779
Revised Oct. 95
312
Centering Plate
Remove the two screws from the plastic guide [A].
CD08780
CD08781
CD08782
CD08783
Revised Oct. 95
313
CD08784
CD08785
CD08786
CD08787
Revised Oct. 95
314
CD08788
CD08789
CD08790
CD08791
Revised Oct. 95
315
P03722
W20170286
P03726
3
1
P03724
Move the right hand steering lever to the rear and install
a 3/8 inch (10 mm) thick spacer (Item 1) [C] between the
pintle arm cam (Item 2) [C] and the centering block (Item
3) [C].
Move the right hand steering lever forward and install a
15/16 inch (24 mm) thick spacer (Item 1) [D] between the
centering plate (Item 2) [D] and the mounting plate (Item
3) [D].
1
3
Revised Oct. 95
316
P03723
4
2
3
4
P03730
P03727
P03728
D
Remove the spacer (Item 1) [D].
1
P03723
Revised Oct. 95
317
A
1
P03726
Loosen the four (4) bolts (Item 1) [B] holding the two (2)
centering blocks. Move the right hand centering block to
the right as far as possible.
P03731
P03725
P03732
318
2
1
P03729
Slide the plate (Item 1) [B] to the right and remove it from
the two guide pins (Item 2) [B].
2
P03736
4
1
2
2
If the surface of any of the four (4) pintle cams (Item 1) [D]
is worn, loosen the bolt (Item 2) [D] and rotate the cams
1/4 turn.
3
P03735
D
1
2
1
P03733
Revised Oct. 95
319
A
1
P03734
1
1
P03722
Revised Oct. 95
320
HYDROSTATIC MOTOR
CD08792
I20030888
CD08793
CD08794
CD08795
Revised Oct. 95
321
CD08796
2
CD08799
322
HYDROSTATIC PUMP
CD08800
CD08801
CD08802
Remove the pulley from the bracket and check the parts
for wear [D].
CD08803
Revised Oct. 95
323
CD08804
I20030888
Hold the hydrostatic pump pulley and loosen the nut [A].
Remove the nut and washer.
Installation: Tighten the nut to 175200 ft.lbs.
(237271 Nm) torque.
Install a puller and remove the pulley from the pump shaft
[B].
Remove the puller.
CD08805
CD08806
CD08807
Revised Oct. 95
324
CD08809
CD08810
D
Always clean up spilled fuel or oil. Keep heat,
flames, sparks or lighted tobacco away from
fuel and oil. Failure to use care around
combustibles can cause explosion or fire
which can result in injury or death.
W21031285
Revised Oct. 95
325
OIL COOLER
CD08812
I20030888
CD08813
Lift and remove the oil cooler from the loader [C].
CD08814
Revised Oct. 95
326
Disassembly
NOTE: Be careful, the pulley hub is full of oil.
Remove the cap [A].
CD12634
CD12635
CD12636
Remove the idler pulley and bearing from the shaft using
a press [D].
CD12637
Added Oct. 95
327
Disassembly (Contd)
Install a bearing puller behind the seal and wear sleeve
[A].
CD12638
CD12639
CD12640
Added Oct. 95
328
Assembly
NOTE: The bearings, cups and spacers are a
matched set and must be replaced as a unit.
If the spacer is replaced, compress the new spacer and
install into the pulley [A].
CD12641
CD12642
Install the bearing cup using the driver tool (both sides)
[C].
NOTE: The seal side of the pulley hub has the larger
I.D. diameter.
CD12643
Install the taper roller bearing to the pulley (seal side) [D].
CD12644
Added Oct. 95
329
Assembly (Contd)
Put sealant (P/N 6633538) around the diameter of the
shaft where the wear sleeve is installed on the shaft [A].
CD12645
MC01648
Press the seal into the pulley hub larger diameter using
a press [C].
NOTE: The wear sleeve and the seal must be
replaced as a unit.
DO NOT damage the seal lips with the sharp edge of the
wear sleeve. Install the wear sleeve into the seal.
CD12646
Use a spacer tube which goes over the shaft and pushes
on the inside diameter of the taper bearing, install the
pulley, seal and wear sleeve onto the shaft [D].
CD12647
Added Oct. 95
330
Assembly (Contd)
Install the small bearing spacer [A].
CD12648
CD12649
CD12650
CD12651
Added Oct. 95
331
Assembly (Contd)
Tighten the bolt to 2528 ft.lbs. (4338 Nm) torque [A].
CD12652
Measure Oil
Level in the
Center of the Cap
0.75 oz.
(20 C.C.)
Capacity
0.50 (12,7)
MC01648
Add the oil slowly, at one location of the bearing which will
allow the trapped air to escape from the other side [C].
OIL LEVEL
MC01648
Make sure the sealing edge on the hub bore and cap
sealing edge is clean and free of oil, put a bead of sealant
(P/N 6633538) on the cap [D].
Install the cap.
CD12653
Added Oct. 95
332
P05320
CD12655
Move the pulley by hand, back and forth. The correct end
play is 0.0050.013 (0,130,33 mm) [C].
If the end play is not correct, there is not adjustment.
Replace the hub, pulley and/or bearings.
CD12656
Added Oct. 95
333
334
DRIVE SYSTEM
Page
Number
AXLE SEAL
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
AXLE, SPROCKET AND BEARINGS
Checking Axle End Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
CENTER TRANSMISSION COVER
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
CHAINCASE FLUID
Replacing the Chaincase Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
DRIVE CHAIN
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
DRIVE
SYSTEM
415
415
414
412
PARKING BRAKE
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Block and Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
47
49
44
41
42
PARKING BRAKE
Adjustment
P02300
B13810
P02294
D
1
P02292
Revised Oct. 95
43
Adjustment (Contd)
Loosen the bolt on the brake lever [A]. Do not remove the
bolt.
P02291
Pry up on the lever and hit the bolt with the hammer until
brake lever is loose [B].
Remove the bolt and brake lever.
Turn the brake block shaft counterclockwise until the
brake pads make contact with the brake discs.
Install the brake lever. Install the bolt and tighten to 6570
ft.lbs. (8895 Nm) torque.
Adjust the parking brake again.
P02296
P02430
P02285
Revised Oct. 95
44
P02299
P02297
P02302
P02295
Revised Oct. 95
45
CD08824
CD08825
P02298
Revised Oct. 95
46
EARLY MODELS
CD08828
LATER MODELS
P01732
CD08829
CD08829
Revised Oct. 95
47
CD08832
EARLY MODELS
CD08833
LATER MODELS
P01737
CD08834
Revised Oct. 95
48
CD08835
CD08836
Brake Discs
LATER MODELS
P02095
P02104
Revised Oct. 95
49
Installation
When installing the center cover on the transmission,
always use three shoulder bolts where shown.
REAR
MC01707
Revised Oct. 95
410
CD02099
P02103
CD08841
CD08842
Revised Oct. 95
411
MOTOR CARRIER
CD08843
CD08844
CD08845
Install two seals on the tube shaft of the motor carrier seal
tool (face the seal lips with one inward and one outward)
[D].
CD09948
Revised Oct. 95
412
CD09949
CD09950
CD08853
Install the seal carrier installation tool into the seal carrier
housing. Hit the tool with a hammer until the seal housing
is fully seated [D].
CD08852
Revised Oct. 95
413
P01735
P01734
P01736
P01730
Revised Oct. 95
414
LATER MODELS
Lip
Faces
IN
8
7
4
3
1.
2.
3.
4.
5.
Shaft
Bearing
Race
Snap Ring
Spacer
6.
7.
8.
9.
10.
Lip
Faces
OUT
Housing
Snap Ring
Oring
Seal Adapter
Seal
MC01936
EARLY MODELS
6
3
1.
2.
3.
4.
5.
Revised Oct. 95
415
Shaft
Bearing
Race
Snap Ring
Spacer
6.
7.
8.
9.
10.
7 8
Lip
Faces
9 IN 10
Housing
Snap Ring
Oring
Seal Adapter
Seal
Lip
Faces
OUT
C03083
AXLE SEAL
CD08855
CD08856
Remove the wheel nut and studs from the hub [C].
Installation: After the hub has been removed, use a
hammer to install the wheel stud in the hub.
CD08857
Revised Oct. 95
416
CD08858
CD08859
W21860395
CD08860
CD08861
Revised Oct. 95
417
CD08862
Installation: Install the new seal on the axle and into the
axle tube [B].
Installation: Install the seal drive tool over the axle [B].
CD08863
CD08864
Revised Oct. 95
418
P02091
P02092
CD08867
P02101
419
P02107
P02105
Install the bearing cup puller tool into the axle tube [C].
B07627
B07686
Revised Oct. 95
420
B07687
Use the correct size driver, install the outer bearing cup
[B].
B07679
Install the long threaded rod into the axle tube. Install the
correct size bearing cup driver tool. Install the washer and
nut [C].
B07680
B07681
Revised Oct. 95
421
B07683
Turn the nut on the outside of the axle tube until the inner
bearing cup is on its seat [B].
B07682
B07691
Revised Oct. 95
422
B07692
DRIVE CHAIN
P02091
P02092
P02109
B13504
Revised Oct. 95
423
CHAINCASE FLUID
CD09373
Remove the plug (Item 1) [B] and drain the oil into a
container.
PI09000
Revised Oct. 95
424
MAIN FRAME
Page
Number
BOBTACH
BobTach Lever and Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
BobTach Stops (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FUEL TANK
Fuel Level Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
LIFT ARMS
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
OPERATOR CAB
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
OPERATOR CAB GAS CYLINDER
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
REAR DOOR
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
MAIN
FRAME
REAR GRILL
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SEAT BAR
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Revised Oct. 95
51
52
W21130288
CD08874
CD08879
Remove the cotter pin from the top pivot pin [D].
CD08875
Revised Oct. 95
53
CD08876
CD08877
2
1
P01008
P01006
Revised Oct. 95
54
OPERATOR CAB
CD08880
B13099
Remove the nut from the pivot bolt (both sides) [C].
Installation: Tighten the pivot bolt and nut to 2535
ft.lbs. (3447 Nm) torque.
CD08881
Lift the operator cab and remove it from the loader frame.
CD08882
Revised Oct. 95
55
REAR DOOR
CD08883
Remove the pivot bolt and nut (both top and bottom) [B].
Remove the rear door from the hinges and loader.
CD08884
SEAT BAR
Removal
Remove the bolt (Item 1) [C] that holds the seat bar pivot
assembly (both sides).
NOTE: Check the position of the washer (Item 6) [C]
and plate (Item 5) [C] for assembly.
Remove the bolt (Item 2) [C], remove the parts from the
seat bar.
D01870
Revised Oct. 95
56
REAR GRILL
CD08885
Remove the pivot bolt and nut and disconnect the left gas
cylinder from the rear grill [B].
CD08886
Remove the cotter pin from the pivot pin (both sides) [C].
Remove the pivot pin (both sides) [C].
CD08888
CD08887
CD09002
Revised Oct. 95
57
BOBTACH
CD08942
CD08709
CD08889
Use a punch and hammer, remove the tilt cylinder rod end
pivot pin [D].
CD08710
Revised Oct. 95
58
BOBTACH (Contd)
CD08713
CD08714
CD08890
Loosen the bolt at the BobTach pivot pin (both sides) [D].
CD08891
Revised Oct. 95
59
BOBTACH (Contd)
CD08892
CD08893
CD08894
Turn the bolt into the pivot pin. Remove the pivot pin from
the BobTach frame [D].
CD08895
Revised Oct. 95
510
BOBTACH (Contd)
CD08896
CD08897
CD08898
Use a punch and hammer, remove the roll pin from the
BobTach wedge and spring bolt clevis assembly [D].
CD08899
Revised Oct. 95
511
BOBTACH (Contd)
CD08900
CD08901
CD08902
P03914
Revised Oct. 95
512
LIFT ARMS
B13100
Remove the retainer bolt and nut from the lift arm cylinder
rod end pivot pin (both sides) [B].
Installation: Tighten the bolt and nut to 1820 ft.lbs.
(2427 Nm) torque.
NOTE: The lift arms may have to be raised (use a
floor jack) so there is clearance to remove the
lift cylinder rod end pivot pin.
CD08703
CD08704
Remove the retainer bolt and nut from the lift arm link
pivot pin (both sides) [D].
CD08903
Revised Oct. 95
513
CD08904
W20191285
Revised Oct. 95
514
FUEL TANK
CD09000
CD08906
CD08907
Disconnect the fuel fill hose and vent hose from the fuel
tank [D].
CD08908
Added Oct. 95
515
CD08910
Remove the fuel tank inlet screen. Clean and dry the
screen. Check for damage and replace as needed [B].
CD08911
CD08912
Turn the fuel level sender out of the fuel tank. Remove the
sender from the fuel tank [D].
CD08913
Added Oct. 95
516
ELECTRICAL SYSTEM
Page
Number
ALTERNATOR
Alternator Output Test (New Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternator Regulator Test (New Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly (New Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Alternator Output (Old Style) . . . . . . . . . . . . . . . . . . . . . . .
Checking the Alternator Regulator (Old Style) . . . . . . . . . . . . . . . . . . . . .
Checking the Rectifier (Old Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Rotor (Old Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Stator (Old Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Inspection (New Style) . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly (Old Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectifier Continuity (Diode) Test (New Style) . . . . . . . . . . . . . . . . . . . . . .
Rectifier (Diode) Test (New Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation (Old Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor Continuity Test (New Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor Ground Test (New Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stator Continuity Test (New Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stator Ground Test (New Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
66
613
63
64
69
68
69
611
68
612
65
67
612
611
611
611
BATTERY
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
MAIN
FRAME
614
617
615
618
614
TROUBLESHOOTING
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Revised Sept. 93
61
60
6 ELECTRICAL SYSTEM
ELECTRICAL SYSTEM INFORMATION
Description
Instructions are necessary before operating or
servicing machine. Read Operation &
Maintenance Manual, Handbook and signs
(decals) on machine. Follow warnings and
instructions in the manuals when making
repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Failure to follow instructions can
cause injury or death.
W20030797
TROUBLESHOOTING
The following troubleshooting chart is provided for
assistance in locating and correcting problems which are
most common. Many of the recommended procedures
must be done by authorized Bobcat Service Personnel
only.
CD10367
PROBLEM
CAUSE
1, 2, 3, 4, 5
1, 2, 5
2, 3, 4, 5, 6, 7, 8, 9
61
BATTERY
CD06895
W20651296
CD06896
W20661296
CD08699
62
ALTERNATOR
W20170286
MC01813
1
2
B09570
Revised Sept. 93
63
ALTERNATOR (Contd)
W20170286
B03710
B08068
B
When an engine is running in an enclosed
area, fresh air must be added to avoid
concentration of exhaust fumes. If the engine
is stationary, vent the exhaust outside.
Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W20501285
B09569
Revised Sept. 93
64
ALTERNATOR
MC01813
W20170286
P02284
Output
Terminal
Connect the fuel stop solenoid, start the engine and run
at 2600 RPM.
The ammeter reading should be between 45 & 55 amps.
@ 2600 RPM.
Regulator
Terminal
P01304
Revised Sept. 93
65
ALTERNATOR (Contd)
Positive
Negative
P02282
W20501285
Ground Stud
Brush Terminal
1
P01364
Revised Sept. 93
66
ALTERNATOR
CD08915
I20231285
CD08916
CD08917
CD08918
Revised Sept. 93
67
ALTERNATOR (Contd)
3
2
Pry the halves apart. Use a soft jaw vise to hold the rotor
while removing the pulley nut (Item 1) [A].
6
8
10 11
12
13
15
14
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Nut
Pulley
Fan
Bolt
Case Half (Front)
Bearing
Rotor
Slip Ring
Stator
Heat Sink (+)
11.
12.
13.
14.
15.
Heat Sink ()
Case Half (Rear)
Condenser Assy.
Brush Holder
Regulator
D01760
B09375
Touch one probe to the shaft and one probe to a slip ring,
then touch the other slip ring. There must be maximum
resistance [C].
B09376
Revised Sept. 93
68
ALTERNATOR (Contd)
B09380
B09378
B09377
B09385
Revised Sept. 93
69
ALTERNATOR (Contd)
B09377
B09385
Revised Sept. 93
610
ALTERNATOR (Contd)
1.
2.
3.
4.
5.
6.
7.
8.
Nut
Pulley
Fan
Bolt
Case Half (Front)
Bearing
Rotor
Stator
9.
10.
11.
12.
13.
14.
15.
Rectifier (Diode)
Case Half (Rear)
Condenser Assy.
Strap
Regulator
Brush
Cover
1
5
4
7
12
13
14
10
15
11
C03312
P01369
Touch one probe to a bare stator lead and the other probe
to the bare metal surface of the stator [C].
There should be no continuity.
Replace the stator if there is continuity.
P01386
Revised Sept. 93
611
ALTERNATOR (Contd)
P01365
P01378
P01373
Touch one probe to the diode and the other probe to the
connected heatsink and read the meter [D].
P01370
Revised Sept. 93
612
ALTERNATOR (Contd)
P01390
P01808
Revised Sept. 93
613
STARTER
Jumper Wire
Bat
S
M
Cranking
Motor
A01992
Jumper Wire
Bat
S
M
Cranking
Motor
A01991
CD08919
CD08920
Revised Sept. 93
614
STARTER (Contd)
CD08921
CD08922
CD08923
PI08924
Revised Sept. 93
615
STARTER (Contd)
PI08925
PI08926
PI08927
PI08928
Added Sept. 93
616
STARTER (Contd)
PI08929
PI08930
A01995
Brush Holders
Broken springs
Broken insulation
Spring Tension
Field Coils
Broken or burned insulation
Electrical continuity
Brush connections
Drive Gears
Worn Teeth
Tooth engagement
A01994
Added Sept. 93
617
STARTER (Contd)
Parts Identification
3
2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
4
1
6
9
5
8
10
19
12 13
16
14
17
15
18 20
11
21
26
22
25 24
23
27
22
21
35 34
34
35
38
28
Screw
Solenoid
Bolt
Lever
Washer
Nut
Plug
Washer
Housing Drive
Washer
Bushing
Ring
Stop
Drive
Drive Support
Support
Drive Shaft
Washer
Washer
Washer
Screw
Brush
Frame Assy.
Gasket
Pin
Armature Support
Bolt
Spacer
Bearing
Armature
Bearing
Spring
Holder Assy.
Brush
Screw
Oring
Frame
Washer
Screw
Bolt
39
40
29
30
31
32
33
36
37
D02119
Added Sept. 93
618
CD08880
CD08932
CD08933
CD08934
Added Sept. 93
619
CD08935
CD08936
Pull the right side instrument panel down and away from
the operator cab [C].
Disconnect the wire harness connectors from the
instrument panel display. Replace parts as needed.
CD10466
Pull the left instrument panel down and away from the cab
[D].
CD10468
Added Sept. 93
620
ENGINE SERVICE
Page
Number
AIR CLEANER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 725
BELT SHIELD
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 735
BLOWER HOUSING/FAN GEARBOX
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Tension Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710
CRANKSHAFT AND BEARINGS
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 765
Servicing the Crankshaft and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . 766
CRANKSHAFT GEAR
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 759
CYLINDER BORE
Checking the Cylinder Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 770
CYLINDER HEAD
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
746
745
747
747
ENGINE
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 727
ENGINE COMPRESSION
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 736
ENGINE MUFFLER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
FAN GEARBOX
Assembly (Long Housing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly (Short Housing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Backlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly (Long Housing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly (Short Housing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE
SERVICE
716
718
721
711
713
724
FLYWHEEL
Flywheel Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 734
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 734
FUEL CAMSHAFT
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758
FUEL INJECTION PUMP
Adjusting ShutOff Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing the Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revised Oct. 95
71
738
738
739
741
760
759
759
760
Revised Oct. 95
72
ENGINE SERVICE
TROUBLESHOOTING
The following troubleshooting chart is provided for assistance in locating and correcting problems which are most common.
Many of the recommended procedures must be done by authorized Bobcat Service Personnel only.
PROBLEM
Slow cranking speed.
Engine will not start.
Difficult to start.
No power for engine.
Engine is misfiring.
Too much fuel consumption.
Black exhaust.
Blue/white exhaust.
Low oil pressure.
Engine knocking.
Engine running rough.
Vibration.
High oil pressure warning.
Overheating.
Too much crankcase pressure.
Poor compression.
Start and stop.
CAUSE
1, 2, 3
2, 5, 6, 7, 8, 9, 11, 12, 13, 14, 15, 16, 19, 27, 28, 29
1, 2, 5, 7, 8, 9, 10, 11, 12, 13, 15, 16, 17, 18, 19, 20, 25, 27, 28, 29
8, 9, 10, 11, 12, 13, 15, 16, 17, 18, 20, 21, 22, 23, 27, 28, 29
8, 9, 11, 12, 13, 15, 16, 17, 21, 22, 24, 25, 26, 28
10, 12, 13, 15, 16, 17, 19, 20, 21, 23, 24, 25, 27, 28, 29
10, 12, 13, 15, 16, 17, 19, 20, 21, 23, 24, 25, 27, 28, 29
4, 10, 15, 16, 17, 21, 23, 27, 29, 30, 50
4, 31, 32, 33, 34, 35, 37, 38, 39, 52
13, 15, 16, 19, 22, 24, 25, 27, 29, 31, 40, 41, 53
7, 8, 9, 10, 11, 12, 13, 17, 18, 22, 24, 25, 26, 29, 40, 53
12, 13, 17, 21, 22, 25, 26, 29, 40, 42, 43
4, 33, 36
10, 12, 13, 15, 16, 20, 21, 40, 44, 45, 46, 47, 48, 51
22, 27, 29, 30, 40, 49
10, 16, 21, 24, 25, 27, 28, 29, 30, 41, 53
9, 10, 11
KEY TO CORRECT THE CAUSE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
Revised Oct. 95
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
73
RADIATOR
CD6892
W20701285
CD8943
Disconnect the wires from the low water level sender unit
[C].
CD8944
CD8945
Revised Oct. 95
74
RADIATOR (Contd)
CD8946
Revised Oct. 95
75
ENGINE MUFFLER
CD8947
CD8949
CD8948
CD8950
Revised Oct. 95
76
CD8951
CD9951
CD8952
CD8953
Revised Oct. 95
77
CD9952
Drive
Shaft
.562 .562
to
to
.570 .570
P3007
P3006
Revised Oct. 95
78
CD9953
1
CD9954
CD8954
Revised Oct. 95
79
P0580
Remove the spacers, bolt and washer from the arm [B].
P0585
P0582
C
1
P0581
Remove the bolt, spring and arm for the idler pulley [D].
P0583
Revised Oct. 95
710
FAN GEARBOX
Disassembly
Complete Assembly
Long Housing Assembly
Long Housing
Short Housing Assembly (See Note Below)
Internal Parts
1
2
P3005
P2983
Remove the four mounting bolts and the part number tag
[B].
Drill an 1/8 inch (13 mm) hole in the seal. Use a slide
hammer tool to remove the seal [C].
P2964
Revised Oct. 95
711
Disassembly (Contd)
Remove the small shims [A].
NOTE: Use the same size and thickness of shims
during assembly.
P2963
P2966
Support the lower flange and press the shaft from the
bearing [C].
P3004
Support the bearing and press the shaft from the bearing
[D].
P3298
Revised Oct. 95
712
Disassembly (Contd)
Short Housing
Remove the end cap [A].
Use care not to damage the housing.
P2997
W21081186
P2996
Remove the large snap ring from the flange end of the
housing [C].
P2970
P2969
Revised Oct. 95
713
Disassembly (Contd)
Remove the screw and washer (Item 1) [A] from the
shaft.
P2978
Remove the snap ring from the cap end of the housing
[B].
P2973
P2998
Press the bearing from the tapered end of the shaft [D].
P3088
Revised Oct. 95
714
Disassembly (Contd)
Press the bearing, shims and gear from the shaft [A].
P3001
P2972
Revised Oct. 95
715
Assembly
NOTE: See Note Page 79 when ordering parts for
the Fan Gearbox.
NOTE: Do not install the seals and cap in the
housing until after the backlash has been
checked.
NOTE: Use care when pressing the bearings into the
aluminum housing. The housing can be
damaged if too much pressure is used.
NOTE: For procedures requiring the use of LOCTITE
adhesive, thoroughly clean and dry affected
parts before the application of LOCTITE.
P2961
Long Housing
P2960
P2962
P2963
Revised Oct. 95
716
Assembly (Contd)
Install the small snap ring in the groove above the shims
[A].
P2964
Install the gear key in the flange end of the shaft [B].
P2965
P2967
P2966
Revised Oct. 95
717
Assembly (Contd)
Short Housing
Install a bearing in the flanged end of the housing [A].
P2968
P2969
Install the large snap ring in the groove above the shims
[C].
P2970
Align and press the gear on the shaft (teeth toward the
tapered end of the shaft) [D].
1
P2971
Revised Oct. 95
718
Assembly (Contd)
After the gear is seated, drive the key down inside the
gear key way [A].
NOTE: This will prevent damage to the shims when
the bearing is installed later.
P2975
P2976
Install on the shaft, the same number and size shims that
were removed during disassembly [C].
P2977
P2974
Revised Oct. 95
719
Assembly (Contd)
Install the snap ring in the groove above the bearing [A].
P2973
P2978
Revised Oct. 95
720
Checking Backlash
NOTE: For procedures requiring the use of LOCTITE
adhesive, thoroughly clean and dry affected
parts before the application of LOCTITE.
The backlash tolerance between the gears should be
.005.008 (0,1270,203 mm).
To check the gear backlash use the following procedure:
Put the short housing in a vise, square flange facing up
as shown [A].
P2987
P2981
P2983
Install the long key (Item 1) [D] and the pulley (Item 2) [D].
1.00
(25,4 mm)
P2984
Revised Oct. 95
721
P2982
Hold the locking pliers against the long housing and rotate
the pulley back and forth to read the dial gauge [B].
P2979
Revised Oct. 95
722
P3089
Install the seal(s) flush with the housing surface [B] & [C].
LONG HOUSING
P2985
SHORT HOUSING
P2986
Add SAE 90 gear oil in the short housing to about 1/2 (12
mm) below the flange surface [D].
P2989
Revised Oct. 95
723
Seal
Snap Ring (Small)
Shims (1.000 inch O.D.)
Bearing
Shaft (long)
Shims (2.000 inch O.D.)
Long Key
Shaft (Short)
Short Key
Long Housing
Nut
Gear
Washer
Screw
1
Square Shim
Short Housing
Bolt
Snap Ring (Large)
Cap
Long Housing Assy.
Short Housing Assy.
Fill Plug
18
7
5
22
2
12
13
12
14
10
*16
21
11
15
17
20
12
20
3
4
13
14
18
19
* Individual Part not available (See Note Page 719).
Revised Oct. 95
724
TS1002
AIR CLEANER
750ServiceManual#6720326EngineServiceSectionPart1of3
CD8957
CD8959
CD8961
CD8960
Revised Oct. 95
725
AIR CLEANER
CD8962
Revised Oct. 95
726
ENGINE
CD8963
CD8964
CD8965
CD9980
Revised Oct. 95
727
ENGINE (Contd)
CD8966
I20030284
CD8718
P2283
P2287
Revised Oct. 95
728
ENGINE (Contd)
CD8730
P4204
CD8776
Revised Oct. 95
729
ENGINE (Contd)
CD8968
CD8967
P2303
CD8970
Revised Oct. 95
730
ENGINE (Contd)
CD8880
2
1
CD8971
CD8972
Remove the bolt and nut at the rear engine mount (both
sides) [D].
P2469
Revised Oct. 95
731
ENGINE (Contd)
13
2.5
11/2 I.S. Dia.
21/2 O.S. Dia.
2.5
11/2 Square Tubing
1/4 (4)
Thick Gusset
1
16
2
45
1
4
2
1
.5
.3125 (2)
.375
MC1799
P2512
Revised Oct. 95
732
ENGINE (Contd)
Installation
There is a kit available to replace the existing engine
mounts in older model 753 loaders. (See your Bobcat
loader dealer for the kit needed.)
Use the following procedure to install new engine mounts:
Remove the existing mount from the engine [A].
Replace all four engine mounts 2 front and 2 rear.
P2469
Use the parts shown to install the new engine mounts [B].
MC1771
Washer
Engine
Mounting
Bracket
Engine
Mount
Loader
Frame
Snubbing
Washer
Revised Oct. 95
733
Spacer
MC1765
FLYWHEEL
P0587
P0586
P0590
P0594
734
BELT SHIELD
CD9956
CD9957
CD9958
CD9959
Revised Oct. 95
735
VALVE CLEARANCE
Adjustment
0.0070.009 in.
(0,180,22 mm)
MC1368
Put the correct size feeler gauge between the rocker arm
and the valve stem. Turn the adjustment bolt until the
clearance is correct [B].
B11621
ENGINE COMPRESSION
Checking
The tools listed will be needed to do the following
procedure:
OEM1074 Engine Compression Kit
MEL1404 Compression Adapter
The engine must be at operating temperature.
Remove the glow plugs. (See Page 737.)
Install the correct compression adapter into the cylinder
head [C].
CD9962
CD9963
736
GLOW PLUGS
CD9964
CD9965
CD9966
Checking
P1807
Revised Oct. 95
737
1
2
Diesel fuel or hydraulic fluid under pressure
can penetrate skin or eyes causing serious
injury. Fluid leaks under pressure may not be
visible. Use a piece of cardboard or wood to
find leaks. Do not use your bare hand. Wear
safety goggles. If fluid enters skin or eyes, get
immediate medical attention.
B8235
W20741285
Lever
0.050
(1,27 mm)
Stop
B13704
Revised Oct. 95
738
CD9967
CD9968
CD9969
Revised Oct. 95
739
CD9970
Disconnect the fuel inlet hose (Item 1) [B] and fuel return
hose (Item 2) [B].
CD9971
CD9972
D
1
I20280289
If the slot is not installed correctly, the engine will run over
maximum speed and serious damage can result.
B4111
Revised Oct. 95
740
CD9970
CD9973
C
22.5
19
Rotation
MC1542
CD9961
B11493
Revised Oct. 95
741
CD9968
CD9967
I20290289
C
Disconnect the high pressure fuel lines from the fuel
injectors [A].
Disconnect the high pressure fuel lines form the fuel
injection pump [B].
Remove the high pressure fuel lines [C].
CD9969
Disconnect the fuel return hose from the fuel injector and
bleed screw [D].
CD9975
Revised Oct. 95
742
CD9974
CD9976
Remove the fuel return pipe from the fuel injectors [B].
CD9977
CD9978
CD9979
Revised Oct. 95
743
1
2
3
4
I20270284
PI9981
CORRECT WRONG
A2621
Revised Oct. 95
744
CYLINDER HEAD
PI9982
B14332
B14333
FRONT
Revised Oct. 95
745
PI9985
B14334
1
4
3
5
PI9987
4
Spring
Valve Seal
B4122
B3643
Revised Oct. 95
746
A2735
Put the straight edge on the cylinder heads four sides and
two diagonal as shown in figure [B].
E
C
D
B
PI9988
Top Clearance
Install the cylinder head gasket. Put the piston (Item 1) [C]
being checked at T.D.C..
3
PI9989
Revised Oct. 95
747
B3634
1. Cylinder Head
Surface
2. Recessing
3. Protrusion
Remove the carbon from the valve guide.
PI9990
B14335
0.510.511
0.787
(20 mm) (12,9612,98 mm)
0.2950.303
(7,57,7 mm)
0.393
(10,0 mm)
0.2
(5,0 mm)
0.31
(8,0 mm)
Revised Oct. 95
748
0.59
(15,0 mm)
0.51
(13,0 mm)
0.71
(18,0 mm)
MC1364
PI9993
15
45 (30)
PI9994
2
15
PI9995
Revised Oct. 95
749
750ServiceManual#6720326EngineServiceSectionPart2of3
Valve Spring
Measure the length of the valve spring. If the
measurement is less than the allowable limit, replace the
spring [A].
Free Length . . . . . . . . . . 1.6421.661 (41,742,2 mm)
Allowable Limit . . . . . . . . . . . . . . . . . . . 1.622 (41,2 mm)
Put the spring on a flat surface, place a square on the side
of the spring [A].
Rotate the spring and measure the maximum tilt. If the
measurement exceeds the allowable limit, replace the
spring.
B3680
A2759
Revised Oct. 95
750
Checking
Measure the rocker arm I.D. (Item 1) [A] with an inside
micrometer.
Revised Oct. 95
751
1
2
B14336
B14337
Remove the start spring (Item 1) [C] from the fork lever
(Item 2) [C].
B14338
B3694
Revised Oct. 95
752
B14339
B4095
1
2
B14340
Oil Seal
Orings
B3617
753
3
2
(1) Idle Gear
(2) Idle Collar
(3) External Snap Ring
(4) Cam Gear
(5) Camshaft
B14341
B3699
B3655
0.0030.009
(0,070,22 mm)
PI10002
Revised Oct. 95
754
B3620
A2761
B5001
A2760
Added Oct. 95
755
PI10003
B
1.378 (35 mm)
6.38 (162 mm)
1.575
(40 mm)
1.575
(40 mm)
1.4131.415
(35,935,95 mm)
1.2581.259
(31,9631,97 mm)
MC1366
PI10004
Added Oct. 95
756
TIMING GEARS
Checking Backlash
When the gears are installed, check the backlash of the
gears.
Install a dial indicator [D].
Hold one gear while turning the other gear [D].
If the backlash exceeds the allowable limit, check the oil
clearance of the shaft and gear. If the oil clearance is
correct, replace the gear.
Crank Gear & Idler Gear . 0.0020.004 (0,0420,112)
Allowable Limit . . . . . . . . . . . . . . . . . . . .006 (0,15 mm)
PI10005
Added Oct. 95
757
FUEL CAMSHAFT
B14343
Governor
12
6
7
8
10
11
13
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Start Spring
Governor Spring
Governor Spring
Fork Lever
Fork Lever
Fork Lever Shaft
Fork Lever Holder
Governor Lever
Fuel Camshaft
Governor Ball Case
Steel Balls
Governor Sleeve
Steel Ball
PI10008
Added Oct. 95
758
CRANKSHAFT GEAR
B3686
OIL PUMP
B3616
A2732
Added Oct. 95
759
PI10009
PI10010
Relief Valve
The relief valve prevents damage of the lubricating
system due to high pressure. This relief valve is a ball
type.
Remove the valve seat (Item 2) [C], ball (Item 3) [C] and
spring (Item 1) [C].
PI10011
Added Oct. 95
760
B14344
1
828
A2903
Remove the snap rings (Item 3) [D] and piston pin (Item
1) [D].
3
Separate the piston (Item 2) [D] from the connecting rod
(Item 4) [D].
1
3
4
B3621
Added Oct. 95
761
1
3
PI10015
1
2
5
PI10014
A2733
2
1
B3633
Added Oct. 95
762
1.378 inch
(35 mm)
1.0981.1004 inch
(27,927,95 mm)
0.9840.985 inch
(25,025,011 mm)
MC1366
PI10016
Install a new piston ring into the lower part of the cylinder
bore. Measure the ring gap with a feeler gauge [C].
B3622
PI10017
Added Oct. 95
763
B4067
If the gauge does not fit squarely against the face plate,
measure the space between the gauge and face plate
[A].
If the measurement exceeds the allowable limit, replace
the connecting rod.
Rod Alignment . . . . . . . . . . . . . . . . . . . 0.002 (0,05 mm)
Added Oct. 95
764
B3648
1
2
B14345
B9565
1
B14346
Added Oct. 95
765
PI10020
B4092
PI10021
A2763
Added Oct. 95
766
120
A2727
A2716
PI10022
D
2
2
1
Install the sleeve guide (Item 1) [D] and stop (Item 2) [D].
PI10023
Added Oct. 95
767
B3631
B3618
REMOVAL TOOL
5.31(135 mm)
0.8
(20 mm)
2.04132.0433
(51,8551.90 mm)
2.83
(72 mm)
0.4
(10 mm)
2.23822.2402
(56,8556,90 mm)
MC1367
INSTALLATION TOOL
0.8
(20 mm)
2.23822.2402
(56,8556,90 mm)
2.83
(72 mm)
Added Oct. 95
768
0.4
(10 mm)
2.04132.0433
(51,8551.90 mm)
MC1365
0.1650.177 inch
(4,24,5 mm)
1
PI10024
Install the main bearing case halves and tighten the bolts.
Remove the bearing case halves.
Measure the flattened press gauge [B].
If the clearance exceeds the allowable limit, replace the
crankshaft bearing.
Crankshaft Journal O.D. . . . . . . . . . . . . . . . 2.0442.045
(51,9251,94 mm)
Bearing I.D. . . . . . . . . 2.0462.048 (51,9852,03 mm)
Oil Clearance . . . . . . . . . 0.0020.004 (0,040,10 mm)
Allowable Limit . . . . . . . . . . . . . . . . . . . . 0.008 (0,2 mm)
PI10025
Added Oct. 95
769
CYLINDER BORE
B4066
A2717
Added Oct. 95
770
WATER PUMP
B5318
Put the water pump in a vise and remove the nut [B].
B5324
Drive the shaft out of the impeller side of the water pump
housing [C].
B5325
A2783
Added Oct. 95
771
750ServiceManual#6720326EngineServiceSectionPart3of3
772
SPECIFICATIONS
Page
Number
DECIMAL & MILLIMETER EQUIVALENTS
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815
ENGINE SPECIFICATIONS
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft ReGrind Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Injector Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rocker Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tappet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque for General Metric Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
89
88
810
88
87
87
87
88
88
88
87
88
89
89
811
87
87
87
84
84
84
83
84
83
83
84
LOADER SPECIFICATIONS753H
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loader Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation & Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
86
86
86
85
86
85
85
86
SPECIFICATIONS
81
82
LOADER SPECIFICATIONS
Dimensions are given for loader equipped with standard tires and dirt bucket.
Dimensions may vary with other types. All dimensions are shown in inches. Respective
metric dimensions are given in millimeters enclosed by parentheses.
Where applicable, specifications conform to SAE standards and are subject to change
without notice.
LOADER DIMENSIONS
97
55.12
(1400)
139.95
(3555)
109.4
(2779)
69.70
(1770)
40
44.2
(1123)
21.80
554
86.30
(2192)
76.08
(1932)
59.74
(1517)
45
35.2
(894)
32.5
(826)
26
25
7.1
(180)
35.44
(900)
96.02
(2439)
47.0
(1194)
6.25
(159)
54.0
(1372)
121.05
(3075)
MC1113
This loader was designed without counterweights or ballasts. Changes of structure or weight distribution of the
loader can cause changes in control and steering response and can cause failure of the loader parts.
753
Travel Speed . . . . . . . . . . . . . . . . . . . . . . . .
Controls
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loader Function . . . . . . . . . . . . . . . . . . . .
Engine
Main Drive . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake . . . . . . . . . . . . . . . . . . . . . .
ENGINE
Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Governed RPM . . . . . . . . . . . .
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Number of Cylinders . . . . . . . . . . . . . . . . .
Bore/Stroke . . . . . . . . . . . . . . . . . . . . . . . .
Displacement . . . . . . . . . . . . . . . . . . . . . . .
Cooling System . . . . . . . . . . . . . . . . . . . . .
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . .
Crankcase Ventilation . . . . . . . . . . . . . . . .
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Idle . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Idle . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kubota
V2203TVBMelroe1
Diesel
40 HP (30 kw)
2400 RPM
102.5 ft.lbs. (139 Nm) @ 1600 RPM
Four
3.43/3.64 (87/92.5)
134.0 cu.in. (2197 cu. cm.)
Liquid
Pressure System W/Filter
External
Dry replaceable cartridge, dual safety element
DieselCompression
1150 RPM
24602600 RPM
83
753
Hydraulic Cylinders . . . . . . . . . . . . . . . . . . .
Doubleacting
Bore Diameter:
Lift Cylinder (2)
Tilt Cylinder (1)
Rod Diameter:
Lift Cylinder (2)
Tilt Cylinder (1)
Stroke:
Lift Cylinder (2)
Tilt Cylinder (1)
....................
....................
2.00 (50,8)
3.25 (82,6)
....................
....................
1.25 (31,8)
1.50 (38,1)
....................
....................
26.32 (669)
14.50 (368)
Control Valve . . . . . . . . . . . . . . . . . . . . . . .
Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . .
3spool, open center, series type W/float detent on lift & electrical controlled auxiliary
SAE standard tubes, hoses & fittings
3.5 Seconds
2.8 Seconds
2.8 Seconds
2.0 Seconds
Bobcat Fluid (P/N 6563328) If fluid is not available, use
10W30/10W40 Class SE Motor Oil for temperatures above 0F. (18C)
& 5W30 Motor Oil for temperatures below 0F (18C).
ELECTRICAL
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE SYSTEM
Transmission . . . . . . . . . . . . . . . . . . . . . . .
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . .
Total Engine to Wheel Reduction . . . . . .
Tandem hydro. pumps infinitely variable, driving 2 fully reversing hydrostatic motors
#80 HS roller chain & sprockets in sealed chaincase with oil lubrication
42:09:1
CAPACITIES
Cooling System . . . . . . . . . . . . . . . . . . . . .
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil W/Filter . . . . . . . . . . . . . . . . . .
Hydraulic Reservoir . . . . . . . . . . . . . . . . . .
Hydraulic/Hydrostatic System . . . . . . . . .
Chaincase Reservoir . . . . . . . . . . . . . . . .
13 qts. (12,3 L)
14 gals. (53 L)
7.5 qts. (7,1 L)
14 qts. (13,2 L)
6 gals. (22,7 L)
8 gals. (30,3 L)
TIRES
Standard . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .
Flotation . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .
Flotation . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .
84
LOADER SPECIFICATIONS
Dimensions are given for loader equipped with standard tires and dirt bucket.
Dimensions may vary with other types. All dimensions are shown in inches. Respective
metric dimensions are given in millimeters enclosed by parentheses.
Where applicable, specifications conform to SAE standards and are subject to change
without notice.
LOADER DIMENSIONS
97
55.12
(1400)
139.95
(3555)
109.4
(2779)
69.70
(1770)
40
44.2
(1123)
21.80
554
86.30
(2192)
76.08
(1932)
59.74
(1517)
45
35.2
(894)
32.5
(826)
26
25
7.1
(180)
35.44
(900)
96.02
(2439)
47.0
(1194)
6.25
(159)
54.0
(1372)
121.05
(3075)
MC1113
This loader was designed without counterweights or ballasts. Changes of structure or weight distribution of the
loader can cause changes in control and steering response and can cause failure of the loader parts.
753H
Travel Speed . . . . . . . . . . . . . . . . . . . . . . . .
Controls
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loader Function . . . . . . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Drive . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake . . . . . . . . . . . . . . . . . . . . . .
ENGINE
Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Governed RPM . . . . . . . . . . . .
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Number of Cylinders . . . . . . . . . . . . . . . . .
Bore/Stroke . . . . . . . . . . . . . . . . . . . . . . . .
Displacement . . . . . . . . . . . . . . . . . . . . . . .
Cooling System . . . . . . . . . . . . . . . . . . . . .
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . .
Crankcase Ventilation . . . . . . . . . . . . . . . .
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Idle . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Idle . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kubota
V2202TVBMelroe1
Diesel
40 HP (30 kW)
2400 RPM
102.5 ft.lbs. (139 Nm) @ 1600 RPM
Four
3.43/3.64 (87/92.5)
134.0 cu. in. (2197 cu. cm.)
Liquid
Pressure System W/Filter
External
Dry replaceable cartridge, dual safety element
DieselCompression
1150 RPM
24602600 RPM
85
753H
Hydraulic Cylinders . . . . . . . . . . . . . . . . . . .
Doubleacting
Bore Diameter:
Lift Cylinder (2)
Tilt Cylinder (1)
Rod Diameter:
Lift Cylinder (2)
Tilt Cylinder (1)
Stroke:
Lift Cylinder (2)
Tilt Cylinder (1)
....................
....................
2.00 (50,8)
3.25 (82,6)
....................
....................
1.25 (31,8)
1.50 (38,1)
....................
....................
26.32 (669)
14.50 (368)
Control Valve . . . . . . . . . . . . . . . . . . . . . . .
Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . .
3spool, open center, series type W/float detent on lift & electrical controlled auxiliary
SAE standard tubes, hoses & fittings
3.5 Seconds
2.8 Seconds
2.8 Seconds
2.0 Seconds
Bobcat Fluid (P/N 6563328) If fluid is not available, use
10W30/10W40 Class SE Motor Oil for temperatures above 0F. (18C)
& 5W30 Motor Oil for temperatures below 0F (18C).
ELECTRICAL
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE SYSTEM
Transmission . . . . . . . . . . . . . . . . . . . . . . .
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . .
Total Engine to Wheel Reduction . . . . . .
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tandem hydro. pumps infinitely variable, driving 2 fully reversing hydrostatic motors
#80 HS roller chain & sprockets in sealed chaincase with oil lubrication
42:09:1
Case Drain 90 Micron
CAPACITIES
Cooling System . . . . . . . . . . . . . . . . . . . . .
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil W/Filter . . . . . . . . . . . . . . . . . .
Hydraulic Reservoir . . . . . . . . . . . . . . . . . .
Hydraulic/Hydrostatic System . . . . . . . . .
Chaincase Reservoir . . . . . . . . . . . . . . . .
13 qts. (12,3 L)
14 gals. (53 L)
7.5 qts. (7,1 L)
14 qts. (13,2 L)
6 gals. (22,7 L)
8 gals. (30,3 L)
TIRES
Standard . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .
Flotation . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .
Flotation . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .
86
ENGINE SPECIFICATIONS
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
12 degrees B.T.D.C.
36 degrees A.T.D.C.
60 degrees B.T.D.C.
12 degrees A.T.D.C.
Rocker Arms
O.D. of Rocker Arm Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.55010.5506 (13,9713,99)
I.D. of Rocker Arm Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.55130.5529 (14,014,04)
Clearance Between Rocker Arm & Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00070.0026 (0,020,06)
Allowable Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.006(0,15)
87
Camshaft
Journal O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.57221.5728 (39.93439,95)
Bearing I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.57481.5758 (40,040,025)
Oil Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0020.0036 (0,050,091)
Allowable Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.006 (0,15)
Alignment Allowable Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003 (0,08)
Cam Lobe Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.318 (33,47)
Allowable Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.316 (33,42)
End Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00280.0087 (0,070,22)
Allowable Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.012 (0,3)
Tappet
Clearance Between Tappet & Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00080.0024 (0,020,061)
Tappet O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.94330.9441 (23,95923,98)
Tappet Guide I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.94490.9457 (24,024,021)
Cylinders
Cylinder Bore I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4253.426 (87,0087,022)
Allowable Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +0.006 (+0,15)
Piston Rings
Ring Gap (Top & 2nd Ring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0120.018 (0,30,45)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 (1,25)
Ring Gap (Oil Ring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0100.016 (0,250,4)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 (1,25)
Side Clearance of Ring Groove:
Top Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zero Clearance
Second Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00370.0047 (0,0940,12)
Oil RIng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00080.002 (0,020,051)
Pistons
Piston Pin Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.98430.9848 (25,025.014)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9862 (25,05)
Connecting Rod
Piston Pin O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.98430.9847 (25,025,011)
Small End Bushing I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.98520.9858 (25,02525,04)
Clearance Between Piston Pin & Small End Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00060.0015 (0,0150,038)
Service Replacement Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00060.003 (0,0150,07 mm)
Connecting Rod Alignment Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.002 (0,05)
Oil Pump
Oil Pressure Rated RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4364 PSI (294441 kPa)
Limited Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 PSI (248 kPa)
Idle Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 PSI (98 kPa)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PSI (49 kPa)
Clearance Between Inner Rotor & Outer Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00390.0063 (0,10,16)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.008 (0,2)
Outer Rotor & Pump Bocy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00430.0075 (0,110,19)
Limited Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.001 (0,25)
End Clearance Between Inner Rotor & Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00410.0059 (0,1030,15)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.008 (0,2)
88
Crankshaft
Crankshaft Alignment Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0031 (0,08)
Oil Clearance Between Journal & Bearing #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00160.0046 (0,040,117)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.008 (0,2)
Journal O.D. #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.04412.0449 (51,921[51,94)
Bearing I.D. #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.04652.0488 (51,9852,04)
Oil Clearance Between Journal & Bearing #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00160.0041 (0,040,104)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.008 (0,2)
Journal O.D. #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.04412.0449 (51,9251,94)
Bearing I.D. #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.04652.0482 (51,9852,02)
Oil Clearance Between Crank Pin & Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00090.0034 (0,0230,086)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.008 (0,2)
Crank Pin O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.84881.8492 (46,9646,97)
Crank Pin Bearing I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.85041.8522 (47,047,046)
Crankshaft Side Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00590.0122 (0,150,31)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.020 (0,5)
Timing Gear
Timing Gear Backlash
Crank Gear Idle Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00160.0044 (0,0410,112)
Idle Gear Cam Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00160.0045 (0,0410,114)
Idle Gear Injection Pump Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00160.0046 (0,0410,117)
Idle Gear Oil Pump Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00160.0043 (0,0410,109)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.006 (0,15)
Clearance Between Idle Gear Shaft & Idle Gear Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0010.0026 (0,0250,066)
Limit Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.004 (0,10)
Idler Gear Side Clearance Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0080.020 (0,20,51)
Thermostat
Valve Opening Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157163F (7073C)
Valve Fully Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185F (85C)
89
1
3
SIZE
0.008
(0,2 mm)
CODE NO.
4
PI10026
NAME OF BEARING
1733123911
Crankshaft Bearing 1
0.008 minus (0,2 minus)
0.008
(0,2 mm)
1733123931
Crankshaft Bearing 2
0.008 minus (0,2 minus)
020 US
0.016
(0,4 mm)
1733123921
Crankshaft Bearing 1
0.016 minus (0,4 minus)
040 US
0.016
(0,4 mm)
1733123941
Crankshaft Bearing 2
0.016 minus (0,4 minus)
040 US
0.008
(0,2 mm)
1733122971
020 US
1733122981
040 US
1522123951
020 US
1920223971
1522123961
1920223981
020 US
2.03632.037
(51,72151,74 mm)
A
2.02842.0291
(51,52151.54 mm)
1.84091.8415
(46,75946,775 mm)
B
0.016
(0,4 mm)
+0.008
(+0,2 mm)
1.83301.8337
(46,55946,575 mm)
1.83301.8337
(46,55946,575 mm)
C
+0.016
(+0,4 mm)
810
040 US
1.03151.0335
(26,2025,25 mm)
Head Mark 4
Head Mark 7
Head Mark 10
M 5 x 0.8
34 ft.lbs.
(45 Nm)
M 6 x 1.0
67 ft.lbs.
(89 Nm)
69 ft.lbs.
(812 Nm)
M 8 x 1.25
69 ft.lbs.
(812 Nm)
1116 ft.lbs.
(1522 Nm)
1825 ft.lbs.
(2434 Nm)
M 10 x 1.25
1318 ft.lbs.
(1824 Nm)
2230 ft.lbs.
(3041 Nm)
3650 ft.lbs.
(4968 Nm)
M 12 x 1.25
2230 ft.lbs.
(3041 Nm)
4054 ft.lbs.
(5473 Nm)
6987 ft.lbs.
(94118 Nm)
M 14 x 1.25
3650 ft.lbs.
(4968 Nm)
5880 ft.lbs.
(79108 Nm)
116137 ft.lbs.
(157186 Nm)
811
Ft.Lbs.
Nm
2528
50
575625
220245
3438
68
780848
298332
135140
2528
6570
6570
6570
183190
3438
8895
8895
8895
1720
2528
90100
2327
3438
122136
2730
3336
2125
1516
101116
6772
3741
4549
2834
2022
137157
9198
Flywheel Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Panel Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Camshaft Retainer Plate Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8390
1620
56
113122
2227
6,88,1
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1518
2024
1620
25
6570
6570
175200
2227
34
8895
8895
237271
1720
1720
3651
4358
2327
2327
4669
5979
5154
3438
3540
125140
6973
4652
4754
170190
4050
2535
5468
3447
78
25
4050
2528
28
1820
9,510,8
34
5468
3438
38
2427
1315
1820
4045
911
2528
23
23
5461
12,215
3438
31
31
1317
1823
Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105115
142156
812
W20741285
When temperatures below zero degree F (18C) are common, the loader must be
kept in a warm building. Extra warmup time must be used each time the loader is
started during cold temperature conditions. Cold fluid will not flow easily and it makes
action of the hydraulic function slower. Loss of fluid flow to the hydrostatic
transmission pump (indicated by TRANS light ON) can cause transmission
damage in less than 60 seconds.
W20271285
813
INCH.
LBS.
(Nm)
FOOT
LBS.
(Nm)
THREAD
SIZE
SAE GRADE 5
SAE GRADE 8
.250
8090
(9,010,2)
110120
(12,413,6)
.3125
180200
(20,322,6)
215240
24,227,1)
.375
2528
(3438)
3540
(4754)
.4375
4045
(5461)
6065
(8188)
.500
6570
(8895)
90100
(122136)
.5625
90100
(122136)
125140
(170190)
.625
125140
(170190)
175190
(240260)
.750
220245
(300330)
300330
(410450)
.875
330360
(450490)
475525
(645710)
1.000
475525
(645710)
725800
(9851085)
1.125
650720
(880975)
10501175
(14251600)
1.250
9001000
(12001360)
14751625
(20002200)
1.375
12001350
(16301830)
20002200
(27202980)
1.500
15001650
(20402240)
26002850
(35303870)
1.625
20002800
(27202980)
34503800
(46805150)
1.750
25002750
(33903730)
43004800
(58306500)
1.875
31503500
(42704750)
55006100
(74508300)
2.000
38004200
(51505700)
65007200
(88009800)
814
DECIMALS
MM
0.015625
0.03125
0.046875
0.0625
0.078125
0.09375
0.109375
0.1250
0.140625
0.15625
0.171875
0.1876
0.203125
0.21875
0.234375
0.2500
0.265625
0.28125
0.296875
0.3125
0.328125
0.34375
0.359375
0.3750
0.390625
0.40625
0.421875
0.4375
0.453125
0.46875
0.484375
0.5000
0.397
0.794
1.191
1.588
1.984
2.381
2.778
3.175
3.572
3.969
4.366
4.762
5.159
5.556
5.953
6.350
6.747
7.144
7.541
7.938
8.334
8.731
9.128
9.525
9.922
10.319
10.716
11.112
11.509
11.906
12.303
12.700
FRACTIONS
DECIMALS
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
1
1 mm = 0.03937
0.515625
0.53125
0.546875
0.5625
0.578125
0.59375
0.609375
0.6250
0.640625
0.65625
0.671875
0.6875
0.703125
0.71875
0.734375
0.7500
0.765625
0.78125
0.796875
0.8125
0.828125
0.84375
0.859375
0.8750
0.890625
0.90625
0.921875
0.9375
0.953125
0.96875
0.984375
1.000
MM
13.097
13.494
13.891
14.288
14.684
15.081
15.478
15.875
16.272
16.669
17.066
17.462
17.859
18.256
18.653
19.050
19.447
19.844
20.241
20.638
21.034
21.431
21.828
22.225
22.622
23.019
23.416
23.812
24.209
24.606
25.003
25.400
0.001 = 0.0254 mm
INTO
MULTIPLY BY
LINEAR
MEASUREMENT
Miles
Yards
Feet
Feet
Inches
Inches
Inches
Kilometers
Meters
Meters
Centimeters
Meters
Centimeters
Millimeters
AREA
Square Miles
Square Feet
Square Inches
Acre
Square Kilometers
Square Meters
Square Centimeters
Hectare
VOLUME
Cubic Yards
Cubic Feet
Cubic Inches
Cubic Meters
Cubic Meters
Cubic Centimeters
0.7646
0.02832
16.39
WEIGHT
Tons (Short)
Pounds
Ounces (Avdp.)
Metric Tons
Kilograms
Grams
0.9078
0.4536
28.3495
PRESSURE
Pounds/Sq. In.
Kilopascal
6.895
WORK
FootPounds
NewtonMetre
1.356
LIQUID VOLUME
Quarts
Gallons
Liters
Liters
0.9463
3.785
LIQUID FLOW
Gallons/Minute
Liters/Minute
3.785
TEMPERATURE
Fahrenheit
Celsius
1.609
0.9144
0.3048
30.48
0.0254
2.54
25.4
2.59
0.0929
6.452
0.4047
1.Subtract 32
2. Multiply by 5/9
815
750ServiceManual#6720326SpecificationsSection
816