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EmersonLiebert6kVAUPS

Installa onGuide
Contents:

Sec on

Page

1)

Requiredtoolsandequipment

2)

U litypoweroutletverifica on

3)

Unboxingcomponentsandinventory

4)

Rackinstalla onversusfloorinstalla on

5)

4PostRackInstalla on

57

6)

2PostRackInstalla on

810

7)

FloorInstalla on

11

8)

PDU(POD)Installa on

12

9)

InternalBa eryInstalla on

13

10)

Componentcabling

14

11)

Powerup/opera onalverifica on

15

12)

Ba erycabinet(Firmware)configura on

16

13)

Networkinterface(Webcard)configura on

17

Rev.11.17.14

Liebert6kVAUPSInstalla onGuide

Required tools and equipment

TosuccessfullycompleteaLiebertUPSinstalla on,thetoolsandequipmentlistedbelowarerequired.
ContacttheTelmonPMifanyoftheseitemsarenotavailableBEFOREbeginninginstalla onprocedures.

Tools:
Thisguide,printedinCOLORoronaLaptop/TabletDONOTviewonasmartphone!
Basichandtools
Rightanglebitdriver
Drill/Driverwith1/4drillbitandPhilips#2and#3driverbits

Equipment:
WindowslaptopwithchargerandCDROMdrive
OnboardserialportorUSB>Serialadapter/workingwithdriversinstalled
Serialcommunica onso ware(Hyperterm,PuTTy,etc.)
Digitalcamera
Cellularphonewithcharger

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Liebert6kVAUPSInstalla onGuide

Utility power outlet veri ication

TheLiebert6kVAUPSisa208Vdeviceandrequires
aNEMAL1430Rwallreceptacleforopera on.
Checktobesurethattheoutlethasbeeninstalled
andismountednearoronthedatarack.Look
closelyattheoutlettoensurethatthedesigna on
L1430isimprintedonthefront.Iftheoutletis
eithernotcorrectornotpresent,CONTACTthe
TelmonPMIMMEDIATELY.
L1430R

Possibleoutletloca ons.Besureto
checktheroomthoroughlyifthe
outletcannotbefound.

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Liebert6kVAUPSInstalla onGuide

Unboxing components and inventory

AcompleteUPSunitiscomprisedofasmanyasadozenseparatecomponentsthatareassembledtocreate
acompletepowersolu on.Itisimpera vethateachitemisunboxedandinventoriedinanorganized
mannertopreventlostitemsandtoensurethesuccessandeaseofinstalla on.

Moveallcomponentstoinstalla onarea:transportallboxescontainingUPScomponentstoaloca on

neartheinstalla onsite.TheUPSmanufacturernameEmersonLiebertshouldbevisibleonmostorall
ofthecomponentpackaging.

Unboxandinventoryallitems:ItisimportanttoremainorganizedwhenunboxingtheUPS

components.Ofpar cularinterestaretheincludedcablesandCDROMdisc.Besuretosettheseitems
aside,astheywillbeneededduringtheconfigura onsteps.

Componentsofa6kVAUPSInstalla on:
markeachitema eritisunboxed:ifanyitemsaremissing,contactTelmonPM

PowerDistribu onUnit(POD/PDU)

GXT36kVAMainUPSController

(2)72VInternalBa eryPacks

Qty3,GXT3144VExternalBa eryCabinets

RackMountBrackets

NIC/Webcard

RM120PowerStrip

CDROM/SerialCable/Ba eryCables
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FloorInstalla onHardware
3

Liebert6kVAUPSInstalla onGuide

Rack installation versus loor installation

TheLiebertUPScanberackmountedorinstalledinaver calfloorposi ondependinguponavailablerack


andfloorspace.Whilerackmoun ngisalwaysthepreferablemethod,thereare meswhenitisnot
feasible.IfthereisnotsucientrackspaceinwhichtoinstalltheUPS,contactyourTELMONPM.Floor
installa onsmustbeapprovedbythesupervisingPM,andconsidera onsmustbemadetoensurethattrip
hazardsareavoidedinthedataroom.

Rackbasedinstalla on:UPSunitontop
ofstackwith3externalba eriesbelow.

Floorbasedinstalla on:UPSuniton
le with3externalba eriestoright.

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Liebert6kVAUPSInstalla onGuide

4Post Rack Installation: Step 1brackets

Determinerackbracketloca ons:
InordertoproperlyinstalltherackmountedUPScabinets,theproperbracketloca onsmust
firstbedetermined.Usingthechartbelow,marktheindicatedposi onsforbracketinstalla on.

6kVAUPSandba erycabinetsshowing
bracketloca ons.

UPS

4POSTRACKBRACKETLAYOUT
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Liebert6kVAUPSInstalla onGuide

4Post Rack Installation: Step 1brackets, cont.

1:Slidetwopartsofbracket
togetherandplacebetween
rackrailstodeterminelength

2:Place4oftheprovidedscrews
intothebracketattheappropriate
slotstoholdthetwopartstogether,
butDONOT ghten.Besurethatthe
rectangularholefacestheFRONTof
therackwheninstalling.

3:Usingthechartsprovidedonpage2
anda1/4drillbit(orstepdrill),en
largetheholesofthever calracksup
portrailsattheINSIDEfaces.Enlarge
theholesatboththefrontandbackof
therack.

NOTE:UPSbracketholespacing
willplacethecenterofeach
bracketatamarkontherack
deno ngoneUspace.Theedges
ofthemoun ngtabwillNOT
alignasexpectedwithUloca
ons.

4:Installaminimumof(2)screwsin
boththefrontandrearofeachbrack
et,securingittotherackrails.Tighten
the4smallscrewsthatsecurethe
brackethalvestogether.Repeatthe
abovestepsforeachbracketinall,a
fullUPSinstalla onwillhave4bracket
pairs.Thereisonepairofbracketsfor
eachUPScabinet.
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Liebert6kVAUPSInstalla onGuide

4Post Rack Installation: Step 2Components

InstallinnersliderailsandfronthandlesoneachUPScabinet.Eachofthe4UPScabinetsrequires2in

nersliderailsand2fronthandles.

RailInstall

HandleInstall

Installthe4UPScabinetsintotherack.

UPScabinetsareinstalledbyengaging
theinnerrailswiththerackmounted
slides.Startatthebo omoftherack
andinstalleachofthe3ba erycabinets
intothepreviouslyinstalledslides.Install
themainUPScabinetatthetopofthe
UPSstack.SecuretheUPScomponents
totherackbyinstallingrackscrews
throughthemoun ngholesinthe
cabinethandles.

UPS

NOTE:WheninstallingtheinnerslideontheUPS
cabinets,besuretofacethetaperedendwith
lockingtabtowardtheREARofthecabinet.
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Liebert6kVAUPSInstalla onGuide

2Post Rack Installation: Step 1Brackets

Determinerackbracketloca ons:
InordertoproperlyinstalltherackmountedUPScabinets,theproperbracketloca onsmust
firstbedetermined.Usingthechartbelow,marktheindicatedposi onsforbracketinstalla on.

3kVAUPSandba erycabinetsshowing
bracketloca ons.

UPS

2POSTRACKBRACKETLAYOUT

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Liebert6kVAUPSInstalla onGuide

2Post Rack Installation: Step 1Brackets, cont.


EachUPScomponentcabinetrequires

2bracketsformoun ngina2post
rack.

NOTE:thebracketsusedtoholdtheUPS
unitaretallerthanthoseusedforthe
externalba erycabinets.Besuretoinstall
the4UtallbracketsatthetopoftheUPS
stack.

AfullUPSinstalla onwillrequire4

pairsofbrackets,for8bracketstotal.

Usingthelayoutdiagramprovidedonthepreviouspage,mountall8bracketsinthe

rack.

DONOTfully ghtenrackscrewsun lUPScabinetshavebeeninsertedinto

brackets.

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Liebert6kVAUPSInstalla onGuide

2Post Rack Installation: Step 2Components

Oncebracketsaremountedlooselyintherack,inserteachUPS

cabinetandsecurewith(4)countersunkscrewsprovidedwiththe
brackets.Ensureallbracketsareposi oned ghtlyagainstthesides
oftheUPScabinets.

Beginatthebo omandmountcabinetsmovingtowardthetopof

theUPSstack.Whensecuringcabinetscrews,ensurethatallcabinets
arealignedfromfronttorear.

UPScabinethandlesdonotneedtobeinstalledwhenmoun ngina

2postrack.

UPS

Ba ery
Cabinet

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Liebert6kVAUPSInstalla onGuide

Floor Installation
**FLOORINSTALLATIONMUSTBEAPPROVEDBY
THETELMONPM**

Usingthesupportbasessuppliedwiththe

UPScabinets,installthemainUPSandba ery
cabinetsattheintendedfloorloca on.

PlacetheUPSunitontheLEFToftheUPS

stackasshown.

Rotatethecontrolpanelasshownonthe

rightsothatthepanelisorientedcorrectly
whentheUPSisinstalledinthefloor
configura on.

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Liebert6kVAUPSInstalla onGuide

PDU (POD) Installation

ThePowerDistribu onUnit,knownasthePOD,istheinterfacebetweenexternalpowerandinternal
UPScomponents.ManydierentPODmodelsprovideavarietyofpoweroutputconnectorstofacilitate
theconnec onofdierentdevices.ThefactoryPODisnotusedinthisconfigura onandmustbe
replacedwithanop onalunit.

Removethe4screwsthatsecure

thePODtotheUPSchassis.Remove
thePODfromtheUPSandsetit
aside.

UnboxthenewPODandremove

thewhiteconnectorcoverAND3
SILVERSCREWSfromthebackof
theunit.Ifthesecomponentsare
le inplacetheycancausesea ng
issuesbetweenthePODandUPS.

CarefullyseatthenewPODintothe

UPSchassis.Tightenthe4screws
andbesurethatthePODsitsflush
withtheUPS.

Payspeciala en ontothebypassbreakerbracket
screw.Thisscrewmustbefullyseated,asitengagesa
microswitchwithinthePODassembly.
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Liebert6kVAUPSInstalla onGuide

Internal Battery Installation

Inaddi ontothe3Externalba erycabinets,the6kVAUPSrequirestwo144Vba erypackstobe


installedinthemainUPSunit.

Withtheplas cfaceplateremoved,

removethe3screwsthatsecurethe
internalba erybaycover.

Slidethetwoba erypacksinplace

withconnectorsfacingFORWARDand
totheLEFT.

Connectbothpackstotheinternal

harness,CAREFULLYtuckthewiringin
placeandreinstallthebaycoverplate.

Installplas cfaceplatesontothe

frontoftheUPS.

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Liebert6kVAUPSInstalla onGuide

Component Cabling

InstalltheRM120powerstrip.TheRM120

powerstripshouldbeinstalledatthefrontofthe
rackataboutmidrack.Thisunitshouldbe
posi onedwiththedisplayandswitchfacingthe
FRONToftherack.

Connectcomponentcabling.ConnectallcablesasshownbelowconnecttheUPSlinecordtothewall

outletLAST.

Connect
Inputcord
towall
outlet

Star ngattheUPS,
connectba eriesinseries
asshown.

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Liebert6kVAUPSInstalla onGuide

Powerup / operational veri ication

A erallpowerconnec onshavebeenmadeasshownintheprevioussec on,powerbreakersneedto


bepreparedforUPSpowerup.Thesebreakersaresimilartothoseinahome:theyarespringloadedinto
theo,oropenposi on.EngagingthebreakerstotheONposi onwillcounterthespringtensionandthe
breakerwilllockintotheON,orclosedstate.SomeEmersonLiebertbreakershaveagreenorredindicator
onthebreaker.GREENindicatesthatthebreakerisintheOFFposi on:inthecaseofexternalba ery
cabinets,thissignifiesthattheexternalconnectordoesnothaveanyvoltagepresentandthatthecabinet
issafetohandle.REDindicatesthatthebreakerisintheON,orclosedposi on.

**READTHISFIRST!**

Star ngwiththeba ery

NEARESTtheUPS,
engagethebreaker
switchoneachba ery
cabinet.

**Ifthedisplaydoesnotappearas
depicted,doNOTa emptto
powertheUPS!Ifanyindicators
areREDorAMBER,DONOT
ATTEMPTtopowertheUPS!Ifthe
POWERPLUGsymbolisflashing,
UNPLUGTHEUPSFROMTHE
WALLIMMEDIATELY!Contactyour
PMimmediately!***

A erallba erybreakers

havebeenengaged,
engagethemainpower
inputbreakerandoutput
breakersonthebackofthe
UPSPOD.
Onceallbreakersareon,thedisplayshouldappear

asbelow.*IftheACinputLEDisflashing,DONOT
ATTEMPTTOPOWERTHEUPS!*Pressandholdthe
indicated(le )bu onforapproximately3seconds
toini atepowerup.Theunitwillbeepwhenthe
powerupprocesshasstarted.

IftheACinputLEDis
FLASHING,DONOT
ATTEMPTTOPOWER
THEUPS!Disconnect
theUPSfromPOWER
andcontactthePM!

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Oncethepowerupprocesshas

completed,thedisplayshould
appearasbelow.Ifitdoesnot,
contactyourPMimmediately.

Liebert6kVAUPSInstalla onGuide

Battery cabinet ( irmware) con iguration

Inordertoproperlycalculateba eryrun me,theUPSfirmwaremustbeconfiguredwiththeproper


numberofexternalba erycabinets.Thisconfigura onstepisperformedusingtheUSBcableandCDROM
includedwiththeUPSunitandaWindowsXP/Vista/7laptop.

ConnectthesuppliedUSBcabletoyourlaptop

andtotheUPSattheloca onindicatedand
inserttheprovidedCDROM.IftheCDROMwas
notincludedorisnotreadable,contactyourPM.

UsingWindowsFileExplorer,browsetotheSo warefolderoftheCDROM,andthentothe

EmersonUPSGXT3Toolfolder.RuntheprogramEmersonUPSGXT3Tool.

Oncetheconfigura ontoolhasloaded,le clickontheBa erytab.Expandthedropdownmenu

fortheBa eryCabinetsselec onandchoose3External.Le clickApply.

A erle clickingApply,

youshouldreceiveano fica
onthatchangeswilltake
eectimmediately.Onceyou
havereceivedthismessage,
le clickOKandclosethe
u lity.
IfyoureceiveaCommunica on
lostmessage,contactyourPM.

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Liebert6kVAUPSInstalla onGuide

Network interface (Webcard) con iguration


InorderfortheUPStoproperlycommunicateonthenetwork,thewebcardmustbeinstalledand
configured.

InstallthewebcardintotheindicatedslotontheUPS.Noteitmayonlybepossibletosecurethecard

withasinglescrew,asmany mesbothholesarenotinproperalignment.

Usingtheprovidedblueserialcable,connectyourlaptoptotheDB9connectoronthewebcard.Start

yourserialcommunica onsso ware(PuTTY,Hyperterm,etc.)andini atecommunica onwiththe


followingparameters:
9600Baud,8databits,1stopbit,noparity,noflowcontrol

Atthemainmenu,followtheop onsbelowto

A ertheIPinforma onhasbeenentered,

enternetworkinforma onasprovidedby
LibertyMutual:

IPv6communica onsmustbedisabled.Follow
theop onsbelowfromthemainmenu:

Op on2,IPandNetworkSe ngs

Op on2,IPandNetworkSe ngs

Op on1,Boot/IPSe ngs

Op on1,Boot/IPSe ngs

Op on2,IPv4Se ngs

Op on3,IPv6Se ngs

Op on1,IPv4Mode

Op on1,IPv6Mode

Op on1,Sta c:press<enter>

Op on3,Unconfigured:press<enter>

Op on2,enterIPaddress:press<enter>

Press<esc>3 mestoreturntothemainmenu

Op on3,entersubnetmask:press<enter>

Press<x>forExitandSave.Thecardwillreboot.

Op on4,entergatewayaddress:press<enter>

Disconnectserialcableandawaitverifica onthat
theWebcardisaccessibleonthenetwork.

Press<esc>3 mestoreturntothemainmenu

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