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1 - Nanoparticle Flow
1 - Nanoparticle Flow
SPE 16233
Study on the Effect of Pore Blocking Mechanisms on Formation
Damage
by A.K. Wojtanowicz, Louisiana State U.; Z. Krilov, INA Naftaplin; and J.P. Langlinais,
Louisiana State U.
SPE Members
ABSTRACT
Traditionally, permeability damage has been classified as chemical or mechanical, the latter being broken into two categories:
foreign particles invasion
and in-situ mobilization of formation fines.
Most
conventional studies on mechanical permeability damage
allowed
for
qualitative statements regarding
a
bridging mechanism and a cake invasion zone [1],
critical size of the damaging particles [2], qualitative relationships between permeability vs time and
suspended solids [3], and non-harmful size of mobile
solids [4]. Recent developments include x-ray analysis
of formation fines [5] showing that mobile particles
are not only clay minerals, but fine particles are
present in all formations in sufficient quantities to
cause formation damage. The mechanism of water sensitivity of sandstones containing clay has been quantitatively analyzed [7] revealing an existence of a
critical salt concentration below which the permeability varies with salt concentration as well as the
dynamic effects of the rate of salinity change on
permeability reduction.
A fully quantitative description of permeability
damage due to solids movement was attempted previously
[6], by developing a phenomenological model of the
rock where a system of plugging and non-plugging
pathways is postulated.
In this research, an intuitive guess is made on rock permeability as a function
of the mobile solids concentration.
A mathematical
predictive model was developed previously [8], to
describe water sensitivity in Berea sandstone.
This
model, based on an exponential model of clay release
and capture, was used to find correlations between the
release/capture coefficients as well as the effects of
temperature and flowrate. A sophisticated statistical
model of the interactions between particles size distribution and formation pore size distribution was
recently presented [9]. This model was used for simulation studies only without experimental verification.
The approach applied in this work was to derive a
mathematical theory concerning all types of mechanisms
of permeability damage and then analyze experimental
data on permeability damage.
A similar analysis was
attempted for foreign particle capture alone [10].
The concept used here is based on a systems analysis
SPE 1 6 2 3 3
of complex phenomena in which the empirical record of
permeability response vs flowing time is used to infer
quantitative values of factors involved in the fluidrock interaction.
This concept is similar to that
used in transient well testing or well logging.
There are basically two sources of particles migrating into the reservoir rock: foreign particles from
completion fluids and particles generated inside the
formation rock.
The latter might be caused by incompatibility of a completion fluid with the formation
rock or with formation waters. Foreign clay particles
are generated outside the formation as a result of
completion fluid contamination with drilling mud [16]
and the foreign iron colloids are produced due to
corrosion and ozidation of steel casing, pumps, drill
string and surface equipment [11].
Foreign particles
concentration in the completion fluid invading a
formation is approximately constant and their migration in the rock has been often modeled as a constant
rate filtation process.
Formation fines can be
mobilized as a result of chemical (precipation) or
physical-chemical (electrokinetic forces, Zeta potential on ionic strength) reactions.
In any case, the
phenomenological model of solids release should reflect a decrease with time in the amount of available
rock solids.
Such a model can be based on the firstorder decay process [8] or on the general form of the
first-order chemical kinetics equation [12].
Therefore it can be assumed that the concentration of the
mobilized rock particles exponentially decreases with
time during the constant-rate filtration process.
The mechanics of particle transport across the
streamlines
include
sedimentation,
adsorption,
diffusion and hydrodynamics [10]. Ultimate capture of
particles that have come into direct contact with a
grain
surface is determined by friction,
fluid
pressure, gravity, electrokinetic interactions, molecular forces and surface tension [13], [14].
Three
basic mechanisms of blocking formation pores were
analyzed with regard to foreign particles migration
[10]:
gradual pore blocking, single pore blocking
[screening], and cake forming [straining].
In the
case of rock particles mobilization,
all
three
mechanisms can be effectively modeled with that of
pore seepage.
The generalized, modulation model of the porous
medium is presented in fig.
1.
The fundamental
assumption is that the pressure drop occurs at the
pore throats; thus the recorded permeability of a core
is controlled by the throat area rather than the pore
area.
Tortuosity here might include effects of pore
throat length and curvilinearity of the flowpaths.
The pore areas are a source of in-situ mobilized
particles, and also the location of solids capture.
Mathematical
analysis of
complex
statistical
interactions between populations of particles and
populations of pores, as attempted in [9], is here
replaced with the simple systems analysis approach to
the pattern recognition problem.
In the core flow
test, a known signal (flow volume and rate) is applied
to an unknown system (the rock) and the response of
that system (permeability change) is measured during
the test. Usually, the response implies various concurrent mechanisms of solids-rock interactions which
precludes any sound analysis.
At certain times, however, only one single mechanism of permeability damage
is
dominant,
thus providing data for effective
analysis.
The theory presented below provides a
practical tool for identification of the prevailing
mechanism of permeability impairment in the linear
flow systems (laboratory flow tests).
The general
assumptions are as follows:
1.
K=
r-
(1)
= 1 -
C4t
(2)
2.
The
single pore blocking occurs when
single
particles of size close to the pore size (critical
size) instantly blocks an individual pore, thus eliminating it from the flow system.
The permeability
response to this mechanism is
(3)
450
(4)
SPE 1 6 2 33
thus indicating a diagnostic
(klki) vs time.
3.
straight-line
of
plot
(5)
2.
and the relative permeability function is
(6)
jKIKi
ANALYSIS OF FORMATION SOLIDS MOBILIZATION AND CAPTURE
--------Clean,
incompatible completion fluids
release
formation fines at the pore areas and deposit them in
the throat areas.
This happens in practically all
granular rocks which contain some concentration of
mobile fines [5].
As it is shown in fig. 2, there is
some potentially mobile mass of solids on the pore
surface, M~i and on the throat surface, Mti This
may
be e1ther diagenetic clay minerals such as
kaolinite and illite, or non-clay minerals such as
quartz, as well as amorphous materials [5].
Mobile
solids can also be generated as precipitates from
chemical reaction between completion fluid and formation waters. Assuming an exponential behavior for the
solids mobilization, which stems from its analogy to
the decay equation and chemical reaction kinetics,
then the pore throat blocking mechanisms can be mathematically modeled similarly to that used for the
foreign particles invasion.
1.
When the size of mobilized particles is significantly smaller than the pore throat size, a simultaneous deposition and sweepage occurs.
The instantaneous size of the pore throat results from a dynamic
balance between rate of release and rate of capture.
The permeability response to this mechanism is
= 1 -
1 - exp(-frt)
Cg
(11)
(12)
+ y2 - 2Y3
yl
where
3.
JKIKi
(13)
(14)
1 -
KIKi
(15)
(7)
4.
and the relative permeability change is
JKIKi
= 1
(8)
ell [ 1 - exp(-frt) ]
(16)
SPE 1 6 2 33
is defined as
Y(t)
(K/Ki) - 1
(17)
5.
Pore Sweeping
1 + C12 [ 1 - exp(-frt) ]
(18)
EXPERIMENTAL DESIGN
Verification of the mathematical models of permeability damage was performed as part of an experimental
project directed toward identifying new completion
fluids for use in the unconsolidated gas bearing sands
of the Adriatic Sea area [17].
The laboratory setup for injecting completion fluid
through the hand-made compacted cores is shown in fig.
2.
A similar setup was used for measuring absolute
permeability using Nitrogen gas.
Before each flow
test, the core was vacuum-saturated with the completion fluid and was then transferred to the Hassler
cell.
Confining pressures of 7 atm were applied to
prevent bypassing.
A volume of 1000 ml of completion
fluid was then pumped through the core sample by a
metered pump at the rate of 10 ml/min.
The elapsed
time and pressure differential were recorded at intervals during the test.
Influent and effluent samples
were characterized by measuring pH, particle size
distribution (laser beam analyzer, range 0.7 - 300
microns), total suspended solids, capillary suction
time and turbidity. All experiments were performed at
room temperature. Exit pressure of the cell was maintained at atmospheric.
Two series of experiments were performed; foreign
solids invasion tests and rock solids mobilization
tests. Synthetic rock, hand packed cores, and Sodium
Chloride brine completion fluid comtaminated with
drilling mud were used for the foreign solids invasion
experiments.
A detailed description of these tests
was presented in a previous work [10].
The synthetic
rock samples were made of quartz grains and glass
beads to simulate the grain distribution of the original rock.
The comparison of reservoir rock and
synthetic rock properties is shown in Table I.
At
similar grain size distributions, the permeability of
the synthetic rock was significantly higher than that
for the actual rock.
The effect of various levels of
total mass contamination and the effect of solids size
on permeability damage were evaluated as well in these
experiments.
The rock solids mobilization tests were performed
by flowing solids-free completion fluids
through
actual rock samples.
Completion fluids used in these
452
SP'E 1 6 2 33
The above observations can be summarized from a
practical viewpoint by considering the rate of reservoir permeability damage (skin effect) and the depth
of particles invasion (the radius of the damage zone).
Cake filtration and straining mechanisms of particle
capture is associated with a sharp, hyperbolic-type
permeability reduction, the shallow invasion of particles into formation rock, and with the small size of
particles passing through the damaged zone into the
original formation.
In actual field operations, this
type of particle capture is detrimental due to the
difficulty of cake removal.
Particle retention by
screening is associated with the steep, linear reduction in permeability, the deep invasion of solids into
the rock, and the small size of passing particles. It
may produce permanent permeability damage with no
remedial options.
The gradual blocking mechanism is
always present to some extent since a solids-free
completion fluid is virtually impossible. This mechanism is indicated by slow, parabolic-type permeability reduction, deep particles invasion and a steady
decrease in the size of passing solids.
The duration
of this stage is dependent upon the size and concentration of completion fluid particles and it can be
tolerated within practically acceptable limits.
IN-SITU MOBILIZED PARTICLES EXPERIMENTS
The permeability change recorded in the flow tests
with four completion fluids and the actual rock
samples are shown in fig.
11 and 13. The superiority
of the low pH completion fluids is qualitatively evident.
The graphical analysis based on diagnostic
plots (fig 12) shows that the calcium chloride brine
interaction with the formation rock instantaneously
triggered the pore plugging mechanism of formation
damage.
The sodium chloride brine record, on the
other hand, shows nearly linear permeability change
with flowing time.
This can be explained by a single
pore blocking mechanism described by equations (3) and
(15)
.
For early times, exponential reduction of
solids released from the rock might by overshadowed by
other effects, thus indicating a constant-concentration response.
The diagnostic plots for the low-pH completion
fluids in fig.
14 and 15 indicate gradual pore
blocking followed by pore sweeping.
In addition, the
diagnostic
plot for combined effects of gradual
blockage and sweepage revealed straight line response
at two flowrates of 3 cc/min and 10 cc/min.
The
latter might be associated with the effect of flowrate
on the release coefficient. The five fold increase of
the release coefficient in response to the three fold
increase of the flowrate shows that the effect might
be stronger than linear [8].
Additional verification
of the model was made by comparing values of the
release coefficient recorded and calculated from equation (10).
The calculated value was approximately
0.006 /min , which roughly corresponds to the experimental values of 0.004 and 0.005 /min.
The properties of effluents from the flow tests,
containing in-situ mobilized rock solids, are shown in
Table V and fig.
17.
An interesting observation was
that the total amount of mobilized rock solids was the
same for various completion fluids and various degrees
of permeability damage.
Moreover, the particle size
distribution in combined effluents were also similar.
However, the various mechanisms of solids capture were
clearly indicated by analyzing the size of moving
solids with respect to flowing time as shown in fig.
18. Here, the permeability improvement resulting from
the pore sweepage favorably correlated with the increase of passing particles.
453
CONCLUSIONS
2.
For the formation damage caused by foreign particles invasion, there are two limits controlling
damage: total solids concentration to avoid cake
filtration (here at 2000 mg/1), and the assymptotic limit of solids concentration below which
the gradual pore blocking time is long enough to
finish a well completion before the single pore
blocking occurs.
3.
4.
NOMENCLATURE
SPE 1 6 2 33
S0
T
Ts
oC=
AP =
JU=
specific surface
tortuosity, dimensionless
solids concentration in the flow stream,
gm/cc
average flow resistance, cm/gm
differential pressure, atm
porosity, dimensionless
viscosity, cp
mobile solids density, gm/cc
subscripts
c = capture
i
initial value (time
0)
p
pore
r
release
t
throat
1
onset of pore sweeping
9.
10.
11.
12.
13.
AKNOWLEDGEMENT
(1981).
14.
Glenn,
E. E. and Slusser, M. L.' "Factors
Affecting Well Productivity. II. Drilling Fluid
Particle Invasion into Porous Media," Petroleum
Transactions, AIME, Vol 210, (1957).
2.
Abrams,
A.,
"Mud Design to Minimize
Rock
Impairment Due to Particle Invasion," Jour Pet
Tech, (May, 1977), pp 586-92.
3.
Tuttle,
R.
N.
and Bankman, Y. H., "New
Nondamaging and Acid Degradable Drilling and
(Nov, 1974),
Completion Fluids," Jour Pet Tech,
pp 1221-26.
.
4.
1971).
REFERENCES
1.
Engineering Kinetics,
15.
Hashemi,
R., Ershagi, I., and Ammerer, N.,
"Proper Filtration Minimizes Formation Damage,"
Oil and Gas Jour, (Aug 13, 1984).
16.
17.
(1983).
18.
1984).
APPENDIX
5.
6.
7.
8.
Khilar,
K.
C.
and Fogler, H.
Sensitivity of Sandstones," Soc Pet
(Feb, 1983), pp 55-64.
s.'
Eng
"Water
Jour,
---
the
(A1)
Hagen-Poiseuille equation:
Q}"'L
p
32
(A2)
Filtration equation:
.AP Ac
454
(A3)
SPE 1 6 2 33
Solids release equation:
dM
(Al6)
dt
(PV) Ts
(dM)
--:;- =
CFR
(dM _)
(A6)
-;Jc - -;;Jr
(A2)
for
A =
P = C1D
(A7)
c2 n2
for
the
(Al8)
(A8)
dt
c2 N_f-t
Q
p
32
(Al7)
porous
de = D
(All),
(A9)
Af2
7fc 3 2
d3 ~
cs
(Al9)
Af2
(AlO)
32
c2
N Ar T
solids
(All)
(A20)
(Al)
Rm (1 + o( Ar
(Al2)
dt
T s Q t)
and
solids concentration in the
flowstream
is
constant,
Ts
constant.
Three mechanisms of
permeability damage (pore blocking) can be considered;
gradual
pore
blocking,
single
pore
blocking
(screening), and cake forming (straining).
1. Gradual Pore Blocking
Flow area is
dAf
dt
(A21)
dM
Le
c: )c
(Al3)
1. Mobilization equation
Eq. (A4) controls solids mobilization as
dMP
(A22)
dt
(Al4)
dt
Integration of eq (Al4) within the limits
and Af(t) gives
Afi(t=O)
(AlS)
455
(A23)
SP'E 1 6 2 3 3
Thus solids concentration in the flowstream is
(-1)
(A24)
exp(-fr t)
eq.
(All)
6 fd A2 Mpi
[ 1 - exp(-fr t)]
(A34)
1(c 3 2 d3 ~
2. Concurrent Pore Blockage and Sweepage
4.
(A25)
dt
(A35)
(Mti
f Lt
Integrating eq.
gives
(A26)
retained
Af)
QJ-"Rm
[ 1 - exp(-fr t)] + ----Ac
(A27)
f Lt JN (fKj_ - JK)
(A28)
Ar Rm
[ 1 - exp(-fr t)] + - - Ac Lr
1/K
Lt
5.
and
Pore Sweeping
(A30)
Q
(9)
(A37)
fc fr Mpi t
JN'
(A36)
(A29)
VK
(A3)
(A38)
(A29)
- exp(-fr t)]
(A39)
eqs.
jK -[Ki
(A25)
Mtl
=
CJ
1 - exp(-fr t)]
JN fLt
(A31)
dt
and its solution, combined with eq. (All) is
.JK
JKi-
(A32)
(A33)
dt
456
(A40)
SPE 1 6 2 33
TABLE II
TABLE I
ACTUAL
ROCK*
SYNTHETIC
ROCK*
16.5
18.2
25.1
Nitrogen
527
884
Klinkenberg
372
672
ASTM Sieve
Test
93
107
METHOD
Average Pore
Size (micron)
Grimshair
Olivier Rule
Permeability
(millidarcy)
Median Grain
Size (micron)
TSS
(ppm)
Calcium
Chloride
CST
(sec)
SALT CONC.
(g/1)
DENSITY
(ppg)
VISCOSITY
(cp)
190
-----g:s-
1.5
8.6
1-:-o ----g:-J
Sodium
Chloride
0.0
8.9
215
9.5
1.9
8.1
Ammonium
Nitrate
0.2
9.8
260
9.5
1.7
3.2
Ammonium
Nitrate +
20%
Methanol
0.3
10.0
320
9.5
1.9
3.1
*Average of 10 samples
*Filtered through 0.4 micron filter
TABLE
- III
-
TABLE
IV
--
MINERAL COMPOSITION OF
THE RESERVOIR ROCK SAMPLES
Mineral
56-68
Fled spar
11-23
Calcite
5-8
Dolomite
4-11
Illite/Mica
3-7
Chlorite
Contamination
(vol %)
Concentration
% wt/wt
quartz
TSS
CST
(ppm)
(sec)
Turbidity
(NTU)
Viscosity
(cp)
0.0
-----s:9
--0-
-----y:-g
0.2
405
19.1
90
1.9
0.5
976
36.3
165
2.0
1.0
1990
113.7
270
2.1
2.0
3843
310.7
385
2.5
3.0
5790
769.9
690
3.0
3-5
TABLE V
CUMULATIVE EFFLUENTS WITH
IN-SITU MOBILIZED ROCK PARTICLES
FLUID
Total
suspended
solids
(ppm)
pH
Particle size
(microns)
CST
-------------
(sec)
D50
MV
Turbi
dity
(NTU)
NaCl
470
9.7
39.08
41.49
10.8
cac1 2
494
10.2
35.90
39.38
15.8
NH4N03
429
10.1
26.89
37.01
10.9
NH4N03
506
10.4
40.42
42.88
8.8
+ MeOH
457
SPE 1 6 2 33
I.
2.
3.
4.
5.
6.
7.
8.
9.
>- -
t:
_. :.......:.: :
0.8
07
-:::.:::
IJ.J IJ.J
:::2: ~ 0.4
a::
IJ.J
a.
<(
5 0.2
0
10
15
20
25
30
35
40
45
50
TIME(Min)
Fig. 4-Diagnostic plot: foreign particles invasion, gradual pore blockage.
458
SP'E 1 6 2 3 3
1.0
35~--------------------------------~~-.
6.0
0
6.
0
6.
6.
30
..:z
...... 0.6
~
D.
10
100
50
50
TIME(Min)
TIME(Min)
Fig. 5-Diagnostic plot: foreign particles invasion, gradual pore blockage.
IJ)
IJ)
Q)
1.0
c:
::::>
......
~
..
>-
0.9
!:::
.....1
CD
<t
LLJ
~
0:::
LLJ 0.8
FLUID: NoCI
a..
CONTAMINANT:LSU MUD
LLJ
DIOO
6.
D100 = 5 J-Lffi
= 2 J-Lffi
D D1oo = 10 J-Lffi
D100 = 22 J-Lffi
>
I-
<t
.....1
LLJ
0::: 0.7
10
15
20
CUMULATIVE
25
30
35
40
45
INJECTION ( P.V.)
459
50
100
SPE 1 6 2 33
1.0
.25
''
.20
~15
.9
''
.8
.7
.6
.ll::
.......
.ll::
.5
.4
.10
.3
/
.05
.2
0//
_e
.I
10
20
30
40
50
60
70
80
100
90
TIME (Min.)
Fig. a-Effect of solids size on permeability damage: transition from gradual pore blockage to single pore
blockage (foreign particles invasion).
55
en 6
en
Q)
c:
eu
::!:
--
t:.
t:.
\\\\
50
:::1
~
Q)
& 45
LIJ
!::::!
LIJ
.::!:
.....
LIJ
,,v
\\\
40
35
CD
ti:2
LIJ
<[
a..
a::
0
a..
(.!)
2 p.m
\
\
'
'1:\~D
<
5p.m
>=-
LIJ
...J
<
,,,,
(.!)
::!:
~
U)
,n,
\\\
\\
\\
\\\
U)
z
<[
0
\,~
.......
......
D < IOp.m
--
30
U)
U)
<[
a..
10
20
30
40
50
60
70
80
90
25
100
Tl ME (Min)
Fig. 9-Relation between pore blocking mechanism and size of passing foreign
particles.
20~------~------~-------L------~--------
500
1000
1500
2000
460
SPE 1 6 2 3 3
Q)
c: 1.2
e FLUID: CoCI2
k = IIOmd
P.V. = 15.9cc
FLUID: NoCI
k = 130 md
P.V.=I8.6cc
ki = 110 md
0.8
1.0
'
..:.::
>-
FLUID: CoCI 2
::::>
..:.::
~---------------------------------------,--~
/
1.0
1.4
Ill
Ill
10
0.6
0.8
..i.:l..:.::
1-
.....J
CD 0.6
<t
UJ
0.4
:i:
a:: 0.4
UJ
a.
0.2
UJ
>
i=
0.2
<t
.....J
UJ
a:: 0.0
0.0
0
10
15
25
20
30
35
40
45
50
~----..L.---~---L---...JI......---..L.---....J
10
14
Q)
12
c:
::::>
..iZ 10
'
..:.::
~ 8
:J
CD
<t 6
UJ
:i:
a::
~ 4
UJ
>
1-
<t
20
25
30
Fig. 12-Diagnostic plot for calcium chloride based completion fluid: cake forming.
Ill
Ill
+-
15
Tl ME (Min)
FLUID: NH 4 N03
ki = 25 md
P.V. = 18.6 cc
.....J
UJ
461
SPE 1 6 2 3 3
1.0.------------------------.
o
t:.
0.5.-----------------------~
-0.5
- 1.0
c:
-1.5
t:.
25
50
75
100
-2.0 ~----L-----~----~----~
150
175
200
225
250
125
TIME (Min)
TIME (Min)
.,.
-6.0~~-----------------=------------.
Q=IOcc/min
,..........
-6.5
,,.......... -.....
.... ~
...........
\
o NH4N03
...I
.....
-7.0
t:.
NH4N03tMeOH
fr 1 = 5.35 x lo- 3 1/min
fr = 30.0 x I0-3 11m in
2
-7.5
\
\
\
I..
Q=3cc/min
150
100
200
250
TIME (Min)
Fig. 16-Verification of the combined effects of gradual pore blockage and pore
sweeping.
462
SP'E 1 6 2 33
25
6---
o----
--D---
20
NH4N0 3 + MeOH
NH4N03
NaCI
CaCI2
0~
15
6
>-
(.)
z
LLJ
::>
0
LLJ
10
a::
IJ.
10
....... 100
(/)
c::
eu
90
80
- - CaCI 2
o - - NaCI
o----
6-
NH4N03
N H4 N03+ MeOH
(/)
LLJ
..J
70
(.)
~
a::
a.
60
<[
(.!)
50
(i) 40
(/)
<[
a.
IJ.
30
0
LLJ
20
(/)
10
LLJ
~
<[
10
20
30
40
50
463