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Aa4vg Bosch Bombas Hidráulicas
Aa4vg Bosch Bombas Hidráulicas
and Controls
Hydraulics
Pneumatics
Service
RA 92003-A/06.09 1/64
Replaces: 03.09
Data sheet
Series 32
Size 28 ... 250
Nominal pressure 5800 psi (400 bar)
Peak pressure 6500 psi (450 bar)
Closed circuit
Contents
Features
Variable axial piston pump of swashplate design for hydrostatic closed circuit transmissions
Flow is proportional to drive speed and displacement and is
infinitely variable
Output flow increases with the swivel angle of the swashplate from 0 to its maximum value
Flow direction changes smoothly when the swashplate is
moved through the neutral position
A wide range of highly adaptable control devices is available
for different control and regulating functions
The pump is equipped with two pressure relief valves on the
high pressure ports to protect the hydrostatic transmission
(pump and motor) from overload
The high-pressure relief valves also function as boost valves
The integrated boost pump acts as a feed and control oil
pump
The maximum boost pressure is limited by a built-in boost
pressure relief valve
The integral pressure cut-off is standard
2/64
AA4VG
RA 92003-A/06.09
17
19
02
D
03
04
05
/ 32
06
07
08
09
10
N
11
12
13
14
15
16
18
20
21
22
AA4V
Operation mode
02 Pump in closed circuit
03
Size
Displacement Vg max
in3/rev.
cm3/rev.
28
40
56
71
90
28
40
56
71
90
NV
HD3
mechanical servo
HW
direct operated
speed related
(Description DA
control valve in Pos. 09)
DG
U = 12 V DC
DA1
U = 24 V DC
DA2
EP3
EP4
U = 12 V DC
EZ1
U = 24 V DC
EZ2
28
40
56
71
90
28
40
56
71
90
28
40
56
71
90
28
40
56
71
90
EP
EZ
Control device
Without control unit
Hydraulic control
04
Electric control
Pressure cut-off
05 With pressure cut-off (standard)
06
07
08
DA control valve
Without DA control valve
With DA control valve, fixed setting
With DA control valve, mech. clockwise
adjustable with position lever counter-clockwise
09
With DA control valve, fixed setting and hydraulic inch valve mounted,
control with brake fluid according to ISO 4925, no mineral oil
With DA control valve, fixed setting and ports for pilot control device
With DA control valve, fixed setting and hydraulic inch valve mounted,
control with brake fluid based on mineral oil
NV HD1 HW DG
DA
3R
3L
RA 92003-A/06.09
AA4VG
3/64
02
D
03
04
05
/ 32
06
07
08
09
10
N
11
12
13
14
15
16
17
18
19
20
21
22
Series
10 Series 3, Index 2
11
32
Direction of rotation
Viewed from shaft end
clockwise
counter-clockwise
Seals
12 NBR (nitrile-caoutchouc), shaft seal ring in FKM (fluor-caoutchouc)
N
28
40
56
71
90
1)
1)
28
40
56
71
90
152-2/4 (D)
165-4 (E)
40...180
28
250
52
53
60
63
28
40
56
71
90
N00
K..
F00
F..
17 127-2 (C)
right
82-2 (A)
101-2 (B)
left
Boost pump
Without integrated boost pump
16
15
1)
28
40
56
71
90
9T 16/32DP
3)
.01
13T 16/32DP
3)
.02
1 in
15T 16/32DP
3)
.04
1 in
15T 16/32DP
3)
.09
1 1/4 in
14T 12/24DP
3)
.07
1 1/4 in
14T 12/24DP
3)
.90
3)
.69
3)
.72
5/8 in
7/8 in
4/64
AA4VG
RA 92003-A/06.09
16
17
18
19
02
D
03
04
05
/ 32
06
07
08
Valves
With high-pressure relief valve, pilot operated
With high-pressure relief valve,
18 direct operated (fixed setting)
09
10
N
11
12
13
14
15
20
21
22
setting range p
1450...6100 psi 4) with bypass
28
40
56
71
90
28
40
56
71
90
Filtration
Filtration in the suction line of boost pump (filter not included in supply)
Filtration in pressure line of boost pump
ports for external boost circuit filtration, (Fe and Fa)
Filter mounted with cold start valve but without contamination indicator
Filter mounted with
window
through:
External supply (version without integral boost pump - N00, K..)
28
40
56
71
90
DEUTSCH connector
21
molded, 2-pin
with suppressor diode (only for EZ and DA)
40
56
71
90
20
without code
combined with attachment part or attachment pump
-K
-SK
Special version
-S
1)
= available
= on request
= not available
RA 92003-A/06.09
AA4VG
5/64
Technical Data
42 SUS (5 mm2/s)
short term (t < 3 min)
at max. perm. temperature of tmax = +240 F (+115 C)
max =
7000
5000
3000
2000
1000
(1600)
(1000)
(600)
(400)
(200)
500
300
200
150
(100)
(60)
(40)
100
80
70
60
(20)
7400 (1600)
4600 (1000)
0
10
8
VG 6
6
VG 4
2
VG 3
VG 22
VG
Selection diagram
Hydraulic uid
170
(36)
opt.
80
(16)
60 (10)
(10)
50
40
(5)
-40
-20
20
40
60
80
42 (5)
120 160 200 240
100 140 180 220
(-40) (-20)
(0)
(20) (40) (60) (80) (100) (115)
(-30) (-10) (10) (30) (50) (70) (90) (110)
Temperature t in F (C)
6/64
AA4VG
RA 92003-A/06.09
Technical Data
Filtration
The finer the filtration, the higher the cleanliness level of the
hydraulic fluid and the longer the service life of the axial piston
unit.
To ensure functional reliability of the axial piston unit the hydraulic fluid must have a cleanliness level of at least
20/18/15 according to ISO 4406.
Depending on the system and the application, for the AA4VG,
we recommend
Filter elements 20 100
With a rising differential pressure at the filter elements, the
-value must not deteriorate.
Sizes
Size 250 Size 125
40,56
Size 180 Sizes 71,90
Size 28
75 (5)
60 (4)
45 (3)
30 (2)
15 (1)
1000
Size
90
2000
3000
Size
71 Size
56
4000
Size 28
Size 40
5000
Speed n in rpm
Boost pump:
suction pressure p ( 30 mm2/s) __ 12 psi a (0.8 bar abs.)
at cold starts, short term (t < 3 min) ____ 7.5 psi a (0.5 bar abs.)
Temperature range
Output
Note:
For application cases below -13 F (-25 C), an NBR shaft seal
ring is necessary (permissible temperature range: -40 F to
+195 F / -40 C to +90 C). Please state NBR shaft seal ring
in plain text when ordering. Please contact us.
Variable pump:
pressure at port A or B
(pressure data according to DIN 24312)
Nominal pressure pN ___________________5800 psi (400 bar)
Peak pressure pmax ____________________6500 psi (450 bar)
Boost pump:
peak pressure pSp max ____________________ 580 psi (40 bar)
Nominal pressure: Max. design pressure at which fatigue
strength is ensured.
Peak pressure:
RA 92003-A/06.09
AA4VG
7/64
Technical Data
Table of values (theoretical values, without efciencies and tolerances; values rounded)
Size
Displacement
variable pump
boost pump (at p = 290 psi / 20 bar)
Speed
maximum at Vg max
limited maximum 1)
intermittent maximum 2)
minimum
Flow
at nmax continuous and Vg max
Power 3)
p = 5800 psi
at nmax continuous and Vg max p = 400 bar
Torque 3)
p = 5800 psi
at Vg max
p = 400 bar
p = 1450 psi
p = 100 bar
Rotary stiffness
shaft end S
in3
cm3
in3
cm3
Vg max
Vg Sp
nmax continuous
nmax limited
nmax interm.
nmin
qv max
Pmax
Tmax
T
c
shaft end T
shaft end U
JGR
rpm
rpm
rpm
rpm
gpm
l/min
hp
kW
lb-ft
Nm
lb-ft
Nm
lb-ft/rad
Nm/rad
lb-ft/rad
Nm/rad
lb-ft/rad
Nm/rad
lbs-ft2
kgm2
rad/s2
gal
L
lbs
kg
28
1.71
28
0.37
6.1
40
2.44
40
0.52
8.6
56
3.42
56
0.71
11.6
71
4.33
71
1.20
19.6
90
5.49
90
1.20
19.6
125
7.63
125
1.73
28.3
180
10.98
180
2.43
39.8
250
15.25
250
3.20
52.5
4250
4500
5000
500
31.5
119
106
79
131
178
22.7
44.5
23159
31400
0.0522
0.0022
38000
0.24
0.9
64
29
4000
4200
5000
500
42.3
160
144
107
187
255
32.4
63.5
50892
69000
37468
50800
0.0902
0.0038
30000
0.29
1.1
68
31
3600
3900
4500
500
53.4
202
180
134
263
356
45.4
89
59595
80800
70068
95000
0.1566
0.0066
24000
0.40
1.5
84
38
3300
3600
4100
500
61.8
234
209
156
333
451
57.4
112.8
72871
98800
89171
120900
0.2302
0.0097
21000
0.34
1.3
110
50
3050
3300
3800
500
72.5
275
245
183
422
572
72.8
143
116609
158100
79362
107600
0.3536
0.0149
18000
0.40
1.5
145
60
2850
3250
3450
500
94.1
356
318
237
587
795
101.2
198.8
161010
218300
185939
252100
0.5505
0.0232
14000
0.55
2.1
176
80
2500
2900
3000
500
118.8
450
402
300
844
1144
145.6
286
180334
244500
234840
318400
1.0536
0.0444
11000
0.82
3.1
223
101
2400
2600
2700
500
158.4
600
536
400
1173
1590
202.2
398
261466
354500
394079
534300
2.3327
0.0983
6700
1.66
6.3
344
156
1)
3)
2)
4)
qv =
Torque T =
Power P =
Vg n v
gpm
231
Vg p
lb-ft
24 mh
2Tn
33000
qv p
1714 t
HP
(
(
(
Vg n v
1000
Vg p
20 mh
qv p
600 t
l/min
Nm
=
)
)
2Tn
60000
kW
Vg
= speed in rpm
= volumetric efficiency
mh
= mechanical-hydraulic efficiency
= total efficiency
8/64
AA4VG
RA 92003-A/06.09
Technical Data
Permissible axial and radial loading on drive shaft
Size
Fq max
a
Fq max
Fq
b
a,b,c
Fq max
c
Fax max
Fax
+
+Fax max
lbf
N
in
mm
lbf
N
in
mm
lbf
N
in
mm
lbf
N
lbf
N
28
40
56
71
90
125
180
250
562
2500
0.69
17.5
450
2000
1.18
30
382
1700
1.67
42.5
350
1557
94
417
809
3600
0.69
17.5
650
2891
1.18
30
543
2416
1.67
42.5
476
2120
198
880
1124
5000
0.69
17.5
910
4046
1.18
30
764
3398
1.67
42.5
654
2910
335
1490
1416
6300
0.79
20
1113
4950
1.38
35
917
4077
1.97
50
953
4242
620
2758
1798
8000
0.79
20
1424
6334
1.38
35
1178
5242
1.97
50
973
4330
600
2670
2473
11000
0.89
22.5
1932
8594
1.57
40
1585
7051
2.26
57.5
1291
5743
867
3857
3597
16000
0.98
25
2782
12375
1.77
45
2282
10150
2.36
60
1585
7053
1112
4947
4946
22000
1.14
29
3779
16809
1.97
50
3057
13600
2.80
71
933
4150
933
4150
Note: special requirements apply in the case of belt drives. Please contact us.
1)
28
40
56
71
90
125
180
250
lb-ft
Nm
131
178
187
254
263
356
333
451
422
572
587
795
844
1144
1173
1590
TE perm. lb-ft
Nm
TE perm. lb-ft
Nm
232
314
1 in
444
602
1 1/4 in
1210
1640
1 3/4 in
1969
2670
2 in
1210
1640
1 3/4 in
3002
4070
2 1/4 in
1210
1640
1 3/4 in
3002
4070
2 1/4 in
TD perm. lb-ft
Nm
170
231
232
314
1 in
232
314
444
602
1 1/4 in
715
970
1 3/8 in
1210
1640
1 3/4 in
TE perm. lb-ft
Nm
444
602
1 1/4 in
715
970
1 3/8 in
384
521
487
660
1298
1760
1645
2230
Tmax
1)
444
602
1 1/4 in
606
819
822
1110
Torque distribution
T1
T2
TE
1. Pumpe
1st pump
2.2nd
Pumpe
pump
TD
RA 92003-A/06.09
AA4VG
9/64
435 psi
(30 bar)
Safety
1)
pmax
Setting value
pressure cut-off
pSp
Boost
pressure
qV1
qv max
(n = 1000 rpm)
(n = nmax)
Setting ranges
Differential pressure
setting pHD
Bypass function
The bypass function can only be used for short periods with
reduced displacement, e.g. to tow a vehicle out of an immediate danger zone.
Note:
The bypass function and the pilot operated high-pressure valves (size 71...250) are not shown in these circuit diagrams.
10/64
Pressure Cut-Off, D
The pressure cut-off corresponds to a pressure regulation
which, after reaching the set pressure, adjusts the displacement of the pump to Vg min.
This valve prevents the operation of the high-pressure relief
valves when accelerating or decelerating.
Both the pressure peaks occurring when the swashplate is
swiveled rapidly and also the maximum pressure in the system
are safeguarded by the high-pressure relief valves.
The setting range of the pressure cut-off may be anywhere
within the entire operating pressure range. However, it must be
set 435 psi (30 bar) lower than the setting of the high-pressure
relief valves (see setting diagram, page 9).
Please state the setting value of the pressure cut-off in plain
text when ordering.
Circuit diagram with pressure cut-off.
Example: Electric two-point control, EZ1D/EZ2D
AA4VG
RA 92003-A/06.09
RA 92003-A/06.09
AA4VG
11/64
Standard version 1)
1)
Standard version 1)
EZ1
EZ2
12 V DC (20 %) 24 V DC (20 %)
de-energized
de-energized
current energized
current energized
5.5
21.7
26.2 W
26.5 W
1.32 A
0.67 A
100 %
100 %
1)
12/64
RA 92003-A/06.09
AA4VG
Assignment
Direction of rotation - Control - Direction of through put flow
The pilot signal, which originates from an external, remote source, is pressure only. Flow is negligible as the pilot signal is only
acting on the spool of the control valve.
1.0
Vg
Vg max
0.8 0.6
pSt
psi (bar)
260 (18)
230 (16)
200 (14)
175 (12)
145 (10)
115 (8)
90 (6)
60 (4)
30 (2)
0 (0)
0.4 0.2 0
0.2 0.4 0.6 0.8 1.0
Vg
30 (2)
60 (4)
Vg max
90 (6)
115 (8)
145 (10)
175 (12)
200 (14)
230 (16)
260 (18)
Pilot
pressure
Control
pressure
Through
put flow
Operating
pressure
Y1
X1
A to B
MB
Y2
X2
B to A
MA
Y1
X1
B to A
MA
Y2
X2
A to B
MB
Y1
X1
B to A
MA
Y2
X2
A to B
MB
Y1
X1
A to B
MB
Y2
X2
B to A
MA
28...56
Direction of rotation
ccw
cw
This spool then directs control oil into and out of the stroking
cylinder to adjust pump displacement as required.
Size
71...250
28...56
71...250
Sizes 40...180
Z
X1
MA (Size 28)
cw
cw
X2
MB (Size 250)
B
A
MA (Size 250)
Standard version1)
Y1
ccw
ccw
Vg displacement -atpStpSt
Vg max displacement at pSt = 260 psi (18 bar)
View Z
Check whether your application requires that remedial measures be taken on your machine in order to bring the driven
consumer into a safe position (e.g. immediate stop).
1)
X2
Y2
B
MB
MA
A
RA 92003-A/06.09
AA4VG
13/64
Assignment
Direction of rotation - Control - Direction of through put flow
Vg 1,0
Vg max
40
35
30
25
20
15
10
5
0
0,8 0,6 0,4 0,2 5 0
10
15
20
25
30
35
40
in
Control
pressure
Through
put flow
Operating
pressure
X2
B to A
MA
X1
A to B
MB
X2
A to B
MB
X1
B to A
MA
X2
A to B
MB
X1
B to A
MA
X2
B to A
MA
X1
A to B
MB
71...250
28...56
71...250
0,2 0,4 0,6 0,8 1,0 V
g
Sizes 40...180
Vg max
X1
View Z
X1
MA (Size 28)
ccw
ccw
a
in
Start of control at = 3
cw
X2
MB (Size 250)
X2
MB (Size 28)
MB (Size 250)
B
cw
Mech. stop:
Lever
direction
28...56
Direction of rotation
ccw
cw
If the pump is also equipped with a DA control valve (seepage17), automotive operation is possible for travel drives.
Size
A
MA (Size 250)
B
MB
MA
A
Standard version 1)
Note:
Spring centering enables the pump to move automatically into
neutral position (Vg = 0) as soon as there is no longer any
torque on the control lever of the HW control unit (regardless
of deflection angle).
Variation: Neutral position switch, L
The switch contact in the neutral position switch is closed
when the control lever on the HW control unit is in its neutral
position. The switch opens if the control lever is moved out of
neutral in either direction.
The neutral position switch provides a safety function for drive
units that require zero flow under certain operating conditions
(e.g. starting diesel engines).
Connector
version
15 A / 32 V (ohms load)
4 A / 32 V (inductive load)
1)
14/64
AA4VG
RA 92003-A/06.09
1200
1000
800
600
400
200
0
1,0 0,8 0,6 0,4 0,2 0
Vg
Vg max
EP4
EP3
EP4
I in mA (solenoid b)
Solenoid technical data
Voltage
EP3
EP4
12 V DC (20 %) 24 V DC (20 %)
Note
The spring return feature in the control unit is not a safety
device
The spool valve inside the control unit can get stuck in an
undefined position by internal contamination (contaminated hydraulic fluid, abrasion or residual contamination from
system components). As a result, the axial piston unit can no
longer supply the flow specified by the operator.
Check whether your application requires that remedial measures be taken on your machine in order to bring the driven
consumer into a safe position (e.g. immediate stop).
Assignment
Direction of rotation - Control - Direction of through put flow
Size
28...56
Direction of rotation
ccw
cw
71...250
28...56
71...250
Control current
Actuation Control
of solenoid pressure
X1
A to B
MB
X2
B to A
MA
X1
B to A
MA
X2
A to B
MB
X1
B to A
MA
X2
A to B
MB
X1
A to B
MB
X2
B to A
MA
400 mA
200 mA
1200 mA
600 mA
Limiting current
1.54 A
0.77 A
Nominal resistance
(at 68 F / 20 C)
5.5
22.7
Proportional solenoid a
Actuated time
Type of protection
100 Hz
100 Hz
100 %
100 %
X1
Operating
pressure
Start of control at Vg 0
Dither frequency
Through
put flow
Sizes 40...180
View Z
Proportional solenoid a
MA (Size 28)
ccw
X1
ccw
B
cw
X2
MB (Size 250)
MB (Size 28)
Proportional solenoid b
MB (Size 250)
B
A
MA (Size 250)
X2
Proportional solenoid b
B
MB
MA
A
RA 92003-A/06.09
AA4VG
1)
15/64
16/64
AA4VG
RA 92003-A/06.09
Assignment
Direction of rotation - Control - Direction of through put ow
Size
71...250
28...56
71...250
Any additional power requirement, such as implement hydraulics, may result in further engine pull down. This causes a
further reduction in pilot pressure and therefore pump displacement. Automatic power division and full utilization of available
power is thus achived for both the vehicle transmission and
the implement hydraulics, with priority given to the implement
hydraulics.
cw
DA1
Through
put flow
Operating
pressure
X2
B to A
MA
X1
A to B
MB
X2
A to B
MB
X1
B to A
MA
X2
A to B
MB
X1
B to A
MA
X2
B to A
MA
X1
A to B
MB
Sizes 40...180
Switching solenoid a
Z
X1
Switching solenoid a
View Z
MA (Size 28)
ccw
X1
ccw
B
X2
Switching solenoid b
Actuation Control
of solenoid pressure
28...56
Direction of rotation
ccw
cw
cw
X2
Switching solenoid b
MB (Size 250)
B
A
current
energized
current
energized
5.5
21.7
26.2 W
26.5 W
1.32 A
0.67 A
100 %
100 %
MA
A
12 V DC (20 %) 24 V DC (20 %)
de-energized
MB
MA (Size 250)
DA2
de-energized
1)
RA 92003-A/06.09
AA4VG
17/64
DA1D4/DA2D4
Variation 4:
Control at port Z by means of brake fluid according to
ISO 4925 (no mineral oil) from the vehicle braking system
(hydraulically linked with the service brake).
Variation 8:
Control at port Z by means of brake fluid based on mineral oil.
DA control valve with fixed setting, ports for pilot control
device as inch valve (7)
Any reduction of pilot pressure, independent from the drive
speed through the mechanical operation of the pilot control
device.
The pilot control device is installed separately from the pump (for
example in the drivers cabin) and connected with the pump by 2
hydraulic control lines via ports PS and Y.
A suitable pilot control device must be ordered separately and is
not included in supply.
DA1D7/DA2D7
Hydraulic control, speed related, DA
DA control valve, fixed setting, with separately installed pilot
control device as inch valve
Pilot control device
(is not included in supply)
1)
18/64
AA4VG
RA 92003-A/06.09
Option:
Boost
pressure valve
Mechanical
centering
adjustment
Pressure cut-off
HD valve:
with bypass
without bypass
HD valve:
without bypass
with bypass
RA 92003-A/06.09
AA4VG
19/64
Ports
A, B
SAE J518
3/4 in
ISO 68
T1
ISO 11926
T2
case drain 3)
ISO 11926
air bleed 3)
ISO 11926
ISO 11926
1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
X1, X2
ISO 11926
ISO 11926
PS
ISO 11926
Fa
filter output 3)
ISO 11926
Fe
filter input 3)
ISO 11926
MH
ISO 11926
Y1, Y2
ISO 11926
DIN 3852
ISO 11926
1)
ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5
Please observe the general notes for the max. tightening torques on page 64
3) Plugged
2)
20/64
AA4VG
RA 92003-A/06.09
4.46
(113.4)
2.48 (63)
0.35 (9)
DIA0.31
(8)
0.31 (8)
5.59 (142)
1.97 (50)
1.06 (27)
5.79 (147)
40
0.79
(20)
40
RA 92003-A/06.09
AA4VG
21/64
Actuating direction
counter-clockwise
(3L)
Actuating direction
clockwise (3R)
Control valve, fixed setting and ports for pilot control device,
DA7
Detail W
22/64
AA4VG
RA 92003-A/06.09
Option:
Pressure cut-off
HD valve:
with bypass
without bypass
Mechanical
centering
adjustment
HD valve:
without bypass
with bypass
Boost pressure valve
RA 92003-A/06.09
AA4VG
23/64
Ports
A, B
SAE J518
3/4 in
ISO 68
T1
ISO 11926
T2
case drain 3)
ISO 11926
air bleed 3)
ISO 11926
ISO 11926
1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
X1, X2
ISO 11926
ISO 11926
PS
ISO 11926
Fa
filter output 3)
ISO 11926
Fa1
DIN 3852
M18x1.5;
Fe
filter input 3)
DIN 3852
M18x1.5;
FS
filter output 3)
DIN 3852
M18x1.5;
MH
ISO 11926
Y1, Y2
ISO 11926
DIN 3852
ISO 11926
1)
ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5
Please observe the general notes for the max. tightening torques on page 64
3) Plugged
2)
AA4VG
RA 92003-A/06.09
40
0.79
(20)
40
4.39
(111.4)
2.48 (63)
0.35 (9)
DIA 0.31
(8)
0.31
(8)
5.59 (142)
1.97 (50)
1.06 (27)
Version with
neutral position
switch, HWL
5.79 (147)
24/64
RA 92003-A/06.09
AA4VG
25/64
Actuating direction
counter-clockwise (3L)
Actuating direction
clockwise (3R)
Control valve, fixed setting and hydraulic inch valve mounted,
DA4/DA8
Control valve, fixed setting and ports for pilot control device,
DA7
26/64
AA4VG
RA 92003-A/06.09
Option:
Pressure cut-off
HD valve:
with bypass
without bypass
Mechanical
centering
adjustment
HD valve:
without bypass
with bypass
Boost pressure valve
RA 92003-A/06.09
AA4VG
27/64
Ports
A, B
SAE J518
3/4 in
ISO 68
T1
ISO 11926
1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
T2
case drain 3)
ISO 11926
1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
air bleed 3)
ISO 11926
ISO 11926
1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
X1, X2
ISO 11926
ISO 11926
PS
ISO 11926
Fa
filter output 3)
ISO 11926
Fa1
DIN 3852
M18x1.5;
Fe
filter input 3)
DIN 3852
M18x1.5;
FS
filter output 3)
DIN 3852
M18x1.5;
MH
ISO 11926
Y1, Y2
ISO 11926
DIN 3852
ISO 11926
1)
ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5
Please observe the general notes for the max. tightening torques on page 64
3) Plugged
2)
AA4VG
RA 92003-A/06.09
40
0.79
(20)
40
b
4.74
(120.3)
2.48 (63)
0.35 (9)
DIA0.31
(8)
0.31 (8)
6.09 (154.6)
1.97 (50)
1.06 (27)
Version with
neutral position
switch, HWL
5.79 (147)
28/64
RA 92003-A/06.09
AA4VG
29/64
Actuating direction
counter-clockwise (3L)
Actuating direction
clockwise (3R)
Control valve, fixed setting and hydraulic inch valve mounted,
DA4/DA8
Control valve, fixed setting and ports for pilot control device,
DA7
30/64
AA4VG
RA 92003-A/06.09
Option:
Mechanical
centering
adjustment
Pressure cut-off
HD valve
Boost pressure
valve
HD valve
RA 92003-A/06.09
AA4VG
31/64
Ports
A, B
SAE J518
1 in
ISO 68
T1
ISO 11926
1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
T2
case drain 3)
ISO 11926
1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
air bleed 3)
ISO 11926
ISO 11926
X1, X2
ISO 11926
ISO 11926
PS
ISO 11926
Fa
filter output 3)
ISO 11926
1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
Fa1
DIN 3852
M22x1.5;
Fe
filter input 3)
DIN 3852
M22x1.5;
FS
filter output 3)
DIN 3852
M22x1.5;
MH
ISO 11926
Y1, Y2
ISO 11926
DIN 3852
ISO 11926
1)
ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5
Please observe the general notes for the max. tightening torques on page 64
3) Plugged
2)
AA4VG
RA 92003-A/06.09
40
0.79
(20)
40
6.44 (163.5)
2.48 (63)
0.35 (9)
DIA0.31
(8)
0.31 (8)
6.53 (165.9)
1.97 (50)
1.06 (27)
Version with
neutral position
switch, HWL
5.79 (147)
32/64
RA 92003-A/06.09
AA4VG
33/64
Actuating direction
counter-clockwise (3L)
Actuating direction
clockwise (3R)
Control valve, fixed setting and hydraulic inch valve mounted,
DA4/DA8
Control valve, fixed setting and ports for pilot control device,
DA7
34/64
AA4VG
RA 92003-A/06.09
Option:
Mechanical
centering
adjustment
Pressure cut-off
HD valve
Boost pressure
valve
HD valve
RA 92003-A/06.09
AA4VG
35/64
Ports
A, B
SAE J518
1 in
ISO 68
T1
ISO 11926
1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
T2
case drain 3)
ISO 11926
1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
air bleed 3)
ISO 11926
ISO 11926
X1, X2
ISO 11926
ISO 11926
PS
ISO 11926
Fa
filter output 3)
ISO 11926
1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
Fa1
DIN 3852
M22x1.5;
Fe
filter input 3)
DIN 3852
M22x1.5;
FS
filter output 3)
DIN 3852
M22x1.5;
MH
ISO 11926
Y1, Y2
ISO 11926
DIN 3852
ISO 11926
1)
ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5
Please observe the general notes for the max. tightening torques on page 64
3) Plugged
2)
AA4VG
RA 92003-A/06.09
0.79
(20)
35
35
7.11 (180.7)
2.48 (63)
0.35 (9)
DIA0.31
(8)
0.31 (8)
7.65 (191.9)
1.97 (50)
1.06 (27)
Version with
neutral position
switch, HWL
5.79 (14
7)
36/64
RA 92003-A/06.09
AA4VG
37/64
Actuating direction
counter-clockwise (3L)
Actuating direction
clockwise (3R)
Control valve, fixed setting and hydraulic inch valve mounted,
DA4/DA8
Control valve, fixed setting and ports for pilot control device,
DA7
38/64
AA4VG
RA 92003-A/06.09
Option:
Pressure cut-off
Mechanical
centering
adjustment
HD valve
Boost pressure
valve
HD valve
RA 92003-A/06.09
AA4VG
39/64
Ports
A, B
SAE J518
1 1/4 in
ISO 68
T1
ISO 11926
1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
T2
case drain 3)
ISO 11926
1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
air bleed 3)
ISO 11926
ISO 11926
1 7/8 in -12 UN-2B; 0.79 (20) deep 330 lb-ft (450 Nm) 2)
X1, X2
ISO 11926
ISO 11926
PS
ISO 11926
Fa
filter output 3)
ISO 11926
1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
Fa1
DIN 3852
M33x1.5;
Fe
filter input 3)
DIN 3852
M33x1.5;
FS
filter output 3)
DIN 3852
M33x1.5;
MH
ISO 11926
Y1, Y2
ISO 11926
DIN 3852
ISO 11926
1)
ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5
Please observe the general notes for the max. tightening torques on page 64
3) Plugged
2)
40/64
AA4VG
RA 92003-A/06.09
7.62 (193.5)
2.48 (63)
0.35 (9)
DIA0.31
(8)
0.31 (8)
8.05 (204.4)
1.97 (50)
1.06 (27)
5.79
(147)
0.79
(20)
35
35
Version with
neutral position
switch, HWL
RA 92003-A/06.09
AA4VG
41/64
Actuating direction
counter-clockwise (3L)
Actuating direction
clockwise (3R)
Control valve, fixed setting and ports for pilot control device,
DA7
42/64
AA4VG
RA 92003-A/06.09
Option:
Detail W
M10x1.5; 0.49 (12.5) deep
ISO 68
Pressure cut-off
Mechanical
centering
adjustment
HD valve
Boost pressure
valve
HD valve
RA 92003-A/06.09
AA4VG
43/64
Ports
A, B
SAE J518
1 1/4 in
ISO 68
T1
ISO 11926
T2
case drain 3)
ISO 11926
air bleed 3)
ISO 11926
ISO 11926
1 7/8 in -12 UN-2B; 0.79 (20) deep 330 lb-ft (450 Nm) 2)
X1, X2
ISO 11926
ISO 11926
PS
ISO 11926
Fa
filter output 3)
ISO 11926
1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
Fa1
DIN 3852
M33x1.5;
Fe
filter input 3)
DIN 3852
M33x1.5;
FS
filter output 3)
DIN 3852
M33x1.5;
MH
ISO 11926
Y1, Y2
ISO 11926
DIN 3852
ISO 11926
1)
ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5
Please observe the general notes for the max. tightening torques on page 64
3) Plugged
2)
44/64
AA4VG
RA 92003-A/06.09
9.16 (232.7)
2.48 (63)
0.35 (9)
DIA0.31
(8)
0.31 (8)
8.29 (210.5)
1.97 (50)
1.06 (27)
5.79
(147)
0.79
(20)
3 5
3 5
Version with
neutral position
switch, HWL
RA 92003-A/06.09
AA4VG
45/64
Control valve, fixed setting and ports for pilot control device,
DA7
46/64
AA4VG
RA 92003-A/06.09
Option:
Pressure cut-off
Mechanical
centering
adjustment
HD valve
Boost pressure
valve
RA 92003-A/06.09
AA4VG
47/64
Ports
A, B
SAE J518
1 1/2 in
ISO 68
T1
ISO 11926
T2
case drain 3)
ISO 11926
air bleed 3)
ISO 11926
ISO 11926
1 7/8 in -12 UN-2B; 0.79 (20) deep 330 lb-ft (450 Nm) 2)
X1, X2
ISO 11926
ISO 11926
PS
ISO 11926
Fa
filter output 3)
ISO 11926
1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
Fe
filter input 3)
ISO 11926
1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
MH
ISO 11926
Y1, Y2
ISO 11926
DIN 3852
ISO 11926
1)
ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5
Please observe the general notes for the max. tightening torques on page 64
3) Plugged
2)
48/64
AA4VG
RA 92003-A/06.09
5.79
(147)
0.79
(20)
35
35
Version with
neutral position
switch, HWL
10.76 (273.4)
2.48 (63)
0.35 (9)
DIA0.31
(8)
0.31 (8)
9.46 (240.5)
1.97 (50)
1.06 (27)
RA 92003-A/06.09
AA4VG
49/64
Control valve, fixed setting and ports for pilot control device,
DA7
Detail W
50/64
AA4VG
RA 92003-A/06.09
A1 (N00)
A1 (F00)
28
8.42 (213.9)
8.8 (223.4)
40
8.67 (220.2)
9.28 (235.7)
56
9.43 (239.4)
10.09 (256.4)
71
10.99 (279.1)
11.56 (293.6)
90
11.30 (287.0)
11.85 (301.0)
125
12.63 (320.9)
12.85 (326.4)
180
14.60 (370.9)
14.60 (370.9)
250
15.68 (398.2)
16.10 (409.0)
A1
F01/K01
5/8 in 9T 16/32DP 1)
4.19 (106.4)
DIA 0.69(17.5)
O-ring 3)
A2
4.19 (106.4)
A4
A1
F02/K02
1/2in-13 UNC; 0.83 (21) deep 2) (sizes 71, 90, 180, 250)
1/2in-13 UNC; 0.71 (18) deep 2) (size 125)
A3
40
56
4)
5.75 (146.0)
Size
28
O-ring 3)
1)
2)
3)
4)
A1 (K01)
8.97
(227.9)
9.22
(234.2)
10.04
(254.9)
11.72
(297.6)
11.97
(304.0)
13.03
(330.9)
14.90
(378.4)
16.78
(426.2)
A2
0.30
(7.5)
0.35
(9.0)
0.39
(10.0)
0.35
(9.0)
0.35
(9.0)
0.41
(10.5)
0.30
(7.5)
0.43
(11.0)
A3
0.30
(7.5)
0.35
(9.0)
0.39
(10.0)
0.39
(10.0)
0.31
(8.0)
0.35
(9.0)
0.30
(7.5)
0.43
(11.0)
A4
0.57
(14.5)
0.71
(18.0)
0.71
(18.0)
0.67
(17.0)
0.61
(15.5)
0.71
(18.0)
A1
Size A1 (F01)
8.97
28
(227.9)
9.44
40
(239.7)
10.29
56
(261.4)
11.72
71
(297.6)
11.97
90
(304.0)
125 13.03
(330.9)
180 14.90
(378.4)
250 16.81
(426.9)
5.75 (146.0)
6.85 (174.0)
71
90
125
180
5.75 (146.0)
250
A1
9.07
(230.4)
9.48
(240.7)
10.33
(262.4)
11.83
(300.6)
12.01
(305)
13.03
(330.9)
15.02
(381.4)
16.89
(428.9)
A2
0.38
(9.7)
0.43
(11.0)
0.47
(12.0)
0.51
(13.0)
0.35
(9.0)
0.39
(10.0)
0.43
(11.0)
0.43
(11.0)
A3
0.38
(9.7)
0.43
(11.0)
0.43
(11.0)
0.39
(9.8)
0.43
(11.0)
0.43
(11.0)
0.43
(11.0)
0.43
(11.0)
A4
0.64
(16.2)
0.67
(17.0)
0.77
(19.5)
0.67
(17.0)
0.67
(17.0)
0.67
(17.0)
0.75
(19.0)
0.63
(16.0)
AA4VG
RA 92003-A/06.09
1 in 15T 16/32DP 1)
1/2in-13 UNC; 0.83 (21) deep (sizes 71, 90, 180, 250)
1/2in-13 UNC; 0.71 (18) deep 2) (size 125)
Size
28
40
A3
O-ring 3)
56
6)
5.75 (146.0)
71
125
5.75 (146.0)
250
F09/K09
90
180
5.75 (146.0)
6.85 (174.0)
A2
A4
A1
51/64
A1
9.07
(230.4)
9.48
(240.7)
10.33
(262.4)
11.83
(300.6)
12.01
(305.0)
13.03
(330.9)
15.02
(381.4)
16.89
(428.9)
A2
0.38
(9.7)
0.43
(11.0)
0.51
(13.0)
0.51
(13.0)
0.35
(9.0)
0.39
(10.0)
0.43
(11.0)
0.43
(11.0)
A3
0.38
(9.7)
0.38
(9.7)
0.43
(11.0)
0.39
(9.8)
0.43
(11.0)
0.43
(11.0)
0.43
(11.0)
0.43
(11.0)
A4
0.54
(13.7)
0.63
(16.0)
0.73
(18.5)
0.61
(15.5)
0.59
(15.0)
0.65
(16.5)
0.71
(18.0)
0.61
(15.5)
1 in 15T 16/32DP 1)
A1
A2
A3
A4
9.63
0.55
0.55
0.77
(244.7)
(14.0)
(14.0)
(19.5)
A3
Size
40
A2
A4
A1
7.13 (181)
8.39 (213)
F07/K07
5/8in-11 UNC;
5/8in-11 UNC;
1/2in-13 UNC;
0.79 (20) deep 2) (size 56)
0.71 (18) deep 2) 0.91 (23) deep 2)
0.94 (24) deep 2) (sizes 71, 250)
A1
71
90
O-ring 3)
A2
A4
4.51 (114.5)
7.13 (181.0)
A3
Size
56
125
180
250
7.13 (181.0)
8.39 (213.0)
A2
0.59
(15.0)
0.59
(15.0)
0.51
(13.0)
0.59
(15.0)
0.55
(14.0)
0.63
(16.0)
A3
0.55
(14.0)
0.53
(13.5)
0.55
(14.0)
0.61
(15.5)
0.75
(19.0)
0.55
(14.0)
A4
0.69
(17.5)
0.79
(20.0)
0.81
(20.5)
0.89
(22.5)
0.67
(17.0)
0.63
(16.0)
4.51(114.5)
7.13 (181.0)
1)
4)
2)
5)
A1
10.49
(266.4)
11.95
(303.6)
12.17
(309.0)
13.22
(335.9)
15.13
(384.4)
16.77
(425.9)
6)
52/64
AA4VG
A3
6.36 (161.6)
7.87 (200.0)
O-ring 3)
A2
A3
12.17
0.47
0.55
(309.0)
(12.0)
(14.0)
10.50 (266.6)
A2
7.87 (200.0)
6.36 (161.6)
O-ring 3)
A1
Size
125
180
250
A1
A2
A3
13.54
0.71
0.55
(343.9)
(18.0)
(14.0)
15.43
0.82
0.71
(391.9)
(20.9)
(18.0)
17.52
0.35
0.67
(444.9)
(9.0)
(17.0)
6.36 (161.6)
9.0 (228.6)
10.50 (266.6)
O-ring
A3
Size
180
3)
A2
A1
8.84 (224.5)
10.63 (270.0)
250
1)
A1
9.0 (228.6)
A1
F72/K72
Size
90
6.36 (161.6)
A2
F69/K69
A1
A2
A3
15.43
0.82
0.71
(391.9)
(20.9)
(18)
17.52
0.35
0.67
(444.9)
(9)
(17)
8.84 (224.5)
10.63 (270.0)
RA 92003-A/06.09
RA 92003-A/06.09
AA4VG
53/64
Hub for
splined
shaft
Code
82-2 (A)
5/8 in
F/K01
18 (U)
10 (U)
F/K02
28 (S,R)
28 (S,R)
18 (S)
45 (U)
45 (U,W)
16 (S)
22 (S)
28 (S)
45 (S,R)
45 (S,R)
60 (U,W)
85 (U)
40 (S)
60 (S)
28 (S)
45 (S)
63 (S)
95 (S)
130 (S)
190 (S)
260 (S)
1 in
127-2 (C) 1 in
1 1/4 in
152-2/4 (D) 1 1/4 in
1 3/4 in
165-4 (E) 1 3/4 in
1)
F/K04
28 (S)
40 (U)
F/K09
F/K07 40 (S), 56 (S)
71 (S)
90 (U)
F/K90
90 (S)
F/K69
125 (S)
F/K72 180 (S)
250 (S)
71 (S,R)
100 (U)
140 (S)
Through
drive
Available
for size
Size F
Size 4-22 1)
Size N
Size 20-32 1)
Size G
Size 38-45 1)
28...250
40
56...250
90
125...250
180...250
28...250
28...250
AA4VG
(1st pump)
in
Size 28
mm
in
Size 40
mm
in
Size 56
mm
in
Size 71
mm
in
Size 90
mm
in
Size 125
mm
in
Size 180
mm
in
Size 250
mm
Size 28
17.87
(453.8)
18.27
(464.1)
19.13
(485.8)
20.63
(524.0)
20.80
(528.4)
21.82
(554.3)
23.81
(604.8)
25.68
(652.3)
Size 40
Size 56
Size 71
Size 90
Size 125
Size 180
Size 250
18.91
(480.4)
19.77
(502.1)
21.23
(539.3)
21.44
(544.7)
22.50
(571.6)
24.41
(620.1)
26.05
(661.6)
20.58
(522.8)
22.05
(560.0)
22.26
(565.4)
23.32
(592.3)
25.23
(640.8)
26.86
(682.3)
23.51
(597.2)
23.72
(602.6)
24.78
(629.5)
26.69
(678.0)
28.33
(719.5)
24.02
(610.0)
25.39
(644.9)
27.28
(692.9)
29.37
(745.9)
26.39
(670.3)
28.28
(718.3)
30.37
(771.3)
30.03
(762.8)
32.19
(815.8)
33.65
(854.8)
1)
2nd pump without through drive and with boost pump, F00
Combination pumps make it possible to have independent circuits without the
need to fit splitter gearboxes.
When ordering combination pumps, the type designations of the
1st and 2nd pumps must be linked by a +.
Example of order:
AA4VG
(2nd pump)
AA4VG
(1st pump)
AA4VG56EP3D1/32R-NTC52F073SP + AA4VG56EP3D1/32R-NSC52F003SP
A tandem pump combined of two equal sizes is permissible without additional
supports where the dynamic acceleration does not exceed max. 0.022 lbs
(= 322 ft/s2) {10 g (= 98.1 m/s2)}.
We recommend the use of 4-bolt mounting flanges from size 71 and larger.
For combination pumps consisting of more than two pumps, the mounting
flange must be rated for the permissible mass torque.
54/64
AA4VG
M1 max.
M2
M3
M4
28
4.35 (110.6)
1.58 (40.1)
0.94 (24.0)
40
4.35 (110.6)
1.50 (38.1)
0.94 (24.0)
56
5.14 (130.5)
1.73 (44.0)
1.00 (25.5)
71
5.33 (135.4)
3.40 (86.3)
1.12 (28.5)
90
5.79 (147.0)
3.77 (95.7)
1.24 (31.5)
125
6.38 (162.0)
4.11 (104.5)
1.40 (35.5)
180
7.15 (181.6)
5.46 (138.7)
1.50 (38.0)
250
7.83 (198.9)
6.88 (174.8)
1.56 (39.5)
Circuit diagram
1)
T1
T2
T3
T4
X3, X4
28
3.62 (92.0)
1.58 (40.1)
0.94 (24.0)
7/16in-20 UNF-2B
40
3.62 (92.0)
1.50 (38.1)
0.94 (24.0)
7/16in-20 UNF-2B
56
4.11 (104.5)
1.73 (44.0)
0.98 (25.0)
7/16in-20 UNF-2B
71
1.10(28.0)
7/16in-20 UNF-2B
90
1.18 (30.0)
7/16in-20 UNF-2B
125
1.34 (34.0)
7/16in-20 UNF-2B
180
1.38 (35.0)
7/16in-20 UNF-2B
250
1.50 (38.0)
9/16in-18 UNF-2B
Circuit diagram
1)
1)
RA 92003-A/06.09
RA 92003-A/06.09
AA4VG
55/64
Filtration Types
Standard: Filtration in the suction line of the boost pump, S
Standard version (preferred)
Filter type: __________________________filter without bypass
Recommendation: ____________ with contamination indicator
Flow resistance at the filter element:
at = 140 SUS, n = nmax ___________________ p 1.5 psi
(30 mm2/s, n = nmax _________________ p 0.1 bar)
at = 4600 SUS, n = nmax _________________p 4.5 psi
(1000 mm2/s, n = nmax _______________ p 0.3 bar)
Variation:
Filtration in the pressure line of the boost pump, ports for
external boost circuit filter, D
Filter input:
Filter output:
Filter type:
Port Fe
Port Fa
Filter with bypass are not recommended.
When applying with bypass please consult us.
Recommendation: with contamination indicator
Note:
For versions with DG control (with pilot-pressure not from boost
circuit), the following filter type should be employed:
Filter with bypass and with contamination indicator
Dimensions variation D
Detail W
K3
Port S is plugged.
Supply comes from port Fa.
Filter arrangement: _____________________________separate
For functional reliability ensure required cleanliness level for the
boost pressure fluid at port Fa (see page 6).
Circuit diagram variation E (external supply)
K2
D1
Size
28
40
56
71
90
125
180
250
1)
2)
D11)
see page 18
4.49 (113)
4.57 (116)
5.27 (133.9)
5.04 (128)
5.83 (148)
5.87 (149)
see page 46
Fe2)
3/4in-16 UNF-2B
3/4in-16 UNF-2B
3/4in-16 UNF-2B
1 1/16in-12 UN
1 1/16in-12 UN
1 5/16in-12 UN-2B
1 5/16in-12 UN-2B
1 5/16in-12 UN-2B
56/64
AA4VG
RA 92003-A/06.09
Filtration Types
Variation:
Filtration in the pressure line of the boost pump, with cold
start valve and ports for external boost circuit filter, K
Variation:
Filtration in pressure line of boost pump, filter mounted,
supplied, F
Note:
1450
(100)
Size 180
Sizes 40...56
145
(10)
Size 125
Sizes 71...90
Sizes 40...56
15
(1)
1.5
(0.1)
Size 125
Size 180
Sizes 71...90
2.64
(10)
13.2
(50)
26.4
(100)
Size
40
56
71
90
125
180
1)
2)
K1
4.82
(122.5)
4.94
(125.5)
5.73
(145.5)
5.49
(139.5)
6.77
(172.0)
6.81
(173.0)
K2
7.82
(198.7)
8.48
(215.4)
9.41
(239.0)
9.78
(248.5)
10.55
(267.9)
12.28
(311.9)
K3
0
(0)
0
(0)
0.31
(8)
0.94
(24)
0.79
(20)
0.12
(3)
Fe 1)
3/4in-16 UNF-2B
0.59 (15) deep
3/4in-16 UNF-2B
0.59 (15) deep
1 1/16in-12 UN
0.63 (16) deep
1 1/16in-12 UN
0.63 (16) deep
1 5/16in-12 UN-2B
0.71 (18) deep
1 5/16in-12 UN-2B
0.71 (18) deep
Tmax. 2)
120 lb-ft
(160 Nm)
120 lb-ft
(160 Nm)
265 lb-ft
(360 Nm)
265 lb-ft
(360 Nm)
400 lb-ft
(540 Nm)
400 lb-ft
(540 Nm)
ISO 11926
Please observe the general notes for the max. tightening
torques on page 64
52.8
(200)
RA 92003-A/06.09
AA4VG
57/64
Filtration Types
Variation:
Filtration in pressure line of the boost pump, filter mounted, supplied, with visual contamination indicator, P
Version similar to variation F, however additionally with visual
contamination indicator.
Indication: green/red window
Differential pressure (switching pressure) p = 75 psi (5 bar)
Circuit diagram variation P
Variation:
Filtration in the pressure line of the boost pump,
filter mounted, supplied,
with electrical contamination indicator
with DEUTSCH connector, B
Version similar to variation F, however additionally with electrical contamination indicator.
Indication: electrical
Differential pressure (switching pressure) p = 75 psi (5 bar)
Max. switching power at 24 V DC __________________ 60 W
Circuit diagram variation B
58/64
AA4VG
RA 92003-A/06.09
Filtration Types
Dimensions with mountable lter
Variation F
F1
Detail A,
rotated 90
Detail A,
rotated 90
F2
F8
F3
F3
0.28
(7)
F2
F6
F7
F6
F5
F5
F4
F4
Detail A,
rotated 90
F3
F2
F6
F5
F4
Size
40
56
71
90
125
180
F1
7.94
(201.7)
8.60
(218.4)
9.41
(239)
9.78
(248.5)
9.29
(235.9)
11.02
(279.9)
F2
1.88
(47.7)
2.54
(64.4)
1.83
(46.5)
2.20
(56)
2.34
(59.4)
1.59
(40.3)
F3
6.30
(160)
6.42
(163)
7.28
(185)
7.05
(179)
7.91
(201)
7.95
(202)
F4
6.89
(175)
7.01
(178)
8.01
(203.5)
7.78
(197.5)
8.64
(219.5)
8.68
(220.4)
F5
5.31
(135)
5.43
(138)
6.01
(155)
5.87
(149)
6.73
(171)
6.77
(171.9)
F6
0
(0)
0
(0)
0.63
(16)
0
(0)
0
(0)
0.67
(17)
F7
1.65
(42)
1.65
(42)
1.14
(29)
1.77
(45)
2.09
(53)
1.42
(36)
F8
3.09
(78.5)
3.09
(78.5)
2.58
(65.5)
3.21
(81.5)
3.52
(89.5)
2.85
(72.5)
RA 92003-A/06.09
AA4VG
59/64
10...30 V DC
0,5 V
(Vg max a)
Output voltage Ua
2,5 V
(Vg 0)
4,5 V
(Vg max b)
Reserve-connect protection
Short circuit-resistant
EMC resistance
Details on request
-40 F...+257 F
(-40 C...+125 C)
Ground
Output
voltage Ua
Size
28
2.23 (56.6)
3.70 (94.0)
4.69 (119.0)
40
2.31 (58.6)
3.78 (96.0)
4.69 (119.0)
56
2.39 (60.5)
3.84 (97.5)
5.06 (128.5)
71
2.82 (71.6)
4.28 (108.6)
5.41 (137.5)
Plastic
90
2.78 (70.7)
4.24 (107.7)
5.73 (145.5)
125
3.07 (78.0)
4.53 (115.0)
6.00 (152.5)
180
3.96 (100.7)
5.42 (137.7)
6.04 (153.5)
250
4.14 (105.1)
5.59 (142.1)
7.11 (180.5)
25g
96h
Case material
Output voltage
Direction of
rotation
Direction of
through put flow
Output voltage
at Vg0
at Vg max
Mating connector
clockwise
A to B
2.5 V
4.5 V
counterclockwise
Ub
10g / 5...2000 Hz
Shock resistance:
continuous shock IEC 68-2-29
Detail V
not drawn to scale
B to A
2.5 V
0.5 V
B to A
2.5 V
4.5 V
comprising:
A to B
2.5 V
0.5 V
Circuit diagram
Electrical swivel angle sensor
AMP no.
60/64
AA4VG
with bi-directional
suppressor diode
Mating connector
DEUTSCH DT06-2S-EP04
Rexroth Mat. No. R902601804
consisting of:
DT designation
1 case ________________________________DT06-2S-EP04
1 wedge _______________________________________W2S
2 sockets ____________________________ 0462-201-16141
1.42
(36)
DIA 1.46
(37)
1.97 (50)
2.70 (68.5)
RA 92003-A/06.09
RA 92003-A/06.09
AA4VG
61/64
Unit dimensions
Material no.
Direction of actuation
of position lever
clockwise
counter-clockwise
125
R902048742
R902048743
clockwise
counter-clockwise
180, 250
R902048746
R902048747
clockwise
counter-clockwise
Attention:
The rotary inch valve can be used independently from the
control unit.
Circuit diagram:
hydraulic control, speed related, DA
with separate rotary inching valve
Counter-clockwise
Max. rotation angle 90
Ports
X pressure port
ISO 11926
T drain tank
ISO 11926
1)
62/64
AA4VG
RA 92003-A/06.09
Size
28
40
56
71
90
125
180
250
d1
d2
d4
Coupling hub
d1
x3
d2 min
d3
d4
x1
x2
0.374 -0.02
1.38
1.71
2.165 0.004
4.00
0.130 +0.008
(35)
(43.4)
(55 0.1)
(101.6)
(3.3 +0.2)
(9.5 -0.5)
1.57
2.02
2.480 0.004
5.00
0.169 +0.008
0.500 -0.02
(40)
(51.4)
(63 0.1)
(127)
(4.3 +0.2)
(12.7 -0.5)
1.57
2.14
2.677 0.004
5.00
0.276 +0.008
0.500 -0.02
(40)
(54.4)
(68 0.1)
(127)
(7.0 +0.2)
(12.7 -0.5)
1.77
2.62
3.189 0.004
5.00
0.276 +0.008
0.500 -0.02
(45)
(66.5)
(81 0.1)
(127)
(7.0 +0.2)
(12.7 -0.5)
1.97
2.62
3.189 0.004
6.00
0.268 +0.008
0.500 -0.02
(50)
(66.5)
(81 0.1)
(152.4)
(6.8 +0.2)
(12.7 -0.5)
2.17
3.00
3.583 0.004
6.00
0.276 +0.008
0.500 -0.02
(55)
(76.3)
(91 0.1)
(152.4)
(7.0 +0.2)
(12.7 -0.5)
2.36
3.46
4.213 0.004
6.50
0.291 +0.008
0.626 -0.02
(60)
(88)
(107 0.1)
(165.1)
(7.4 +0.2)
(15.9 -0.5)
2.95
4.12
4.76
6.50
0.248 +0.008
0.626 -0.02
(75)
(104.6)
(121)
(165.1)
(6.3 +0.2)
(15.9 -0.5)
x3
+0.035
0.315 0.024
+0.9
(8 0.6 )
+0.035
0.315 0.024
+0.9
(8 0.6 )
+0.035
0.315 0.024
+0.9
(8 0.6 )
+0.035
0.315 0.024
+0.9
(8 0.6 )
+0.035
0.315 0.024
+0.9
(8 0.6 )
+0.035
0.315 0.024
+0.9
(8 0.6 )
+0.035
0.315 0.024
+0.9
(8 0.6 )
+0.035
0.315 0.024
+0.9
(8 0.6 )
RA 92003-A/06.09
AA4VG
63/64
Installation Notes
General
During commissioning and operation, the axial piston unit must be filled with hydraulic fluid and air bled. This is also to be observed following a relatively long standstill as the system may empty via the hydraulic lines.
The pump case drain connection (i.e.-T1/T2) must be directed to the tank via the highest case drain port. The minimum suction
pressure at port S must not fall below 12 psi (0.8 bar) abs. (cold start 7.5 psi / 0.5 bar absolute).
In all operating conditions, the suction line and case drain line must flow into the tank below the minimum fluid level.
Installation position
See examples below. Additional installation positions are available upon request.
Note:
With size 71...250, installation position shaft at top must be specified at time of order (pump is supplied with additional vent port R1
in flange area).
Below-tank installation (standard)
Above-tank installation
L2
L2
L2
R
R
L3
T2
L3
T2
T1
T1
T1
T1
T2 S
T2
4
L2
L2
L3
S
R1
L2
R
T2
T1
T2
R1
T1
T1
L3
T2
T2
0,5 bar
T1
Installation
position
Air bleeding
Filling
Installation
position
Air bleeding
Filling
S + T1 (L2)
T1 + (L3)
L2
S + T2 (L2)
L2
S (L3) + T2 (L2)
L2
S + T2 (L2)
L2 + L3
S (L3) + T2 (L2)
R + L2 (size 28 - 56)
S + T2 (L2)
R + L3 (size 28 - 56)
S (L3) + T2
64/64
AA4VG
RA 92003-A/06.09
General Notes
The AA4VG pump is designed to be used in closed circuits.
Project planning, assembly and commissioning of the pump require the involvement of qualified personnel.
The service line ports and function ports are only designed to accommodate hydraulic lines.
During and shortly after operation, there is a risk of burns on the pump and especially on the solenoids. Take suitable safety
precautions, e.g. wear protective clothing
There may be shifts in the characteristic depending on the operating state of the pump (operating pressure, fluid temperature).
Tightening torques:
- The tightening torques specified in this data sheet are maximum values and must not be exceeded
(maximum values for screw thread).
Manufacturers instruction for the max. permissible tightening torques of the used fittings must be observed!
- For ISO 68 / DIN 13 fixing screws, we recommend checking the tightening torque individually according to
VDI 2230 Edition 2003.
The data and information contained herein must be adhered to.