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Pixma Ip90: Service Manual
Pixma Ip90: Service Manual
SERVICE
MANUAL
Canon
Copyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which
shall be retained for reference purposes by Authorized Service Facilities of Canon U.S.A. Its unauthorized use is prohibited.
I.
Part 1
TABLE OF CONTENTS
MAINTENANCE ......................................................................... 3
1.
MAINTENANCE ...................................................................................................................3
1.1 Adjustment, Periodic Maintenance, Periodic Parts Replacement, and Consumables
Replacement, by Service Engineer .................................................................................3
1.2 Product Life.....................................................................................................................3
2. LIST OF ERROR DISPLAY / INDICATION ...........................................................................4
2.1 Operator Call Errors (LED Blinks in Orange) ..................................................................4
3. REPAIR ................................................................................................................................5
3-1. Notes on Service Part Replacement (Disassembling/Reassembling)............................5
3-2. Special Notes on Repair Servicing.................................................................................5
3-3. Adjustment / Settings .....................................................................................................7
Part 2
1.
2.
3.
4.
Part 1
1.
MAINTENANCE
MAINTENANCE
1.1 Adjustment, Periodic Maintenance, Periodic Parts Replacement, and
Consumables Replacement, by Service Engineer
(1)
Timing
Purpose
At replacement of
- Drain pack ass'y
(QL2-0194: main waste ink
absorber)
or
- Ink absorbers
(QC1-5831/1211/1212:
platen waste ink absorbers)
Three items are to be
replaced at the same time.
Tool
Ink tank
Note:
The color red indicates the changes from the i70 / PIXUS 50i base model.
BCI-15 Black:
200 pages (JEIDA standard pattern J1, standard mode, plain paper)
185 pages (1,500-character pattern, standard mode, plain paper)
450 pages (JIS-SCID No. 5, standard mode, plain paper)
BCI-16 Color:
100 pages (JIS-SCID No. 5, standard mode, plain paper)
Approx.
time
1 min.
2.
2.1
5 times
8 times
9 times
12 times
The color red indicates changes from the i70 / PIXUS 50i base model.
Error
Solution
Remarks
No paper.
If the error
persists, the ink
tank sensor may
have problems.
* For the PIXMA iP90 / PIXUS iP90, it is possible to reset main waste ink counter and platen waste
ink counter respectively.
For the i70 / PIXUS 50i and i80 / PIXUS 80i, they are reset at the same time.
3.
REPAIR
3-1.
It is possible to replace the main ink absorber and platen ink absorber respectively.
Other service part replacement is the same as the i70 / PIXUS 50i.
Service part
Notes on replacement
Ink absorber
(QC1-5831/1211/1212)
3-2.
Replace
QC1-5831/1211/1212 at
the same time.
Adjustment / settings
Operation check
Main board
Soldered
Notes on main board replacement: Remove the coin battery from the original main board, and
install it in the battery holder of the replaced main board.
(b)
(c)
Soldered
(d)
Soldered
3-3.
Adjustment / Settings
Time(s)
5)
(The color red indicates the changes from the i70 / PIXUS 50i.)
Function
Remarks
LED
0 times
Green
Power off
1 time
2 times
3 times
4 times
Orange
Green
Orange
Green
5 times
10 times
Green
After the function (menu) is selected, press the Power button. The LED lights green, and the
selected function will be performed. (When the operation completes, the printer returns to the
menu selection mode automatically.)
Note:
LED
Green
Main waste ink counter
Orange Platen waste ink counter
Green
Main waste ink counter and platen waste ink counter (at the
same time)
When the waste ink counter is reset, print the EEPROM information as shown below,
and confirm that the value of the counter is 0 %.
LED
Destination
Orange Japan:
PIXUS iP90
Green
Other than Japan (A4): PIXMA iP90
Orange Other than Japan (LTR): PIXMA iP90 (LTR)
Note: After the specific destination is set, print the EEPROM information as shown below, and
confirm the model name.
<EEPROM information contents>
Print sample:
1:iPXXXX 2:V1.02 3:IF(USB=1) 4:D=004.9 PD=000.0 5:ST=2005/09/27-18:30
6:ER(ER0=1000 ER1=5100) 7:LPT=2005/09/028-09:09 8:PC(M=002 R=000 T=001 D=009 C=009)
9:CLT(BK=2005/09/27-18:30 Cl=2005/09/27-18:30) 10:CH=00002 11:CT(BK=040 CL=013)
12:IS(BK=1 C=0 M=1 Y=1) 13:IC(BK=00000 C=00000 M=00000 Y=00000)
14:Power(SON=00009 SOFF=00009)
15:REG=0 16:UR(A(BKoe)=+01 B(Coe)=-01 C(Moe)=+01 D(SCoe)=-01 E(SMoe)=+01 F(BKbi)=+01
G(CLbi)=+01 H(BK-CL)=+01 I(SCLbi)=+01 J(C-SC)=+01 K(M-SM)=+01)
17:WP=0024 18:CDIN(LG=001 PB=000) 19:MSD(015)
20: PAGE(All=00083 PP=00035 HR+MP=00003 PR+SP+SG=00003 GP=00000 PC=00000 ENV=00000)
21:CDPAGE=00003 IRPAGE=00003 BTPAGE=00003 PBPAGE=00000
22:BAT PAGE=00000
23:EDGE=00083 24:L=00000
25:HEAD Temp=30.0 26:Env Temp=30.0 27:FF(3F 3F 3F)
HDEEPROM
1:V0001 2:SN=0000-3D6B 3:LN(00000 00000 000001 000003 00001 00000 00000) 4:ID=00
5:IL=(BK=000 C=+01 M=000 Y=+01 C2=+01 M2=000 Y2=+01)
Printed items:
1. Model name 2. ROM version 3. Connected I/F (USB1) 4. Main waste ink amount, Platen waste ink amount
5. Installation date 6. Operator call/service call error record 7. Last printing time 8. Purging count
(manual/deep/timer/dot count/print head installation and removal/ink tank installation and removal)
9. Cleaning time 10. Print head installation and removal (change print head) count 11. Ink tank installation and
removal (change ink tanks) count (Bk/CL) 12. Ink status (Bk/C/M/Y) 13. Total ink consumption 14. Power-on
count (soft power on/soft power off/hard power on) 15. Print head alignment implementation 16. User print head
alignment values (Bkoe/Coe/Moe/SCoe/SMoe/BKbi/CLbi/BK-CL/SCLbi/C-SC/M-SM) 17. Number of times of wiping
18. Number of times of camera port connection and removal (Legacy, PB) 19. Number of the maximum printing
intermission in days 20. Number of print pages (total/plain paper/high resolution paper + Matte Photo Paper/Photo
Paper Pro + Photo Paper Plus Glossy + Photo Paper Plus Semi-gloss/Glossy Photo Paper/Card/Envelope) 21.
Number of Camera Direct Print pages (total), number of IRDA print pages (total), number of Bluetooth print pages
(total), and number of Print Beam print pages (total) 22. Number of print pages using battery (total) 23. Number of
borderless print pages 24. Number of print page (L/4 x 6) 25. Print head temperature 26. Inside temperature
27. Line inspection information
HDEEPROM
1. Version
2. Serial number
3. Lot number
4. Print head ID
5. Ink ejection level (Bk/C/M/Y)
Part 3
1.
TECHNICAL REFERENCE
NEW TECHNOLOGY
(1) Highly weather-resistant ink is available (color ink only).
BCI-16 Color (highly weather-resistant ink) takes the place of BCI-15 Color.
Use Composite Black mode: The black color can be available by using color ink even when
black ink is used up. In this mode, black becomes slightly
greenish.
With this mode enabled, the message which makes users
recognize that print quality may deteriorate, due to the setting of
Use Composite Black mode, is displayed on the screen every
time a print job is operated.
(3)
The following functions have been added to the Print Beam function.
a. AU pictographic symbols (Japan only)
b. QR codes (Japan only)
c. Reprinting function: By pressing the Resume/Cancel button, printing is preformed again.
(Image data only)
(7) The wait time of the print head before capping is reduced.
The period of time before the print head starts to move to the capping position from the home position
becomes 11 seconds. In conventional models, it was 55 seconds.
Reason:
To prevent removal of the power cord while the print head is at home position (meaning,
the print head is not capped).
The users may feel uncomfortable with an unforeseen frequent movements of the print head
(the print head scan sequence*1 before capping). Thus, possible claims are expected.
*1: An action which the print head makes two round trips, from the right to the left, to eject
ink mist:
This function was newly introduced with the i80 / PIXUS 80i.
Available when; Cleaning, Replacement of the print head and ink tanks, and Turning
off the power.
10
2.
Timer cleaning - 4
(Both Black and Color)
Timer cleaning - 5
(Both Black and Color)
Timer cleaning - 6
(Both Black and Color)
(The color red indicates the changes from the i80 / PIXUS 80i.)
Amount of
Est. required
Details
ink used (g)
time (sec.)
The first cleaning after shipped from the
0.315 (Black)
110
plant.
0.42 (Color)
When the specified number of dots are
printed from the previous Black/Color
0.105 (Black) 35 (Black)
cleaning. (Dots are counted by Black and
0.14 (Color)
35 (Color)
Color separately.)
If 24 to 504 hours have elapsed since the
0.105 (Black) 35 (Black)
previous Black cleaning till the start of the
next printing.
If 504 to 720 hours have elapsed since the
previous Black cleaning till the start of the
0.105 (Black) 35 (Black)
next printing.
If 720 to 1,440 hours have elapsed since
the previous Black/Color cleaning till the
0.105 (Black) 35 (Black)
0.14 (Color)
35 (Color)
start of the next printing. (The time is
counted by Black and Color separately.)
If 1,440 to 2,160 hours have elapsed since
the previous Black/Color cleaning till the
start of the next printing. (The time is
counted by Black and Color separately.)
If 2,160 to 4,320 hours have elapsed since
the previous Black/Color cleaning till the
start of the next printing.
If 4,320 to 8,640 hours have elapsed since
the previous Black/Color cleaning till the
start of the next printing.
If longer than 8,640 hours have elapsed
since the previous Black/Color cleaning
before the start of the next printing.
0.21 (Black)
0.28 (Color)
50 (Black)
55 (Color)
0.24 (Black)
0.28 (Color)
75
0.72 (Black)
0.28 (Color)
105
1.2 (Black)
0.28 (Color)
130
0.105 (Black)
0.14 (Color)
60 (Both)
35 (Black)
35 (Color)
0.21 (Black)
0.28 (Color)
80 (Both)
45 (Black)
45 (Color)
0.315 (Black)
0.42 (Color)
110
0.105 (Black)
0.14 (Color)
60 (Both)
35 (Black)
35 (Color)
140 (Both)
85 (Black)
70 (Color)
*1: The appropriate interval between the last cleaning and the next is separately maintained for
Black and Color with the timer. For this reason, the cleaning mode may differ in Black and Color.
*2: When 24 to 504 hours have elapsed since the previous Black cleaning, timer cleaning - 0 is
performed. However, this cleaning is conducted only 5 times after printer installation, and no
further timer cleaning - 0 (Black) will be performed.
Deep cleaning
(Black/Color/Both)
11
1.2 (Black)
0.42 (Color)
3.
PRINT MODE
Default setting
Selectable in the printer driver Main tab.
Selectable after clicking Custom in the Main tab
(1)
Plain paper
Print quality
Ink drop size
Resolution HxV (dpi)
Print control
Photo Paper
Pro
Print quality
Resolution HxV (dpi)
Ink drop size
Print control
Photo Paper
Plus Glossy
Print quality
Resolution HxV (dpi)
Ink drop size
Print control
Photo Paper
Plus Double
Sided
Print quality
Resolution HxV (dpi)
Ink drop size
Print control
Matte Photo
Paper
Print quality
Resolution HxV (dpi)
Ink drop size
Print control
Glossy Paper
Print quality
Resolution HxV (dpi)
Ink drop size
Print control
High
Resolution
Paper
Print quality
Resolution HxV (dpi)
Ink drop size
Print control
Envelope
Print quality
Resolution HxV (dpi)
Ink drop size
Print control
T-Shirt
Transfers
Fast <-5
5 pl
300 x 300
1 pass
bidirectional
Draft
5 pl
300 x 300
1 pass
bidirectional
Draft
600 x 600
5 pl
4 passes
bidirectional
600 x 600
5 pl
2 passes
bidirectional
Print quality
Resolution HxV (dpi)
Ink drop size
Print control
Standard
600 x 600
5 pl
2 passes
bidirectional
(*1)
Standard (*1)
5 pl
5 pl
600 x 600
600 x 600
1/2 passes
1/2 passes
bidirectional bidirectional
Standard
High
600 x 600
600 x 600
2 pl/5 pl
2 pl (*2)
6 passes
12 passes
bidirectional bidirectional
Standard
High
600 x 600
600 x 600
2 pl/ 5pl
2 pl (*2)
6 passes
12 passes
bidirectional bidirectional
Standard
High
600 x 600
600 x 600
2 pl/ 5 pl
2 p l (*2)
6 passes
12 passes
bidirectional bidirectional
Standard
High
600 x 600
600 x 600
2 pl/5 pl
2 pl (*2)
6 passes
12 passes
bidirectional bidirectional
Standard
High
600 x 600
600 x 600
2 pl/5 pl
2 pl/ 5 pl
6 passes
12 passes
bidirectional bidirectional
Standard
High
600 x 600
600 x 600
2 pl/5 pl
2 pl (*2)
6 passes
12 passes
bidirectional bidirectional
Standard
High
600 x 600
600 x 600
5 pl
2 pl/5 pl
4 passes
6 passes
bidirectional bidirectional
High
600 x 600
5 pl
6 passes
bidirectional
High
600 x 600
5 pl
6 passes
bidirectional
--> Fine
1
High
2 pl/5 pl
600 x 600
6 passes
bidirectional
Custom Fine
600 x 600
2 pl
16 passes
bidirectional
Ink
Bk + YMC
YMC
YMC
YMC
YMC
YMC
YMC
BkYMC
YMC
Bk + YMC
*1: When Use Composite Black mode or Save Black Ink mode is selected, 2-pass bidirectional printing
12
(2)
Plain paper
Print quality
Resolution HxV (dpi)
Print control
High
Resolution
Paper
Print quality
Resolution HxV (dpi)
Print control
Envelope
Print quality
Resolution HxV (dpi)
Print control
Fast <-5
300 x 300
1 pass
bidirectional
Draft
300 x 300
1 pass
bidirectiona
600 x 600
1 pass
bidirectional
(*1)
Standard (*1)
600 x 600
600 x 600
1 pass
1 pass
bidirectional bidirectional
--> Fine
1
High
600 x 600
4 passes
bidirectional
Ink
Bk
Standard
600 x 600
4 passes
bidirectional
High
600 x 600
4 passes
bidirectional
Bk
Standard
600 x 600
4 passes
bidirectional
High
600 x 600
6 passes
bidirectional
Bk
*1: When Use Composite Black mode or Save Black Ink mode is selected, 2-pass bidirectional
printing is automatically done, and only YMC inks are used.
(3)
Borderless printing
Plain paper
Fast <-5
Print quality
High
Custom Fine
600 x 600
600 x 600
600 x 600
2 pl/5 pl
6 passes
bidirectional
2 pl (*2)
12 passes
bidirectional
2 pl
16 passes
bidirectional
Draft
Standard
High
600 x 600
600 x 600
5 pl
4 passes
bidirectional
2 pl/5 pl
6 passes
bidirectional
2 pl (*2)
12passes
bidirectional
Standard
High
600 x 600
600 x 600
2 pl/5 pl
6 passes
bidirectional
2 pl(*2)
12 passes
bidirectional
Standard
High
600 x 600
600 x 600
Print control
2 pl/5 pl
6 passes
bidirectional
2 pl (*2)
12 passes
bidirectional
Print quality
Standard
High
600 x 600
600 x 600
2 pl/5 pl
6 passes
bidirectional
2 pl/5 pl
12 passes
bidirectional
Envelope
Standard
600 x 600
Glossy
Paper
YMC
5 pl
2 passes
bidirectional
Print control
Print control
Print quality
Resolution HxV (dpi)
Ink drop size
Print control
Ink
600 x 600
--> Fine
1
Standard
Standard
High
600 x 600
600 x 600
600 x 600
5 pl
2 passes
bidirectional
5 pl
4 passes
bidirectional
2 pl/5 pl
6 passes
bidirectional
13
YMC
YMC
YMC
YMC
YMC
YMC
Fast <-5
--> Fine
1
Draft
(*1)
Standard (*1)
High
300 x 300
300 x 300
600 x 600
600 x 600
600 x 600
5 pl
1 pass
bidirectional
5 pl
1 pass
bidirectional
5 pl
1 /2 passes
bidirectional
5 pl
1 /2 passes
bidirectional
2 pl/5 pl
6 passes
bidirectional
Print quality
Photo
Paper Plus Resolution HxV (dpi)
Glossy
Ink drop size
Print control
Standard
High
600 x 600
600 x 600
2 pl/5 pl
6 passes
bidirectional
2 pl (*2)
12 passes
bidirectional
Ink
Bk+YMC
YMC
*1: When Use Composite Black mode or Save Black Ink mode is selected, 2-pass bidirectional
printing is automatically done, and only YMC inks are used.
b.
Grayscale printing
Fast <-5
300 x 300
1 pass
bidirectional
--> Fine
1
Draft
(*1)
Standard (*1)
High
300 x 300
1 pass
bidirectional
600 x 600
1 pass
bidirectional
600 x 600
1 pass
bidirectional
600 x 600
4passes
bidirectional
Ink
Bk
*1: When Use Composite Black mode or Save Black Ink mode is selected, 2-pass bidirectional
printing is automatically done, and only YMC inks are used.
(5)
Fast <-5
3
Standard
--> Fine
1
Ink
Bk + YMC
600 x 600
5 pl
2 passes
bidirectional
Print control
Standard
YMC
600 x 600
2 pl/5 pl
6 passes
bidirectional
Print control
Standard
600 x 600
2 pl/5 pl
6 passes
bidirectional
Print control
14
YMC
(6)
Plain paper
Fast <-5
Print quality
Standard
600 x 600
--> Fine
1
Ink
Bk + YMC
5 pl
1 /2 passes
bidirectional
Print control
Standard
600 x 600
YMC
2 pl/5 pl
6 passes
bidirectional
Print control
Standard
600 x 600
2 pl/5 pl
6 passes
bidirectional
Print control
15
YMC
4.
Function
Symptom
Condition
Cause
Solution
Print
results
Lamp
indication
Print
Beam
In printing from an
address book, a long
mail address is not
printed completely.
An address book is
not printed
completely.
* Occurrence level:
A: The symptom is likely to occur frequently.
B: The symptom may occur under certain conditions, but likeliness is assumed very low in practical usage.
C: The symptom is unlikely to be recognized by the user, and no practical issues are assumed.
16
Possible call or
complaint
Print quality is rough.
Installation,
Printing
No infrared
communication
Cause
When many sheets of
paper are set, paper feed
capability can be
slightly lowered.
Solution
Reduce the number of sheets
set on the sheet feeder, to stay
below the reference mark.
- Infrared communication
is not available.
* Occurrence level:
A: The symptom is likely to occur frequently.
B: The symptom may occur under certain conditions, but likeliness is assumed very low in practical usage.
C: The symptom is unlikely to be recognized by the user, and no practical issues are assumed.
17