A cantitever of span 250mm and Simm diameter carries a vertical downward load of 3KN at free end along with a torque of 1000N-m and an axiat pull of ISKN, Calculate the maximum normal Stress at the top and bottom face of the fced end. To pina: Me © Sotutton: mum normal stress at F & @ (Top & Bottom face) (Cross sectionstarea of cantilever: d=? = 50% = 1962.Siem? Tensile stress de (9 Pa, Onn ~ 2 — 135107 4 7.6433.Avinm? C4 due to tensile stress) Bm Sea? - Boy ~ 12271.85m0e spe SEE nation ES me (he state of stress at 2 and Q ean bi Poin @ | Weial direct stress (oy | 68.7593 | -53.4707 Bite to FG Ga wore | a0 Maximum principal siaie at P, (From PSGDE FE) own A [Erte JERe Fe] © 0, <0) ~ 4 [onrs0.+ Jen 7Ea) + aG0.77 | = [on.75034 vaiae0 83] n= 87.68. imme Aw oo Maximum principal stress at @ (Using the same formula) 10 = 4 [C53.4707) + (EC 33.4707)7 + aa0.74) ] or1q = 21-99 inant Amo Peessste: ‘Maximum normal (Principal) steers at top face — 87 68Ninm™ ‘Maxionwn normal (Princtpal) stress at bottom face, — 21.99N/mm?Fig.1.26 shows a link, which has a rectangular cross section. A pull of 25kN acts at an eccentricity equal to (1/4)" of the link depth. Find the stresses induced in the link cross section. Link depth = 129mm I Lom Fig. 1.26 Given data: Load, P= 25k = 25 x 10° Link depth = 12000 ¥120=30mm Since eccentricity, ¢= {of depth b= 20mm d= 2% 20= 40mm To find: Stroases developed © Sokution: 1. Diract stress due to 25k psig (6+ Area of CS. ~ 20%120 mn?) 20120 10.422V/mm* (Tensile) 2. Bending stress: Moment, Mg = Px 65 25 x 10? x 30 75 x 10mm Moment of inertia, ba” 20800" a an serch 12 2B 5.101 60 a oe TSAO" 889 15.625 eT 2.88» 10" ‘Total stress, = Get oy 10.42 + 15.625 =26.045 Nims (Tensile) Ans. a = Gat on = 10.42 ~ 15.625 =~ $.2= 5.2N/inmn? (Compressive) Aus. Result: Stresses are 26.045Ninemt” (Lensile) & S.2N/oum? (compressive)A crane hook has a section, which for tha purpose of analysis ix considered trapezoidal as shown in fig. 143(a). 1 ix made of plain carbon stool wlth an veld strength af 380MPa in tension. Determine the load capacity af the hook, fur a factor of safely of 2 aoo3s I ois tome Cy _— eran = 382. = 126.6nV mit = 127 Nh? Te find: ° Load capacity Hig. L323) © Setation: For trapezoidal section from PSGDE 6.3 2G, +20.) _ 40, 1300100 -+@35)) Ba SG eB Ly 78 G00 +35) eo tesen Ag, +b )a __ al) 0-29 4@5 +100)" EG) eo = 3, +6.) 2 = £00495) 130 = 2775 mm Moment, Afg= Px R= Ps 104 = LO4P Nemm, Bending etrere (Qcourriag at inner fiber) = Mok aor)az.21 ~~ Aer, ~ 8775x1174 50 = 8.531042 Nim? og 2 = Fe H1.1390104 7 Wim’. Total serous, © pry = (8.53 41.139) x 104 P Equating. Syn” Say (8.53 1.139) = 10 P= 127 Pm 191339N = 131.94 Ans. a Resse: Lond capacity of the hook = 131.34A Cuctamp is 09 bear the forea “X" applied onta te Te hax a Tacetion as shown in fig. bt0e) the maximum tensite stress ln the champ #2 linttod to TIOMPa, find E Posind: ‘Mexianm Force “7 © Setution: We cun say thal the marimum tenuile strane will cocur at point “P° ‘om the inner Fibra Booanse Of the Following, wise Bending moment is maximum there 1) has curvature iil) A direct tania strate (due to") also acts. Refer to fig.1 36 (b), where the T section is shown. For T'seetion from PSGDP 6.3, we have Fig. 1.36 (0) pn: 225431 22~ 50mm 0=9340022) oe ms mS) b= 292mm Fig. £36 (2) R= Weng 76-2) (PSODB 6.3) ie rele eley ma) Substituting the valios, we have Lyuoo* ea} les + Go G2=3)= Ge rea 2a? of the nection — (20 = 3) + (22 = 3) — 126mm wroidtal xia, (aoe Hat. 136 C6)>A bol ix subjected to a tensite load of 25.KN and a shear load of IOKN. Determine the dlameter Of the bole according to Maximum principal stress theory 0) ‘Maximum principal strain theory ©) Maximum shear stress theory Assume factor of safety as 2.3, yleld point stress in simple tension = $00 Nima, Poisson's ratio = 0.25 ‘[Bharathivar Untversity-Apr 98] Given data: Shear load. /~ 10k = 10 10° ‘Yield ewese, 6, = 300 Ninm? Poisson's ratio, r= 0.25 To find: Core dingram of bolt *° (mm © Solution: “Serase dive to tensile load % " Arenofbok a Gala ey Stress due to shear load © vat a Mininnrns and Manian principal erars: Refer PSODB 72 Maxinnam principal sroaa, w= E [Gre )ele.-o Pons] o = [se (SERS) (Sy ~ 3 [eerie socio] ints principal meee o> 3 [G.10,)-VGr-a, Foe] 4 [osaaeton aozsaio"] ee = BASSI pm? ©) Mastonum principal siraas teary: ot C00) os (ON) ts Mascimnan oF theee) — TE Bue, oi = 26267210" 5, a s00 and HOS = 2.5 d= 17 mm, say Vim eer 8) Ataxtmum principal srrain deeory: ‘According to this, for safe design,norco 22 mens 36287 «107 445 (— 4.46310" )_ 300 a ae Sas 37383.25 _ 300 @ 25 A= 17. 64nem, say 18min 2 Maximum shear stress theory: According to this. oro = 3e.2six10" [4.465 %10"]_ 300 ” ra 23 eas A A8A2 mm Ao. Chovsing the largest of the three diameters Result: (Core diameter of bolt i= 19 imA component machined from a plate of steel C4S (ultimate strength 630N/mun®) is shawn in fig. LSA(a). It is subjected to a completely reversed axial force of SURN. The expected raliability is 90% and the factor of safety is 2. Determine the plate thickness ‘t for infinite life, if sensitive factor is 0.8. Anna Universiey-May?99) Given data: = 630m es Pac +50RY = +50000¥ 5040 p00 Prats = SRN = ~50000N wo | pe Non 2-08 Fig. 1.54 (a) Reliability = 9096 Reliability factor for 90% = 0.89 [IP reliability factor is not given, take it as 0.89] To find: Plate thickness © Solution: ‘As the fillet section is critical, we shall find the thickness at that section, Pag t Py ‘Mean toed = ‘natn 50000-50000 =o 3 Vertabie load ~ Toss Fate = 30900-50090) _. so goyv Moon stross, m= Zero Variable stroas, ca ~ 2000 _ 3000 Fo Arca atfittet =50%/] From PSGDB 7.9, for “Plar bar with o shoulder fillet in tension”, wee have, For Ben Son kim nz7s Fig. 1540) Ds 10.8 273-19 Other factors are nat given) 644-036, [For reversed tension — Compression from PSGDB 1.42] = 0.36 (630) ~ 226. 8Ninm* Kp, ecliability Factor ~ U8 1 os 50000 a gta Geeemeemis) (= 19.220 An. om Resaleshe bending stress In @ machine part fluctuates hetwoen a tensile stress af 280N/munt and a compressive strass of 140% min What shantd be tha mininniui ultiinate tenalte strength of thie hart to carry this fluctuation indefintiels according, to) Goatnan's formula Waterberg Gormuté? Factor af mnfuts = 1-75. Axcunne that tho yield polit fe mower Hite ta be tewe than 5508 tf ultimate tensile strength or greater than 9296 af te [Madras University, O28] Ge 1280 Nin Let we take, oy = 0.7 oo To finds a @Setution: Som PSs 280 E14) Gop? : © Foto Moan stress, om — Amplitnde stenes 7, = Simm =Pmn 280 — 149) 9 aN /mmgt Prom PSGDB 142, 040.35 0 1. Using Goodman equation: te 78 [Ze + adie] coAemme n= Aes 683.3 1.75 = 1195.83 Minin wltimate strength ix 1143 2/mm* (Py Goodman Equation)A shaft i subjected 10 a bending moment varying from —200Nm to S00Nm and a twisting ‘moment varying from 50Nm to 175Nm. The material used has S, = 600MPa, S,=300MPu, K, 0.76, Ky = 0.85, K.= 0.897, K,= 1.85 and q = 0.95. Find the diameter of the shaft by Von Mises Henchy theory, Factor of safety is 1.5. {Anna Untx. -NOV" 2003] Given data: Minor = SOON-mi Mocs ~ TSN S,> 00MPa;, 5, 300MPa K,= 0.76; Ky= 08: “ K.=0.897; Ka18 92095; nas To find: Diameter of the shaft 4 @ Solution: For bending. 200.10? «32 xd Miyyas 32 _ 50010 x32 nd? = ATEN pn Ky= 9+ (Ki~1) = 0.95 + (1.85—1) K-18 Equivalent normal stress, See oe (=) KKK, Assume oy as 400N/mam? 48 x10" 1,8%3.566%10° (222) 0.76% 0.85% 0.897 d? (300, 16x Meg _ 16 x175%10° _ 8.197108 xa ed? a = 18K Mny _ 16 x50x10? _ 5.732107 nd® nd? a Equivalent shear stress,we eel) a a ee Assume that 2 ~ 6, hee . 5) 20.6 = 400 = 240m? 5 pe SEBO? 3.185107 2240. ee "9716 x0.85%0. 897 d? 300 on ‘ 2i0* _ 1.364% 10% ro a 2 ce ttre? , [fae 107) (1 36ani08 m 2a* 2a a Lag x10? , 743x108 | 1.483%10" 2a - 2d* Minimum principal Stress Lae x10? 72.4310" _ 3x10 BaP & a According to von mises theor jaganio” ), (—3-10")*_ (1.483.107 Y 310") _ 400 ete) Oe GS 2ageeto' , oto 444910" 400)" ae a “ Ts 96.87mmm, say 100m Ans & Result: Diameter of shaft— LOOnm,A plate of 12mm thick, with teo holes as indicated in fig. 1.64 (a) ts subjected to tensile load of OKN. Caleulate the stresses at both the holes. [Anna Univ. “Now 2004) Fig. 1.64 (a) Given data: Thickness, A= 120mm Load, ? = 208 Consider width, w= 50mm* missing data © Solution: Let consider hole | es 420 and hole 2 610 (Stress at hole 1: i.e, 20mm diameter bole. Pp 20x10" Nominal sees 6 2210 ge <“Wwoay “Go-27 | en) = 55. 5SN/mm ‘Stress concentration factor, K, a_20 From P8600 730. or 228. knn25 Marin sth, a =e K=SSS5 «22512498 Ans (2) Sremat ole te Ome daar ble : 2-10 . mina ses, ee Nominal ues, 0, ZIP a 6 From PSODB 710. or #018 amas Mec 8, anu K—AL.6EXDS 1046 An Resi Stress at hole 20mnr diameter hole =124.98N/mm* Stress at hole 10mm dizaeter hole ~104.6N/num®A camsitower rod af eireuan svction ix uubjected ta 2 apclic tranavarte bead: varying fren —100N bo a 300K an shannon doe fa 1-5 (a). Determine the tanuter itap the veut be ( Croctionan wetwnt ea (ap Senter berg mmcthwau wate tra fotionctong dita ‘Factor of safes 2. Thavratioatcrias comantration fun Rinarannce verengih = 2754 Pa Surface correction facten = O2 Factne af aadecyy te 2 Pevind: We take moments about that section CA-A) 4 Fig. 165 (=) (Carma Unite, Wow. 2004) hime =p 3810" __ 3.05610" Maxirmum bending stress, Ome ~ “ae ra) “= Ma, 110” Lori" Minimum bending stress. Gms ~ - = a holsxi0* i ane Cora) a Mean stress, bending) oan 2088s Amplitude stress, our = 4.074%10" a From graph PSGDB 7.14 (Shalt with a shoulder fillet bigets Brig, £05 (0) Weave for £202 and 2 = 15,4213 a a From PSGD8 7.6 Kym VaR YA 140.9031 Using Soderberg equation (PSGDB 7.6) nee Kok) > Lisa _ 22d o2a 2 1 ana aa 2 Beate ‘eae athe fe sete at am