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SERVICE MANUAL

CODE : 00ZAR157E/A1E

DIGITAL LASER COPIER/


PRINTER

(AR-157E)

MODEL

AR-122E
AR-152E
AR-153E
AR-157E

CONTENTS

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 2 ] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[ 6 ] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[ 7 ] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[ 8 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[ 9 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] USER PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
[14] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 1

Parts marked with are important for maintaining the safety of the machine. Be sure to replace these parts
with the replacement parts specified to maintain the safety and performance of the machine.

SHARP CORPORATION

This document has been published to be used


for after sales service only.
The contents are subject to change without notice.

CAUTION

This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and
IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls,
adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved
on the eyes retina, there is the danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of
servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a
unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit, toner
cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected
when removing and installing the optical system.
4) The middle frame contains the safety interlock switch.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

CAUTION
INVISIBLE LASER RADIATION,
WHEN OPEN AND INTERLOCKS DEFEATED.
AVOID EXPOSURE TO BEAM.

VORSICHT
UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GEFFNET UND
SICHERHEITSVERRIEGELUNG BERBRCKT.
NICHT DEM STRAHL AUSSETZEN.
LASER WAVE LENGTH : 770 ~ 795nm
Pulse times : 11.82s/7mm
Out put power : 0.17mW 0.01mW

VARO !
AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
NKYMTTMLLE LASERSTEILYLLE L
KATSO STEESEEN.

ADVARSEL
USYNLIG LASERSTRLNING VED BNING, NR
SIKKERHEDSBRYDERE ER UDE AF
FUNKTION. UNDG UDSAETTELSE FOR
STRLNING.

VARNING !
OSYNLIG LASERSTRLNING NR DENNA DEL
R PPNAD OCH SPRREN R URKOPPLAD.
BETRAKTA EJ STRLEN. STRLEN R
FARLIG.

At the production line, the output power


of the scanner unit is adjusted to 0.57
MILLI-WATT PLUS 20 PCTS and is
maintained constant by the operation of
the Automatic Power Control (APC).
Even if the APC circuit fails in operation
for some reason, the maximum output
power will only be 15 MILLI-WATT 0.1
MICRO-SEC. Giving and accessible
emission level of 42 MICRO-WATT
which is still-less than the limit of
CLASS-1 laser product.

Caution
This product contains a low power laser
device. To ensure continued safety do not
remove any cover or attempt to gain access
to the inside of the product. Refer all
servicing to qualified personnel.

Caution label on the unit


The label (

) in the fusing area of the unit indicates the following:

: Caution, risk of danger


: Caution, hot surface

VAROITUS! LAITTEEN KYTTMINEN MUULLA


KUIN TSS KYTTOHJEESSA MAINITULLA
TAVALLA SAATTAA ALTISTAA KYTTJN
TURVALLISUUSLUOKAN 1 YLITTVLLE
NKYMTTMLLE LASERSTEILYLLE.

VARNING - OM APPARATEN ANVNDS P ANNAT


STT N I DENNA BRUKSANVISNING
SPECIFICERATS, KAN ANVNDAREN UTSTTAS
FR OSYNLIG LASERSTRLNING, SOM
VERSKRIDER GRNSEN FR LASERKLASS 1.

The foregoing is applicable only to the 220V


model, 230V model and 240V model.

LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT

CONTENTS
[1]

GENERAL
1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[2]

SPECIFICATIONS
1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
4. RSPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

[8]

DISASSEMBLY AND ASSEMBLY


1. High voltage section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
2. Operation panel section . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
3. Optical section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . . . .8-9
6. Manual paper feed section . . . . . . . . . . . . . . . . . . . . . . . .8-15
7. Rear frame section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-19

[3]

[4]

CONSUMABLE PARTS

8. Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-20

1. Supply system table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

9. 2nd cassette section . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-20

2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

10. Duplex motor section (RSPF model only) . . . . . . . . . . . . .8-22

3. Production control number (lot No.) identification . . . . . . . 3-2

11. Reverse roller section (RSPF model only) . . . . . . . . . . . .8-23

4. TD cartridge replacement . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

12. RSPF section (RSPF model only) . . . . . . . . . . . . . . . . . . .8-23

EXTERNAL VIEWS AND INTERNAL STRUCTURES

[9] ADJUSTMENTS

1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1. Optical section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4

3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

3. High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5

4. Motors and solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6

5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5


6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

[10] SIMULATION, TROUBLE CODES


1. Entering the simulation mode . . . . . . . . . . . . . . . . . . . . . .10-1
2. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2

[5]

UNPACKING AND INSTALLATION


1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
2. Cautions on handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
3. Checking packed components and accessories . . . . . . . . 5-1
4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5. Removing protective packing materials . . . . . . . . . . . . . . . 5-2
6. Developer unit installation . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

[6]

4. Trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-17

[11] MAINTENANCE
1. Maintenance table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
2. Maintenance display system . . . . . . . . . . . . . . . . . . . . . . .11-1

[12] USER PROGRAMS

7. Toner cartridge installation . . . . . . . . . . . . . . . . . . . . . . . . 5-3

1. Functions that can be set with user programs. . . . . . . . . .12-1

8. Loading copy paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

2. Change the setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1

9. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

3. Density level adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .12-2

10. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

4. Toner save mode setup and cancel . . . . . . . . . . . . . . . . .12-2

COPY PROCESS

[13] ELECTRICAL SECTION

1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1

2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

2. Circuit descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-3

3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

[7]

3. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . .10-3

OPERATIONAL DESCRIPTIONS

[14] CIRCUIT DIAGRAM


1. MCU PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-1

1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

2. OPERATION PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-10

2. Scanner section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

3. POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-11

3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

4. NOISE FILTER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . .14-13

4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

5. ACTUAL WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . .14-15

5. Paper feed section and paper transport section . . . . . . . . 7-4


6. SPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7. D-D (Duplex to Duplex) mode paper/
document transport (Duplex model) . . . . . . . . . . . . . . . . . 7-8

[1] GENERAL
1. Major functions
Configurations
Item
Model
AR-122E
AR-152E
AR-153E
AR-157E

CPM

SB/MB

12CPM
15CPM
15CPM
15CPM

SB
SB
MB
MB

2 Tray

Opt

SPF

Opt

R-SPF

Color
Scanner

GDI
printer

Opt 1
Opt 1
Opt 2
Opt 2

Opt 1
Opt 1
Opt 2
Opt 2

PCL
printer

SOPM

Duplex

Memory

FAX

8M
8M
8M
16M

Descriptions of items
CPM:

Copy speed (Copies Per Minute)

SB/MB:

SB = Manual feed single bypass, MB = Manual feed multi bypass

2 tray:

Second cassette unit.

SPF:

Original feed unit

R-SPF:

Duplex original feed unit

Color scanner:

Color scanner function

GDI printer:

GDI printer function with USB.

PCL printer:

PCL printer function with USB.

SOPM:

Scan Once Print Many function (Many copies are made by one scan.)

Duplex:

Auto duplex copy function

Memory:

Standard page memory

FAX:

FAX function.

Descriptions of table
:
:
Opt:
1:
2:

Standard provision
No function or no option available
Option
AL-12PKM
AR-PG2

AR-122E/152E/153E
AR-157E

(Options)
AR-SP5

AR-D16

AL-12PKM

AR-122E/152E/153E/157E GENERAL 1 - 1

AR-PG2

[2] SPECIFICATIONS
1. Basic Specifications
Item
Type
Copy system
Segment (class)
Copier dimensions

Weight
(Approximately)

Desktop
Dry, electrostatic
Digital personal copier
20.4"(W)X18.2"(D)X11.6"(H) (518mm(W)X462.5mm(D)X295.6mm(H))
20.4"(W)X18.2"(D)X11.6"(H) (518mm(W)X462.5mm(D)X295.6mm(H))
20.4"(W)X19.4"(D)X11.6"(H) (518mm(W)X492.5mm(D)X295.6mm(H))
20.4"(W)X19.4"(D)X18.3"(H) (518mm(W)X492.5mm(D)X465.4mm(H))
35.3lbs.(17Kg)
TD and drum cartridges included
35.3lbs.(17Kg)
35.3lbs.(17Kg)
50.7lbs.(24Kg)

AR-122E
AR-152E
AR-153E
AR-157E
AR-122E
AR-152E
AR-153E
AR-157E

2. Operation specifications
Paper feed
section

Section, item
Paper feed
system
AB system

Tray paper feed


section

Multi bypass paper


feed section

Single bypass paper


feed section

Inch system Tray paper feed


section

Multi bypass paper


feed section

Details
AR-122E/152E
AR-153E
AR-157E
Paper size
Paper weight
Paper feed capacity
Kinds
Remark
Paper size
Paper weight
Paper feed capacity
Kinds
Remark
Paper size
Paper weight
Paper feed capacity
Kinds

Remark
Paper size
Paper weight
Paper feed capacity
Kinds
Remark
Paper size
Paper weight
Paper feed capacity
Kinds

Single bypass paper


feed section

Remark
Paper size
Paper weight
Paper feed capacity
Kinds
Remark

Paper exit section


Originals

Exit way
Capacity of output tray
Original set
Max. original size
Original kinds
Original size detection

1 tray (250 sheet) + single bypass


1 tray (250 sheet) + multi bypass (50 sheet)
2 tray (500 sheet) + multi bypass (50 sheet)
A4, B5, A5 (Landscape)
56 - 80g/m2 (15 - 21 lbs.)
250 sheets
Standard paper, specified paper, recycled paper
User adjustment of paper guide available
A4, B5, A5, B6, A6 (Landscape)
52 - 128g/m2 (14 - 34.5 lbs.)
50 sheets
Standard paper, specified paper, recycled paper, OHP,
Label, Envelop (Single copy)
User adjustment of paper guide available
A4, B5, A5, B6, A6 (Landscape)
52 - 128g/m2 (14 - 34.5 lbs.)
1 sheet
Standard paper, specified paper, recycled paper, OHP,
Label, Postal card, Envelop, Post card (Including
double postal without fold line)
User adjustment of paper guide available
8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2" (Landscape)
15 - 21 lbs.
250 sheets
Standard paper, specified paper, recycled paper
User adjustment of paper guide available
8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2", 3-1/2" x 5-1/2"
(Landscape)
14 - 34.5 lbs.
50 sheets
Standard paper, specified paper, recycled paper, OHP,
Label, Envelop (Single copy)
User adjustment of paper guide available
8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2" (Landscape)
14 - 34.5 lbs.
1 sheet
Standard paper, specified paper, recycled paper, OHP,
Label, Envelop
User adjustment of paper guide available
Face down
100 sheets
Center Registration (left edge)
A4 (8-1/2" x 14")
sheet, book
None

AR-122E/152E/153E/157E SPECIFICATIONS 2 - 1

Optical section

Section, item
Scanning
Scanning system
section
CCD sensor
Lighting lamp

Writing
section
Image forming

Output data
Writing system
Laser unit
Photoconductor

Electrical section

Resolution
Type
Voltage
Power consumption

Resolution
type
Life
Charging system

Charger

Fusing section

Details

Developing
Cleaning
Fusing system
Upper heat roller
Lower heat roller
Heater lamp

Power source
Power consumption

Transfer system
Separation system
Developing system
Cleaning system
type
type
type
Voltage
Power consumption
Voltage
Frequency
Max.
Average
AR-122E
(during copying)
AR-152E
AR-153E
AR-157E
Average (stand-by)
Pre-heat mode
Auto power shut-off mode

3 CCDs (RGB) sensor scanning by lighting white lamp


600 dpi
CCFL
1100Vrms (Min)
9.6W (Max)
R, G, B 1 or 8 bits/pixel / A/D 16bit
Writing to OPC drum by the semiconductor laser
600 dpi
OPC (30)
25k
Saw -tooth charging with a grid, / (-) scorotron
discharge
(+) DC scorotron system
(-) DC scorotron system
Dry, 2-component magnetic brush development system
Counter blade system (Counter to rotation)
Heat roller system
Teflon roller
Silicon rubber roller
Halogen lamp
120V/230V
800W
100V, 110V, 120/127V, 230V, 240V
Common use for 50 and 60Hz
Less than 1000W
300 Wh/H *1)
300 Wh/H *1)
300 Wh/H *1)
310 Wh/H *1)
80Wh/H *1)
18Wh/H *1)
4.5Wh/H *1)

*1) May fluctuate due to environmental conditions and the input voltage.

AR-122E/152E/153E/157E SPECIFICATIONS 2 - 2

3. Copy performance
Section, item
Copy magnification

Details
Fixed
magnification
ratios
Zooming
magnification
ratios

Manual steps
(manual, photo)
Copy speed

AR-122E
AR-152E
AR-153E
3 Reduction + 2 Enlargement
(AB system : 25, 70, 86, 100, 141, 400%)
(Inch system : 25, 64, 78, 100, 129, 400%)
25 - 400%
(376 steps in 1% increments)

AR-157E

5 steps
First copy time Tray paper feed
AB system
A4
(Landscape)

Copy speed
(CPM)

AB system
B5
(Landscape)

Copy speed
(CPM)

Inch system
8-1/2" x 14"
(Landscape)

Copy speed
(CPM)

Inch system
8-1/2" x 11"
(Landscape)

Copy speed
(CPM)

Max. continuous copy quantity


Void

Void area

Image loss

Warm-up time
Power save mode reset time
Paper jam recovery time

9.6 sec. (Pre-heat mode:25 sec. / Auto power-shut-off mode : 40 sec.)


A4 or Letter/100%/Auto Exposure
Same size
12
15
15
15
Enlargement
12
15
15
15
Reduction
12
15
15
15
Same size
12
15
15
15
Enlargement
12
15
15
15
Reduction
12
15
15
15
Same size
12
12
12
12
Enlargement
12
12
12
12
Reduction
12
12
12
12
Same size
12
15
15
15
Enlargement
12
15
15
15
Reduction
12
15
15
15
99
leading edge
1 - 4mm
Trailing edge
4mm or less, 6mm or less (Duplex copying/both image)
Side edge void area 0.5mm or more (per side)
4.5mm or less (total of both sides)
leading edge
same size: 3.0mm or less (OC) / 4mm or less (SPF/R-SPF/Duplex)
Enlarge: 2mm or less (OC) / 3mm or less (SPF/R-SPF/Duplex)
Reduction (50%): 6.0mm or less (OC) / 8mm or less (SPF/R-SPF/
Duplex)
0 sec.
0 sec.
0 sec.

4. RSPF
Original capacity
Original size
Original replacement speed
Job speed(Tray1,Landscape)

Single copy

Multi copy
Original placement
Original weight
Mixed feeding(Paper size)
Original which cannot

30 sheets (52 to 90g/m2)(14 to 23.9 lbs.)


A4 to A5/10" x 14" to 5-1/2" x 8-1/2"
12CPM(A4/8-1/2" x 11"Landscape)(15CPM model)
S to S
12CPM
S to D
5.6CPM
D to S
5.5CPM
D to D
5.2CPM
S to S
15CPM
D to S
15CPM
Face up
52 to 90g/m2(14 - 23.9lbs.)
Performance Degraded
Thermal papers, originals with punch holes for files, be used folded paper, transparent
originals such as OHP films, stapled or clip used originals with cover up liquid used,
Originals with tape sealed, originals with high level frictional coefficient such as photos or
catalogs.

AR-122E/152E/153E/157E SPECIFICATIONS 2 - 3

[3] CONSUMABLE PARTS


1. Supply system table
A. SEC governments
No.
Name
1 Toner CA(Black)

Content
Toner
(Toner: Net Weight 210g)
Polyethylene bag

Life
80K

Product name
AR-152MT-J

Package
1

Remark
Life setup is based on A4
6%.
MT=NT 10

Life
80K

Product name
AR-152MT

Package
1

10

250K

AR-152MD

Remark
Life setup is based on A4
6%.
MT=NT 10
MD=ND 10

1
1

25K

AR-152DR

10

10
10

B. SEC/SECL/LAG
No.
Name
1 Toner CA(Black)

Developer

Drum kit

Content
Toner
(Toner: Net Weight 210g)
Polyethylene bag
Developer
(Developer: Net Weight 170g)
Drum
Drum fixing plate

10
10

Note: Printing of the master/individual cartons is made in 2 languages, English/French.


Packed together with the machine: DR 25K/Developer UN/Process UN

C. Europe subsidiaries/East Europe/SCA/SCNZ


No.
Name
1 Toner CA(Black)

Developer

Drum kit

Content
Toner
(Toner: Net Weight 210g)
Polyethylene bag
Developer
(Developer: Net Weight 170g)
Drum
Drum fixing plate

10

Life
80K

Product name
AR-152LT

10
10

250K

AR-152LD

25K

AR-152DM

10

1
1

Package
1

Remark
LT=T 10

LD=DV 10

Note: Printing of the master/individual cartons is made in 4 languages, English/French/German/Spanish.


Packed together with the machine: DR 25K/Developer UN/Process UN

D. SMEF (Middle East, Africa) Israel/Russia/CIS/Taiwan/Philippines


No.
Name
1 Toner CA(Black)

Developer

Drum kit

Content
Toner
(Toner: Net Weight 210g)
Polyethylene bag
Developer
(Developer: Net Weight 170g)
Drum
Drum fixing plate

Life
80K

Product name
AR-152ET

10

250K

AR-152CD

1
1

25K

AR-152DR

10

10

Package
1

10

Remark
Life setup is based on A4
6%.
ET=FT 10
CD=SD 10

Note: Printing of the master/individual cartons is made in 4 languages, English/French/German/Spanish.


Packed together with the machine: DR 25K/Developer UN/Process UN

E. Asia (Subsidiary)
No.
Name
1 Toner CA(Black)

Developer

Drum kit

Content
Toner
(Toner: Net Weight 210g)
Polyethylene bag
Developer
(Developer: Net Weight 170g)
Drum
Drum fixing plate

Life
80K

Product name
AR-152CT

10

250K

AR-152CD

1
1

25K

AR-152DR

10

10

Package
1

10

Note: Printing of the master/individual cartons is made in 4 languages, English/French/German/Spanish.


Packed together with the machine: DR 25K/Developer UN/Process UN

AR-122E/152E/153E/157E CONSUMABLE PARTS 3 - 1

Remark
Life setup is based on A4
6%.
CT=ST 10
CD=SD 10

F. SRH Chinese language version


No.
Name
1 Toner CA(Black)

Developer

Drum kit

Content
Toner (Toner: Net Weight 210g)
Polyethylene bag
Developer (Developer: Net
Weight 170g)
Drum
Drum fixing plate

Life
80K

Product name
AR-152CT-C

10

250K

AR-152CD-C

1
1

25K

AR-152DR-C

10

10
10

Package
1

Remark
Life setup is based on A4
6%.
CTC=STC 10
CDC=SDC 10

Note: Printing of the master/individual cartons is made in 2 languages, English/Chinese.


Packed together with the machine: DR 25K/Developer UN/Process UN

2. Environmental
The environmental conditions for assuring the copy quality and the
machine operations are as follows:
(1) Normal operating condition

3. Production control number (lot No.)


identification
<Toner cartridge>

Temperature: 20C to 25
Humidity: 65 5%RH
(2) Acceptable operating condition

Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.

Humidity (RH)
85%
60%

: Destination
Division

20%

A same pack
B same pack
A
B

EX Destination

10C

30C

35C

(3) Optical condition

Option Destination

No.
G
H
P
Q

<Drum cartridge>
The label on the drum cartridge shows the date of production.
(SOCC production)

Humidity (RH)
90%
60%

Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)

15%

25C

30C

End digit of year


Version No.

40C

(4) Supply storage condition

<JAPAN production>

Humidity (RH)
90%

Ver.A

0001

X
Production month
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.

20%

5C

45C

AR-122E/152E/153E/157E CONSUMABLE PARTS 3 - 2

Division
Ex production
Option
Same pack

No.
1
2
3

4. TD cartridge replacement
1) Open the front and side cabinets of the copier.
2) Keep holding Toner lover, and
3) Carefully pull out Toner unit from the copier.

3
1

Production control
label attachment position
4) Put Toner unit in a collection bag immediately after removing it
from the copier

Production control
label attachment position(*1)

1 The production control label is not attached to the cartridge of a


China product.
<Developer>

Sub lot
Production day
Production month
End digit of year
Production place

Note: Never carry exposed Toner unit. Be sure to put it in the


collection bag.

AR-122E/152E/153E/157E CONSUMABLE PARTS 3 - 3

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES


1. Appearance
SPF/RSPF

12
13

Interface
14

11
10

15

9
8
6
7

16
17

18
19
20

3
5
Single bypass

1
4
7
10
13
16
19

Original cover
Bypass tray guides
Paper tray
Document feeder tray
Feeding roller cover
Paper output tray
Handle

2
5
8
11
14
17
20

Side cover
Side cover open button
Operation panel
SPF exit area *1 / RSPF exit area *2
USB interface
Paper output tray extension
Power cord

3
6
9
12
15
18

Bypass tray
Front cover
Original table
Original guides
Parallel interface
Power switch

3
6

Drum cartridge
Charger cleaner

*1 SPF only *2 RSPF only

2. Internal
1

7
5
1
4
7

Toner cartridge lock release button


Drum cartridge handle
Transfer charger

2
5

Toner cartridge
Fusing unit release lever

AR-122E/152E/153E/157E EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1

3. Operation panel
10

13

15

11

16

12

17

18

Inch system
(AR-122E)

10

11

12

(AR-157E)
1

Duplex Mode select key and indicator


(RSPF only)

Light and dark keys and exposure indicators


Use to adjust the MANUAL or PHOTO exposure level.
Selected exposure level is shown by a lit indicator.
Use to start and terminate user program setting.

5
7

SPF/RSPF indicator
Copy ratio selector key and copy ratio indicators
Use to sequentially select preset reduction/enlargement copy ratios.
Selected copy ratio is shown by a lit indicator.
9 Display
Displays the specified copy quantity, zoom copy ratio, user program
code, and error code.
11 ON LINE key / indicator
Lights up when the machine is used as a printer and scanner. *2
13 Paper feed location indicators
Light up to show the selected paper feed station.
15 Zoom keys / indicator
Use to select any reduction or enlargement copy ratio from 25% to
400% in 1% increments.

6
8

Exposure mode selector key and indicators


Use to sequentially select the exposure modes: AUTO, MANUAL or
PHOTO. Selected mode is shown by a lit indicator.
Alarm indicators
Developer replacement required indicator
Misfeed indicator
Toner cartridge replacement required indicator *1
Maintenance indicator
SPF misfeed indicator
Copy ratio display (%) key

10 SCANNER key and indicator *2, *3

12 Power save indicator


Lights up when the copier is in a power save mode.
14 Tray select key
Use to select a paper feed station (paper tray or bypass tray).
16 Copy quantity keys
Use to select the desired copy quantity (1 to 99).

Use to make user program entries.


17 Clear key
18 Print key and ready indicator
Press to clear the display, or press during a copy run to terminate
Copying is possible when the indicator is on.
copying.
Use to set a user program.
Press and hold down during standby to display the total number of
Press to start copying
copies made to date.

AR-122E/152E/153E/157E EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 2

*1. Toner Developer Cartridge Replacement

*3. Using the SCANNER key to begin scanning

When toner density is lower than a specified level, the TONER


DEVELOPER CARTRIDGE REPLACEMENT indicator lights up to
warn the user. If the Toner Developer Cartridge is not replaced in
that time, the Ready Lamp changes to blinking and then start to
supply the toner after around 10 copies. (Cartridge replacement
lamp continues to light.) If toner density is not back to specific level
after two minutes, the READY indicator goes out and Toner Developer indicator starts blinking, and the copier stops.
*2. Indicators on the operation panel
The ON LINE indicator and the start (
state of the printer or scanner.

) indicator indicate the

Start indicator
On:

Indicates the unit is ready for copying or scanning is


being performed.
Blinking: Indicates that an interrupt print job is in progress, or that
the unit is initializing (the cover has been opened and
closed or the power turned off and on).
Off:
Indicates copying or scanning is being performed or the
unit is in the auto power shut-off mode.

This scanning method can only be used if the Button Manager has
been installed using the installer. To scan using this method, you
must first complete the settings in Button Manager in your computer. For more information on Button Manager, see the online
manual or the help file for Button Manager.
Note:
Scanning is not possible during a copy job.
If the unit is used to begin a scan job during a print job using the
parallel interface connection or the USB interface connection,
the scan job will be stored and scanning will begin when the print
job is completed.
When scanning an original that has been placed in the SPF/
RSPF, only one original can be placed unless you are using
Sharpdesk.
1) Press the SCANNER (

) key.

The unit enters scan mode.

SCANNER indicator
ON LINE indicator

2) Place the original you wish to scan on the original table/SPF/


RSPF.
Start indicator
Power save indicator

ON LINE indicator
The ON LINE key is pressed and on line and off line are changed.
On:

Indicates the unit is ready for printing or scanning is


being performed. (On line)
Blinking: Printing or data is being received from a computer.
Off:
Copying is being performed. (Off line)

For the procedure for placing the original, see "ORIGINAL


PLACEMENT".
3) Press the right copy quantity key to display the number of the
application that you wish to use for scanning.
The application numbers are initially as follows.

Power save indicator


On:

Indicates the unit is in a power save mode.

Scanner indicator

The application numbers are initially as follows.

On:

Application
Application launched
number
SC1
Sharpdesk (if installed)
SC2
E-mail (your standard e-mail program in the
Windows OS you are using)
SC3
Fax (if a fax program is installed)
SC4
OCR (if an OCR program is installed)
SC5
Microsoft Word (if installed)
SC6
Any application set in Button Manager

The SCANNER (
) key has been pressed and the unit
is in scanner mode.
Blinking: A scan job is being executed from the computer, or scan
data is stored in the unit's memory.
Off:
The unit is in the copy mode.

4) Press the start (

) key.

The selected application launches and scanning begins.

AR-122E/152E/153E/157E EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 3

4. Motors and solenoids


9
13

2
8
12

10
4

7
6
11
3

No.
1
2
3
4
5
6
7
8
9
10
11
12
13

Part name
Main motor
Scanner motor
Toner motor
Cooling fan motor
Resist roller solenoid
Paper feed solenoid
Multi paper feed solenoid
SPF motor
Duplex motor
Original feed solenoid
Paper feed solenoid

Control signal
MM
MRMT
TM
VFM
RRS
CPFS1
MPFS
SPFM
DMT
SPUS
CPFS2
SRRC
SPFS

Function / Operation
Drives the copier.
Drives the optical mirror base (scanner unit).
Supplies toner.
Cools the optical section.
Resist roller rotation control solenoid
Cassette Paper feed solenoid 1
Multi manual pages feed solenoid
Drives the single pass feeder
Devices the duplex paper transport section
Original feed solenoid
Cassette Paper feed solenoid 2
Original resist roller solenoid
Original paper feed solenoid

AR-122E/152E/153E/157E EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 4

5. Sensors and switches


11
2

9
10

4
12
5
6
8

No.
Name
1 Scanner unit home position
sensor
2 POD sensor
3 PPD2 sensor
4 Cassette detection switch
5 Manual feed detection
switch
6 PPD1 sensor
7 Door switch

13

Signal
MHPS

Type
Transmission sensor

Function
Scanner unit home position detection

Output
"H" at home position

POD
PPD2
CED1
MFD

Transmission sensor
Transmission sensor
Micro-switch
Transmission sensor

"H" at paper pass


"L" at paper pass
"L" at cassette insertion
"L" at paper detection

PPD1
DSW

Transmission sensor
Micro-switch

Paper exit detection


Paper transport detection 2
Cassette installation detection
Manual feed paper detection
(single only)
Paper transport detection 1
Door open/close detection
(safety switch for 24V)
New drum detection switch

Drum reset switch

DRST

Micro-switch

SPF sensor

Transmission sensor

10
11

SPPD sensor
SDOD sensor

SPID/
SD SW
SPPD
SDOD

12
13

2nd cassette
PPD3 sensor

DSW
PPD3

Micro-switch
Transmission sensor

Transmission sensor
Transmission sensor

Paper entry detection


Cover open/close detection
Paper transport detection
SPF open/close detection Book
sensor
2nd cassette door open detection
Paper transport detection 3

"L" at paper pass


1 or 0V of 24V at door open
Instantaneously "L" at insertion of new
drum
"L" at paper pass
"L" at paper pass
"L" at paper pass
1 or 0V of 5V at door open
"L" at paper pass

AR-122E/152E/153E/157E EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 5

6. PWB unit
9
2

5
1

4
3
7

No.
1
2
3
4
5
6
7
8
9

Name
Exposure lamp invertor PWB
Main PWB (MCU)
Operation PWB
Power PWB
CCD sensor PWB
LSU motor PWB
TCS PWB
LSU PWB
I/F PWB

Function
Exposure lamp (CCFL) control
Copier control
Operation input/display
AC power input, DC voltage control, High voltage control
For image scanning
For polygon motor drive
For toner sensor control
For laser control
Scanner/GDI Printer control (parallel I/F, USB I/F)

AR-122E/152E/153E/157E EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 6

7. Cross sectional view


18
3

15

16

17
1

6
7
8
9
10

11

14
No.

Part name

13

12

Function and operation

Scanner unit

Illuminates the original with the copy lamp and passes the reflected light to the lens unit(CCD).

Exposure lamp

Exposure lamp (CCFL) Illuminates original

LSU (Laser unit)

Converts the original image signal into laser beams and writes onto the drum.

Paper exit roller

Roller for paper exit

Main charger

Provides negative charges evenly to the drum surface.

Heat roller

Fuses toner on the paper. (Teflon roller)

Pressure roller

Fuses toner on the paper. (Silicon rubber roller)

Drum

Forms images.

Transfer unit

Transfers images onto the drum.

10

Pickup roller

Picks up the manual feed paper. (In multi feed only)

11

Manual paper feed tray

Tray for manual feed paper

12

Manual paper feed roller

Transport the paper from the manual paper feed port.

13

PS roller unit

Takes synchronization between the lead edge and the rear edge of the paper.

14

Paper feed roller

Picks up a sheet of paper from the cassette.

15

Pickup roller

Picks up documents.

16

Separation roller

Separates documents to feed properly.

17

PS roller

Feeds documents to the scanning section.

18

Paper exit roller

Discharges documents.

AR-122E/152E/153E/157E EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 7

[5] UNPACKING AND INSTALLATION

2. Cautions on handling

1. Copier installation

Be careful in handling the copier as follows to maintain the performance of this copier.

Improper installation may damage the copier. Please note the following
during initial installation and whenever the copier is moved.

Do not drop the copier, subject it to shock or strike it against any


object.

Caution: If the copier is moved from a cool place to a warm place, condensation may form inside the copier. Operation in this condition will cause poor copy quality and malfunctions.
Leave the copier at room temperature for at least 2 hours
before use.
Do not install your copier in areas that are:
damp, humid, or very dusty

Do not expose the drum cartridge to direct sunlight.


Doing so will damage the surface (green portion) of the drum cartridge,
causing poor print quality.

exposed to direct sunlight

poorly ventilated

Store spare supplies such as drum cartridges and TD cartridges in a


dark place without removing from the package before use.
If they are exposed to direct sunlight, poor print quality may result.
Do not touch the surface (green portion) of the drum cartridge.
Doing so will damage the surface of the cartridge, causing poor print
quality.
subject to extreme temperature or humidity changes, e.g., near an
air conditioner or heater.

3. Checking packed components and


accessories
Open the carton and check if the following components and accessories are included.

Power cord

The copier should be installed near an accessible power outlet for easy
connection.
Be sure to connect the power cord only to a power outlet that meets
the specified voltage and current requirements.

Operation manual

Also make certain the outlet is properly grounded.


Be sure to allow the required space around the machine for servicing
and proper ventilation.

8" (20cm)

4"
(10cm)

8"(20cm)

4"
(10cm)

AR-122E/152E/153E/157E UNPACKING AND INSTALLATION 5 - 1

Drum cartridge
(installed in unit)

4. Unpacking
Be sure to hold the handles on both sides of the copier to unpack the
copier and carry it to the installation location.

4) Remove the CAUTION tape from the front cover and remove the
two protective pins from the fusing unit by pulling the strings
upward one at a time.

Protective pins
CAUTION tape

6. Developer unit installation


5. Removing protective packing materials
1) Remove pieces of tape and protective cover. Then open the original cover and remove protective materials (a) and (b).

1) 2) 3) Open the side and front cabinets of the copier.


4) Remove the locking tape of the developer unit.
5) Remove the screw which is fixing the copier and Developer unit.
6) Remove Developer unit slowly from the copier.

AR-122E/152E/153E

AR-122E/152E/153E

1
3

4
AR-157E

7) Remove the screw (1 pc).


AR-157E

8) Remove Upper developer unit.

2) Release the scan head locking switch.


Grasp here and turn in
the direction of the arrow.

Lock

Unlock

3) Ensure that the bypass tray is open and then open the side cover
by pressing the open button on the side cover.

AR-122E/152E/153E/157E UNPACKING AND INSTALLATION 5 - 2

9) Shake the aluminum bag to stir developer


10) Supply developer from the aluminum bag to the top of the MX roller
evenly.

7. Toner cartridge installation


1) To prevent against uneven distribution of toner, hold Toner unit
with both hands and shake it several times horizontally.

2) Hold the section of Toner unit shown in the figure below, remove
the packing tape, and remove the cushion.
3) Pull out the cushion in the arrow direction.

Note: Be careful not to splash developer outside Developer unit.


11) Attach Upper developer unit and fix it with a screw.
12) Rotate the MG roller gear to distribute developer evenly.

4) Insert Toner unit carefully into the copier.


5) Insert until the hook is engaged with the copier as shown in the figure below.

Note: Never rotate the gear in the reverse direction.


Note: When carrying Developer unit, do not tilt it extremely as
shown with the arrow in the figure below.
(Prevention of splash of developer)

6) Pull out the shutter in the arrow direction.

13) Insert Developer unit carefully into the copier.


Note: Quick insertion may result in splash of developer. Be sure to
insert carefully.
14) Confirm that Developer unit is completely inserted to the bottom of
the machine, fix Developer unit and the machine with a screw.
15) Completion of Developer unit installation

Note: Do not hold and carry the shutter. Otherwise the shutter may
drop and Toner unit may drop.
7) Completion of Toner unit installation
Close the front and side cabinets.

AR-122E/152E/153E/157E UNPACKING AND INSTALLATION 5 - 3

8. Loading copy paper

9. Power to copier

Note: This copier is equipped with two paper trays. Load copy paper
into the two paper trays.
1) Raise the handle of the paper tray and pull the paper tray out until
it stops.

1) Ensure that the power switch of the copier is in the OFF position.
Insert the attached power cord into the power cord socket at the
rear of the copier.
2) Plug the other end of the power cord into the nearest outlet.

10. Moving
Moving instructions
When moving the unit, follow the procedure below.

2) Remove the pressure plate lock. Rotate the pressure plate lock in
the direction of the arrow to remove it while pressing down the
pressure plate of the paper tray.
3) Store the pressure plate lock that was removed in step 2 and the
screw that was removed when unpacking the machine in the front
of the paper tray. To store the pressure plate lock, rotate the lock
to fix it on the relevant location.
4) Adjust the paper guides on the paper tray to the copy paper width
and length.
Squeeze the lever of paper guide (A) and slide the guide to match
with the width of the paper.
Move paper guide (B) to the appropriate slot as marked on the
tray.

Note: When moving this unit, be sure to remove the TD cartridge in


advance.
1) Turn the power switch off and remove the power cord from the outlet.
2) Open the side cover and front cover, in that order. Remove the TD
cartridge and close the front cover and side cover, in that order.
To open and close the side cover and front cover, and to remove
the TD cartridge, see "TD CARTRIDGE REPLACEMENT".
3) Raise the handle of the paper tray and pull the paper tray out until it
stops.
4) Push the center of the pressure plate down until it locks in place
and lock the plate using the pressure plate lock which has been
stored in the front of the paper tray.
5) Push the paper tray back into the unit.
6) Lock the scan head locking switch.

Paper
guide (B)

Note: When shipping the unit, the scan head locking switch must be
locked to prevent shipping damage.
7) Close the multi-bypass tray and the paper output tray extension,
and attach the packing materials and tape which were removed
during installation of the unit. See "PREPARING THE UNIT FOR
INSTALLATION".

Paper
guide (A)

8) Pack the unit into the carton. See "CHECKING PACKED COMPONENTS AND ACCESSORIES".

5) Fan the copy paper and insert it into the tray. Make sure the edges
go under the corner hooks.
Note: Do not load paper above the maximum height line (
Exceeding the line will cause a paper misfeed.

).

6) Gently push the paper tray back into the copier.


Note: After loading copy paper, to cancel the blinking "H" without
restarting copying, press the clear (
) key. The "P" in the
display will go out and the ready (
) indicator will light up.

AR-122E/152E/153E/157E UNPACKING AND INSTALLATION 5 - 4

[6] COPY PROCESS


An OPC drum is used for the photoconductor.
(Structure of the OPC drum layers)

OPC layer
(20 microns thick)
Pigment layer (0.2
to 0.3 microns thick)
Aluminum drum

1. Functional diagram
Main charger
Laser beam

Cleaning blade

MG roller

Drum

Transfer unit
Resist roller

(Basic operation cycle)

Semiconductor laser

Focus correction lens

Main high voltage unit


Exposure
Charge

Saw tooth

Toner
Drum

Developing

Cleaning

Developer

Cleaning blade

PS roller

Waste toner box

To face
down tray

Paper release

Fusing

Separation

Transfer

Heat roller

Electrode

Transfer charger

Heater lamp

Transfer high
voltage unit

Synchronization
with drum

Manual feed

Cassette
paper feed

Print process

Paper transport route

AR-122E/152E/153E/157E COPY PROCESS 6 - 1

2. Outline of print process

Step-2: Exposure (laser beam, lens)

This printer is a non-impact printer that uses a semiconductor laser


and electrostatic print process. This printer uses an OPC (Organic
Photo Conductor) for its photoconductive material.
First, voltage from the main corona unit charges the drum surface and
a latent image is formed on the drum surface using a laser beam. This
latent image forms a visible image on the drum surface when toner is
applied. The toner image is then transferred onto the print paper by the
transfer corona and fused on the print paper in the fusing section with
a combination of heat and pressure.
Step-1: Charge
Step-2: Exposure
* Latent image is formed on the drum.
Step-3: Developing
Latent image formed on the drum is then changed into visible
image with toner.
Step-4: Transfer
The visible image (toner image) on the drum is transferred
onto the print paper.
Step-5: Cleaning
Residual toner on the drum surface is removed and collected
by the cleaning blade.
Step-6: Optical discharge
Residual charge on the drum surface is removed, by
semiconductor laser beam.

3. Actual print process

A Laser beam is generated from the semiconductor laser and


controlled by the print pattern signal. The laser writes onto the OPC
drum surface through the polygon mirrors and lens. The resistance of
the OPC layer decreases for an area exposed by the laser beam
(corresponding to the print pattern signal). The beam neutralizes the
negative charge. An electrostatic latent image is formed on the drum
surface.

Semiconductor laser

Exposure
(semiconductor laser)
OPC layer
Pigment
layer
Aluminum
drum

Drum surface charge


after the exposure

Step-1: DC charge
A uniform negative charge is applied over the OPC drum surface by
the main charging unit. Stable potential is maintained by means of the
Scorotron charger.
Positive charges are generated in the aluminum layer.

Non-image area

About
DC5.5KV
( 580V/ 390V)

AR-122E/152E/153E/157E COPY PROCESS 6 - 2

Image area

OPC layer
Pigment
layer
Aluminum
layer

Step-3: Developing (DC bias)

Step-4: Transfer

A bias potential is applied to the MG roller in the two component


magnetic brush developing method, and the toner is charged negative
through friction with the carrier.
Non-image area of the drum surface charged with negative potential
repel the toner, whereas the laser exposed portions where no negative
charges exist, attract the toner. As a result, a visible image appears on
the drum surface.

The visible image on the drum surface is transferred onto the print
paper by applying a positive charge from the transfer corona to the
backside of the print paper.

:Carrier (Magnetized particle)


:Toner (Charge negative by friction)
(N) (S) Permanent magnet
(provided in three locations)

N
S
N

About DC 5.2kV

DC
400V 8V

MG roller

Step-5: Separation
Since the print paper is charged positively by the transfer corona, it is
discharged by the separation corona. The separation corona is
connected to ground.
Step-6: Cleaning
Toner remaining on the drum is removed and collected by the cleaning
blade. It is transported to the waste toner collecting section in the
cleaning unit by the waste toner transport roller.

Toner is attracted over the shadowed area because of the developing


bias.

AR-122E/152E/153E/157E COPY PROCESS 6 - 3

Step-7: Optical discharge (Semiconductor laser)

Start

Before the drum rotation is stopped, the semiconductor laser is


radiated onto the drum to reduce the electrical resistance in the OPC
layer and eliminate residual charge, providing a uniform state to the
drum surface for the next page to be printed.
When the electrical resistance is reduced, positive charges on the
aluminum layer are moved and neutralized with negative charges on
the OPC layer.

1) Because the grid potential is at a low level, the drum potential is at


about -400V. (Carrier may not be attracted though the carrier is
pulled towards the drum by the electrostatic force of -400V.
2) Developing bias (-400V) is applied when the photoconductor
potential is switched from LOW to HIGH.
3) Once developing bias (-400V) is applied and the photo conductor
potential rises to HIGH, toner will not be attracted to the drum.

Semiconductor laser

Stop
The reverse sequence takes place.
Retaining developing bias at an abnormal occurrence
Function
The developing bias will be lost if the power supply was removed
during print process. In this event, the drum potential slightly abates
and the carrier makes deposits on the drum because of strong static
power. To prevent this, the machine incorporates a function to retain
the developing bias for a certain period and decrease the voltage
gradually against possible power loss.

Charge by the Scorotron charger


Function
The Scorotron charger functions to maintain uniform surface potential
on the drum at all times, It control the surface potential regardless of
the charge characteristics of the photoconductor.
Basic function
A screen grid is placed between the saw tooth and the
photoconductor. A stable voltage is added to the screen grid to
maintain the corona current on the photoconductor.
As the photoconductor is charged by the saw tooth from the main
corona unit, the surface potential increases. This increases the current
flowing through the screen grid. When the photoconductor potential
nears the grid potential, the current turns to flow to the grid so that the
photoconductor potential can be maintained at a stable level.

Basic function
Normally, the developing bias voltage is retained for a certain time
before the drum comes to a complete stop if the machine should stop
before completing the normal print cycle. The developing bias can be
added before resuming the operation after an abnormal interruption.
Therefore, carrier will not make a deposit on the drum surface.

Process controlling
Function
The print pattern signal is converted into an invisible image by the
semiconductor laser using negative to positive (reversible) developing
method. Therefore, if the developing bias is added before the drum is
charged, toner is attracted onto the drum. If the developing bias is not
added when the drum is charged, the carrier is attracted to the drum
because of the strong electrostatic force of the drum.
To avoid this, the process is controlled by adjusting the drum potential
and the grid potential of the Scorotron charger.
Basic function
Voltage added to the screen grid can be selected, high and low. To
make it easily understood, the figure below shows voltage transition at
the developer unit.
START

STOP

Print potential
Toner attract
potential

Developing bias

2)

3)
1)

Low

4)

Drum potential

High
Time

AR-122E/152E/153E/157E COPY PROCESS 6 - 4

[7] OPERATIONAL DESCRIPTIONS


1. Outline of operation
The outline of operation is described referring to the basic configuration.

(Basic configuration)
Scanner section

Operation
section

CCD

Printer/
Scanner I/F

MCU (Main control/image process section)

PC
USB or Parallel

Note: The scanner function is effective


only by USB connection.
LSU (Laser unit)
Laser diode, Polygon mirror lens
Laser beam

Paper exit

Process section

Fusing section

Printer section

Paper transport section

Cassette paper
feed section

Manual paper
feed section

(Outline of copy operation)

Printing

Setting conditions

7) Electrostatic latent images are formed on the OPC drum according


to the laser beams, and the latent images are developed to be
visible images(toner images).

1) Set copy conditions such as the copy quantity and the copy density
with the operation section, and press the COPY button. The
information on copy conditions is sent to the MCU.
Image scanning

8) Meanwhile the paper is fed to the image transfer section in


synchronization with the image lead edge.

2) When the COPY button is pressed, the scanner section starts


scanning of images.
The light from the copy lamp is reflected by the document and
passed through the lens to the CCD.

9) After the transfer of toner images onto the paper, the toner images
are fused to the paper by the fusing section. The copied paper is
discharged onto the exit tray.

Photo signal/Electric signal conversion


3) The image is converted into electrical signals by the CCD circuit
and passed to the MCU.

The print data sent from the PC are passed through the I/F and the
MCU to the LSU. The procedures after that are the same as above 5)
and later.

Image process

(Outline of scanner operation)

4) The document image signal sent from the CCD circuit is processed
under the revised conditions and sent to the LSU (laser unit) as
print data.

The scan data are passed through the MCU and the I/F to the PC
according to the conditions requested by the PC or set by the operations with the operation panel.

(Outline of printer operation)

Electric signal/Photo signal (laser beam) conversion


5) The LSU emits laser beams according to the print data.
(Electrical signals are converted into photo signals.)
6) The laser beams are radiated through the polygon mirror and
various lenses to the OPC drum.

AR-122E/152E/153E/157E OPERATIONAL DESCRIPTIONS 7 - 1

2. Scanner section
A. Scanner unit
The scanner unit in the digital copier scans images.
It is composed of the optical unit and the drive unit. The optical unit
performs scanning in the main scan direction with the light receiving
elements (color CCD). The drive unit performs scanning in the sub
scanning direction by moving the optical unit.

B. Optical system
Two white lamps are used as the light source.
Light radiated from the light source is applied to the document on the
document table. The reflected light from the document is reflected 5
times by No. 1 - No. 3 mirrors and passed through the reduction lens to
form images on the light-receiving surface of 3-line CCD.
The light-receiving surface of the color CCD is provided with 3 line
scanning sections for RGB. Separate images scanned in each color
section are overlapped to complete color scanning. (When PC scanning)

(Spectrum characteristics of the color CCD)

The resolution is 600dpi.


When copying, only the green component is used to print with the
printer.

1
8

The color component for printing can be switched to red or blue by the
service simulation.

10

8
9

MBVM26W25W260NLH/G

6.00E-01

Intensity of UV

5.00E-01

Lamp : MBVM26W25W260NLH/G
Lamp current : 5mA
Temp. : 25 degree

4.00E-01

3.00E-01

2
3

2.00E-01

1.00E-01
0.00E+00

(Optical unit)
0

200

400
Wave length (nm)

600

800

(Spectrum characteristics of the lamp)

1
4
7

Table glass
Mirror 1
CCD PWB

2
5
8

Optical unit
Mirror 2
Lamp

3
6
9

Lens
Mirror 3
Reflector

C. Drive system
The drive system is composed of the scanner motor, the pulley gear,
the idle pulley, the idle gear, the belt 473, the belt 190, and the shaft.
The motor rotation is converted into reciprocated movements of the
belt 473 through the idle gear, the pulley gear, the belt 190, and the
idle pulley to drive the optical unit.

3
1
4
7

4
Scanner motor
Belt 473
Shaft

2
2
5
8

Pulley gear
Belt 190
Idle gear

5
3
6
9

AR-122E/152E/153E/157E OPERATIONAL DESCRIPTIONS 7 - 2

Idle pulley
Optical unit

3. Laser unit

B. Laser beam path

The image data sent from the MCU (image process circuit) is sent to
the LSU (laser unit), where it is converted into laser beams.

A. Basic structure
The LSU unit is the writing section of the digital optical system.
The semiconductor laser is used as the light source, and images are
formed on the OPC drum by the polygon mirror and f lens, etc.
The laser beams are passed through the collimator lens, the cylindrical
lens, the polygon mirror, the f lens, and the mirror to form images on
the OPC drum in the main scanning direction. The laser emitting PWB
is provided with the APC (auto power control) in order to eliminate fluctuations in the laser power. The BD PWB works for measurement of
the laser writing start point.

C. Composition
Effective scanning width: 216mm (max.)
Resolution: 600dpi

Beam diameter: 75um in the main scanning direction, 80um in the sub
scanning direction

No
Component
1 Semiconductor laser
2 Collimator lens
3 Polygon mirror,
polygon motor
4 BD (Mirror, lens, PWB)
5 f lens

Image surface power: 0.17 0.01mW (Laser wavelength 770 - 795nm)

Function
Generates laser beams.
Converges laser beams in parallel.
Reflects laser beams at a constant rpm.

Polygon motor section: Brushless motor 20.787rpm


No. of mirror surfaces: 6 surfaces

4. Fuser section

Detects start timing of laser scanning.


Converges laser beams at a spot on the
drum.
Makes the laser scanning speeds at both
ends of the drum same as each other.
(Refer to the figure below.)

Makes the laser scanning speeds at both ends of the drum same as
each other.

abc
a

d=e=f
c

f LENS

AR-122E/152E/153E/157E OPERATIONAL DESCRIPTIONS 7 - 3

A. General description

2) The surface temperature of the upper heat roller is set to 165 190C. The surface temperature during the power save mode is
set to 100C.

General block diagram (cross section)

Thermal fuse

Separator pawl
PPD2

3) The self-check function comes active when one of the following


malfunctions occurs, and an "H" is displayed on the multicopy
window.
a. When the heat roller surface temperature rises above 240C.
b. When the heat roller surface temperature drops below 100C during
the copy cycle.
c. Open thermistor
d. Open thermal fuse
e. When the heat roller temperature does not reach 190C within 27
second after supplying the power.

Thermistor

Pressure roller

(4) Fusing resistor


Fusing resistor

Heat roller

This model is provided with a fusing resistor in the fusing section to


improve transfer efficiency.
Since the upper heat roller is conductive, when using copy paper that
contains moisture and the distance between the transfer unit and the
fusing unit is short, the transfer current may find a path to ground via
the copy paper, the upper heat roller and the discharging brush.

Paper guide
Top view

Heat roller

Thermal fuse

Thermistor

Heater lamp

5. Paper feed section and paper transport


section
A. Paper transport path and general operations
4

2
1

Separator pawl

A Teflon roller is used for the heat roller and a silicone rubber roller is
used for the lower heat roller for better toner fusing performance and
paper separation.

7
8
9
10

(1) Heat roller

(2) Separator pawl


Three separator pawls are used on the upper heat roller. The separator pawls are Teflon coated to reduce friction with the roller and prevent
a smear on the paper caused by the separator pawl.

(3) Thermal control


1) The heater lamp, thermistor, main PWB, DC power supply PWB,
and triac within the power supply unit are used to control the
temperature in the fuser unit.
To prevent against abnormally high temperature in the fuser unit, a
thermal breaker and thermal fuse are used for safety purposes.

Heated by the heater


lamp. (950W)

14

1
2
3
4
5
6
7

Scanner unit
Copy lamp
LSU (Laser unit)
Paper exit roller
Main charger
Heat roller
Pressure roller

13

8
9
10
11
12
13
14

12

11

Drum
Transfer unit
Pickup roller
Manual paper feed tray
Manual paper feed roller
PS roller unit
Paper feed roller

Paper feed is made in two ways; the tray paper feed and the manual
paper feed. The tray is of universal-type, and has the capacity of 250
sheets.
The front loading system allows you to install or remove the tray from
the front cabinet.

Safety device
(thermal breaker, thermal
fuse)

Triac (in the


power supply unit)

The surface temperature


of the upper heat roller is
sensed by the thermistor.

The general descriptions on the tray paper feed and the manual paper
feed operation are given below.

Level of the thermistor is


controlled by the main PWB.

With the signal from the


main PWB, the triac is
controlled on and off.
(power supply PWB)

AR-122E/152E/153E/157E OPERATIONAL DESCRIPTIONS 7 - 4

(1) Cassette paper feed operation


1) The figure below shows the positions of the pick-up roller, the
paper feed clutch sleeve, and the paper feed latch in the initial
state without pressing the COPY button after lighting the ready
lamp.
The paper feed latch is in contact with the projection of the clutch
sleeve.

2) When the COPY button is pressed, the main drive motor starts
rotating to drive each drive gear.
The pick-up drive gear also is driven at that time. Since, however,
the paper feed latch is in contact with the projection of the clutch
sleeve, rotation of the drive gear is not transmitted to the pick-up
roller, which does not rotate therefore.

PFS
OFF

5) At this time, the paper is fed passed the paper entry detection
switch (PPD1), and detected by it. After about 0.15 sec from
detection of paper by PPD1, the tray paper feed solenoid (PFS)
turns on so that the clutch sleeve projection comes into contact
with the paper feed latch to stop the pick-up roller. Then the pickup roller rotates for about 0.15 sec so that the lead edge of the
paper is evenly pressed on the resist roller, preventing against
skew feeding.

PFS
ON

OFF

6) To release the resist roller, the tray paper feed solenoid and the
resist solenoid are turned on by the paper start signal to disengage
the resist start latch from the clutch sleeve, transmitting rotation of
the resist drive gear to the resist roller shaft. Thus the paper is
transported by the resist roller.
7) After the resist roller starts rotating, the paper is passed through
the pre-transfer guide to the transfer section. Images are
transferred on the paper, which is separated from the OPC drum
by the drum curve and the separation section.

PFS
OFF

OFF

OFF

RRS

3) After about 0.1 sec from when the main motor start rotating, the
tray paper feed solenoid (PFS) turns on for a moment.
This disengages the paper feed latch from the projection of the
clutch sleeve, transmitting rotation of the pick-up drive gear to the
paper feed roller shaft, rotating the pick-up roller to feed the paper.

PFS

RRS

RRS
ON

RRS
OFF
8) The paper separated from the drum is passed through the fusing
paper guide, the heat roller (fusing section), POD (paper out
detector) to the copy tray.

4) After more than half rotation of the pick-up roller, the paper feed
latch is brought in contact with a notch on the clutch sleeve,
stopping rotation of the pick-up roller.
AR-122E/152E/153E/157E OPERATIONAL DESCRIPTIONS 7 - 5

(2) Manual multi paper feed operation


1) Before paper feed operation, the manual paper feed solenoid
(MPFS) is turned OFF as shown in the figure below.

3) When pawl C of the manual paper feed clutch sleeve is engaged


with the manual feed latch, the manual feed stopper falls and the
manual take-up roller rises. At that time, the manual paper feed
roller is rotating.

A
C

OFF
MPFS

ON
MPFS

2) When the PRINT button is pressed, the manual paper feed


solenoid (MPFS) turns on to disengage the manual paper feed
latch.
A from the manual paper feed clutch sleeve A, rotating the manual
paper feed roller and the manual take-up roller. At the same time,
the manual paper feed stopper opens and the manual take-up
roller is pressed to the surface of the paper to start paper feeding.

4) The lead edge of the transported paper is pressed on the resist


roller by the transport roller. Then the paper is stopped temporarily
to allow synchronization with the lead edge of the image on the
OPC drum.
From this point, the operation is the same as the paper feed
operation from the tray. (Refer to A-5 - 8.)
5) The solenoid turns off to close the gate and return to the initial
state.

C
A

A
C

ON
MPFS

OFF
MPFS
AR-122E/152E/153E/157E OPERATIONAL DESCRIPTIONS 7 - 6

(3) Conditions of occurrence of paper misfeed


a. When the power is turned on:
PPD or POD is ON when the power is turned on.

PSW
MIRR M
SPF M
CL

b. Copy operation
a
b

PPD1 jam

SPUS
SPPD

PPD1 does not turn off within 4 sec after turning


on the resist roller.
PPD2 is off immediately after turning on the
resist roller.
PPD2 does not turn off within 1.2 sec after
turning off the resist roller.
POD does not turn on within 2.9 sec after turning
on the resist roller.
POD does not turn off within 1.5 sec - 2.7 sec
after turning off PPD2.

PPD2 jam

POD jam

SCANST

625msec
756msec

752msec

MAIN M
CPFS1
RRS
PPD1
PPD2
POD

D. Cases where a document jam is caused


1) When SPPD is ON (document remaining) when the power is
turned on.
2) When SPPD is not turned ON within about 1.5 sec (at 100% copy)
after starting the document feed operation.

6. SPF section

3) When SPPD is not turned on within about 4.7 sec (at 100% copy)
after turning on SPPD.

A. Outline

4) When the SPF document jam release door or the OC cover is


opened during document transport (SPF motor rotating).

The SPF (Single Path Feeder) is installed to the AL-1456 as a standard provision, and it automatically copies up to 30 sheets of documents of a same size. (Only one set of copies)

B. Document transport path and basic composition

A. Initial state

12
3

Set duplex documents on the document tray.

5
6

Set paper on the cassette. (In the duplex mode, the manual feed tray
cannot be selected.)
7
8
9

11

Pickup roller

3
5
7
9
11

Set detection ACT


Document feed roller
Paper entry sensor
Transport follower roller
Paper exit follower roller

10

Sheet of document for


paper feed
4 Paper stopper
6 Separation sheet
8 PS roller D
10 Paper exit roller
12 Document tray

Time chart (Tray feed)

MIRM rotation
(Copier side)

CPFS ON

Main motor rotation

The document feed roller feeds the document from the paper feed
roller to the PS roller.
The document is exposed in the exposure section, and sent to the
document exit section
by the transport/paper exit roller.
R-SPF gate solenoid ON
The document is sent to the intermediate tray.
(but not discharged completely.)

The document is passed through the paper feed roller and the PS
roller by the paper feed roller

Document set sensor

and the images on the front surface are transferred.

Document feed unit lamp ON

PSW ON

Document transport:

Paper transport:

Document set

SPID ON

B. Front copy

The document is stopped once, then switchback operation is


performed.
(To the back copy)

C. Operational descriptions

MM rotation

7. D-D (Duplex to Duplex) mode paper/


document transport (Duplex model)

Copy start
The scanner is shifted
to the exposure position.
(SPF side)

The paper is passed through the fusing section and the lower side of
the gate section to the paper exit tray side, (but not discharged
completely.)
It is stopped once and switchback operation is performed.
(To the back copy)

SPFM rotation SPF motor rotation

Paper feed
SPUS ON

Document feed

SPPD ON

Document transport sensor

PPD ON

RRC ON

Synchronization
Paper transport

Document transport

(Transfer)

(Exposure)

(Fusing)

(Document exit)

POD ON

(Paper exit)
In the zooming mode, the magnification ratio in the sub
scanning direction (paper transport direction) is adjusted
by changing the document transport speed.

AR-122E/152E/153E/157E OPERATIONAL DESCRIPTIONS 7 - 7

C. Back copy
Document transport:
By switchback operation, the document is sent through the PS roller to
the exposure section, where the back of the document is exposed.
It is sent to the document exit section by the transport roller and the
paper exit roller.
R-SPF gate solenoid ON. The document is sent to the intermediate
tray, (but not discharged completely.)
It is stopped once and switchback operation is performed.
It is sent through the PS roller and the exposure section (without
exposure operation) to the document exit section.
R-SPF gate solenoid OFF
The document is discharged to the document exit tray.
Paper transport:
Switchback operation is performed.
The paper is sent through the upper side of the gate section and the
duplex transport section, and the PS roller, and the images on the
back are transferred.
It is sent through the fusing section and discharged to the paper exit
tray.

Switchback operation is made after back copying in order to discharge


documents according to the setting.
Set document Documents after discharge,
1
2
3
4

with empty feed

4
3
2
1

without empty feed

3
4
1
2

There are following job modes as well as D-D mode.


S - S (Simplex to Simplex)
S - D (Simplex to Duplex),
Rotation copy mode (The back images are rotated 180 C.)
S - D (Simplex to Duplex), Copy mode without rotation
D - S (Duplex to Simplex)
Rotation copy mode:
The front and the back are in upside down each other.
Copy mode without rotation:
The front and the back are not in upside down.

AR-122E/152E/153E/157E OPERATIONAL DESCRIPTIONS 7 - 8

[8] DISASSEMBLY AND ASSEMBLY

2) Remove the drum fixing plate and the photoconductor drum.


(Note) Dispose the drum fixing plate which was removed.

Before disassembly, be sure to disconnect the power cord for


safety.
1. Do not disconnect or connect the connector and the harness
during the machine is powered. Especially be careful not to
disconnect or connect the harness between the MCU PWB
and the LSU (MCU PWB: CN119) during the machine is
powered. (If it is disconnected or connected during the
machine is powered, the IC inside the LSU will be destroyed.)
2. To disconnect the harness after turning on the power, be
sure to turn off the power and wait for at least 10 sec before
disconnection. (Note that a voltage still remains immediately
after turning off the power.)

LO C K

The disassembly and assembly procedures are described for the following sections:
1. High voltage section

(2)

2. Operation panel section


3. Optical section
4. Fusing section
5. Tray paper feed/transport section

(3)

6. Manual paper feed section


7. Rear frame section
8. Power section
9. 2nd cassette section

3) Check the cleaning blade and the red felt for no damage.

10. Duplex motor section

If there is any damage, execute all procedures from item 5) and


later.

11. Reverse roller section


12. RSPF section

If there is no damage, execute the procedure of item 12).


4) Remove the main charger.
(Cleaning the screen grid and the sawteeth.)

1. High voltage section


A. List
No.
Part name Ref.
1 Drum
2 Transfer charger unit
3 Charger wire

B. Drum replacement
1) Remove the drum cover. (4 Lock Tabs)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 1

5) Remove the cleaning blade.


Note: Dispose the cleaning blade which was removed.

Attach the felt pad while slightly pressing section A of the cleaning
blade.
Do not touch the tip of the cleaning blade.
Do not put the felt pad under the cleaning blade.
Do not put the felt pad on the sub blade.
Do not press the sub blade with the felt pad.
10) Attach the main charger.
Securely set the MC holder on the projection of the process frame.
Securely insert two projections of the MC holder into the groove in
the process frame.
When attaching the MC holder ass'y, be careful not to make contact with the cleaning blade.

6) Clean the cleaning section and the waste toner pipe to remove
waste toner completely with a vacuum cleaner.
7) Remove the felt and duplex tape completely.
Note: Be careful not to scratch or bend the sub blade.
8) Attach the cleaning blade.
Securely insert the plate section of the cleaning blade into the unit
and fix it with a screw.
Do not touch the cleaning blade rubber with your hand.
When attaching the cleaning blade, press the cleaning blade in the
arrow direction and attach.

11) Attach the drum fixing plate and the photoconductor drum.
Apply grease to the inside of the photoconductor drum. (Dia. 2)

9) Attach the felt pads (moquettes).

: Check while pressing the blade.


Cleaning blade

Felt Pad R

0 0.3 mm

0.2 0.5 mm

Felt Pad F

Sub blade
0 0.5 mm

0.2 0.5 mm

0 0.3 mm

0 0.5 mm

Cleaning blade
Felt Pad R

Felt Pad F

Attach the drum from (b). (Prevention against the sub blade edge
breakage)
Attach the drum so that its position with the sub blade is as shown.

Sub blade
Be careful not to allow the
moquette to cover the sub blade.

Example of NG

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 2

12) Attach the detection gear.

2) Push up the lock pawls (2 positions) of the side cover, and remove
the transfer charger.

Note:
The detection gear is not installed to the drum cartridge packed
with the main body. Add a new one.

Lock pawl rear

1)

13) Attach the drum cover.


Note: After attaching the drum cover, do not make a copy.
When attaching the drum cover, engage the detection gear
20T rib with the 30T gear rib, and attach the drum cover to
the process frame.

C. Disassembly procedure (Transfer changer unit)


1) Press the side cover open/close button and open the side cover.

2)

Transfer
charger

1)

Lock pawl front

1)
2)

D. Assembly procedure
For assembly, reverse the disassembly procedure.

E. Charger wire cleaning


1) Remove the charger cleaner from the manual paper feed unit.

1)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 3

2) Set the charger cleaner to the transfer unit, and move it reciprocally a few times in the direction of the arrow shown in the figure
below.

A. List
No.
Part name Ref.
1 Operation panel unit
2 Operation PWB

4)

3)

2. Operation panel section

B. Disassembly procedure
1) Open the side door, and Open the front cover.

2)

1)

1)

2)

F. Charger wire replacement

2) Remove the screws (4 pcs.), the harness, and the operation panel
unit.

1) Remove the TC cover and remove the screw.


2) Remove the spring and remove the charger wire.

1)

3) Install a new charger wire by reversing the procedures (1) and (2).
At that time, be careful of the following items.
The rest of the charger wire must be within 1.5mm. Refer to Fig.1
The spring hook section (charger wire winding section) must be in
the range of the projection section.

1)

Be careful not to twist the charger wire.


3)

3)
1)

2)
Charger wire

1)

1)
2)

1)

1mm
Protrusion

1.5mm
Fig.1

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 4

3) Remove four screws, and remove the operation cabinet.

2) Remove the connector and the clamp, and remove the RSPF unit.

4) Remove four screws, and remove the operation PWB.


1)

2)
1)
3)

1)

3)

1)

3)

4)

5)

2)
4)

3)
1)

Note that there are 10 pawls

3) Remove the four screws, remove the operation unit, and disconnect the connector.
4) Remove the right cabinet.

C. Assembly procedure

5) Remove the left cabinet.

For assembly, reverse the disassembly procedure

6) Remove the screw, and remove the rear cover.


7) Remove the table glass.

3. Optical section
A. List
NO.
Part name Ref.
1 Copy lamp unit
2 Copy lamp
3 Lens unit

6)

1)
7)
5)

8)

B. Disassembly procedure

1)

1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.

3)

1)

1)

1)

2)

1)

2)

1)

1)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 5

4)

8) Move the carriage to the position indicated on the figure.


9) Loosen the screw which is fixing the tension plate.
10) Move the tension plate in the arrow direction to release the tension, and remove the belt.

C. Assembly procedure
CCD core
1) Pass the core through the CCD-MCU harness.
2) Insert the CCD-MCU harness into the CCD PWB connector of the
carriage unit.
3) Move the core which was passed through the CCD-MCU harness
near the CCD PWB connector as shown in the figure below, and fix
it with a filament tape (19mm wide, 40mm long). For the attachment reference, refer to the figure below. Clean and remove oil
from the attachment section.

3)

2)

4)

4) Attach the CCD-MCU harness to the duplex tape on the back of


the carriage unit.
5) Attach the PWB holder to the position specified in the figure below.
6) Pass the core through the FFC and the PWB holder, and fix the
core.

1)

Note: Attach the FFC to the base


plate securely with duplex tape to
prevent against coming loose.

11) Remove the screw, and remove the rod stopper.


12) Remove the rod.

3)

2)
1)
Note: Attach the FFC
to fit with the marking line.
13) Lift the rear side of the carriage, remove the belt and the connector, and remove the carriage.

4)

1)

2)

3)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 6

Marking line

4. Fusing section

4) Remove the screw and remove the U-turn guide.

A. List
No.
1
2
3
4
5

Part name Ref.


Thermistor
PPD2 sensor
Heater lamp
Pressure roller
Heat roller

1)

2)

B. Disassembly procedure
1) Remove the connectors (3 pcs.) of the rear cabinet.
2) Open the side cover, remove two screws, and remove the fusing
unit.

Pressure roller section disassembly


5) Remove the three screws, remove the fusing cover lower on the
right side, and open the heat roller section.

2)
3)

4)

1)

6)

5)
3)

1)

2)

5)

6)

6) Remove the screw and remove the PPD2 sensor.


2)

3) Cut the binding band, remove the screw, and remove the thermistor.

1)

1)

2)
PPD2 sensor

2)

Thermistor

3)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 7

7) Remove the plate spring on the right and remove the heater lamp.

10) Remove the pressure release levers on the right and the left sides.

1)

1)
1)

2)

11) Remove the pressure roller, the pressure bearing, and the spring.
Note: Apply grease to the sections specified with an asterisk (*).

Heater lamp

Pressure roller
1)
8) Remove the spring and remove the separation pawls (3 pcs.).

3)

2)

3)

1)
2)

2)

3)

Heat roller disassembly


(Continued from procedure (4).)
5) Remove screws, remove the fusing cover, and open the heat roller
section.

1)

3)
9) Remove the E-ring and remove the reverse gate.

3)

2)

1)

1)

2)
2)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 8

3)

6) Remove the C-ring and the fusing bearing, and remove the heat
roller.

5. Tray paper feed/transport section


A. List

1)
2)

No.
1
2
3
4

Heat roller

3)

Part name Ref.


PPD1 sensor PWB
LSU unit
Intermediate frame unit
Paper feed roller

B. Disassembly procedure
1) Remove two screws, and remove the hinge guide R.
2) Disconnect three positions of the connectors.
3) Remove six screws, and remove the scanner unit.
4) Remove the fan duct.

2)

2)
3)

7) Remove the parts from the heat roller.

2)

2)

2)

Note: Apply grease to the sections specified with *.

3)
2
1)
1)

8) Remove two screws and remove the thermo unit.

2)

1)

4) Remove each connector and three screws, and remove the MCU
PWB.

2)

2)

3)

2)

1)

3)

1)

1)
1)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 9

1)

1)

2)

5) Remove the PWB insulation mylar and remove the paper transport
detection sensor (PPD2).

7) Remove two springs and open the intermediate frame unit.

1)

1)

2)

3)

2)

6) Remove two screws and remove the toner motor.

2)

8) Remove the pulleys on the both sides and remove the paper exit
roller.

3)
1)

1)

4)

2)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 10

9) Pull out the paper exit roller knob and remove the belt.

11) Remove the paper exit roller.

2)

1)

12) Remove the harness guide.


10) Release the belt pulley (a) lock and remove the belt pulley bearing.

3)

2)

1)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 11

13) Remove five screws and remove the main drive plate and the belt.

15) Remove six screws and remove the LSU unit.

1)

2)
1)
2)

1)

3)

1)

The scan inclination classification is indicated on the right or the


left of the LSU production number label according to the classification.
When replacing the LSU, add the spacer according to the scan
inclination classification. (The spacer is packed together with every
LSU.)
Scan inclination classification check
Scan inclination classification 1: +0.26 +0.5 (White marking on
the right of the production number label)

CAUTION:Attach the gears securely

Scan inclination classification 2: 0.25 +0.25 (White marking)


14) Remove the parts as shown below, and remove the pressure
release solenoid and the paper feed solenoid.

3)

Scan inclination classification 3: 0.5 0.26 (White marking on


the left of the production number label)

LSU spacer not required


Machine front side
Add one LSU spacer.

4)
2)

1)

1)
4)
2)

3)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 12

Machine rear side


Add one LSU spacer.

Addition of the spacer

[Note for assembling the LSU]

Scan inclination classification 1: Add the LSU spacer to the rear


side of the machine.

When installing the LSU, turn the LSU clockwise and fix with
screws in order to provide an attachment backlash in the proper
direction.

Scan inclination classification 2: No need to add the spacer.


Scan inclination classification 3: Add the LSU spacer to the front
side of the machine.

Observe the following sequence of fixing screws.

<Machine rear side>


Fit the holes and attach.

Insert into the


positioning boss.

16) Remove each pawl, and remove the paper exit tray.

2)

<Machine front side>

Fit the holes and attach.

3)

Insert into the


positioning boss.

1)

Machine front side

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 13

17) Remove two screws and remove the fusing connector.

21) Remove three screws and remove the TC front paper guide.

18) Remove five screws and the connector, and lift the intermediate
frame unit to remove.

1)

3)

4)

2)

2)
22) Remove the screw and the connector, and remove the PPD1 sensor PWB.

2)
1)

1)
19) Remove the screw and the E-ring, and remove the PS semi-circular earth plate and the PS roller unit.

2)

20) Remove the E-ring and remove the spring clutch from the PS roller
unit.
5)

4)

PS roller unit

4)

PS semi-circular
semi-circuler
earth plate

1)

2)

3)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 14

B. Disassembly procedure

23) Remove two E-rings and remove the paper feed roller.
24) Remove three E-rings and remove the clutch unit.

Single unit

Back

5)

1) Remove the screw and remove the single upper cover.

1)

Clutch unit
4)

Paper feed
roller

4)

2)
3)

Front
1)

2)

2) Remove the screw and remove the side door detection unit.

C. Assembly procedure
For assembly, reverse the disassembly procedure.

6. Manual paper feed section


A. List
No.
1
2
3
4

Part name Ref.


Manual transport roller
Cassette detection switch
PPD1 sensor PWB
Side door detection unit

2)
1)

Back

Wire treatment

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 15

3) Remove three screws and remove the single manual feed upper
frame.

5) Remove the E-ring and remove the manual paper feed transport
roller.

1)

4)
1)

3)

3)

1)
2)

2)

6) Remove the cassette detection switch.

4) Remove the PPD1 sensor PWB.

1)

3)

1)

2)

3)

2)

Wire treatment

Wire treatment

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 16

7) Remove the multi cover.

2) Remove the screw and remove the side door detection unit.

Multi cover

2)
1)

Back

Wire treatment

3) Remove three screws and remove the multi paper feed upper
frame.

Multi unit
1) Remove the screw and remove the multi upper cover.

1)
1)
1)

2)
2)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 17

4) Remove two screws and remove the multi feed bracket unit from
the multi paper feed upper frame.

6) Remove the pick-up roller.

2)
1)

2)
1)

1)
7) Cut the binding band and remove the multi paper feed solenoid.

1)
2)

Remove three E-rings and remove the manual paper feed roller
B9.

1)

1)

Multi paper feed


solenoid

3)

2)

1)

3)

2)

C. Assembly procedure
For assembly, reverse the disassembly procedure.
L O CK
T O

5)

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 18

D. Pressure plate holder attachment

2) Disconnect the connector.

1) Attach the pressure plate holder so that the resin section is not
covered with the seal M1-N.

3) Remove two screws, and remove the scanner motor.

Seal M1-N

Pressure plate
holder

1)
3)

Attachment
reference

2)

Attachment
reference

4) Remove two screws and one harness, and remove the main
motor.

7. Rear frame section


A. List
No.
Part name Ref.
1 Mirror motor
2 Main motor
3 Exhaust fan motor

3)

1)

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.

1)

2)
5) Remove two screws and one connector, and remove the exhaust
fan motor.

1)

1)
3)

2)

1)

1)

2)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 19

8. Power section

9. 2nd cassette section

A. List

No.
A
B
C
D
E
F

No.
Part name Ref.
1 Noise filter PWB
2 Power PWB

B. Disassembly procedure
Noise filter PWB

Part name Ref.


Paper sensor
Cassette detection SW
Paper feed solenoid
Transport roller
Paper feed clutch
2nd paper feed roller

Paper feed unit removal

1) Disconnect the connector at two positions.

1)

2) Remove the screw, and remove the noise filter PWB unit.

2)
1)
1)
3)
1)

1)

2)
1)

1) Remove the screw.


Power PWB

2) Remove the rear cover.

1) Disconnect each connector.

* When installing, engage the pawl and install the unit.

2) Remove the screw, and remove the earth line.


3) Remove two screws, and remove the power PWB unit.

4)
1)

1)

1)
1)

2)
1)

3)

2
A

5)
4)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 20

B. Cassette detection switch

1) Open the right cabinet.


2) Remove three screws.

1) Remove the pawl.

3) Remove one connector from MCU.


4) While tilting down the 2nd connection arm A, pull and remove the
paper feed unit toward you.

2) Remove the cassette detection switch.


3) Remove the harness.

C
D
D
1

2
4

C. Paper feed solenoid


1) Remove the screw.

2) Remove the connector.

3) Remove the paper feed solenoid.


2
3

2
* When installing, securely insert two bosses C on the machine side
and two bosses D on the paper feed unit side. Be sure to secure the
ground wire B.
* Insert the 2nd page feed.

A. Paper sensor
1) Remove the pawl.
2) Remove the paper sensor.

3) Remove the harness.

D. Transport roller
3

1) Remove two E-rings.


2) Remove the transport roller.

4
1

* Install so that the earth spring A is brought into contact over bearing
B.
AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 21

10. Duplex motor section (RSPF model


only)

E. Paper feed clutch


1) Remove the E-ring.
2) Remove the paper feed clutch.

A. Remove the rear cabinet.

3) Remove the parts.

1) Remove four screws.


2) Remove the rear cabinet.

B. Remove the main PWB.


1) Disconnect each connector.
2) Remove four screws, and remove the MCU PWB.

A
2

1)

1)

1)
2)

1)

3)

1)
1)
1)

1)

2)

1)
2)

* When installing, fit the cut surface A.


3) Disconnect the connector.
4) Remove five screws, and remove the I/F PWB.

F. 2nd paper feed roller


1) Remove the E-ring and the parts.

2)

2) Remove the 2nd paper feed roller.

A
2)

1
2)

1)

* When installing, hang the 2nd connection arm on the 2nd connection
arm Spring B. Be sure to install so that the earth spring C is in
contact under the bearing D.

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 22

C. Remove the Duplex motor.

12. RSPF section (RSPF model only)

1) Remove two screws.

A. RSPF

2) Remove the Duplex motor cover.

(1) Remove the rear cabinet.

3) Remove the Duplex motor.

1) Remove four screws.


2) Remove the rear cabinet.

(2) Remove the RSPF.


1) Remove the connector and the cable.
2) Remove the RSPF.

3
1

Note: When reassembling, be sure to engage the Duplex motor gear


with the belt on the main body side.

11. Reverse roller section (RSPF model


only)

A. Remove the reverse unit.


1) Remove four screws
2) Remove the spring, and the earth wire

3) Remove the reverse unit.

B. Intermediate tray
1)

Remove the intermediate tray.

1
2

3
1

B. Remove the reverse roller.


1) Bend the reverse roller and remove it.

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 23

C. Upper cover

E. Upper cover of the pickup unit.

1) Remove four screws from the bottom of the main body.

1) Remove two screws from the bottom of the pickup unit.

2) Remove the upper cover.

2) Remove the upper cover.

2
2

1
1

1
1

D. Pickup unit

F. Sensor PWB

1) Remove the belt, the paper feed frame spring, and two harnesses.

1) Remove two screws.

2) Remove the pickup unit.

2) Remove the sensor PWB.


3) Remove the harness.

2
1

Note: When reassembling, be careful of the hole position for the paper
feed frame spring.

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 24

1
3

G. Pickup solenoid

(2) Remove the clutch

1) Remove two screws.

1) Remove the E-ring.

2) Remove the pickup solenoid.

2) Remove the parts.

2
1

I. Manual paper feed roller, pickup roller


(1) Remove the pickup unit.
Note: When reassembling, hang the iron core on the solenoid arm.

1) Lift the paper stopper.


2) Slide the take-up roller unit.
3) Slide the bushing in the arrow direction.

H. Clutch

4) Remove the take-up roller.

(1) Remove the clutch unit.


1) Remove the E-ring.

2) Remove the pulley and the bush.


3) Slide the bush in the arrow direction.
4) Lift the clutch pawl.

5) Remove the clutch unit.

Note: When reassembling, hang the convex portion of the roller unit
on the solenoid arm.

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 25

(2) Remove the Manual paper feed roller, pickup roller.

K. Belt 1

1) Remove the parts.

1) Remove the belt.

2) Remove the manual paper feed roller.


3) Remove the pickup roller.
4) Remove the parts.

4
3

L. Belt 2

1) Remove three screws.


2) Remove the drive unit.
3) Remove the belt.

J. Transport unit removal

1) Disconnect the connector, and cut the binding band.


2) Remove two screws, and remove the document tray unit.

3) Remove five screws, and remove the transport unit.

3
2
1

5
5

5
Note: When reassembling, hang the belt on the boss.

5
4
3

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 26

M. SPF motor

O. Clutch

1) Remove the harness.

1) Cut the band with nippers.

2) Remove two screws.

2) Remove the harness.

3) Remove the SPF motor.

3) Remove the clutch.

2
N. Solenoid
1) Remove the harness.
2) Remove two screws.
3) Remove the solenoid.

1
1

P. Paper supply roller


(1) Remove the parts.
1) Remove the two screws.
2) Remove the parts.

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 27

(2) Remove the paper supply roller.

R. Transport roller 1.

1) Loosen the screw.

(1) Remove the parts.

2) Open the paper exit paper guide.

1) Remove the parts.

3) Remove the parts.

4) Remove the paper supply roller.

(2) Remove the parts.


1) Loosen the screw.
2) Open the paper exit paper guide.
3) Remove the parts.
4

Q. Paper entry sensor


1) Loosen the screw.
2) Open the paper exit paper guide.
3) Remove the paper entry sensor.
4) Remove the harness.

1
2

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 28

(3) Remove the transport roller.

(2) Remove the paper feed paper guide upper.

1) Remove the paper exit paper guide.

1) Remove two screws.

2) Remove the transport roller.

2) Remove the paper feed paper guide upper.

1
1
(3) Remove the paper exit roller.
1) Remove the parts.
2) Remove the paper exit roller.

S. Paper exit roller


(1) Remove the parts.
1) Remove two screws.

2) Remove the parts.


1

1
1

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 29

T. Solenoid
(1) Remove the reverse gate
1) Remove the ring
2) Remove the reverse gate

1
2

Note: When reassembling, be careful of the groove and the hole


positions of the spring.
Note: When reassembling, hang 2) on the solenoid.

(2) Remove the solenoid.


1) Remove the screw.
2) Remove the solenoid.

AR-122E/152E/153E/157E DISASSEMBLY AND ASSEMBLY 8 - 30

[9] ADJUSTMENTS

Manual adjustment
1) Set the scale vertically on the document table. (Use a long scale
for precise adjustment.)

1. Optical section
A. Copy magnification ratio adjustment
The copy magnification ratio must be adjusted in the main scanning
direction and in the sub scanning direction. To adjust, use SIM 48-1.

(1) Outline
The main scanning (front/rear) direction magnification ratio adjustment
is made automatically or manually.
Automatic adjustment: The width of the reference line marked on the
shading correction plate is scanned to perform the main scanning
(front/rear) direction magnification ratio adjustment automatically.
Manual adjustment: The adjustment is made by manual key
operations. (In either of the automatic and manual adjustments, the
zoom data register set value is changed for adjustment.)
The magnification ratio in the sub scanning direction is adjusted by
changing the carriage (scanner) scanning speed.

(2) Main scanning direction magnification ratio adjustment


a. Cases when the adjustment is required
1) When the main PWB is replaced.

2) Set the copy magnification ratio to 100%.

2) When the EEPROM in the main PWB is replaced.

3) Make a copy on A4 or 81/2" x 11" paper.

3) When "U2" trouble occurs.

4) Measure the length of the copied scale image.

4) When repairing or replacing the optical section.

5) Calculate the main scanning direction magnification ratio.


Main scanning direction magnification ratio

b. Necessary tools
Screwdriver (+)

Scale
c. Adjustment procedure

Copy image dimensions


Original dimension

X 100 (%)

(When a 100mm scale is used as the original.)


Original (Scale)

Automatic adjustment

HARDENED
STAINLESS

In the first place, perform SIM48-1 (Main scanning direction


magnification ratio adjustment and black level correction (CCD dark
component target value setup)).
To perform the automatic adjustment, place the gray gradation chart
(UKOG-0162FCZZ) face down so as to fit with the left center of the
platen with the darker side (Density 10) on the left of OC.

mm
1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

HARDENED
STAINLESS

Paper feed
direction

mm
1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

Reference

Comparison point

Copy

110
10

Back of the chart

6) Check that the copy magnification ratio is within the specified


range. If it is not within the specified range, perform the following
procedures.

In the case of the automatic adjustment, when the PRINT switch is


pressed, the mirror base unit moves to the white plate for shading to
scan the width of the reference line, calculating the correction value
and displaying and storing this value.

7) Execute SIM 48-1 to select the main scanning direction copy


magnification ratio adjustment mode.
To select the adjustment mode, use the copy mode select key.
If the magnification ratio is not in the specified range (1001.0%),
manually adjust as follows.
8) Set the adjustment mode to Manual with the copy mode select key.

After completion of the automatic adjustment, press the density


adjustment Down key, and the black level will be displayed in
hexadecimal number (3 digits) of 12bits.

9) Enter the new set value of main scanning direction copy


magnification ratio with the copy quantity set key, and press the
COPY button.

After execution of the automatic adjustment, go out from the simulation


mode and make a copy to check the magnification ratio.

10) Change the set value and repeat the adjustment until the ratio is
within the specified range.
When the set value is changed by 1, the magnification ratio is
changed by 0.1%.

Adjustment mode
Main scanning direction auto copy
magnification ratio adjustment and
black level automatic correction
Main scanning direction manual copy
magnification ratio adjustment
Sub scanning direction copy
magnification ratio adjustment
SPF mode scanning direction
magnification ratio adjustment

Lighting lamp
Auto exposure lamp ON

(3) Sub scanning direction copy magnification ratio


a. Cases when the adjustment is required
Manual exposure lamp ON
Photo exposure lamp ON
Auto, Manual, Photo lamp
ON

1) When the scanner unit drive section is disassembled or the part is


replaced.
2) When the main PWB is replaced.
3) When the EEPROM in the main PWB is replaced.
4) When "U2" trouble occurs.

AR-122E/152E/153E/157E ADJUSTMENTS 9 - 1

b. Necessary tools

B. Image position adjustment

Scale

There are following five kinds of image position adjustments, which are
made by laser control except for the image scan start position
adjustment. For the adjustments, SIM 50 - 01, 50 - 10, 50 - 18 and SIM
50 - 19 are used.

c. Adjustment procedure
1) Set the scale on the document table as shown below. (Use a long
scale for precise adjustment.)

No.
1
2
3
4
5
6
7
8
9

Adjustment item
Print start position
Image lead edge void amount
Image scan start position
Image rear edge void amount
SPF image scan start position
Center offset
Memory reverse position adjustment in
duplex copy
Duplex copy rear edge void adjustment
Duplex back print start position

Simulation
50 - 01
50 - 01
50 - 01
50 - 01
50 - 01
50 - 10
50 - 18
50 - 19
50 - 19

To select the adjustment mode with SIM 50 - 01, use the copy mode
select key.
The relationship between the adjustment modes and the lighting lamps
are as shown in the table below.
Adjustment mode

Lamp ON

Print start position (Main cassette paper AE, main cassette lamp
feed)
Print start position (2nd cassette paper
feed)

2) Set the copy magnification ratio to 100%.


3) Make a copy on A4 or 81/2" x 11" paper.

Print start position (Manual paper feed) AE, manual feed lamp

4) Measure the length of the copied scale image.


5) Calculate the sub scanning direction copy magnification ratio
using the formula below.
Copy image dimensions
Original dimension

AE, 2nd cassette lamp

X 100 (%)

Image lead edge void quantity

TEXT lamp

Image scan start position

PHOTO lamp

Image rear edge void quantity

AE, TEXT, PHOTO


lamp

SPF image scan start position

AE, TEXT lamp

: Supported for the installing model and skipped for non-installing


mode.

110

To select the adjustment mode with SIM 50 - 10, use the copy mode
select key.
The relationship between the adjustment modes and the lighting lamps
are as shown in the table below.

Original (Scale)
HARDDENCD
STAINLESS

mm
1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

Machine with the multi manual paper feed unit


HARDDENCD
STAINLESS

mm
1/2mm

JAPAN

10

20

100

110

120

130

140

Paper feed
direction

150
Shizuoka

Reference

Comparison point

Copy

6) Check that the actual copy magnification ratio is within the


specified range. (100 1.0%).
If it is not within the specified range, perform the following
procedures.
7) Execute SIM 48-1 to select the sub scanning direction copy
magnification ratio adjustment mode.
To select the adjustment mode, use the copy mode select key.
(Photo exposure lamp ON)
8) Enter the new set value of sub scanning direction copy
magnification ratio with the copy quantity set key, and press the
COPY button.
Repeat procedures 1) - 8) until the sub scanning direction actual copy
magnification ratio in 100% copying is within the specified range.
When the set value is changed by 1, the magnification ration is
changed by 0.1%.

Adjustment mode

Lamp ON

Print center offset (Main cassette paper AE, main cassette lamp
feed)
Print center offset (Manual paper feed) AE, manual paper feed lamp
OC/document center offset

AE, TEXT lamp

Machine with the single manual paper feed unit


Adjustment mode

Lamp ON

Print center offset (Main cassette paper AE, main cassette lamp
feed)
Print center offset (Manual paper feed) AE, manual paper feed lamp
OC/document center offset

AE, TEXT lamp

Duplex copy rear edge void adjustment mode


Adjustment mode
Image cut rear edge void quantity
(RSPF)
Paper rear edge void quantity
Print start position (Duplex back)
RSPF (Back) original center offset

AR-122E/152E/153E/157E ADJUSTMENTS 9 - 2

Lamp ON
AE lamp
TEXT lamp
PHOTO lamp
AE, TEXT, PHOTO lamps

(1) Lead edge adjustment

(2) Image rear edge void amount adjustment

1) Set a scale to the center of the paper lead edge guide as shown
below, and cover it with B4 or 8 1/2" x 14" paper.

1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper size
as shown in the figure below, and cover it with B4 or 8 1/2" x 14"
paper.

B4 or 8 1/2 14 paper

A4 size rear edge

2) Execute SIM 50 - 01 to select the image rear edge void amount


adjustment mode.
The set adjustment value is displayed on the copy quantity display.
3) Make a copy and measure the void amount of image rear edge.
2) Execute SIM 50 - 01
3) Set the print start position (AE lamp ON) (A), the lead edge void
amount (TEXT lamp ON) (B), and the scan start position (PHOTO
lamp ON) (C) to 0, and make a copy of a scale at 100%.
4) Measure the image loss amount (R mm) of the scale image.
Set C = 10 X R (mm). (Example: Set the value of C to 30.)
When the value of C is increased by 10, the image loss is
decreased by 1mm. (Default: 50)

Void amount (Standard value: 2 3mm)

Scale image

5) Measure the distance (H mm) between the paper lead edge and
the image print start position.
Set A = 10 X H (mm). (Example: Set the value of A to 50.)
When the value of A is increased by 10, the image lead edge is
shifted to the paper lead edge by 1mm. (Default: 50)
6) Set the lead edge void amount to B = 50 (2.5mm).
When the value of B is increased by 10, the void amount is
increased by about 1mm. For 25 or less, however, the void amount
becomes zero. (Default: 50)

(Example)
Distance between paper lead
edge and image: H = 5mm

Paper rear edge

4) If the measurement value is out of the specified range, change the


set value and repeat the adjustment procedure.
The default value is 50.
Note: The rear edge void cannot be checked with the first sheet after
entering the simulation mode, the first sheet after turning off/on
the power, or the first sheet after inserting the cassette. Use the
second or later sheet to check the rear edge void.

(3) Center offset adjustment


Image loss:
R = 3mm

5mm

1) Set the self-made test chart for the center position adjustment so
that its center line is aligned with the center mark of the document
guide.
Test chart for the center position adjustment.
Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper
transport direction.
Document guide

10mm

Center
Copy paper
(A4 or 8 1/2 11)

2) Execute SIM 50 - 10 to select the print center offset (cassette


paper feed) adjustment mode.
The set adjustment value is displayed on the copy quantity display.

AR-122E/152E/153E/157E ADJUSTMENTS 9 - 3

3) Make a copy and check that the copied center line is properly
positioned.
The standard value is 0 2mm from the paper center.
2.0mm or less

(Copy A)

Copy image
Copy paper
folding line

Shift

2.0mm or less

(Copy B)

Copy image
Copy paper
folding line

Shift
(Paper feed direction)

Test chart comparison table


UKOG0162FCZZ
DENSITY
No.

UKOG0089CSZZ
DENSITY
No.

0.1

KODAK
GRAY
SCALE

0.2

0.3

10

0.5 1.9

19

D. Features of copy density adjustment


For the copy density adjustment, the image data shift function provided
in the image process LSI is used.
List of the adjustment modes

4) If the measured value is out of the specified range, change the set
value and repeat the adjustment procedure.
When the set value is increased by 1, the copy image is shifted by
0.1mm toward the rear frame.

Auto Mode

Brightness 1 step only

Manual Mode

Brightness 5 steps. Adjustment of only the center


brightness is made.

For the manual paper feed, change the manual paper feed
adjustment mode and perform the similar procedures.

Photo Mode

Brightness 5 steps. Adjustment of only the center


brightness is made.

Since the document center offset is automatically adjusted by the


CCD which scan the reference lines (F/R) on the back of document
guide, there is no need to adjust manually.

Manual T/S
mode

Brightness 5 steps. Adjustment of only the center


brightness is made.

T/S Auto mode

Brightness 1 step only

2. Copy density adjustment

E. Copy density adjustment procedure


Use SIM 46 - 01 to set the copy density for each copy mode.

A. Copy density adjustment timing

For selection of modes, use the copy mode select key.

The copy density adjustment must be performed in the following cases:


When maintenance is performed.

(1) Test chart (UKOG-0162FCZZ) setting


1) Place the test chart so that its edge is aligned with the A4 (Letter)
reference line on the document table. Then place a A4 (14" x
8 1/2") white paper on the test chart and close the document cover.

When the developing bias/grid bias voltage is adjusted.


When the optical section is cleaned.
When a part in the optical section is replaced.
When the optical section is disassembled.
When the OPC drum is replaced.
When the main control PWB is replaced.
When the EEPROM on the main control PWB is replaced.
When the memory trouble (U2) occurs.

White paper

B. Note for copy density adjustment


1) Arrangement before execution of the copy density adjustment
Clean the optical section.
Clean or replace the charger wire.
Check that the voltage at the high voltage section and the
developing bias voltage are in the specified range.

C. Necessary tool for copy density adjustment


One of the following test charts:
UKOG-0162FCZZ, UKOG-0089CSZZ, KODAK GRAY SCALE
B4 (14" x 8 1/2") white paper
The user program AE setting should be "3."
1

10

AR-122E/152E/153E/157E ADJUSTMENTS 9 - 4

Test chart

3. High voltage adjustment

(2) Perform the adjustment in each mode.


1) Execute SIM 46-1.
2) Select the mode to be adjusted with the exposure mode select key.
Set the exposure level to 3 for all adjustment. (Except for the auto
mode.)

(1)

(2)

A. Main charger (Grid bias)


Note:
Use a digital multi meter with internal resistance of 10M or more
measurement.
After adjusting the grid LOW output, adjust the HIGH output. Do not
reverse the sequence.
Procedures

(1) Mode select key/display


lamp

1) Set the digital multi meter range to DC700V.


2) Set the positive side of the test rod to the connector CN11-3
(GRID) of high voltage section of the power PWB and set the
negative side to the frame ground (power frame).

(2) Exposure level select


key/display lamp

3) Execute SIM 8-3. (The main charger output is supplied for 30 sec
in the grid voltage LOW output mode.)
Exposure mode
display lamp

Adjustment mode

Sharp gray chart


adjustment level

4) Adjust the control volume (VRG2) so that the output voltage is


390 20V.
5) Execute SIM 8-2. (The main charger output is supplied for 30 sec
in the grid voltage HIGH output mode.)

Auto mode

Auto lamp ON

"3" is slightly copied.

Manual mode

Manual lamp ON

"3" is slightly copied.

Photo mode

Photo lamp ON

"3" is slightly copied.

Manual T/S mode Manual lamp/Photo lamp


ON
Auto T/S mode

"3" is slightly copied.

6) Adjust the control volume (VRG1) so that the output voltage is 580
12V.

Auto lamp/Photo lamp ON "3" is slightly copied.

3) Make a copy.
Check the adjustment level (shown in the above table) of the
exposure test chart (Sharp Gray Scale).
Sharp Gray Scale adjustment level
Non toner
save mode

10

VRG1
VRG2

Slightly copied.
Not copied.

Toner save
mode

10

B. DV bias check
Note: A digital multi meter with internal resistance of 1G must be
use for correct check.
The adjustment volume is locked, and no adjustment can be
made.

Slightly copied.
Not copied.

Procedures
(When too bright): Decrease the value displayed on the copy quantity
display.
(When too dark):

Increase the value displayed on the copy quantity


display.

* The value can be set in the range of 1 - 99.

1) Set the digital multi meter range to DC500V.


2) Set the positive side of the test rod to the connector CN-10-1 (DV
BIAS) and set the negative side to the frame ground (power
frame).
3) Execute SIM 25-1 to output the developing bias for 30sec, and
check that the output is 400 8V.

VRDV

AR-122E/152E/153E/157E ADJUSTMENTS 9 - 5

4. Duplex adjustment
A. Adjusting the paper reverse position in memory
for duplex copying
This step adjusts the front surface printing (odd-number pages of a
document set) in the S-D mode copying and the leading edge position
of an image on even-number pages in the D-S mode.
That is, it covers the adjustment of the second surface printing mode
(image loss at the front edge of an image) in which image data is once
stored in memory.
The image data is read, starting from its front end in the document
delivery direction (Reference direction of document setting in the OC
mode)and stored in memory.

2nd printing surface where scale is printed (lower side)

This stored image data is printed starting at the printing start position,
in the order of last-stored data to the first-stored data.
In other words, the front edge image loss of the image can be adjusted
by changing the document read end position.
(Adjustment procedure)
1) Preparing test chart (Draw a scale at the rear end of one side of a
sheet of A4 white paper or letter paper)

B. Adjusting trailing edge void in duplex copy mode


This is the adjustment of the first surface printing mode (rear end void)
in duplex copying.
In a duplex copying operation, the paper is delivered starting from the
rear end of the first printing surface. It is therefore necessary to make a
void area at the rear end on the first printing surface to prevent paper
jam at the fusing part.
There are two adjustment modes:
1) Image cut rear end void quantity (R-SPF) 50-19(AE)
The size (length) of a document read from the R-SPF is detected,
the image at the trailing edge of the first printing surface is cut to
make a void area. (The adjustment of void quantity at the time
when the cassette paper size is not recognized.)

5 10

2) Set the test chart so that the scale is positioned as shown below, in
the S-D mode and the D-S mode.
Scale (S-D mode)

Scale (D-S mode)

2) Paper trailing edge void quantity 50-19 (TEXT)


This adjustment is made when the cassette paper size is
recognized. The trailing edge void quantity can be adjusted by
changing the trailing edge image laser OFF timing.
The paper void quantity should be first adjusted before the image cut
trailing edge void quantity (R-SPF) is adjusted.
(Adjustment procedure)

(1) Paper trailing edge void quantity


1) Preparing test chart (Draw a scale at the rear end of one side of a
sheet of A/4 white paper or letter paper)
3) Execute simulation 50-18 to make a copy and check the front edge
image loss at the area where the scale is printed.
Adjust the setting so that the front edge image loss is less than 4.0
mm in the R-SPF mode.
An increase of 1 in setting represents an increase of 0.1 mm in
image loss.

2) Set the test chart on the document glass as shown below.

Document guide

The trailing edge has a scale

Front edge of paper

The front edge of the


scale on test chart

less than 4 mm

Void area

5 10

Table glass
3) Using the user simulation [18], set the paper size of the first
cassette.
Letter paper: 4
A4 paper: 3

AR-122E/152E/153E/157E ADJUSTMENTS 9 - 6

4) Execute simulation 50-19 to turn on the TEXT lamp and make the
printing mode in OC-D mode.
Make a copy of the test chart to check the void area of the scale on
the image.

Void position to be check

Paper

The trailing edge void on the first printing surface


is shown above.
Adjust the setting so that the void area is 4 - 5 mm. An increase in 1 of
setting represents 0.1 mm in void area.

(2) Image cut trailing edge void quantity (R-SPF)


1) Set the test chart so that the scale is positioned as shown below.

Scale (D-D mode)


2) Execute simulation 50-19 to turn on the AE lamp(on the operation
panel) and make the printing mode in the D-D mode.
3) Remove and reinsert the cassette.
Note: Make sure to carry out this step before making a copy during
this adjustment.
4) Make a copy and check the void area of the scale on the image.
Adjust the setting so that the void area is 2 - 4 mm. An increase of
1 in setting represents an increase of 0.1 mm in void area.
l Void position to be checked

AR-122E/152E/153E/157E ADJUSTMENTS 9 - 7

[10] SIMULATION, TROUBLE CODES


1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as follows:
Clear Density select Clear Density select
To cancel the simulation mode, press the clear key.
Flow chart of entering the simulation mode
1

Is there a sub
code ?

YES

Start
Press the COPY key.

NO
Press the clear key.

The COPY QUANTITY


display blinks to indicate
"00" and the machine
enters the ready
state for sub code input.

Press the COPY


key.

Within 1sec

Press the exposure


mode selector key.

Enter the sub code with


the COPY QUANTITY key.
10th digit
1st digit:

Within 1sec

Count up of values:
COPY QUANTITY key
Count down of values:
Zoom key + COPY
QUANTITY key

Press the clear key.

Within 1sec

Press the COPY key.


The current set adjustment
value and the counter
value are displayed on the
COPY QUANTITY
displayed Sensor check,
etc. are displayed by the
alarm lamps, etc.

Press the exposure


mode selector key.

Is it the
simulation for

operation
check?

YES
To change the current set
values, enter with the COPY
QUANTITY key.

The COPY QUANTITY


display blinks to indicate
the previously set sub
enters the ready 7 state for
sub code input.
code, and the machine

Perform the operation


according to the
simulation number.

10th digit:

Enter the main code with


the COPY QUANTITY key.

1st digit:
Count up of values:
COPY QUANTITY key
Count down of values:
Zoom key + COPY
QUANTITY key

10th digit:
Is another
simulation to be
performed ?

NO
The entered value
is displayed on the
COPY QUANTITY
display.

Press the COPY


key.

All displays on the


operation panel go off,
and the machine enters
he ready state for entering
he main code.

Press the clear key.

YES

Is the
main code the
same ?

YES

1st digit:

Press the clear key.

NO
Is the
sub code
displayed ?

NO

Enter the new main


code.

YES
All displays on the
operation panel go off,
and the machine enters
the ready state for
entering the main code.

Press the clear key.

Count up of values:
COPY QUANTITY key
Count down of values:
Zoom key + COPY
QUANTITY key

The main code is


displayed on the
COPY QUANTITY
display.

The main code is


displayed on the
COPY QUANTITY
display.

1
The entered value
is registered.

Press the clear key.

End

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 1

2. List of simulations
Sim
No.
01
02

05

06

07
08

10
14
16
20
21

22

24

25

Kind of
Sub
Operation
main code
code
Optical system
01 Mirror scan operation
06 Aging of mirror scanning
SPF Individual
02 SPF sensor status display
load operation
03 Motor ON
04 Paper feed solenoid ON
05 Pressure release solenoid ON
(RSPF)
06 Resist clutch ON (RSPF)
07 Gate solenoid ON (RSPF)
Lamp ON
01 Operation panel display check
check
02 Fusing lamp, cooling fan operation
check
03 Copy lamp ON
Machine
01 Paper feed solenoid ON
individual load
02 Resist solenoid ON
operation
Aging
01 Warm-up display and aging with jam
06 Intermittent aging
High voltage
01 Developing bias
output check
02 Main charger (Grid high)
03 Grid voltage (Low)
06 Transfer charger
Other
None Toner motor aging
Trouble reset
None Cancel of troubles other than U2
U2 trouble
None Cancel of U2 trouble
reset
01 Maintenance counter clear
01 Maintenance cycle setup
02 Mini maintenance cycle setup (Valid
only when the destination is set to
Japan AB series.)
Counter
01 Maintenance counter display
display
02 Maintenance preset value display
04 JAM total counter display
05 Total counter display
06 Developer counter display
08 SPF counter display
12 Drum counter display
14 P-ROM version display
17 Copy counter display
18 Printer counter display
19 Scanner mode counter display
21 Scanner counter display
22 SPF JAM counter display
Special
01 JAM total counter clear
counter clear
04 SPF counter clear
06 Developer counter clear
07 Drum counter clear
08 Copy counter clear
09 Printer counter clear
13 Scanner counter clear
14 SPF JAM total counter clear
15 Scanner mode counter clear
Main motor
01 Main motor operation check (Cooling
ON
fan motor rotation check)
10 Polygon motor ON

Sim
No.
26

Kind of
main code
Various setup

Sub
code
01
02
03
04
06
07
20
30
37
38
39
40

42
43
44
62
63
64
30

43

Sensor
operation
check
(Standard
provision)
Fusing
temperature
setup

01

01
04
05
09

46

48

49
50

Exposure
adjustment

Magnification
ratio correction
and black level
adjustment
Lead edge
adjustment

01
02
18
19
20
29
31
32
01

01
01
10
18
19

51

Timing
adjustment

53
61
63
64

02
08

Laser system
operation
Shading
Self print

03
01
01

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 2

Operation
Manual feed setup
(R) SPF setup
Second cassette setup
Machine duplex setup
Destination setup
Machine conditions check
Rear edge void setup
CE mark support control ON/OFF
Developer life-over termination
cancel
Cancel of stop at drum life over
Memory capacity check
Polygon motor OFF time setup
(Time required for turning OFF after
completion of printing)
Transfer ON timing control setup
Side void setup
SPF document rear edge read setup
Energy-save mode copy lamp setup
Fan control select setup
Heater control setup during the
scanner mode
Paper sensor status display

Fusing temperature setup (Normal


copy)
Fusing temperature setup 2
Fusing temperature setup in duplex
copy
Setup of fusing control of postcard
size paper
Copy density adjustment (300dpi)
Copy density adjustment (600dpi)
Image contrast adjustment (300dpi)
table setup or AE operation mode
setup
SPF exposure correction
Image contrast adjustment (600dpi)
Image sharpness adjustment
Copier color reproduction setup
Front/rear (main scanning) direction
and scan (sub scanning) direction
magnification ratio adjustment and
black level adjustment
Flash ROM program writing mode
Lead edge image position
Center offset adjustment
Memory reverse position adjustment
in duplex copy
Duplex copy rear edge void
adjustment
Resist quantity adjustment
SPF scan position automatic
adjustment
Polygon motor check
(HSYNC output check)
Shading check
Self print

3. Contents of simulations
Input method: Clear key Exposure Select key Clear key Exposure Select key
Main Sub
Content
code code
01
01 Mirror scan operation
(Operation/Procedure)
1. When this simulation is executed, the mirror home position is detected.
Sensor name
Mirror home position sensor

06

02

02

Display lamp
OPC drum cartridge replacement lamp

2. When the _START key is pressed, scanning is executed at the speed corresponding to the currently set copy magnification ratio.
The copy magnification ratio can be arbitrarily set with the magnification ratio select key/zoom key.
Aging of mirror scanning
When the PRINT switch is pressed, the mirror base performs full scan at the speed of the set magnification ratio. After 3 sec, the mirror
case performs full scan again. These procedures are repeated until the clear key is pressed. (When the PRINT switch is pressed once,
the ready lamp keeps OFF.)
The status of the mirror home position sensor is displayed with the photoconductor cartridge lamp. (The lamp is ON when the mirror is
at the home position.)
During aging, the copy lamp keeps ON.
SPF sensor status display
ON/OFF of the sensors in the SPF can be checked with the following lamps.
Display
Developer cartridge replacement lamp
Jam lamp
Photoconductor cartridge replacement lamp
SPF jam lamp

03

04

05

06

07

05

01

02

Sensor
Document set detection (SPID)
SPF document transport detection (SPPD)
SPF cover open/close detection (SDOD)
SPF open/close detection (SDSW)
FAX document size detection
Paper size detection

Motor ON
(Operation/Procedure)
When the start key is pressed, the SPF motor rotates for 10 sec at the speed corresponding to the currently set magnification ratio.
Paper feed solenoid ON
(Operation/Procedure)
When the start key is pressed, the SPF paper feed solenoid repeats ON (500 ms) and OFF (500 ms) 20 times.
Pressure release solenoid ON (RSPF)
(Operation/Procedure)
When the start key is pressed, the RSPF document transport solenoid (SPFS) repeats ON (500 ms) and OFF (500 ms) 20 times.
Resist clutch ON (RSPF)
(Operation/Procedure)
When the start key is pressed, the RSPF resist clutch (SRRC) repeats ON (500 ms) and OFF (500 ms) 20 times.
Gate solenoid ON (RSPF)
(Operation/Procedure)
When the start key is pressed, the RSPF gate solenoid (SGS) repeats ON (500 ms) and OFF (500 ms) 20 times.
Operation panel display check
When the PRINT switch is pressed, all LEDs (including 7-segment LEDs) on the operation panel are lighted. (LED check mode)
When 1Up key is pressed, the LEDs on the operation panel are lighted individually from the top left to the bottom right in sequence.
After completion of all individual lighting, all LEDs are lighted simultaneously. (The 7-segment LED lights the three-digit sections at
the same time.)
Individual lighting frequency ON: 300ms, OFF: 20ms
When the CLEAR key is pressed, this simulation is terminated.
When the PRINT switch is pressed in the LED check mode, the machine enters the Key input check mode.
Key input check mode
When the machine enters the Key input check mode, the value display section indicates . Every time any key on the operat ion
panel is pressed, the entered value is added and displayed on the value display section. However, the keys that were pressed once are
not counted again.
When the PRINT switch is pressed, the entered value is added and displayed for 3 sec and all the LEDs are lighted. (LED lighting
check mode)
(Note for Key input check mode)
Press the PRINT switch at the end. (If it is pressed in the middle of the process, the entered value up to that moment is displayed for
3 sec and the machine enters the LED lighting check mode. (ALL the LEDs are lighted.))
Multiple key inputs are ignored.
Fusing lamp, cooling fan operation check
When the PRINT switch is pressed, the fusing lamp repeats operations of 500ms-ON and 500ms-OFF 5 times. During that time, the
cooling fan motor rotates.

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 3

Main Sub
Content
code code
05
03 Copy lamp ON
(Operation/Procedure)
When the START key is pressed, the copy lamp is lighted for 5 sec.
06
01 Paper feed solenoid ON
(Operation/Procedure)
When the START key is pressed, the paper feed solenoid selected by the tray select key repeats ON (500ms) and OFF (500ms) 20
times.
02 Resist solenoid ON
(Operation/Procedure)
When the START key is pressed, the resist solenoid (RRS) repeats ON (500ms) and OFF (500ms) 20 times.
07
01 Warm-up display and aging with jam
(Operation/Procedure)
1. When the simulation is executed, warming up is started.
2. Warm-up time is counted and displayed every second on the copy quantity display.
3. After completion of warm-up, the time count is stopped and the ready lamp is lighted.
4. Press the clear key to clear the warm-up time display, set the copy quantity, and press the START key, and the machine will copy
the set quantity repeatedly.
This simulation is canceled by turning off the power or executing any simulation which performs hardware reset.
06 Intermittent aging
(Operation/Procedure)
1. When the simulation is executed, warming up is started.
2. After completion of warm-up, the ready lamp is lighted.
3. Set the copy quantity and press the START key, and the machine will copy the set quantity repeatedly.
4. After 3 sec of the interval time from completion of copying the set quantity, the machine will resume copying.
5. The above operation 4 is repeated.
This simulation is canceled by turning off the power or executing any simulation which performs hardware reset.
08
01 Developing bias
(Operation/Procedure)
When the START key is pressed, the developing bias is outputted for 30 sec.
02 Main charger (Grid high)
(Operation/Procedure)
When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage HIGH mode.
03 Grid voltage (Low)
(Operation/Procedure)
When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage LOW mode.
06 Transfer charger
(Operation/Procedure)
When the START key is pressed, the transfer charger output is supplied for 30 sec.
10 None Toner motor aging
(Operation/Procedure)
When the START key is pressed, the toner motor output is supplied for 30 sec.
14 None Cancel of troubles other than U2
(Operation/Procedure)
After canceling the trouble, the simulation is also automatically canceled.
16 None Cancel of U2 trouble
(Operation/Procedure)
1. When the START key is pressed, the EEPROM total counter check sum is rewritten and the trouble is canceled.
2. After canceling the trouble, the simulation is also automatically canceled.
20
01 Maintenance counter clear
When the PRINT switch is pressed, the maintenance count is cleared and the value 000000 is displayed.
21
01 Maintenance cycle setup
The currently set code (default) of the maintenance cycle is displayed, and the newly set data are saved.
Code
0
1
2
3
4
5

Setup
3,000 sheets
6,000 sheets
9,000 sheets
13,000 sheets
25,000 sheets
*Default
Free (999,999 sheets)

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 4

Main Sub
Content
code code
21
02 Mini maintenance cycle setup (Valid only when the destination is set to Japan AB series.)
The currently set code (default) of the mini maintenance cycle is displayed, and the newly set data are saved.
Code
0
1
2
22

01
02

04
05

Setup
5,000 sheets
*Default
10,000 sheets
Free (999,999 sheets)

Maintenance counter display


The display method is the same as the total count value display.
Maintenance preset value display
The quantity corresponding to the code set with 21-01 and 21-02 is displayed.
The display method is the same as the total count value display.
JAM total counter display
The display method is the same as the total count value display.
Total counter display
The total count value is displayed in 3 digits X 2 times repeatedly.
<Display example: 12345>
012 Blank 345 Blank 012
0.7s
0.3s
0.7s
1.0s
0.7s

06
08
12
14

17
18
19
21
22
24

01
04
06
07
08
09
13
14
15

Developer counter display


The display method is the same as the total count value display.
SPF counter display
The display method is the same as the total count value display.
Drum counter display
The display method is the same as the total count value display.
P-ROM version display
The main code and the sub code of the P-ROM version is displayed on the value display section in 2 digits alternately.
The display method is the same as the total count value display.
Copy counter display
The display method is the same as the total count value display.
Printer counter display
The display method is the same as the total count value display.
Scanner mode counter display
The display method is the same as the total count value display.
Scanner counter display
The display method is the same as the total count value display.
SPF JAM counter display
The display method is the same as the total count value display.
JAM total counter clear
When the PRINT switch is pressed, the JAM total count value is reset to 0.
SPF counter clear
When the PRINT switch is pressed, the SPF count value is reset to 0.
Developer counter clear
When the PRINT switch is pressed, the developer count value is reset to 0.
Drum counter clear
When the PRINT switch is pressed, the drum count value is reset to 0.
Copy counter clear
When the PRINT switch is pressed, the copy count value is reset to 0.
Printer counter clear
When the PRINT switch is pressed, the printer count value is reset to 0.
Scanner counter clear
When the PRINT switch is pressed, the scanner count value is reset to 0.
SPF JAM total counter clear
When the PRINT switch is pressed, the SPF JAM total count value is reset to 0.
Scanner mode counter clear
When the PRINT switch is pressed, the scanner mode counter is reset to 0.

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 5

Main Sub
Content
code code
25
01 Main motor operation check (Cooling fan motor rotation check)
When the PRINT switch is pressed, the main motor (as well as the duplex motor in the duplex model) is operated for 30 sec. If the
developing unit is installed at that time, the developing bias, the main charger, and the grid are outputted together in order to avoid
toner consumption. Since, in this case, laser discharge is required when stopping the motor, the polygon motor is rotated at the same
time. If the developing unit is not installed, the above high voltage is not outputted and only the motor is rotated.
: Do not execute this simulation by forcibly turning ON the door ON/OFF switch.
10 Polygon motor ON
(Operation/Procedure)
When the START key is pressed, the polygon motor is operated for 30 sec.
26
01 Manual feed setup
(Operation/Procedure)
1. When this simulation is executed, the currently set bypass code number is displayed.
2. Enter the code number corresponding to the bypass and press the START key, and the setting will be changed.
Code number
0
1
02

(R) SPF setup


When this simulation is executed, the current setup of the SPF code number is displayed. Enter the code number corresponding to the
SPF and press the PRINT switch to enable the setup.
Code number
0
1
2

03

Duplex
Without Duplex
With Duplex

Destination setup
When this simulation is executed, the current setup of the destination code number is displayed. Enter the code number corresponding
to the destination and press the PRINT switch to enable the setup.
Code number
0
1
2
3

07

Second cassette
Without second cassette
With second cassette

Machine duplex setup


(Operation/Procedure)
1. When this simulation is executed, the currently set duplex code number is displayed.
2. Enter the code number corresponding to the duplex and press the ENTER key, and the setup will be changed.
Code number
0
1

06

SPF
SPF not installed
SPF installed
RSPF installed

Second cassette setup


(Operation/Procedure)
1. When this simulation is executed, the currently set code number of the second cassette is displayed.
2. Enter the code number and press the start key. The setting is changed.
Code number
0
1

04

Bypass
Single bypass
Multi bypass

Destination
Inch series
EX JAPAN AB series
JAPAN AB series
China (EX JAPAN AB series + Chinese paper support)

Machine conditions check


When this simulation is executed, the current machine setup is displayed.
CPM
10 cpm
12 cpm
13 cpm
14 cpm
15 cpm

Copy quantity display


10
12
13
14
15

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 6

Main Sub
Content
code code
26
20 Rear edge void setup
When this simulation is executed, the current setup of the rear edge void code number is displayed. Enter the code number
corresponding to the rear edge void and press the PRINT switch to enable the setup.
Code number
0
1
30

Rear edge void setup


Rear edge void provided * Default
Rear edge void not provided

CE mark support control ON/OFF


When this simulation is executed, the current setup of the CE mark support code number is displayed. Enter the code number
corresponding to the CE mark support setup and press the PRINT switch to enable the setup.
Code number
0
1

CE mark support setup


CE mark support control OFF * Default (100V series)
CE mark support control ON

The default for CE-support 200V series is 1.


37

Developer life-over termination cancel


When this simulation is executed, the currently set code number is displayed. Enter a desired code number and press the PRINT
switch, and the new setup is enabled.
Code number
0
1

38

Cancel of stop at drum life over


When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT
switch to enable the setup.
Code number
0
1

39

Setup
8 Mbyte
16 Mbyte

Polygon motor OFF time setup (Time required for turning OFF after completion of printing)
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT
switch to enable the setup.
Code number
0
1
2
3

42

Setup
Stop at drum life over * Default (AL model)
Cancel of stop at drum life over

Memory capacity check


When this simulation is executed, the current memory capacity is displayed.
Code number
8
16

40

Setup
Developer life-over termination
Developer life-over termination cancel

Setup
0 sec
30 sec * Default
60 sec
90 sec

Transfer ON timing control setup


(Operation/Procedure)
1. When this simulation is executed, the currently set code number is displayed.
2. Enter the code number and press the START key, and the setting will be changed. (For any number different from the following
ones, the default time is automatically set.)
Code number
0
1
2
3
4
5
6
7
8
9

Setting
Default (330 msec)
40 msec
30 msec
20 msec
10 msec
Default (330 msec)
+10 msec
+20 msec
+30 msec
+40 msec

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 7

Main Sub
Content
code code
26
43 Side void setup
(Operation/Procedure)
1. When this simulation is executed, the currently set code number of the side void amount is displayed.
2. Enter the code number and press the start key. The setting is changed.
Code number
0
1
2
3
4
5
6
7
8
9
10
44

62

SPF document rear edge read setup + Fax document rear edge scan setup.
When this simulation is executed, the currently set code number is displayed. Enter the desired code number and press the START
key, and the display will be changed. The document rear edge scanning area in SPF reduction (less than 100%) copy is changed.
The code number is changeable in the range of 0 8.
The default value is 4, and 2 mm of the document rear edge is cut.
When the value is changed by 1, the area is changed by 1 mm.
Energy-save mode copy lamp setup
Used to set half-ON (50%)/OFF of the copy lamp in the pre-heat mode.
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT
switch to enable the setup.
Code number
0
1

63

01

Setup
1-speed fan control
2-speed fan control * Default when starting mass production

Heater control setup during the scanner mode


When this simulation is executed, the currently set code number of heater control setup is displayed. Enter a desired code number of
heater control setup and press the PRINT switch, and the new setup is enabled.
Code number
0
1

30

Setup
Copy lamp half-ON (50%) * Default
Copy lamp OFF

Fan control select setup


Used to set the cooling fan operation mode.
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT
switch to enable the setup.
Code number
1
2

64

Setting
0 mm
0.5 mm
1.0 mm
1.5 mm
2.0 mm * Default
2.5 mm
3.0 mm
3.5 mm
4.0 mm
4.5 mm
5.0 mm

Heater control setup


Heater control ON
* Default (Except for Europe)
Heater control OFF * Default (For Europe only)

Paper sensor status display


Indicates the paper sensor status using the lamps on the operation panel.
Sensor name
Before-resist paper sensor (PPD1)
Fusing section paper sensor (PPD2)
Paper exit sensor (POD)
2nd CS paper sensor (PPD3)
New drum cartridge sensor (PUIS)
Single manual feed paper sensor (MFD)

Display lamp
Developer cartridge replacement lamp
JAM lamp
Photoconductor cartridge replacement lamp
2nd cassette lamp
Zoom lamp
AE lamp

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 8

Main Sub
Content
code code
43
01 Fusing temperature setup (Normal copy)
(Operation/Procedure)
1. When this simulation is executed, the currently set code number is displayed.
2. Enter the code number and press the START key, and the setting will be changed.
Code number
0
1
2
3
4
5
04

Fusing temperature setup 2


(Operation/Procedure)
1. When this simulation is executed, the currently set code number is displayed.
2. Enter the code number and press the START key, and the setting will be changed.
Code number
0
1
2
3
4
5

05

Set temperature (C)


155
160
165
170 (* Default)
175
180

Fusing temperature setup in duplex copy


In duplex copy, this setup value is added to the fusing temperature of single copy. When this simulation is executed, the current setup
of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup.
Code number
0
1
2
3
4
5
6
7
8
9

09

Set temperature (C)


175
180
185
190
195 (* Default)
200

Temperature shift (C)


0C * Default
8C
6C
4C
2C
0C
+2C
+4C
+6C
+8C

Setup of fusing control of postcard size paper


Code number
0
1

Setup
Cancel * Default
Setup

The default for Japan model is 1.

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 9

Main Sub
Content
code code
46
01 Copy density adjustment (300dpi)
Used to set the copy density in each mode.
(Operating procedure)
When this simulation is executed, warm-up and shading operations are performed and the current setup is displayed in two digits
(default: 50).
Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup.
The greater the setup value is, the darker the copy is. The smaller the setup value is, the brighter the copy is. Only EXP.3 copy is made
in this simulation. When set to a darker level, Exp.1 and Exp.5 copies also become darker. When set to a brighter level, Exp.1 and
Exp.5 copies also become brighter. Press the CLEAR key to save the setup and exit from the simulation mode.
Use the copy mode select key to select a copy mode . The setup value of the selected copy mode is displayed on the copy quantity
display.
(adjustment range: 0 99)
Copy mode
AE mode (300dpi)
TEXT mode (300dpi)
PHOTO mode
TS mode (TEXT) (300dpi)
TS mode (AE) (300dpi)
02

Copy density adjustment (600dpi)


Used to set the copy density in each mode.
(Operation/Procedure)
When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two digits.
(Default: 50)
Use the copy quantity key to change the setup value, and press the PRINT switch to make a copy with the new setup.
The greater the setup value is, the darker the copy is, and vise versa. Only EXP.3 copy is made. If it is set to a darker density, EXP.1
and EXP.5 copies also become darker. If it is set to a brighter density, they also become brighter.
When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated.
Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the copy
quantity display.
(Setup range: 0 99)
Copy mode
AE mode (600dpi)
TEXT mode (600dpi)
PHOTO mode
TS mode (TEXT) (600dpi)
TS mode (AE) (600dpi)

18

Display lamp
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
TEXT mode lamp & PHOTO mode lamp
AE mode lamp & PHOTO mode lamp

Display lamp
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
TEXT mode lamp & PHOTO mode lamp
AE mode lamp & PHOTO mode lamp

Image contrast adjustment (300dpi)


Used to set the image contrast in each mode.
(Operating procedure)
When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed in two digits.
(Default: 50)
Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. The
greater the setup value is, the higher the contrast is. The smaller the setup value is, the lower the contrast is. Though only EXP.3 copy
is made in this simulation, the contrast levels in EXP.1 and EXP.5 are also changed. Press the CLEAR key to save the setup and exit
from the simulation mode.
Use the copy mode select key to select a copy mode . The setup value of the selected copy mode is displayed on the copy quantity
display.
(adjustment range: 0 99)
Copy mode
AE mode (300dpi)
TEXT mode (300dpi)
PHOTO mode
TS mode (TEXT) (300dpi)
TS mode (AE) (300dpi)

Display lamp
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
TEXT mode lamp & PHOTO mode lamp
AE mode lamp & PHOTO mode lamp

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 10

Main Sub
Content
code code
46
19 table setup or AE operation mode setup
When this simulation is executed, the current setup of the gamma table code number is displayed. (Default: Japan = 1, EX Japan = 2)
Enter the code number corresponding to desired gamma table, and press the PRINT switch or the copy mode select key to enable the
setup.
Code number
1
2

table
Image quality priority mode
Toner consumption priority mode

When the copy mode select key is pressed during setup of the gamma table, the mode is switched to the AE operation setup mode and
the current setup of the AE operation mode code number is displayed. (Default: 0) Enter the code number corresponding to your
desired AE operation mode, and press the PRINT switch or the copy mode select key to switch the setup. (When the copy mode select
key is pressed, the mode is returned to the gamma table setup mode.)
Code number
0
1
20

29

AE operation mode
Fixed process * Default
Real time process

SPF exposure correction


Used to adjust the exposure correction quantity in the SPF mode by adjusting the differential of Vref voltage for the OC mode.
(Operating procedure)
When this simulation is executed, the current setup is displayed. Enter the adjustment value with the 10-key and press the PRINT key
to enable the setup and make a copy.
When the CLEAR key is pressed, the entered value is saved and the simulation mode is terminated.
The greater the value is the darker the exposure is.
The smaller the value is, the brighter the exposure is.
Image contrast adjustment (600dpi)
Used to set the contrast in each mode.
(Operation/Procedure)
When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two digits.
(Default: 50)
Use the copy quantity keys to change the setup value, and press the PRINT switch to make a copy with the new setup.
The greater the setup value is, the greater the contrast is, and vise versa. Only EXP.3 copy is made, however, EXP.1 contrast and
EXP.5 contrast are also changed accordingly.
When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated.
Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the copy
quantity display.
(Setup range: 0 99)
Copy mode
AE mode (600dpi)
TEXT mode (600dpi)
PHOTO mode
TS mode (TEXT) (600dpi)
TS mode (AE) (600dpi)

Display lamp
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
TEXT mode lamp & PHOTO mode lamp
AE mode lamp & PHOTO mode lamp

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 11

Main Sub
Content
code code
46
31 Image sharpness adjustment
Used to adjust the clear/shading-off of an image in each mode.
(Operating procedure)
When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed. (Default: 1)
Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. When the
clear key is pressed, the entered setup value is saved and the simulation is terminated.
Setup value
0
1
2

Image quality
Shading off
Standard * Default
Clear

Any desired copy mode can be selected with the copy mode select key. The code number of the selected copy mode is displayed on
the copy quantity display.
Copy mode
AE mode
TEXT mode
PHOTO mode
TS mode (TEXT)
TS mode (AE)
32

Display lamp
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
TEXT mode lamp & PHOTO mode lamp
AE mode lamp & PHOTO mode lamp

Copier color reproduction setup


Used to set color reproduction for each mode. Colors which are easily copied or which are not easily copied are selected.
Setup value
0
1
2

Easy-to-copy colors
Purple/Blue/Red
Light blue/Green/Blue
Yellow/Red/Green

Difficult-to-copy colors
Yellow/Green/Light blue
Purple/Red/Yellow
Blue/Light blue/Purple

This setup does not affect black-and-white copies.


(Operating procedure)
When this simulation is executed, the current setup of the code number for each copy mode is displayed. (Default: 0)
Change the setup value with the copy quantity keys and press the Print switch. A copy will be made according to the setup. At that time,
the color component used for copying is changed.
When the clear key is pressed, the entered code number is saved and the simulation mode is terminated.
Any desired copy mode can be selected with the copy mode select key. The selected copy mode is displayed on the copy quantity
display.
Code number
0
1
2

Component of use
Green * Default
Red
Blue

Copy mode
AE mode (including TS)
TEXT mode (including TS)
PHOTO mode

Display lamp
AE mode lamp
TEXT mode lamp
PHOTO mode lamp

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 12

Main Sub
Content
code code
48
01 Front/rear (main scanning) direction and scan (sub scanning) direction magnification ratio adjustment
(1) Front/rear direction magnification ratio auto correction: The width of the reference line marked on the shading correction plate is
scanned to perform automatic correction of the front/rear (main scanning) direction magnification ratio as well as automatic setup of
the OC/document center offset value and of the image scan start position.
In addition, the black level automatic adjustment is performed simultaneously.
The OC/document center offset value and the image scan start position automatically set in this simulation, can be checked by the
respective manual setup simulation for each adjustment shown below.
OC/document center offset
Image scan start position

Sim50-10
Sim50-01

Center offset adjustment


Lead edge image position

(2) Front/rear direction magnification ratio manual correction: By key operations, the front/rear (main scanning) direction magnification
ratio is set by changing the setup value of the ZOOM DATA register to AISC.
(3) Scan direction magnification ratio correction: The scan direction magnification ratio in the OC mode is set by changing the scan
speed.
(4) SPF mode scan direction magnification ratio correction: The SPF mode scan direction magnification ratio is set by changing the
scan speed.
(Operating procedure)
When this simulation is executed, the current setup value is displayed in two digits. (Center value: 50) Press the copy mode select key
to select each setup mode and the setup display will change accordingly.
In the case of the front/rear direction automatic adjustment.
To perform the automatic adjustment, place the gray gradation chart (UKOG-0162FCZZ) face down so as to fit with the left center of the
platen with the darker side (Density 10) on the left of OC.

10

Back of the chart

When the PRINT switch is pressed, the mirror base unit moves to the shading white board, and the width of the reference line is
scanned, and the correction value is calculated, and the value is saved.
After completion of the automatic adjustment, press the density adjustment Down key, and the black level will be displayed in
hexadecimal number (3 digits) of 12bits.
For manual adjustment, enter the adjustment value with the 10-key and press the PRINT switch, the set value will be saved and a copy
will be made. When the clear key is pressed, the value entered will be saved and the simulation will be terminated. (Increasing the
setup value by 1 increases 0.1%.)
Adjustment mode
Front/rear direction magnification ratio automatic correction and black level adjustment
Front/rear direction magnification ratio manual correction
Scan direction magnification ratio correction
SPF mode scan direction magnification ratio correction

Lamp ON
AE lamp
TEXT lamp
PHOTO lamp
AE, TEXT, PHOTO lamps

In the front/rear direction magnification ratio automatic correction


(1) When the calculated value of the scan correction value is within 5%, is displayed.
(Cause) Erroneous position of the reference line on the white board, improper installation of the lens unit, etc.
(2) In case of a scan error of the reference line, the jam lamp lights up.
(Cause) CCD error, no white board installed.
If the automatic correction of the magnification ratio cannot provide a satisfactory result, use the manual correction.

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 13

Main Sub
Content
code code
49
01 Flash ROM program writing mode
(Operating procedure)
When this simulation is executed, d is displayed on the display and the machine enters the Flash ROM program writing mode.
Use the writing tool to write the program from PC. During writing, the display indicates as shown below. After completion of
downloading, turn OFF/ON the power to reset.
Status
Download data reception
Data erase start
Data writing (Boot section)
Data writing (program section)
Sum check
Download complete
Error state

Display
d ON
d ON
d ON
d ON
d ON
0FF ON
E * ON

Pre-heat lamp
ON
OFF
Blink
Blink
ON
OFF
OFF

Ready lamp
OFF
ON
OFF
Blink
ON
OFF
OFF

* in an error display indicates the error position.


1
2
3
4
5
6
7
8
50

01

Data reception error


Loader function transfer
FLASH ROM delete
FLASH ROM writing (Boot section)
FLASH ROM writing (Program section)
Sum check (Loader section)
Sum check (Boot section)
Sum check (Program section)

Lead edge image position


Used to adjust the copy image position and the lead edge void quantity on the copy paper. The adjustment is made by adjusting the
image scan start position and the print start position (resist roller ON timing) at 100%.
(Operating procedure)
When this simulation is executed, the current setup value is displayed the current setup value is displayed in two digits. (Center value:
50) Press the copy mode select key to select your desired coy mode, and the display will change. Enter the adjustment value with the
10-key and press the PRINT switch, and the setup value will be saved and a copy will be made. Press the clear key to save the setup
value and exit from the simulation mode. When the adjustment is made for the main cassette feed, all the adjustment values at all the
paper feed ports become the same. (Increasing the setup value by 1 corresponds to about 0.1mm shift.)
Adjustment mode
Print start position (Main cassette paper feed)
Print start position (2nd cassette paper feed)
Print start position (Manual paper feed)
Image lead edge void quantity
Image scan start position
Image rear edge void quantity
SPF image scan start position

Lamp ON
AE, main cassette lamp
AE, 2nd cassette lamp
AE, manual feed lamp
TEXT lamp
PHOTO lamp
AE, TEXT, PHOTO lamp
AE, TEXT lamp

: Supported if the model is installed and skipped if it is not installed.


(Adjustment procedure)
AE ON
TEXT ON
PHOTO ON

1. Set the print start position (A), the lead edge void quantity (B) and the scan start position (C) to 0, and make a copy at 100%.
2. Measure the image loss quantity (R mm) of the scale.
(Example)
Set C = 10 R (mm) (Example: Set 40.)
Distance from the paper lead edge
When the value C is increased by 10, the image loss is decreased by 1mm.
to the image lead edge: H = 5mm
(Default: 50)
Image loss:
3. Measure the distance (H mm) from the paper lead edge to the image print
R = 4mm
start position.
Set A = 10 H (mm) (Example: set 50)
5mm
When the value A is increased by 1mm, the image lead edge is shifted to
the paper lead edge by 1mm. (Default: 50)
4. Set the lead edge void quantity to B = 50 (2.5mm). (Default: 50)
10mm
When the value B is increased by 10, the void is increased by about 1mm.
(When set to 25 or less, the void becomes zero.)
The SPF adjustment is performed by adjusting the SPF image scan start position.

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 14

Main Sub
Content
code code
50
10 Center offset adjustment
Used to adjust the copy image position on the copy paper and the center offset position when scanning a document.
(Operating procedure)
When this simulation is executed, the current setup value is displayed. Enter the adjustment value with the 10-key and press the PRINT
switch, and the entered value will be saved and a copy will be made. When the clear key is pressed, the entered value will be saved
and the simulation will be terminated. (When the setup value is increased by 1, shift is increased by 0.1mm.)
Adjustment mode
Print center offset (Main cassette paper feed)
Print center offset (2nd cassette paper feed)
Print center offset (Manual paper feed)
OC/document center offset
SPF/RSPF (front) document center offset

Lamp ON
AE, main cassette lamp
AE, 2nd cassette lamp
AE, manual paper feed lamp
AE, TEXT lamp
AE, TEXT, PHOTO lamp

: Supported only for installing models, and skipped for not-installing models.

18

When the setup value is too great, outside of the shading area may be read, and black streaks may be produced on the edges.
When the adjustment value is increased, the image is shifted to the left.
When the adjustment value is decreased, the image is shifted to the right.
Memory reverse position adjustment in duplex copy
When this simulation is executed, the current setup value of correction is displayed. Enter the correction value with the 10-key and
press the PRINT switch, and the entered value will be saved. (Correction value 1 99, correction zero = 0, or 50) When the correction
value is set to 0, the correction value is written as 50.
Front surface printing in the S-D mode and printing on even pages in the D-S mode are reverse memory copy operations from the
document rear edge section.
When, therefore, the output image print position adjustment is required, adjust as follows:
In the reverse memory copy operation, if the document scan direction is in the direction of the arrow in the figure, the scan rear edge
section of the image is printed first.
When, therefore, the print lead edge is shifted, set the reference chart so that the reference position is in the rear edge section, and use
this simulation to adjust so that the print image lead edge comes to the lead edge.
Since printing is performed by processing the scanned image from the scan end position to the scan lead edge, the print lead edge
position adjustment is performed by changing the end data position stored in memory with the simulation setup value.

Document transport direction

Paper transport direction


Scan lead edge

Scan end position


(Default: Scan cut by void (1))
Scan rear edge

Print lead edge


Lead edge void (1)
Print start position

Rear edge void


Print rear edge

Scan direction
19

Duplex copy rear edge void adjustment


Used to adjust the rear edge void quantity in duplex copy.
(Operating procedure)
When this simulation is executed, the current setup value is displayed the current setup value is displayed in two digits. (Center value:
50 However, setup 50 = setup 0) When the correction value is set to 0, the correction value is written as 50. Press the copy mode select
key to select your desired copy mode, and the display will change. Enter the adjustment value with the 10-key and press the PRINT
switch, and the setup value will be saved and a copy will be made. (The paper information is cleared for every copying.) Press the clear
key to save the setup value and exit from the simulation mode. (Increasing the setup value by 1 increases the void quantity by about
0.1mm.)
Adjustment mode
Image cut rear edge void quantity (RSPF)
Paper rear edge void quantity
Print start position (Duplex back)
RSPF (Back) original center offset

Lamp ON
AE lamp
TEXT lamp
PHOTO lamp
AE, TEXT, PHOTO lamps

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 15

Main Sub
Content
code code
51
02 Resist quantity adjustment
Used to adjust the contact pressure of paper against the machine resist roller and the RSPF resist roller.
(Operating procedure)
When this simulation is executed, the current setup value is displayed.
Enter the adjustment value with the 10-key and press the PRINT switch, the entered set value will be saved and a copy will be made.
When the clear key is pressed, the entered value will be saved and the machine will exit from the simulation mode.
Adjustment mode
Main cassette paper feed
2nd cassette paper feed
Manual paper feed
RSPF document feed (front)
RSPF document feed (back)
duplex back

Lamp ON
AE, main cassette lamp
AE, 2nd cassette lamp
AE, manual paper feed lamp
AE, TEXT, PHOTO lamp
AE, TEXT lamp
TEXT, PHOTO lamp

: Supported only for installing models, and skipped for not-installing models.
53

08

61

03

63

01

64

01

SPF scan position automatic adjustment


Place a black chart so that it covers the SPF scan glass and the OC glass, and execute the simulation with the OC cover open, the
mirror unit scans from the home position to the SPF scan position to identify the SPF glass cover edge position by the difference in the
CCD output levels of the SPF glass cover edge and the OC side document glass.
Default is 50. Adjustment range is 0 99. Adjustment increment: 1 = about 0.127mm
If this adjustment is performed properly, the adjustment value is displayed. If it is abnormal, the jam lamp lights up. If the adjustment is
not made properly, is displayed.
Polygon motor check (HSYNC output check)
(Operation/Procedure)
When the START key is pressed, HSYNC is performed and the polygon motor is rotated for 30 sec.
At that time, the Zoom lamp is lit for 100msec for every 3 times that the HSYNC is detected.
Shading check
Used to display the detection level of the white board for shading.
(Operating procedure)
When the PRINT switch is pressed, the mirror base unit moves to the white board for shading to light the copy lamp. Under this state,
the level of one pixel at the CCD center which is not corrected for 10sec in 1 sec, and the result is displayed on the value display
section.
Self print
Print of one page is made regardless of the status of the optical system.
(Operating procedure)
When this simulation is executed, warm-up is performed and the ready lamp is lighted. Enter the code number with the 10-key, and
select the cassette with the cassette select key and press the PRINT switch, and paper feed operation will be made from the selected
cassette and printing of the selected pattern will be made. Printing is in 1by2 mode, or grid pattern.
Code number
0
1

Pattern
1by2
Grid pattern

2 99: print in 1by2.

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 16

4. Trouble codes
A. Trouble codes list
Main Sub
Trouble content
code code
E7
01 Duplex model memory
setup error, memory notdetected error
02 HSYNC not detected.
10
11

CCD black level trouble


CCD white level trouble

12

Shading trouble
(White correction)
Laser output trouble

16
F5

02

H2
H3

00
00

H4

00

L1

00

L3

00

L4
L6

01
10

U2

01
04

Detail of trouble
The memory is not set properly or the memory capacity is not set to the duplex setup (6M).
Cancel method: Set SIM 26-39 code number to 2.
LSU (laser diode, reception element, APC circuit) trouble
LSU drive circuit (ASIC) trouble
CCD drive circuit (CCD PWB, ASIC, harness) trouble
CCD drive circuit (CCD PWB, ASIC harness) trouble
Copy lamp lighting trouble (Copy lamp, inverter PWB)
Dirt on white plate for scanning white level

LSU (laser diode, reception element, APC circuit) trouble


LSU drive circuit (ASIC) trouble
Copy lamp disconnection Copy lamp or copy lamp drive circuit (inverter PWB) trouble
trouble
Copy lamp disconnection
Thermistor open detection The fusing thermistor is open.
Heat roller abnormally high The fusing temperature rises above 240 C.
temperature
Heat roller abnormally low The fusing temperature does not reach 185 C within 27 sec of turning on the power, or the fusing
temperature
temperature keeps at 140 C.
Feeding is not completed The white area and the black marking on the shading plate are used to obtain the difference in the CCD
within the specified time
level values for judgment of lock. When the difference in the levels of which and black is small, it is judged
after starting feeding.
that the black mark could not be scanned by lock and the trouble code L1 is displayed.
(The scan head locking
switch is locked)
Return is not completed
When the mirror base is returned for the specified time (6 sec) in mirror initializing after turning on the
within the specified time.
power, the mirror home position sensor (MHPS) does not turn ON. Or when the mirror base is returned for
the specified time (about 6 sec) after start of copy return, the mirror home position sensor (MHPS) does not
turn ON.
Main motor lock
When the main motor encoder pulse is not detected for 100 msec.
Polygon motor lock
The lock signal (specified rpm signal) does not return within a certain time (about 20 sec) from starting the
polygon motor rotation
Counter sum check error When the counter check sum value stored in the EEPROM is abnormal.
EEPROM serial
When a communication trouble occurs with the EEPROM.
communication error

AR-122E/152E/153E/157E SIMULATION, TROUBLE CODES 10 - 17

[11] MAINTENANCE
1. Maintenance table
: Check (Clean, adjust, or replace when required.)
Section
Developing

Process peripheral

Parts
Developer
DV blade
DV side seal (F/R)
Drum

25K

50K

75K

: Clean

: Replace

100K

125K

: Adjust

: Lubricate

Remark

2. Maintenance display system


Toner

Developer

Life
Remaining quantity
LED
Machine
Life
LED
Machine

NEAR EMPTY
About 10%
ON
Operation allowed

8K
EMPTY
Flash
Stop
25K

ON at 25K of the developer count.


Selection is available between Not Stop and Stop by Service Simulation (SIM 26-37) Setup.
(If Stop is selected, the LED will flash and stop at 25K.)
Default: Not Stop
Clear: SIM 24-06

Maintenance

LED

Selection is available among 18K, 13K, 9K, 6K, 3K, and free (no lighting) with SIM 21-1.
Default: free
Clear: SIM 20-1

Machine

Not stop.

AR-122E/152E/153E/157E MAINTENANCE 11 - 1

[12] USER PROGRAMS


The conditions of factory setting can be changed according to the use conditions.

1. Functions that can be set with user programs


Function
Auto clear

Pre-heat

Auto shut off passing


time

Stream feeding
Auto shut off setting
Auto/Manual mode
resolution setup

Contents
Factory setting
When a certain time is passed after completion of copying, this function returns to the initial state
automatically. The time to reach the initial state can be set in the range of 30 sec to 120 sec by the unit
60 sec
of 30 sec. This function can be disabled.
When the copier is left unused with the power ON, the power consumption is automatically reduced to
about 40Wh/H (* Note).The time to start this function can be set in the range of 30 sec to 90 sec by the
unit of 30 sec. This function cannot be disabled.
30 sec
When this function is operated, the pre-heat lamp on the operation panel lights up. To return to the
initial state, press any key on the operation panel. (When the COPY button is pressed, a copy is made
after returning to the initial state.)
When the copier is left unused with the power ON, the power consumption is automatically reduced to
about 18Wh/H (* Note). The time to start this function can be set in the range of 2 min to 120 min.
5 min
When this function is operated, all the lamps except for the pre-heat lamp on the operation panel turn
off. To return to the initial state, press the COPY button.
Only models with SPF
Set
Used to set or cancel this function.
Set
Used to set the resolution in the auto/manual mode. The speed priority (300dpi) and the resolution
300 dpi
priority (600dpi) are effective for fine text and ultra fine text.

* Note: The power consumption values in pre-heat and auto shut off may be varied depending on the use conditions.

2. Change the setting


Example: Changing the time to operate the auto clear function
(Change from 60 sec to 90 sec)

Function name
Auto clear

1) Press the right and the left exposure adjustment keys simultaneously to start setting.
Keep pressing the keys for 5 sec.
Display lamps (
,
,
,
) blink simultaneously and " -- " is
displayed on the copy quantity display.

Pre-heat

2) Select the function code with the 10-digit key (copy quantity set
key).
The number of the selected function blinks on the digit of 10 on the
copy quantity display.

Auto shut off

For auto clear, select " 1. "


For setting, refer to the following function codes.
Function name
Auto clear
Pre-heat
Auto shut off passing time
Stream feeding
Auto shut off setting
Auto/Manual mode resolution setup
[Cancel]

Function code
1
2
3
4*
5
6

If a wrong code is entered, press the clear key and enter the
correct function code.

Stream feeding
Auto shut off setting
Auto/Manual mode resolution setup

Set code
0 (OFF)
1 (10 sec)
2 (30 sec)
*3 (60 sec)
4 (90 sec)
5 (120 sec)
*0 (30 sec)
1 (60 sec)
2 (90 sec)
0 (2 min)
*1 (5 min)
2 (15 min)
3 (30 min)
4 (60 min)
5 (120 min)
0 (Cancel)
*1 (Setting)
0 (Cancel)
*1 (Setting)
*0 (300 dpi)
1 (600 dpi)

* Factory setting

* SPF only

The number blinking on the digit of 1 of the copy quantity display is lit
up. This means the setting is completed.

3) Press the COPY button.

[Cancel]

The number blinking on the digit of 10 of the copy quantity display is


lighted.

5) Press the COPY button.

The number of the current set code blinks on the digit of 1.


4) Select the setting code with 1-digit key (copy quantity set key).
To set to 90 sec, select " 4. "
For setting, refer to the following set codes.

When a wrong number of the function code is set, press the


clear key and perform the procedure again from step 2.

The number blinking on the digit of 1 of the copy quantity display is lit
up. This means the setting is completed.
Note: To set another function, press the clear key after completion of
this operation and perform the procedure from step 2.
6) Press either one of the exposure adjustment keys (
complete the setting.
Display lamps (
,
,
,
play returns to the normal state.

AR-122E/152E/153E/157E USER PROGRAMS 12 - 1

or

) to

) go off and the copy quantity dis-

3. Density level adjustment

4. Toner save mode setup and cancel

A. AE level adjustment (OC mode)

[Input procedure]

[Input procedure]

When the density select key is pressed and held for 5 sec after turning
on the [TEXT] mode lamp, the [PHOTO] mode lamp blinks and the current setup of the density level is displayed.

When the density select key is pressed and held for 5 sec after turning
on the [PHOTO] mode lamp, the [AUTO] mode lamp blinks and the
current setup of the density level is displayed.

[Setup/Cancel]

The adjustment is made in 5 steps by pressing the density adjustment


key.

When the density adjustment key [<] is pressed, Level 1 is lighted and
the toner save mode is set.
When the density adjustment key [>] is pressed, Level 5 is lighted and
the toner save mode is canceled.

[Terminating procedure]

[Terminating procedure]

When the density select key is pressed, the mode display is changed
from blinking to lighting, and the AE level setup is completed.

When the density select key is pressed, the mode display is changed
from blinking to lighting, and the setup is completed.

In the AE level adjustment mode, all the keys except for the [Density
select] key, the [Density adjustment] keys ([>] key and [<] key) are
disabled.

During the toner save mode setup, all the keys except for the [Density select] key, the [Density adjustment] keys ([>] key and [ <] key)
are disabled.

In the AE level adjustment mode, the ready lamp and the online
lamp are turned off.

During the toner save mode setup, the ready lamp and the online
lamp are turned off.

The auto mode level adjustment is applied only for the auto mode.

The toner save mode is applied in the auto mode and the manual
mode.

[Adjustment]

When the machine enters the exposure adjustment mode of OC


once, the adjustment mode is not changed though a document is set
on the SPF until the setup is completed.

B. AE level adjustment (SPF mode)


[Input procedure]
With the SPF mode lamp ON, when the density select key is pressed
and held for 5 sec after turning on the [PHOTO] mode lamp, the
[AUTO] mode lamp blinks and the current setup of the density level is
displayed.

[Adjustment]
The adjustment is made in 5 steps by pressing the density adjustment
key.

[Terminating procedure]
When the mode select key is pressed, the mode display is changed
from blinking to lighting, and the AE level setup is completed.
During the AE level adjustment mode, all the keys except for the
[Density select] key, the [Density adjustment] keys ([>] key and [<]
key) are disabled.
During the AE level adjustment mode, the ready lamp and the online
lamp are turned off.
The auto mode level adjustment is applied only for the auto mode.
When the machine enters the SPF exposure adjustment mode once,
the adjustment mode is not changed though a document is removed
from the SPF until the setup is completed.
This function is not available for the OC model.

AR-122E/152E/153E/157E USER PROGRAMS 12 - 2

C
D
S

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 1

CPU INTERRUPT
MHPS SPPD
CPU I/O
RTH
PPD1, POD, MFD, CED1, TCS,
DVS1, PPD2, PPD3, CED2, DSWS
SDSW, SPID, SDOD, DRST
MultiPlexed

Other Inputs

<ASIC I/O>
MPFS,RRS,HL,PR
SGS SRRC SPUS SPPS
TC GRIDL MC BIAS
MPFS CPFS2
CPFS1

Main Motor

USB I/F

A
G
C
M
P
X

Laser

3.3V

PMCLK

Toner Motor

ASIC

D[15

A[9
0]

1]

ASIC Reset

Duplex Motor

Scanner Motor

PSW
Kin

Reset IC

SPF Motor

SPMT0/1/2/3

(19.6608MHz) Power Reset

D[15..0]

Power Supply Unit


(Low Power/High Power)

3.3V/5V/
5VEN/12V
24V

3.3V

A[19..0]

8]

ROM
(4Mb)

MCU PWB UNIT

D[15

SRAM
(1Mb x 1)
A[16..0]

A[19 0]
D[15 0]

I2C Bus
EEPROM
(2Kb)

SELin

CPU
CPU
H8S/2320
H8S/2320

3.3V

Operation PWB

FAN Motor

VFM

SDRAM
(8MB/16MB)

VCL

Lamp
Inverter
8bits MSB/LSB)

Polygon Motor

LSU UNIT

OSC
(13.9867MHz)

MMD

AD
16bits

ADCCLK
BSAMP, VSAMP
SDI, SCLK, LOAD

OSC
(24MHz)

TG3

IEEE 1284 I/F

1, 2, TG, TG2,
RB, CLB, 1L

R
G
B

I/F PWB
(Optional)

Other Loads

U
S
B
1
.
1

I
E
E
E
1
2
8
4

CCD Driver

5VEN

CCD
( uPD8861)

PMD

AFE(AD9826)

TM+, TM

CCD PWB
12V

Carriage Unit

Clock,Data,
LATCH
DMT0/1/2/3

CCFL

[13] ELECTRICAL SECTION

1. Block diagram

A. Overall block diagram

CN110

CPFS

CN116

CN117

RRS

Interlock SW

CN123

MPFS

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 2

PWB

CCD

CN114

I C126

I C116

SPF/DSPF
M odel Onl y

M odel Onl y

Motor

Motor

DSPF

SPF

Duplex

SPMT_0 3
Et c

CN122

I C128

I C118

CPU(H8S / 2320)

I C103

PWB

Inverter

I C124

I C131

AF E_DB0 7
MT_AT_H OME
Et c

I C113

CN105

AF E_CL K
AD_CLK
VCL
Et c

/DMT_0 3

I C121

I C114

I C115

CN102

OP_CLK
OP_LATCH
OP_DATA
Et c

PWB

Detect

PSW
KI N1
KI N2
Et c

Operation

NewDrum

I C124

MPRDY
/SYNC
Et c

I C125

Motor

Scanner

OUT_A+ B-

CN103

I C127

CN101

MMLD

Motor

Toner

TMA _O
TMB _O

I C115

CN124

I C129

I C114

Motor

Main

CN107
/MMD

Motor

FAN

VF M OUT
/VF M CNT

CN112

I C121

CN111

PPD1

POD

MFD
CN123

CN114

Detect

Cassette

SDOD

PPD2

THERMISTOR

Heater Lamp

DV UNIT

CN108

CN109

CN120

CN106

DVSEL

CONTROL UNIT

HIGH VOLTAGE

I C117

I C125

3.3VIN
5VIN
12VIN
24VIN

SUPPLY

POWER

I C119

/POFF
HL OUT
Et c

I C121

HG73C119HF

ASIC

I C106

I C124

PARAD0 7
VPOUT
VM OUT
Etc

CN104

PWB

Interface

USBI N
VPI N
VM I N
Et c

I C115

(Polygon Mot or)

LSU UNI T

/VIDE O
/L DEN
SHOL D
Et c

CN119

I C113

I C125

Lamp

Copy

B. MCU PWB unit

2. Circuit descriptions
A. Main PWB (MCU)
(1) General
The MCU PWB is composed of:
CPU peripheral sections which perform mechanical sequence
control and function job management
Image process ASIC which performs image process, CCD control,
LSU control, and print control
Motor control circuit
Mechanical load, sensor I/O circuit
It controls the processes for copying, the transport loads, fusing, the
optical system, the operation panel, and the option PWB.

(2) CPU signal table (HD6412320F)


PIN
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

/CS1
/CS0
GND
GND
Vcc
A0
A1
A2
A3
GND
A4
A5
A6
A7
A8
A9
A10
A11
GND
A12
A13
A14
A15
A16
A17
A18
A19
GND
A20
PSW

31

SPPD

32

CCD_TG

33

Mt_at_home

34

/CPUSYNC

35
36
37

GND
GND
FW

38

ARB_INT

39
40
41
42
43
44

Vcc
D0
D1
D2
D3
GND

Signal code

Input/
Output
Output
Output

Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output

Interruption
level input
Interruption
level input
Interruption
level input
Interruption
level input
Interruption
level input

Interruption
level input
Interruption
level input
Data I/O
Data I/O
Data I/O
Data I/O

Operating
SRAM chip select
Flash ROM chip select
DGND
DGND
CPU3.3V
Address bus
Address bus
Address bus
Address bus
DGND
Address bus
Address bus
Address bus
Address bus
Address bus
Address bus
Address bus
Address bus
DGND
Address bus
Address bus
Address bus
Address bus
Address bus
Address bus
Address bus
Address bus
DGND
Pull-Up
Print SW
SPF paper sensor
CCD horizontal sync signal
Mirror Home Position
Horizontal sync (ASIC)
DGND
DGND
Zero cross signal
ASIC interruption
CPU3.3V
Data bus
Data bus
Data bus
Data bus
DGND

PIN
No.
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105

Signal code
D4
D5
D6
D7
D8
D9
D10
D11
GND
D12
D13
D14
D15
Vcc
ONL
TxD1
D_CONT
BEO
RESETOUT1
CL_Reset
GND
/DREQ0
GND
GND
RY/BY
KIN1
KIN2
TMCLK
TMEN
POFF
PMCLK
DMT0
DMT1
DMT2
DMT3
WDTOVF
/RES
NMI
STBY
Vcc
XTAL
EXTAL
GND
CPUCLK
Vcc
Reset OUT
/RD
/HWR
/LWR
SELIN3
SELIN2
SELIN1
FAXSTS
FAXCMD
GND
GND
SCL
DSDA
AVcc
Vref
RTH

106
107
108
109

SIN1
SIN2
SIN3

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 3

Input/
Output
Data I/O
Data I/O
Data I/O
Data I/O
Data I/O
Data I/O
Data I/O
Data I/O
Data I/O
Data I/O
Data I/O
Data I/O
Output
Output
Output
Output
Output
Output

Input
Input
Input
Output
Output
Output
Output
Output
Output
Output
Output
Output
Input
Output
Output
Input
Output
Output

Output
Output
Output
Output
Output
Output

Output
Data I/O

Analog
input
Analog
input
Input
Input
Input

Operating
Data bus
Data bus
Data bus
Data bus
Data bus
Data bus
Data bus
Data bus
DGND
Data bus
Data bus
Data bus
Data bus
CPU3.3V
Online LED control
For debug
USB Pull-Up control
OPE LED control
ASIC Reset signal
Copy lamp control
DGND
Pull-Up
DGND
DGND
Flash Busy signal
HC151 selector detection
HC151 selector detection
Toner motor lock
Toner motor enable
Shut off control
Polygon clock
Duplex Motor signal
Duplex Motor signal
Duplex Motor signal
Duplex Motor signal
NC Pull-Up
Reset
NC Pull-Up
NC Pull-Up
CPU3.3V
Clock
Clock
DGND
NC
CPU3.3V
NC
Read signal
Write signal (High address)
Write signal (Low address)
HC151 select signal
HC151 select signal
HC151 select signal
NC
NC
DGND
DGND
EEPROM clock
EEPROM Data bus
CPU3.3V
CPU3.3V
Fusing thermistor
NC Pull-Up
HC151 select detection
HC151 select detection
HC151 select detection

PIN
No.
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128

Input/
Output
Input
Input
Input

Signal code
USBIN

Avss
GND
/SCANSP
/SCANST
/TRANSST
/PRINTST
SPMT3
SPMT2/MIRCNT
SPMT1
SPMT0
GND
GND
Vcc
PSL

Output
Output
Output
Output
Output
Output/
Input
Output
Output

Output

/CS2

Output

(3) Image process ASIC (HG73C119HF)

Operating

a. General

IF PWB detection signal


NC
NC
DGND
DGND
Scan STOP signal
Scan START signal
ASIC transfer signal
Print Start signal
SPF motor signal
SPF motor signal/mirror
counter
SPF motor signal
SPF motor signal
DGND
DGND
CPU3.3V
Power save LED control
NC
ASIC chip select

The ASIC is composed of the three major blocks: the image process
section, the print control section, and the I/F section.
Image process section:
With image data from the CCD PWB in the operation mode determined by the register setup, shading, AE process, input correction, area separation, filter process, resolution conversion, zoom
process, output correction, binary conversion (error diffusion,
dither method, simple binary conversion) are performed.
Print control section:
When copying, the image-processed data are outputted to the LSU
according to the LSU writing timing. When scanning, the image
data are made into 8bit width and outputted to the I/F section
(USB).
I/F section:
Controls the DRAM which is the image data buffer, and processes
data send/receive between the USB I/F and the IEEE1284 I/F.
The ASIC is controlled by writing the operation mode and the necessary setup values of the operation mode into the ASIC control register
before starting each operation. (For ASIC Pin configuration, refer to the
table at the end of this document.)

ASIC

Scan start

Print control section

Image process section


CCD drive

CCD
PWB

LSU
Print data process circuit

Resolution conversion,
Zooming, lmage
process circuit

AE

Shading

HSYNC

PRINT control

VSYNC
DRAM control

I/F section

ASIC control resistor

DRAM
8MB or 16MB

To CPU bus

b. ASIC (Signal table)


Connected
Signal Name
IN/OUT
to
cpu_ad7
IN
CPU
cpu_ad6
IN
CPU
cpu_ad5
IN
CPU
cpu_ad4
IN
CPU
VCC(CORE/DC) Power
3.3V
6 cpu_ad3
IN
CPU
7 cpu_ad2
IN
CPU
8 GND(CORE/DC) Power
9 cpu_ad1
IN
CPU
10 sgs
OUT
Tr array IC

PIN
No.
1
2
3
4
5

Description
CPU address bus
CPU address bus
CPU address bus
CPU address bus

CPU address bus


CPU address bus
CPU address bus
SPF/RSPF gate
solenoid control signal
"H":ON

PIN
Signal Name
No.
11 srrc

OUT

12 spus

OUT

13 spfs

OUT

14 mrps1

OUT

15 mrps2

OUT

IN/OUT

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 4

Connected
Description
to
Tr array IC SPF/RSPF resist roller
clutch control signal
"H":ON
Tr array IC SPF/RSPF document
feed solenoid control
signal "H":ON
Tr array IC SPF/RSPF document
transport solenoid
control signal "H":ON
Tr array IC SPF/RSPF motor
current control signal
Tr array IC SPF/RSPF motor
current control signal

PIN
Signal Name
No.
16 ope_latch

OUT

17 op_data

OUT

18 VCC(AC) 3.3V
19 op_clk

Power
OUT

20 vfmcnt

OUT

21 GND(AC)
22 vfm

Power
OUT

23 tc

OUT

24 gridl

OUT

IN/OUT

25 mc

OUT

26 mrps3

OUT

27 mm_y3

OUT

28 bias

OUT

29 lden

OUT

30 pmd

OUT

31 GND(CORE/DC) Power
32 mmd
OUT

33 GND(CORE/DC) Power
34 VCC(CORE/DC) Power
3.3V
35 mpfs
OUT
36 cpfs2

37 cpfs1

OUT

OUT

Connected
Description
to
Tr array IC Operation circuit latch
signal. Data take-in at
"L"
Tr array IC Operation circuit data
signal
Tr array IC Operation circuit clock
signal
Tr array IC Ventilation fan rotation
speed control signal.
"H": High speed, "L":
Low speed
Tr array IC Ventilation fan control
signal. "H": Fan ON
Tr array IC Transfer charger
control signal. "H":ON
Tr array IC Main charger grid
control signal. "H": L
output
Tr array IC Main charger control
signal. "H": ON
Tr array IC SPF/RSPF motor
current control signal
Tr array IC Carriage motor current
control signal
Tr array IC DV bias control signal.
"H":ON
Tr array IC Laser circuit control
signal. "H": Laser
circuit ON
Tr array IC Polygon motor control
signal. "H": Polygon
motor ON
Tr array IC Main motor control
signal. "H": Main motor
ON

Tr array IC Manual feed solenoid


control signal. "H": ON
Tr array IC Second cassette
paper feed solenoid
control signal. "H":ON
Tr array IC Cassette paper feed
solenoid control
signal. "H":ON
(Not used)
Tr array IC Resist roller solenoid
control signal. "H":ON
Tr array IC Power relay control
signal. "H":ON
Tr array IC Heater lamp control
signal. "H":ON
Tr array IC (Not used)
Buffer IC
Toner motor control
signal

38 poffr
39 rrs

OUT

40 pr

OUT

41 hl

OUT

42 TMON
43 TM_

OUT
OUT

44 VCC(AC) 3.3V
45 TM

Power
OUT

Buffer IC

46 miron

OUT

Buffer IC

47 GND(AC)
48 spfon

Power
OUT

Buffer IC

Toner motor control


signal
SPF scanner select
signal
SPF ON signal

PIN
Signal Name
No.
49 mircnt
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

GND(AC)
pcl_s_print
fax_s_print
es_s_print
prareaen
d_s_ATDI_B
GND(CORE/DC)
VCC(CORE/
GND) 3.3V
pfclko
RESET
GND(CORE/DC)
ATRST
ATCK
ATMS
VCC(AC) 3.3V
ie1284_stb

IN/OUT
OUT

Connected
Description
to
Buffer IC
SPF scanner select
signal

Power
(Not used)
(Not used)
(Not used)
(Not used)
(Not used)
Power

(Not used)
ASIC reset signal

IN
Power
IN

Power
IN

(Not used)
(Not used)
(Not used)
I/F board
connector

66 ie1284_autofd

IN

I/F board
connector

67 ie1284_slctin

IN

I/F board
connector

68 ie1284_init

IN

I/F board
connector

69 VCC(CORE/DC) Power
3.3V
70 ie1284_slct
OUT

71 ie1284_pe

OUT

72 GND(CORE/DC) Power
73 ie1284_busy
OUT

I/F board
connector
I/F board
connector
I/F board
connector

74 ie1284_ack

OUT

I/F board
connector

75 ie1284_fault

OUT

I/F board
connector

76 ie1284_rev

OUT

I/F board
connector

77 ie1284_parad7

IN/OUT I/F board


connector
IN/OUT I/F board
connector
IN/OUT I/F board
connector
IN/OUT I/F board
connector
IN/OUT I/F board
connector

78 ie1284_parad6
79 ie1284_parad5
80 ie1284_parad4
81 ie1284_parad3
82 VCC(AC) 3.3V
83 ie1284_parad2
84 ie1284_parad1
85 GND(AC)

IN/OUT I/F board


connector
IN/OUT I/F board
connector
Power

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 5

/STB signal
(IEEE1284
communication port)
/AUTOFD signal
(IEEE1284
communication port)
/SLCTIN signal
(IEEE1284
communication port)
/INIT signal
(IEEE1284
communication port)

SLCT signal
(IEEE1284
communication port)
PE signal (IEEE1284
communication port)
BUSY signal
(IEEE1284
communication port)
/ACK signal
(IEEE1284
communication port)
/FAULT signal
(IEEE1284
communication port)
/REV signal
(IEEE1284
communication port)
DATA bus (IEEE1284
communication port)
DATA bus (IEEE1284
communication port)
DATA bus (IEEE1284
communication port)
DATA bus (IEEE1284
communication port)
DATA bus (IEEE1284
communication port)
DATA bus (IEEE1284
communication port)
DATA bus (IEEE1284
communication port)

PIN
Signal Name
No.
86 ie1284_parad0
87 suspend

Connected
to
IN/OUT I/F board
connector
OUT
I/F board
connector
IN/OUT

88 vmin

IN

89 vpin

IN

90 rcv

IN

91 oen

OUT

92 vmout

OUT

93 vpout

OUT

94
95
96
97
98
99
100

Power
Power
Power
Power
IN
Power

I/F board
connector
I/F board
connector
I/F board
connector
I/F board
connector
I/F board
connector
I/F board
connector

tm2_15m
VCC(PLL) 3.3V
GND(PLL)
VCC(PLL) 3.3V
GND(PLL)
pfclk
VCC(CORE/DC)
3.3V
101 GND(CORE/DC)
102 ram_data0

Power
IN/OUT SDRAM

103 ram_data1

IN/OUT SDRAM

104 ram_data2

IN/OUT SDRAM

105 GND(AC)
106 ram_data3

Power
IN/OUT SDRAM

107 ram_data4

IN/OUT SDRAM

108 VCC(AC) 3.3V


109 ram_data5

Power
IN/OUT SDRAM

110 ram_data6

IN/OUT SDRAM

111 GND(CORE/DC) Power


112 ram_data7
IN/OUT SDRAM

113 ram_data15

IN/OUT SDRAM

114 ram_data14

IN/OUT SDRAM

115 VCC(CORE/DC) Power


3.3V
116 ram_data13
IN/OUT SDRAM

117 ram_data12

IN/OUT SDRAM

Description
DATA bus (IEEE1284
communication port)
SUSPEND signal
(USB communication
port)
VMIN signal (USB
communication port)
VPIN signal (USB
communication port)
RCV signal (USB
communication port)
OEN signal (USB
communication port)
VMOUT signal (USB
communication port)
VPOUT signal (USB
communication port)
(Not used)

Clock

SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus

SDRAM (Image
process page
memory) data bus
SDRAM (Image
process page
memory) data bus

PIN
Connected
Signal Name
IN/OUT
Description
No.
to
118 GND(CORE/DC) Power
119 ram_data11
IN/OUT SDRAM
SDRAM (Image
process page
memory) data bus
120 ram_data10
IN/OUT SDRAM
SDRAM (Image
process page
memory) data bus
121 VCC(CORE/DC)
3.3V
122 ram_data9
IN/OUT SDRAM
SDRAM (Image
process page
memory) data bus
123 ram_data8
IN/OUT SDRAM
SDRAM (Image
process page
memory) data bus
124 GND(AC)
Power
125 ram_clk
OUT
SDRAM
SDRAM (Image
process page
memory) CLK signal
126 ram_cke
OUT
SDRAM
SDRAM (Image
process page
memory) CKE signal
127 xram_wde
OUT
SDRAM
SDRAM (Image
process page
memory) WDE signal
128 VCC(AC) 3.3V
Power
129 GND(CORE/DC) Power
130 xram_cas
OUT
SDRAM
SDRAM (Image
process page
memory) CAS signal
131 xram_ras
OUT
SDRAM
SDRAM (Image
process page
memory) RAS signal
132 xram_cs
OUT
SDRAM (Image
process page
memory) CS signal
133 VCC(CORE/DC) Power
3.3V
134 ram_banks0
OUT
SDRAM
SDRAM (Image
process page
memory) BANK signal
135 ram_banks1
OUT
SDRAM
SDRAM (Image
process page
memory) BANK signal
136 GND(CORE/DC) Power
137 ram_dqm0
OUT
SDRAM
SDRAM (Image
process page
memory) DQM signal
138 ram_dqm1
OUT
SDRAM
SDRAM (Image
process page
memory) DQM signal
139 ram_mad12
OUT
SDRAM
SDRAM (Image
process page
memory) address bus
140 VCC(CORE/DC) Power
3.3V
141 ram_mad11
OUT
SDRAM
SDRAM (Image
process page
memory) address bus
142 ram_mad9
OUT
SDRAM
SDRAM (Image
process page
memory) address bus
143 GND(AC)
144 ram_mad8
OUT
SDRAM
SDRAM (Image
process page
memory) address bus

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 6

PIN
Signal Name
No.
145 ram_mad7

IN/OUT
OUT

Connected
Description
to
SDRAM
SDRAM (Image
process page
memory) address bus

146 VCC(AC)
147 ram_mad6

OUT

SDRAM

148 ram_mad5

OUT

SDRAM

149 GND(CORE/DC)
150 ram_mad4
OUT

SDRAM

151 ram_mad10

152 ram_mad0

OUT

OUT

SDRAM

SDRAM

153 VCC(CORE/DC)
154 ram_mad1
OUT

SDRAM

155 ram_mad2

SDRAM

OUT

156 ram_mad3

OUT

SDRAM

157 d_s_ATDO_B
158 cl

OUT

Logic IC

159 VCC(CORE/DC)
3.3V
160 afp_oeb
161 ccd_tg
162 GND(CORE/DC)
163 afp_vsmp
164 ccdrs
165 ccdcp
166 VCC(AC) 3.3V
167 afp_bsmp
168 ccd_ph2
169 afp_afesdi
170 GND(AC)
171 ccd_ph1
172 VCC(CORE/DC)
173 afp_adcclk
174 afp_afesen
175 GND(CORE/DC)
176 afp_afesck
177 mtr_at_home

OUT
OUT
Power
OUT
IN

178
179
180
181
182
183
184
185
186
187
188

Power
IN
IN
IN
Power
IN
IN
Power
IN
IN
Power

VCC(CORE/DC)
afp_data7
afp_data6
afp_data5
GND(CORE/DC)
afp_data4
afp_data3
VCC(AC) 3.3V
afp_data2
afp_data1
GND(AC)

SDRAM (Image
process page
memory) address bus
SDRAM (Image
process page
memory) address bus
SDRAM (Image
process page
memory) address bus
SDRAM (Image
process page
memory) address bus
SDRAM (Image
process page
memory) address bus
SDRAM (Image
process page
memory) address bus
SDRAM (Image
process page
memory) address bus
SDRAM (Image
process page
memory) address bus
(Not used)
Copy lamp control
signal

Power

OUT
Power
OUT
OUT
OUT
Power
OUT
OUT
OUT
Power
OUT

(Not used)
CCD PWB CCD control signal
CCD PWB AFE control signal
CCD PWB CCD control signal
CCD PWB CCD control signal
CCD PWB AFE control signal
CCD PWB CCD control signal
CCD PWB AFE control signal
CCD PWB CCD control signal
CCD PWB AFE control signal
CCD PWB AFE control signal
CCD PWB AFE control signal
CCD PWB Carriage home
position signal
CCD PWB Image scan data
CCD PWB Image scan data
CCD PWB Image scan data
CCD PWB Image scan data
CCD PWB Image scan data
CCD PWB Image scan data
CCD PWB Image scan data

PIN
No.
189
190
191
192
193
194
195
196
197

Signal Name

IN/OUT

afp_data0
GND(CORE/DC)
sfclk
tm2_24m
GND(PLL)
VCC(PLL) 3.3V
GND(PLL)
VCC(PLL) 3.3V
VCC(CORE/DC)
3.3V
198 mtr_y1

IN
Power
IN

199 mtr_phase1

OUT

Connected
Description
to
CCD PWB Image scan data
Clock
(Not used)

Power
Power
Power
Power
Power
OUT

200 GND(CORE/DC) Power


201 mtr_i01
OUT
202 mtr_i11

OUT

203 mtr_i21

OUT

204 mtr_phase2

OUT

205 VCC(CORE/DC) Power


3.3V
206 mtr_i02
OUT

Tr array IC Carriage motor current


control signal
Motor
Carriage motor control
driver
signal
Motor
driver
Motor
driver
Motor
driver
Motor
driver

Carriage motor control


signal
Carriage motor control
signal
Carriage motor control
signal
Carriage motor control
signal

Carriage motor control


signal
Carriage motor control
signal
Carriage motor control
signal
Carriage motor current
control signal
Horizontal sync signal
from LSU (/SYNC)
Laser drive signal
(/VIDEO)

207 mtr_i12

OUT

208 mtr_i22

OUT

209 mtr_y2

OUT

Motor
driver
Motor
driver
Motor
driver
Tr array IC

210 VCC(AC) 3.3V


211 xsync

Power
IN

LSU

212 xld

OUT

LSU

213 GND(AC)
214 xlend

Power
OUT

LSU

215
216
217
218
219

IN
IN
IN
IN
IN

CPU
CPU
CPU
CPU
CPU

IN
IN

CPU
CPU

xcpuwr
xcpurd
scanstop
scanst
transst

220 printst
221 tmen

222 testpin4
223 VCC(CORE/DC) Power
3.3V
224 testpin3
225 tmclk
IN
226
227
228
229
230
231
232
233
234

GND(CORE/DC)
testpin2
testpin1
testpin0
cpudata15
cpudata14
cpudata13
cpudata12
cpudata11

Laser APC signal


(/LEND)
CPU write signal
CPU read signal
Scan stop signal
Scan start signal
Data transfer start
signal
Print start signal
Toner motor clock
enable signal
(Not used)

(Not used)
Toner motor clock
signal

Power

IN/OUT
IN/OUT
IN/OUT
IN/OUT
IN/OUT

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 7

CPU
CPU
CPU
CPU
CPU

(Not used)
(Not used)
(Not used)
CPU data bus
CPU data bus
CPU data bus
CPU data bus
CPU data bus

PIN
No.
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256

(3) Reset circuit

Connected
Description
to
cpudata10
IN/OUT CPU
CPU data bus
VCC(AC) 3.3V
Power
cpudata9
IN/OUT CPU
CPU data bus
cpudata8
IN/OUT CPU
CPU data bus
GND(CORE/DC) Power
cpudata7
IN/OUT CPU
CPU data bus
cpudata6
IN/OUT CPU
CPU data bus
cpudata5
IN/OUT CPU
CPU data bus
cpudata4
IN/OUT CPU
CPU data bus
VCC(CORE/DC) Power
3.3V
cpudata3
IN/OUT CPU
CPU data bus
cpudata2
IN/OUT CPU
CPU data bus
cpudata1
IN/OUT CPU
CPU data bus
cpudata0
IN/OUT CPU
CPU data bus
VCC(AC) 3.3V
Power
xcpucs
IN
CPU
CS signal
mem_intr
(Not used)
GND(AC)
Power
arb_intr
OUT
CPU
INTR signal
cpusync
OUT
CPU
CPU SYNC signal
cpu_ad9
IN
CPU
CPU address bus
cpu_ad8
IN
CPU
CPU address bus
Signal Name

IN/OUT

This circuit detects ON/OFF of power to control start/stop of each circuit. The 3.3V voltage of the main PWB is detected by the reset IC to
generate the reset signal.
When the power voltage reaches the specified level, the circuit operations are started. Before the power voltage falls below the specified
level, the circuit operations are stopped to prevent against malfunctions.
CPU
Reset _OUT

(ASIC Reset)
ASIC

P34
/RES

VCC3

VCC3

R114
11kF

R117
10kF

R115
10kJ

IC104
1
2
3
4

NC
IN
NC
GND

NC
VCC
OUT
Cd

8
7
6
5

M51957BFP

C124
0.1u

C125
22000p

(4) Heater lamp control circuit


a. Outline

The CPU converts the inputted analog voltage into a digital signal level
and compares it with the set value of the simulation to control on/off the
heater lamp according to the level, maintaining the heat roller surface
temperature at a constant level.

The heater lamp control circuit detects the heat roller surface temperature and converts in into a voltage level. The converted voltage is
inputted to the CPU analog input pin.

SW5V

VCC3

12V

D103
1SS133

GND
Q205

VCC3
DTA143XKA

D101

R158
10kF

R159
4.3kF

OUT
1

FTH (5-B2)

2
MA700

IN

R157
1kJ
IC120A

IC205

NJM2903
12V
or KIA393F
C196
0.1u
(3-3B) HL
HT EMP

VCC3
D102
3

VCC3
D103

12V

I1
I2
I3
I4
I5
I6
I7
COM

O1
O2
O3
O4
O5
O6
O7
NC

16
15
14
13
12
11
10
9

/HL
HLOUT (10-3A)

TD62503F

2
1

DA204K

DA204K
or KDS226

1
2
3
4
5
6
7
8

R280
240J

R156
7.5kF

R274
240J

R155
1MF

R154
1kF

C197
22000p

LM358
4

(9-C2) RTH_IN

R169
300J

IC122A

3 +
2 -

or KIA358F

or KDS226
R170
100J

12V
C199

To AC circuit
(Heater lamp
Control)

RTH (1-A3)
C198
0.1u

0.1u

R171
1.2kF

12V

VCC3

R173
10kF

5 +
6 -

CPU

5V

AN0

R172
10kJ
IC120B
7

THOPEN (4-A3)

NJM2903

or KIA393F

C200
22000p

t
Thermistor

Heat Roller

The lower the heat roller surface temperature is, the greater the thermistor resistance is, and vise versa.

[High temperature protect circuit in case of CPU hung up]

Therefore, the lower the heat roller surface temperature is, the higher
the thermistor terminal voltage is, and vise versa. The thermistor terminal voltage is inputted to the CPU analog port.

The thermistor terminal voltage is inputted to IC120 2pin.

The CPU controls ON/OFF of the heater lamp by this input voltage
level.

For IC120 3pin (reference voltage), +3.3V is divided by the resistor.


When, the voltage at 2pin becomes lower than the voltage at 3pin
(when the heat roller temperature is about 220 230 C), IC120 1pin
becomes HIGH, and the HL signal is lowered to the GND potential
through IC124, stopping generation of the heater lamp ON signal.
(IC120 1pin is normal LOW.)

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 8

[When the heat roller surface temperature is lower than the set
level]

(5) Driver circuit (Solenoid)

1) Since the thermistor terminal voltage is higher than the set level,
the HL signal from the CPU becomes HIGH.

Since the load signal from the CPU or the ASIC cannot drive the load
directly, it is passed through the driver IC to drive the load.

2) The HL signal is turned to be the HLOUT signal through IC124 protect circuit, and inputted to the photo triac coupler on the power
PWB.

b. Operation

a. Outline

The driver circuit forms a Darlington circuit with transistors. Therefore a


large drive current is obtained from a small current (ASIC output current). When the driver input voltage (base resistance input) is HIGH
(+3.3V), the transistor turns ON to flow a current in the arrow direction,
operating the load. When the driver is ON, the driver output terminal
voltage is 0V.

3) When the internal triac turns on, a pulse is applied to the gate of the
external triac. Consequently a current flow from the power source
through the heater lamp to the triac, lighting the heater lamp.
[When the heat roller surface temperature is higher than the set
level]

+24V

1) Since the thermistor terminal voltage becomes lower than the set
value, the HL signal from the CPU becomes LOW.
2) The HL turns LOW, the photo triac coupler on the power PWB turns
OFF, the external triac turns OFF, and the heater lamp turns OFF.

ASIC/CPU
OUT PUT

[In case of the thermistor open]


The voltage at IC120 6pin over the voltage at 5pin to drive the output
THOPEN at 7pin to LOW. This is passed to the CPU and the trouble
code "H2" is displayed.

LOAD
LOAD

(6) Toner supply motor drive circuit


The IC129 is the motor control IC, which generates the pseudo AC
waveform with the pulse signals (TM, TM-) outputted from ASIC, driving the toner supply motor.
24V

C212
10u/35V

C213
0.1u/50V

PGND
IC129
R187
1kJ
(4-D3)
(4-D3)

(TM)
(TM_)
R204
47kJ

R205
47kJ

R188
1kJ

PGND

19
20
18
21
1
2
3
4
7
10
11
12
13

Vcc
PSAVE
VM
Rin
OUT1
Fin
OUT2
VREF
RNF
NC
GND
NC
FIN
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC

17
16
9
5

TMB_O
TMA_O

(9-A1)
(9-A1)

6
8
FIN
25
24
23
22
15
14

BA6920FP

PGND

(7) Main motor drive circuit


The main motor is driven by the MMD signal from ASIC. While the
main motor is rotating, the MMD signal is driven to HIGH and passed
through IC125 to the control circuit in the main motor to rotate the main
motor. When the main motor speed reaches the specified rpm, the
MMLD signal is turned LOW and passed through IC115 to the CPU.

IC201

MMD

1
2
3
4
5
6
7
8

I1
O1
I2
O2
I3
O3
I4
O4
I5
O5
I6
O6
I7
O7
COM
NC
TD62503F

16
15
14
13
12
11
10
9

Main Motor
/MMD

Control
Circuit
( Main Motor)

ASIC
MMLD

CPU

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 9

(8) Mirror motor control circuit, Duplex motor control circuit


Stepping motors are employed for the mirror motor, the SPF motor,
and the duplex motor. The driver for IC127 (for mirror motor) is the
bipolar drive L6219DS, and the driver for IC128 (for SPF) is the unipolar drive IC MTD1361F. For control, the SPF outputs the drive signal
from the CPU to the IC, and the mirror outputs the drive signal to the IC
with the ASIC. They drive each motor in 1-2 phase excitement or 2phase excitement.
Each motor switches the motor current value in each magnification
ratio.
SPF motor drive circuit
C211

R191

7.5kJ

R194

7.5kJ

C214
C215

OPEN

2200p

2200p

PGND

5V
R195
1kJ

C216

24VM

OPEN
R196
750J

R197

1J

2W
IC128

0.1u
(5-C2)
(5-C2)
(5-C2)

R203

2.4kJ

C222

C219

26
27
17
16

47u/16V
2200p

MRPS_1
MRPS_2
MRPS_3

PGND
R206

1J

2W

PGND

R207
1kJ

In /A
In A
In /B
In B

SPMT_2
SPMT_0
SPMT_3
SPMT_1

(9-E1)
(9-D1)
(9-D1)
(9-E1)

15
28

PG
PG

C227
MTD1361/F

OPEN

C232

1
4
14
11
OPEN

C220

22

Vmm
OUT /A
OUT A
OUT /B
OUT B

OPEN

R202
100J

CrA
CrB
VsA
RsA
VrefA
VrefB
RsB
VsB

D115

R201
1.2kJ

2200p

D114

R200
620J

2.4kJ

OPEN

R199
300J

R198

OPEN

23
20
25
3
24
19
12
18

C218
PGND

D113

D112

C217
47u/16V

OPEN
UT

PGND
PGND
(4-D2)
(4-D2)
(4-D2)
(4-D2)

PGND

(SPMT2)
(SPMT0)
(SPMT3)
(SPMT1)

Mirror motor drive circuit

R177

OPEN

OPEN

OPEN

OPEN

(8-C3) OUT_A(8-C3) OUT_A+


(8-C3) OUT_B+
(8-C3) OUT_BR178

5V

D108

D107

D106

0.68J
1W

D105

24VM

PGND

PGND

1
2
3
4
5
6
7
8
9
10
11
12

C202
820p
(2-A3)
(2-A3)
(2-A3)

5V

MM_BI0
MM_BI1
MM_PH_B

R181
1kJ
C203
820p

R184
2kJ

R185
1kJ

R186
510J

C205
0.1u

OUT 1A
OUT 2A
SENSE 2
COMP 2
OUT 2B
GND
GND
I02
I12
PHASE 2
VREF 2
RC 2

VS
SENSE 1
COMP 1
OUT 1B
I01
GND
GND
I11
PHASE 1
VREF 1
RC 1
VSS

24
23
22
21
20
19
18
17
16
15
14
13

MM_AI0

R183
30kJ

PGND

(2-A3)

0.68J
1W

C201
820p

PGND

MM_AI1
(2-A3)
MM_PH_A (2-A3)

L6219DS

R182
30kJ

PGND
(5-C1)
(5-C1)
(5-C1)

R179
1.5kJ

IC127

R180
1.5kJ

C204
820p

PGND
PGND

5V

MMref0
MMref1
MMref2
PGND

C207
0.1u

CP201
0603FA1.5A

C206
1u/16V

CP202
0603FA1.5A
24V

CP101
ICP-N38
PGND

CP102
ICP-N38

24VM

24Vdup
C209
0.1u/50V

C210
0.1u/50V

PGND

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 10

C208
47u/35V

(9) Operation circuit

c. IEEE1284 circuit

a. General

The IEEE1284 driver is used to perform interface between the ASIC


(engine) and the host.

The operation circuit is composed of the key matrix circuit and the display matrix circuit.

IEEE1284

b. Key matrix circuit

Centronics

driver

Select signals SELIN 1 3 are sent from the CPU of the MCU to the
selector in the operation circuit.

connector

ASIC
IC403

The signals detecting OFF/ON of the key are sent to the CPU as KIN 1
2.
c. Display circuit
The display is controlled by sending the data signal from the CPU of
the MCU, the clock signals, and the latch signals from the ASIC to the
LED driver in the operation circuit.

(11) Carriage unit


a. General

(10) I/F circuit

The carriage unit is provided with the CCD PWB, the inverter PWB,
and the lamps. It scans documents and transfers AD-converted image
data to the ASIC.

a. General

b. CCD PWB

The I/F circuit is composed of the USB driver and the IEEE1284 driver,
and performs hard interface with the ASIC (MCU PWB).

The CCD on the CCD PWB employs the color image sensor uPD8861
of 5400 pixels x 3 lines, and scans documents in the main scanning
direction in the resolution of 600dpi/US letter size.

The basic circuitry is the same as that of Puma.

b. USB circuit
With the USB driver, the differential signals (analog) of USB are converted into digital signal, which are sent to the ASIC. In the reverse
procedure, interface between the ASIC (engine) and the host is performed.

c. Lamp inverter PWB


The transformer is controlled by the lamp control signal from the MCU
PWB. The transformer output controls lighting of the cool cathode ray
tube.

D+
USB

USB driver
IC401

ASIC

Image data scanned by the CCD are inputted to the AFE (AD9826),
and subject to CDS, amplification, and AD-conversion. Then digital
data are outputted to the MCU PWB and to the ASIC, which performs
image process of the digital data.

connector
D-

B. DC power circuit
The DC power circuit directly rectifies the AC power and performs
switching-conversion with the DC/DC converter circuit, and rectifies
and smoothes again to generate a DC voltage.
The constant voltage control circuit is of +5VEN. +24V and +12V are of
the non-control system by winding from the +5VEN winding. As shown
in fig (1), +24V, +12V, and +5V are provided with the ON/OFF function
by external signals. +3.3V is outputted from +5VEN to the regulator IC.

OE, RCV, VP, VM


Suspend, VMO
VPO

Refer to the block diagram, fig (1).

Noise filter
circuit

Rush current
prevention circuit
Rectifying/
smoothing
circuit

Inverter circuit
(Flyback converter system)

Rectifying/
smoothing circuit

(Semiconductor switch)

Rectifying/
smoothing circuit

+12V regulator IC
(with ON/OFF function)

Rectifying/
smoothing circuit

(Semiconductor switch)

Overcurrent
protection circuit

Control
circuit

Constant-voltage
detection circuit

fig (1) Block diagram

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 11

+3.3V
regulator IC

(3) Inverter and control circuit (Flyback converter system)


T001

D103

IC102 PC002

The common noise means that generated in each line for GND. Its
noise component is delivered through C001, C003, and C007 to GND.
The normal noise means that overlapped in the AC line or the output
line. It is attenuated by C002, L001, C006, and L002. Refer to fig (2).

R109

The filter circuit is composed of L and C. It reduces common noises


and normal mode noises generated from the AC line.

R111

(1) Noise filter circuit

C010
Q001

R012

AC
R012

R005

R013

R006

C013
8 7 6 5
IC002
1 2 3 4

PC002

R016

fig (4) Inverter and control circuit


fig (2) Noise filter circuit

(2) Rush current prevention circuit and rectifying/


smoothing circuit

This circuit is one-stone separate excitation DC-DC converter called


flyback converter, as shown in fig (4).
When an electromotive voltage of IC is applied through D012, R005,
and R006 to IC002, IC002 oscillates to conduct Q001.
As a result, a voltage is applied to the primary winding of the converter
transformer (T001) and at the same time a voltage is generated in the
driving winding of IC002 to operate IC002. Then IC002 turns ON/OFF
Q001 at the frequency of about 70KHz determined by R016.
Under the ON state, the voltage in the secondary winding is reversed
to the diode D103 and no current flows through the secondary winding
of T001.
Under the OFF state, the current flowing through the primary winding is
in the same direction as the primary winding, conducting D103 and
transmitting energy to the secondary winding. Refer to fig (4).

fig (3) Rush current prevention, rectifying/smoothing circuit


Since the AC power is directly rectified, if there were not this rush current prevention resistor (TH001), an extremely large rush current
would flow due to a charging current flowing through the smoothing
capacitor C010 when turning on the power.
To prevent against this, the rush current prevention resistor TH001 is
provided between the rectifying diode D002 and the smoothing diode
C010, suppressing a rush current.
The rectifying/smoothing circuit rectifies a 50/60Hz AC voltage with the
rectifying circuit, and smoothes it with the smoothing capacitor C010.

secondary
winding
voltage
fig (5) Operation waveform of the flyback converter

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 12

The control circuit is subject to negative feedback from the secondary


side as shown in fig (4). A photo coupler (PC002) is employed to insulate between the primary side and the secondary side to feed back the
control signal to the primary side.
When the output voltage is increased by energy transmission from
T001, the voltage detected by R109 and R111 is compared with the
reference voltage of IC102. When it exceeds the reference voltage, the
current flowing through IC102 (that is, the photo diode current of
PC002) is increased and transmitted to the primary side. Then the
potential at the feedback pin (2 pin) of IC102 is decreased to control
Q001. Therefore, the change in the output voltage on the secondary
side is passed through IC102 and PC002 to control Q001, stabilizing
the output voltage.

(4) Overcurrent protection circuit (Primary side)


The inverter circuit of the primary side is connected with the current
detection resistor R102. When an overcurrent occurs in the secondary
side, the current flowing through the primary side inverter Q001 is
increased. The current is detected by R012, and passed through R013
to IC701 overcurrent restricting pin (3 pin) to turn OFF Q002, shutting
off all power. To resupply the power, turn off and on the power. Refer
to fig (4).

(5) Rectifying/smoothing circuit (+5V)

fig (6) Rectifying/smoothing circuit


The high frequency pulse generated by the inverter circuit is
decreased by the converter transformer, rectified by the high frequency
diode D103, and smoothed by C103 and C104.

Voltage waveform

Voltage waveform

fig (7) +5V rectifying/smoothing circuit voltage waveform

AR-122E/152E/153E/157E ELECTRICAL SECTION 13 - 13

R117
10kF

R114
11kF

VCC3

OPEN

15pF

22J

0J

22pF

22pF

R107(*4)

R102(*2)

C103(*5)

C102(*6)

1
2
3
4

C128
0.1u

VCC3

M51957BFP

NC
NC 8
7
IN
VCC 6
NC OUT 5
GND Cd

IC104

R109
OPEN

R271
10kJ

VCC3

E0
E1
E2
VSS

R115
10kJ

C124
0.1u

VCC
7
WC
6
SCL
5
SDA

(4-D3)(SIN1)
(4-D3)(SIN2)
(4-D3)(SIN3)
(USBIN)
C108
0.1u

(5-E3) RTH

C125
22000p

/CS1
/CS0

/CS2

R118
10kJ

RESETOUT

R284
10kJ

R116 OPEN

R285 33J

IC101

SCL
SDA
SCL
SDA

RD
HWR
LWR

R276
R277 1
R278 1
1

R102
1

33J
2 33J
2 100J
2

AVcc
Vref
P40/AN0
P41/AN1
P42/AN2
P43/AN3
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
AVss
Vss
P17/PO15/TIOCB2/TCLKD
P16/PO14/TIOCA2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0/DACK1
P10/PO8/TIOCA0/DACK0
MD0
MD1
MD2
PG0/CAS
PG1/CS3
PG2/CS2

R107
1

R104
1

/ASIC_RST (2-D1)

1
12p

C106

*4
2

*3
2

R103
*1
1
2
X101
HC-49U/S
19.6608MHz

PF6 33J mounted on R116 and R285 are OPEN


P34 33J mounted on R285 and R116 are OPEN

CPU port selection of a /ASIC_RST output

103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128

IC103

*2
2

C102
*6
2
1

2
1
C103 *5

FAXSTS(NC)
FAXCMD(NC)

P2010/PLL701-01

CPUNRST (9-B1) (2-D1) (3-B2)

C126
47p

Spreading Range :
+/- 1.25%

8 VDD
Xin 1
7 SR0
Xout 2
6 MODOUT FS0 3
5 SSon
Vss 4

10kJ
2 10kJ
2

2 1kJ

(9-B1)
(9-B1)

R111
R112 1
1

VCC3

CPUNRST

R106
0J

VCC3

(2-A2)(3-A2)
/RD
(3-A2) /HWR
(2-A2)
/LWR
(4-C3) SELIN3
(4-C3) SELIN2
(4-C3) SELIN1

R105
0J

R291 1

/SCANSP
/SCANST
/TRANSST
/PRINTST
SPMT3
SPMT2
SPMT1
SPMT0

RESETOUT1

(3-A2) /CS1
(3-C2) /CS0

(2-A1) /CS2

(8-C3) PSL

R101
OPEN

VCC3

C101
0.1u

VCC3

24WC02 or HT24LC02

1
2
3
4

IC102

(2-A2) /SCANSP
(2-A2) /SCANST
(2-A2) /TRANSST
(2-A2) /PRINTST
(4-C2)
SPMT3
(4-C2) SPMT2/MIRCNT
(4-C2)
SPMT1
(4-C2)
SPMT0

R108
10kJ

VCC3

VCC3

R270
OPEN

C107
0.1u

VCC3

*R102,R103,C102, and C103 are temtative

15pF

OPEN

680J

OPEN

0J

OPEN

NOT mounted

R103(*1)

1
2
1
2

mounted

1
2

2
1
BR121
33J
8
7
6
5
1
2
3
4
A0
A1
A2
A3

C104
100p

HD6412320VF25(H8S/2320)

BR122
33J

BR124
33J
8
7
6
5

8
7
6
5
1
2
3
4

1
2
3
4

BR125
33J

A4
A5
A6
A7
A8
A9
A10
A11

R104(*3)

CPUNRST

BR101 10kJ
8
7
6
5
1
2
3
4
BR123
33J
1
2
3
4

8
7
6
5

8
7
6
5
1
2
3
4

When IC101 is,

CPUCLK(NC)

C105
100p

64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39

H8S/2320

P35/SCK1
P34/SCK0
P33/RxD1
P32/RxD0
P31/TxD1
P30/TxD0
VCC
PD7/D15
PD6/D14
PD5/D13
PD4/D12
Vss
PD3/D11
PD2/D10
PD1/D9
PD0/D8
PE7/D7
PE6/D6
PE5/D5
PE4/D4
Vss
PE3/D3
PE2/D2
PE1/D1
PE0/D0
VCC

CPU3.3

A[19..0] (2-A1) (3-A3)

VCC3

BR102 10kJ
8
7
6
5
1
2
3
4

P53/ADTRG 102
P52/SCK2 101
Vss 100
Vss 99
P51/RxD2 98
P50/TxD2 97
PF0/BREQ 96
PF1/BACK 95
PF2/LCAS/ WAIT/BREQO 94
PF3/LWR 93
PF4/HWR 92
PF5/RD
91
PF6/AS 90
VCC 89
PF7/0 88
Vss 87
EXTAL 86
XTAL 85
VCC 84
STBY 83
NMI 82
RES
81
WDTOVF 80
P20/PO0/TIOCA3 79
P21/PO1/YICOB3 78
P22/PO2/TIOCC3 77
P23/PO3/TIOCD3 76
P24/PO4/TIOCA4
75
P25/PO5/TIOCB4 74
P26/PO6/TIOCA5 73
P27/PO7/TIOCB5 72
P63/TEND1
71
P62/DREQ1 70
P61/TEND0/CS5 69
Vss 68
Vss 67
P60/DREQ0/CS4 66
Vss 65

MCU PWB (CPU SECTION)

1
2

RESETOUT

1
2

1
2

BR103 10kJ
8
7
6
5

PG3/CS1
PG4/CS0
Vss
NC
VCC
PC0/A0
PC1/A1
PC2/A2
PC3/A3
Vss
PC4/A4
PC5/A5
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
Vss
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
PA2/A18
PA3/A19
Vss
PA4/A20/IRQ4
PA5/A21/IRQ5
PA6/A22/IRQ6
PA7/A23/IRQ7
P67/CS7/IRQ3
P66/CS6/IRQ2
Vss
Vss
P65/IRQ1
P64/IRQ0

1
2
3
4

VCC3

1
2
3
4

(6-D3)
(6-D3)
(6-D4)
(6-D4)
(5-B2)
(5-B1)
(2-A2)
(2-A2)
(4-D4)
(4-D4)
(3-B2)

D3
D2
D1
D0

8 BR120
7 33J
6
5
1
2
3
4

A20

ARB_INT
(FW)
CPU_SYNC
mt_at_home
CCD_TG
(SPPD)
(PSW)

D11
D10
D9
D8
D7
D6
D5
D4

BEO
D_CONT
TxD1
ONL
D15
D14
D13
D12
8 BR118
7 33J
6
5

ARB_INT
(FW)
CPU_SYNC
MT_HOME
CCD_TG

(2-A1)
(4-D4)
(2-A1)
(8-C2)
(2-B4)
(7-E1)
(7-E1)

(8-C4)
(8-A2)
(9-B3)
(8-D3)

/CL_RESET (8-C1)

R283
10kJ

1
2
3
4
8 BR119
7 33J
6
5

8 BR116
7 33J
6
5

RESETOUT1

RY/BY

DMT3
DMT2
DMT1
DMT0
PMCLK
POFF
TMEN
TMCLK
(KIN2)
(KIN1)
RY/BY

1
2

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

A12
A13
A14
A15
A16
A17
A18
A19

OPEN
C117

CPU3.3

D[15..0] (2-A2) (3-A1)

D3
D2
D1
D0

D7
D6
D5
D4

D11
D10
D9
D8

D15
D14
D13
D12

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

BR107

10kJ

10kJ

BR110

10kJ
8
7
6
5

10u/16V

C109

4
3
2
1

1
2
3
4

10kJ

BR117

10kJ

BR115

10kJ

BR114

10kJ

BR111

10kJ

5
6
7
8

8
7
6
5

5
6
7
8

5
6
7
8

8
7
6
5

8
7
6
5

8
7
6
5

VCC3
L101
ZJSR5101-223
1

SPMT3
SPMT2
SPMT1
SPMT0

/PRINTST
/TRANSST
/SCANST
/SCANSP

FAXSTS(NC) 4
FAXCMD(NC) 3
2
SCL
1
SDA

CPUCLK(NC) 4
3
RD
2
HWR
1
LWR

BR109
CPU_SYNC 1
2
(FW)
ARB_INT
3
4

A20
RY/BY
MT_HOME
CCD_TG

/CS2
/CS1
/CS0

BR105

VCC3

1/9

BR108

10kJ
8
7
6
5

8
7
6
5

8
7
6
5

0.1u

10kJ

BR106

10kJ

BR104

0.1u
C110

0.1u
1

BR112 10kJ
1

OPEN
2

OPEN
1

OPEN
1
C118

C119

0.1u
1

5
6
7
8

C120

0.1u
1
2

4
3
2
1
OPEN

1
2

OPEN
1

OPEN
1
2
C121

1
2
C122

2
C123

1
2

0.1u
1
2
C111

2
C112

2
C113

1
2
C114

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 1

C115

1. MCU PWB

[14] CIRCUIT DIAGRAM

R129
OPEN

R122
10kJ

VCC3

(9-A2) /VIDEO

(4-D4) (/SYNC)

R130
OPEN

R123
10kJ

R120
100J
1

L110
ZJSR5101-223

10J
C166
47p

R267

C164
0.1u

5V

R131
OPEN

R124
10kJ

R132
OPEN

R125
10kJ

C170
0.1u

IC107
NC7ST08M5X

VCC3

C163
22000p
2
1

(8-D2) AFE_DB[7..0]

R133
OPEN

GND 4

MM_AI0
MM_AI1

MM_Y2

(5-B1)

TMCLK

/CS2

(1-C1)

A[19..0]

(1-D2)
ARB_INT
(1-D2) CPU_SYNC

(1-A2)

(1-D2) D[15..0]

(1-D3)

(5-B1)
/LEND
(1-B3)
/LWR
(1-B3)
/RD
(1-A2) /SCANSP
(1-A2) /SCANST
(1-A2) /TRANSST
(1-A2) /PRINTST
(1-D3)
TMEN

MM_BI0
MM_BI1

(6-B3)
(6-B3)

(6-B3) MM_PH_B

(6-C3)
(6-C3)

(5-B1)
MM_Y1
(6-C3) MM_PH_A

OSC-11
24MHz

1 N.C.

8 VCC OUTPUT 5

X102

TSP0
TSP1
TSP2
TSP3
TSP4

R126
10kJ

5V

C165
12p

A9
A8

D3
D2
D1
D0

TSP2
TSP1
TSP0

TSP3

TSP4

R279
OPEN

MM_BI0
MM_BI1
MM_BI2

D7
D6
D5
D4

IC106

193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256

GND(PLL)
VCC(PLL)
GND(PLL)
VCC(PLL)
VCC(CORE/DC)
MTR_Y1
MTR_PHASE1
GND(CORE/DC)
MTR_I01
MTR_I11
MTR_I21
MTR_PHASE2
VCC(CORE/DC)
MTR_I02
MTR_I12
MTR_I22
MTR_Y2
VCC(AC)
SYNC#
LD#
GND(AC)
LEND#
CPUWR#
CPURD#
SCANSP
SCANST#
TRANSST#
PRINTST#
TMEN
TESTPIN4
VCC(CORE/DC)
TESTPIN3
TMCLK
GND(CORE/DC)
TESTPIN2
TESTPIN1
TESTPIN0
CPU_DATA15
CPU_DATA14
CPU_DATA13
CPU_DATA12
CPU_DATA11
CPU_DATA10
VCC(AC)
CPU_DATA9
CPU_DATA8
GND(CORE/DC)
CPU_DATA7
CPU_DATA6
CPU_DATA5
CPU_DATA4
VCC(CORE/DC)
CPU_DATA3
CPU_DATA2
CPU_DATA1
CPU_DATA0
VCC(AC)
CPUCS#
MEM_INTR
GND(AC)
ARB_INTR
CPU_SYNC#
CPU_AD8
CPU_AD7

8
7
6
5

AFE_DB3 33J
AFE_DB2
AFE_DB1
AFE_DB0
1
2
3
4

8
7
6
5

MM_AI0
MM_AI1
MM_AI2

D9
D8

(8-D2)

BR131
AFE_DB7 33J 1
AFE_DB6
2
AFE_DB5
3
AFE_DB4
4
BR132

2
R261
33J

D15
D14
D13
D12
D11
D10

ADCLK

(8-D2)

(8-E2)
AFE_SEN
(8-D2)
AFE_SCK
(8-C2) mt_at_home

AFE_SDI
CCD_PHI1

(8-E2)

BSAMP

CCD_CP

(8-D2)

CCD_PHI2

CCD_RS

(8-D2)

(8-D2)

VSAMP

(8-E2)

CCD_TG

(8-E2)

A7
A6
A5
A4

(1-D2),(8-D2)

1
2

C320
47p
1
2

C318
47p
1
2

R254
33J 2
C316
47p
1
2

1
C321
47p

R259
33J 2
R260
33J 2

R257
33J 2

R255
33J 2

A3
A2

MCU PWB (ASIC SECTION)

A1

R258
33J
2

R256
33J 2

C315
47p
1
2

(5-A2)
SGS
SRRC
(5-A2)
SPUS
(5-A2)
SPFS
(5-A2)
MRPS1
(5-B2)
MRPS2
(5-B2)
(4-C3) OP_LATCH
(4-C3) OP_DATA

CL

C319
47p
1
2

C317
47p
1
2

R280
OPEN

Jaguar ASIC without PCI

OP_CLK
VFMCNT
(4-C3)
(5-B3)

(8-C1)

VFM
TC
GRIDL
MC
MRPS3
MM_Y3
BIAS
LDEN
PMD
(5-B3)
(5-B4)
(5-B4)
(5-B4)
(5-B2)
(5-B1)
(5-B4)
(5-B2)
(5-B1)

MMD
(5-B1)

MAD3
33J

MPFS
CPFS2
CPFS1
(5-B3)
(5-B3)
(5-B3)

POFFR

RRS
PR
HL

TMON
TM_
(5-B3)
(5-B3)
(5-B2)

JTG_TDO (9-B2)

8
7
6
5
1
2
3
4
BR127
(4-C3)

BR128

TM
MIRON

33J
8
7
6
5
1
2
3
4

SPFON
MIRCNT

1
2

33J
1

1
2

BR129

MAD2
MAD1
MAD0
MAD10
8
7
6
5

R119
2
BR126 1
2
3
4

MAD4
MAD5
MAD6
MAD7
33J

33J
8
7
6
5
1
2
3
4

MAD8
MAD9
MAD11
MAD12

33J
8
7
6
5

(4-C3)
(4-C2)

128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65

HG73C119HF

VCC(AC)
RAM_WDE#
RAM_CKE
RAM_CLK
GND(AC)
RAM_DATA8
RAM_DATA9
VCC(CORE/DC)
RAM_DATA10
RAM_DATA11
GND(CORE/DC)
RAM_DATA12
RAM_DATA13
VCC(CORE/DC)
RAM_DATA14
RAM_DATA15
RAM_DATA7
GND(CORE/DC)
RAM_DATA6
RAM_DATA5
VCC(AC)
RAM_DATA4
RAM_DATA3
GND(AC)
RAM_DATA2
RAM_DATA1
RAM_DATA0
GND(CORE/DC)
VCC(CORE/DC)
PFCLK
GND(PLL)
VCC(PLL)
GND(PLL)
VCC(PLL)
TM2_15M
VPOUT
VMOUT
OEN
RCV
VPIN
VMIN
SUSPEND
IE1284_PARAD0
GND(AC)
IE1284_PARAD1
IE1284_PARAD2
VCC(AC)
IE1284_PARAD3
IE1284_PARAD4
IE1284_PARAD5
IE1284_PARAD6
IE1284_PARAD7
IE1284_REV#
IE1284_FAULT#
IE1284_ACK#
IE1284_BUSY
GND(CORE/DC)
IE1284_PE
IE1284_SLCT
VCC(CORE/DC)
IE1284_INIT
IE1284_SLCTIN#
IE1284_AUTOFD#
IE1284_STB#

DQM1
DQM0
BANK1
BANK0
/SDCS
/SDRAS
/SDCAS

1
2
3
4

G3.3V

1
8
7
6
5

JTG_TMS
JTG_TCK
CPUNRST
/ASIC_RST
JTG_TDI

8
7
6
5

33J

(9-B2)
(9-B2)
(1-B1)
(1-B1)
(9-B2)

33J
8
7
6
5
33J
8
7
6
5
33J
8
7
6
5
33J

8
7
6
5

R121
33J

RAMDB7
RAMDB6
RAMDB5
RAMDB4
8 BR140
7
6
5
33J
8 BR141
7
6
5
33J
1
2
3
4

INIT
SLCTIN
AUTOFD
STB

ACK
BUSY
PE
SLCT

REV
FAULT

RCV
VPIN
VMIN
SUSPEND

VPOUT
VMOUT

RAMDB3
RAMDB2
RAMDB1
RAMDB0

RAMDB12
RAMDB13
RAMDB14
RAMDB15
8 BR138
7
6
5
33J
1
2
3
4

1
2
3
4

RAMDB8
RAMDB9
RAMDB10
RAMDB11
8 BR136
7
6
5
33J

1
2
3
4

33J

8
7
6
5

BR134

G3.3V

1
2
3
4

1
2
3
4
BR143
1
2
3
4
BR144
1
2
3
4
BR147
1
2
3
4
BR149
1
2
3
4
BR151

BR142
33J

(3-E2)
(3-D2)
(3-D2)
(3-D2)
(3-D2)
(3-D2)
(3-D2)

MAD[12..0] (3-E1)

/INIT
/SLCTIN
/AUTOFD
/STB

/ACK
BUSY
PE
SLCT

/REV
/FAULT

(8-B1)
(8-B1)
(8-B1)
(8-B1)

(8-B2)
(8-B2)
(8-B2)
(8-B2)

(8-B2)
(8-B2)

(8-B2)
(8-B2)
(8-B2)
(8-B2)
(8-B2)
(8-B2)
(8-B2)

RAMDB3
RAMDB2
RAMDB1
RAMDB0

RAMDB7
RAMDB6
RAMDB5
RAMDB4

RAMDB12
RAMDB13
RAMDB14
RAMDB15

1
1

MM_BI1
MM_BI2

2 R127
10kJ
2 R128
10kJ

BR146 10kJ
1
8
2
7
3
6
4
5

VCC3

L103
ZJSR5101-223
3
1

PARAD[7..0] (8-A2)

N.C.

VCC

OSC-11
13.9867MHz

GND

OUTPUT

X103

1
RAMDB8
RAMDB9
RAMDB10
RAMDB11

47u/16V

C139

MM_AI0
MM_AI1
MM_AI2
MM_BI0

PARAD6
PARAD7

PARAD2
PARAD3
PARAD4
PARAD5

(3-D2)
(3-E2)
(3-E2)
(3-E3)

PARAD0
PARAD1

2
R262
33J C167
12p

VPOUT
VMOUT
OEN
RCV
VPIN
VMIN
SUSPEND

/SDWDE
SDCKE
SDCLK
RAMDB[15..0]

1
2
3
4

0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
C129
2
C130
2
C131
2
C132
2
C133
2
C134
2
C135
2
C136
2
C137
2
C138
2
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
C140
2
C141
2
C142
2
C143
2
C144
2
C145
2
C146
2
C147
2
C148
2
C149
2
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
0.1u
1
C160
2
C161
2
C162
2

0.1u
1
0.1u
1
0.1u
1

C150
2
C151
2
C152
2
C153
2
C154
2
C155
2
C156
2
C157
2
C158
2
C159
2
2

BR130

(4-C2)
(4-C2)

C168 0.1u

192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
PCL_S_PRT
FAX_S_PRT
ES_S_PRT

10kJ
8
7
6
5

VCC3

VCC3

TMON

ES_S_PRT
FAX_S_PRT
PCL_S_PRT
POFFR

VCC3

2 R189
10kJ

BR155 10kJ
1
8
2
7
3
6
4
5

BR154 10kJ
1
8
2
7
3
6
4
5

BR153 10kJ
1
8
2
7
3
6
4
5
ACK
BUSY
PE
SLCT
INIT
SLCTIN
AUTOFD
STB

BR152 10kJ
1
8
2
7
3
6
4
5

BR150 10kJ
1
8
2
7
3
6
4
5

BR148 10kJ
1
8
2
7
3
6
4
5

BR145 10kJ
1
8
2
7
3
6
4
5

VCC3

2/9

PARAD6
PARAD7
REV
FAULT

PARAD2
PARAD3
PARAD4
PARAD5

VMIN
SUSPEND
PARAD0
PARAD1

VPOUT
VMOUT
RCV
VPIN

VCC3
L113
ZJSR5101-223

BR139
1
2
3
4

BR137 10kJ
1
8
2
7
3
6
4
5

BR135 10kJ
1
8
2
7
3
6
4
5

BR133 10kJ
1
8
2
7
3
6
4
5

2
1
2

2
2
1
C169
22000p

TM2_24M
SFCLK
GND(AC)
AFP_DATA0
GND(AC)
AFP_DATA1
AFP_DATA2
VCC(AC)
AFP_DATA3
AFP_DATA4
GND(CORE/DC)
AFP_DATA5
AFP_DATA6
AFP_DATA7
VCC(CORE/DC)
MTR_AT_HOME
AFP_AFESCK
GND(CORE/DC)
AFP_AFESEN
AFP_ADCCLK
VCC(CORE/DC)
CCD_PH1
GND(AC)
AFP_AFESDI
CCD_PH2
AFP_BSMP
VCC(AC)
CCD_PHCLB
CCD_PHRB
AFP_VSMP
GND(CORE/DC)
CCD_TG
AFP_OBE
VCC(CORE/DC)
CL
TDO
RAM_MAD3
RAM_MAD2
RAM_MAD1
VCC(CORE/DC)
RAM_MAD0
RAM_MAD10
RAM_MAD4
GND(CORE/DC)
RAM_MAD5
RAM_MAD6
VCC(AC)
RAM_MAD7
RAM_MAD8
GND(AC)
RAM_MAD9
RAM_MAD11
VCC(CORE/DC)
RAM_MAD12
RAM_DQM1
RAM_DQM0
GND(CORE/DC)
RAM_BANK1
RAM_BANK0
VCC(CORE/DC)
RAM_CS#
RAM_RAS#
RAM_CAS#
GND(CORE/DC)

CPU_AD6
CPU_AD5
CPU_AD4
CPU_AD3
VCC(CORE/DC)
CPU_AD2
CPU_AD1
GND(CORE/DC)
CPU_AD0
SGS
SRRC
SPUS
SPPS
MRPS1
MRPS2
OPE_LATCH
OP_DATA
VCC(AC)
OP_CLK
VFMCNT
GND(AC)
VFM
TC
GRIDL
MC
MRPS3
Y3
BIAS
LDEN
PMD
GND(CORE/DC)
MMD
GND(CORE/DC)
VCC(CORE/DC)
MPFS
CPFS2
CPFS1
POFFR
RRS
PR
HL
TMON
TM_
VCC(AC)
TM
MIRON
GND(AC)
SPFON
MIRCNT
GND(CORE/DC)
PCL_S_PRINT
FAX_S_PRINT
ES_S_PRINT
PRAREAEN
TDI
GND(CORE/DC)
VCC(CORE/DC)
PFCLK0
RESET#
GND(AC)
TRST
TCK
TMS
VCC(AC)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 2

(1-D2) D[15..0]

(1-A2)
(1-B3)
(1-B3)

/CS1
/RD
/HWR

C324
OPEN

CS1Z
RDZ
HWRZ

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16

(1-C1) A[19..0]

C325
OPEN

22
24
29

12
11
10
9
8
7
6
5
27
26
23
25
4
28
3
31
2

GND

VDD

CS2

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

W24L010A

NC

CS1
OE
WE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16

IC112

16

32

30

13
14
15
17
18
19
20
21

C173
0.1u

10kJ

R269

D8
D9
D10
D11
D12
D13
D14
D15

VCC3
1

A17
A1

R139
OPEN
1
A19
A18
A8
A7
A6
A5
A4
A3
A2

A16
A15
A14
A13
A12
A11
A10
A9
HWRZ

(1-D3) RY/BY
2

(1-B1) CPUNRST

VCC3

1
2

1 0J
R287
2
1 OPEN

10kJ
R286
OPEN
R288

1
2

R289
2

1
2

C326
OPEN

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
LH28F400BVE

A15
A14
A13
A12
A11
A10
A9
A8
NC
NC
WE
RP
VPP
WP
RY/BY
NC
A17
A7
A6
A5
A4
A3
A2
A1

IC111

A16
BYTE
GND
DQ15
DQ7
DQ14
DQ6
DQ13
DQ5
DQ12
DQ4
VCC
DQ11
DQ3
DQ10
DQ2
DQ9
DQ1
DQ8
DQ0
OE
GND
CE
A0

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

R137
10kJ

VCC3

1
2

1
C176
0.1u

RDZ

OPEN

C327

A1

C174
22u/16V

A17

MCU PWB (MEMORY SECTION)

1
2

/CS0 (1-A2)

D11
D3
D10
D2
D9
D1
D8
D0

D15
D7
D14
D6
D13
D5
D12
D4
MAD10
MAD0
MAD1
MAD2
MAD3

(2-D4)
DQM0
(2-D3) /SDWDE
(2-D4) /SDCAS
(2-D4) /SDRAS
(2-D4) /SDCS
(2-D4) BANK0
(2-D4) BANK1

RAMDB7

RAMDB5
RAMDB6

RAMDB3
RAMDB4

RAMDB1
RAMDB2

RAMDB0

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

VSS
DQ15
VSSQ
DQ14
DQ13
VCCQ
DQ12
DQ11
VSSQ
DQ10
DQ9
VCCQ
DQ8
VSS
NC
UDQM
CLK
CLKE
NC
A11
A9
A8
A7
A6
A5
A4
VSS

C178
0.1u

C179
0.1u

C180
0.1u

SDRAM (16bit x 4bank)

VCC
DQ0
VCCQ
DQ1
DQ2
VSSQ
DQ3
DQ4
VCCQ
DQ5
DQ6
VSSQ
DQ7
VCC
LDQM
WE
CAS
RAS
CS
BA0
BA1
A10
A0
A1
A2
A3
VCC

IC110

15CPM

128Mb(2Mx16bitx4bank)

12/13/14 CPM 64Mb(1Mx16bitx4bank)

Model

SDRAM

C177
0.1u

VCC3

VCC3

C182
0.1u

VCC3

C183
0.1u

DQM1 (2-D4)
SDCLK (2-D3)
SDCKE (2-D3)
1

Vendor/Type

MT48LC8M16A2TG-75(Micron)
HY57V281620AT(Hyndai)
K4S281632D-TC75(Samsung)
W981216BH-75(Winbond)

R138
OPEN
2 MAD12
MAD11
MAD9
MAD8
MAD7
MAD6
MAD5
MAD4

RAMDB8

RAMDB10
RAMDB9

RAMDB12
RAMDB11

RAMDB14
RAMDB13

RAMDB15

HY57V641620HGT-P(Hyndai)
MT48LC4M16A2TG-75(Micron)
K4S641632F-TC75(Samsung)
W986416DH-7(Winbond)

C181
0.1u

54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 3

MAD[12..0]

(2-D4)

RAMDB[15..0] (2-D3)

3/9

(SDSW)
(SPID)
(SB4D)
(SDOD)

(7-E4)
(7-E4)
(7-E4)
(9-D4)

(PPD2)
(PPD3)
THOPEN
(CED2)
DSWS
(MMLD)
GDIIN

(SELIN1)
(SELIN2)
(SELIN3)

(4-D3)
(4-D3)
(4-D3)

(7-E2)
(7-E4)
(5-E2)
(7-E1)
(7-C4)
(7-E3)
(8-B1)

(PPD1)
(POD)
(MFD)
(CED1)
(TCS)
(PMRDY)
DVS1
(DRST)

(7-E2)
(7-E4)
(7-E3)
(7-E1)
(7-E3)
(7-E4)
(7-E3)
(7-E1)

R263
10kJ

5V

GND

GND

GND

VCC

74HC151

A
B
C
G

D0
D1
D2
D3
D4
D5
D6
D7

IC117

VCC

74HC151

A
B
C
G

D0
D1
D2
D3
D4
D5
D6
D7

IC115

74HC151

A
B
C
G

For SPF/DSPF Model Only

11
10
9
7

4
3
2
1
15
14
13
12

11
10
9
7

4
3
2
1
15
14
13
12

11
10
9
7

4
3
2
1
15
14
13
12

IC114
D0 VCC
D1
D2
D3
D4
Y
D5
D6
W
D7

16

16

16

5V

5V

5V

10J

R144

10J

R145

10J

0.1u

C193

R149

0.1u

C187

0.1u

C185

33p

C194

33p

C188

33p

C186

5V

SIN2 (4-C4)

SIN1 (4-C4)

SIN3 (4-C4)

R148
10kJ

MIRCNT

KIN1
KIN2
FW
/SYNC
SIN1
SIN2
SIN3
USBIN

(1-A2)
SPMT0
(1-A2)
SPMT1
(1-A2) SPMT2/MIRCNT
(1-A2)
SPMT3
(2-C1)
MIRON
(2-C1)
SPFON

(2-C1)

SELIN1
(1-B3)
SELIN2
(1-B3)
SELIN3
(1-B3)
OP_CLK
(2-B1)
(2-B1) OP_DATA
(2-B1) OP_LATCH
(2-C1)
TM
(2-C1)
TM_

(8-C4)
(8-C4)
(8-A3)
(9-A2)
(4-B3)
(4-B3)
(4-B2)

R146
10kJ

R266
10kJ

R140
10kJ

VCC3
R141
10kJ

1
2

1
2
1
2

2
4
6
8
11
13
15
17
1
19
10

2
4
6
8
11
13
15
17
1
19
10

2
4
6
8
11
13
15
17
1
19
10

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC118

74VHCT244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC116

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC113

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

BR156
1
2
3
4

5V

0.1u

C184

VCC3

1
2

5V

10J
8
7
6
5

100p

100p

MCU PWB (DRIVER SECTION 1)

100p

0.1u

2
1
2
1
2

1
2
1
2
1
2

1
2

C195
0.1u

VCC3

BR158
10J
1
2
3
4

C189
2
C190
2
C191
2
C192
1

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 4

8
7
6
5

BR157

1
2
3
4

R147
10kJ

10J

8
7
6
5

1
2
4
3
2
1

1
5
6
7
8

1
2

10kJ

BR159

(1-D3)
(1-D3)
(1-D2)
(2-A2)
(1-A3)
(1-A3)
(1-A3)

(SPMT0)
(SPMT1)
(SPMT2)
(SPMT3)

(SELIN1)
(SELIN2)
(SELIN3)
(OP_CLK)
(OP_DATA)
(OP_LATCH)
(TM)
(TM_)

(KIN1)
(KIN2)
(FW)
(/SYNC)
(SIN1)
(SIN2)
(SIN3)
(USBIN)

4/9

(6-B1)
(6-B1)
(6-B1)
(6-B1)

(4-A3) (8-D3)
(4-A3) (8-D3)
(4-A3) (8-D3)
(8-D3)
(8-D3)
(8-D3)
(6-D2)
(6-D2)

SGS

(2-B1) SRRC

(2-B1)

(2-B1) SPUS

(2-B1) SPFS

O2

O4

TD62064AF

1
8

16

O1

O3

GND COM
GND COM

IC123
I1
NC
NC
I2
NC
I3
NC
NC
I4
NC

For SPF/DSPF Model Only

PGND

17
18

3
4
5
6
10
11
12
13
14
15

24V

(9-E1)

/SRRC (9-E1)

/SGS

/SPUS (9-E1)

/SPFS (9-E1)

R160 1
R162 1
R163 1
R164 1
R165 1
R167 1
R168 1

R150 1
R151 1
R152 1
R153 1

(2-C1)
MMD
(2-A3) MM_Y1
(2-A2) MM_Y2
(2-C1) MM_Y3
(1-D3) POFF
(2-C1)
PMD
(2-A2) /LEND

(1-D3) PMCLK
(2-B1) MRPS1
(2-B1) MRPS2
(2-C1) MRPS3
(2-C1) LDEN
(2-C1)
HL
(5-E3)
FTH

(2-C1)
CPFS1
(2-C1)
CPFS2
(2-C1)
MPFS
(2-C1)
RRS
(2-C1)
VFM
(2-B1) VFMCNT
(2-C1)
PR

(2-C1)
MC
(2-C1) BIAS
(2-C1)
TC
(2-C1) GRIDL

PGND

2 1.5kJ
2 1.5kJ
2 1.5kJ
2 1.5kJ
2 1.5kJ
2 1.5kJ
2 1.5kJ

PGND

2 1.5kJ
2 1.5kJ
2 1.5kJ
2 1.5kJ

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1C
2C
3C
4C
5C
6C
7C
NC

1C
2C
3C
4C
5C
6C
7C
NC
TD62503
or KID65503F

IC125
1B
2B
3B
4B
5B
6B
7B
G

TD62503
or KID65503F

IC124
1B
2B
3B
4B
5B
6B
7B
G

TD62001AF
or KID65001AF

IC121
1B
1C
2B
2C
3B
3C
4B
4C
5B
5C
6B
6C
7B
7C
E
COM

TD62001AF
or KID65001AF

IC119
1B
1C
2B
2C
3B
3C
4B
4C
5B
5C
6B
6C
7B
7C
E
COM

16
15
14
13
12
11
10
9

16
15
14
13
12
11
10
9

16
15
14
13
12
11
10
9

16
15
14
13
12
11
10
9

24V

24V
(8-B4)
(8-A4)
(8-B4)
(8-A4)

(9-A2)
(6-A1)
(6-A1)
(6-A1)
(9-A2)

/MMD (9-A4)
MMref0 (6-A3)
MMref1 (6-A3)
MMref2 (6-A3)
/POFF (8-B4)
/PMD (9-A2)

PMCLK_A
MRPS_1
MRPS_2
MRPS_3
/LDEN

5V

R176
240J

(9-B3)
(9-D3)
(9-C1)
(9-C2) R166
2
1
/VFMCNT(9-A3) 4.7kJ
(8-A3) 1/4W
/PR
/CPFS1
/CPFS2
/MPFS
/RRS

/MC
/BIAS
/TC
/GRIDL

47kJ

R161

D104
1SS133

SHOLD (9-A2)

HLOUT (8-B3)

Q103
DTC143ZKA or KRC106S

R174
240J

R175
240J

Q102
DTA143XKA or KRA119S

INT5V

VFMOUT (9-A3)

Q101
2SA1036 or KTA1505S

24V
2

1
1 2
1

MCU PWB (DRIVER SECTION 2)

1
2

(9-C2) RTH_IN

R154
1kF

D102

MA700

D101

C197
22000p

VCC3

DA204K
or KDS226

R158
10kF

R155
1MF

VCC3

R171
1.2kF

R173
10kF

R159
4.3kF

R156
7.5kF

VCC3

1
2

1
2

1
2
1
2

1
2

12V

5V

LM358
or KIA358F

IC122B

NJM2903
or KIA393F

IC120B

12V

IC122A

LM358
or KIA358F

12V

0.1u

22000p

C200

R172
10kJ

C199

12V

R169
300J

0.1u

C196

R157
1kJ

NJM2903
or KIA393F 12V

IC120A

VCC3

5 +
6 -

12V

8
8
4

1
2
1
2
1
2

1
2
1

1
2

D103

0.1u

C198

VCC3
2

DA204K
or KDS226
R170
100J
2
1
2

1
2

2
1
2
1
2

8
4
8
4

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 5

THOPEN (4-A3)

RTH (1-A3)

FTH (5-B2)

5/9

(5-C2) MRPS_1
(5-C2) MRPS_2
(5-C2) MRPS_3

C217
47u/16V

(8-C3) OUT_A(8-C3) OUT_A+


(8-C3) OUT_B+
(8-C3) OUT_B-

PGND

5V

R196
750J

PGND

R202
100J

R201
1.2kJ

R200
620J

R199
300J

OPEN

OPEN

D105
1

0.1u

R181
1kJ

PGND

47u/16V

C219

PGND

(4-D2)
(4-D2)
(4-D2)
(4-D2)

R180
1.5kJ

C214 2200p

OPEN

C216

OPEN

In /A
In A
In /B
In B

23
20
25
3
24
19
12
18
26
27
17
16
15
28

22
1
4
14
11

Vmm

PG
PG

R183
30kJ

R179
1.5kJ

PGND

PGND

24VM

C209
0.1u/50V

CP101
ICP-N38
2
C210
0.1u/50V

C204
820p

(2-A3)
MM_AI1
MM_PH_A (2-A3)

PGND

CP102
ICP-N38
2

CP202
0603FA1.5A
1
2

+ C208
47u/35V

24V

PGND

0.68J
1W

R177

MM_AI0 (2-A3) C201


820p

CP201
0603FA1.5A
1
2

PGND

OUT /A
OUT A
OUT /B
OUT B

MTD1361/F

IC128
CrA
CrB
VsA
RsA
VrefA
VrefB
RsB
VsB

24VM
5V
24
23
22
21
20
19
18
17
16
15
14
13

24VM

VS
SENSE 1
COMP 1
OUT 1B
I01
GND
GND
I11
PHASE 1
VREF 1
RC 1
VSS

For SPF/DSPF Model Only

C227

R207
1kJ

2200p

C222

2200p

C218

PGND

L6219DS

OUT 1A
OUT 2A
SENSE 2
COMP 2
OUT 2B
GND
GND
I02
I12
PHASE 2
VREF 2
RC 2

IC127

+ C206
1u/16V

5V

R194 7.5kJ
1
2

R191 7.5kJ

1
2
3
4
5
6
7
8
9
10
11
12

PGND

C211 2200p
1
2

PGND
R195
1kJ

R182
30kJ

C207
0.1u

PGND

C203
820p

(SPMT2)
(SPMT0)
(SPMT3)
(SPMT1)

C232 OPEN

R206 1J 2W

R203 2.4kJ

R198 2.4kJ
1
2

R197 1J 2W
1
2

C202
820p
(2-A3) MM_BI0
(2-A3) MM_BI1
(2-A3) MM_PH_B

C215 OPEN
1
2

R186
510J

R185
1kJ

0.68J
1W

R178

C205
0.1u

5V

R184
2kJ

PGND

C220

(5-C1) MMref0
(5-C1) MMref1
(5-C1) MMref2

OPEN

D106
1

PGND

PGND

1
1
2

OPEN
2

2
1
2

1
2
1

1
2

1
2

1
2

MCU PWB (DRIVER SECTION 3)

1
2

D107
1

1
2

1
2

PGND

24Vdup

SPMT_2
SPMT_0
SPMT_3
SPMT_1

(9-E1)
(9-D1)
(9-D1)
(9-E1)

(4-D3)
(4-D3)

(TM)
(TM_)

PGND

R205
47kJ

R204
47kJ

R188
1kJ

R187
1kJ

1
1

(1-D3) DMT3

(1-D3) DMT2

(1-D3) DMT1

(1-D3) DMT0

D108
1

1
2

1
2

1
2
1
2
1
2
1
2

2
2

TD62064AF

1
2
3
4
7
10
11
12
13

19
20
18
21

BA6920FP

IC129
Vcc
PSAVE VM
Rin OUT1
Fin
OUT2
VREF
RNF
NC
GND
NC
FIN
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC

25
24
23
22
15
14

6
8
FIN

17
16
9
5

PGND

MITJ22B

24Vdup

/DMT_3 (9-B3)

O4 16

1
8

/DMT_2 (9-B3)

O3 9

COM
COM

/DMT_1 (9-B3)

O2 7

D109

/DMT_0 (9-B3)

O1 2

For DSPF Model Only

PGND

IC126
I1
NC
NC
I2
NC
I3
NC
NC
I4
NC

17 GND
18 GND

3
4
5
6
10
11
12
13
14
15

C212
10u/35V

1
+

PGND

2
2

6/9

TMB_O (9-A1)
TMA_O (9-A1)

0.1u/50V

C213

24V

1
2

2
OPEN
2
D112
1

OPEN
2
D113
1

OPEN
2
D114
1

OPEN
2
D115
1

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 6


2

C259

OPEN

C258

OPEN

C257

OPEN

C256

OPEN

C255

OPEN

C254

OPEN

OPEN

OPEN

OPEN

C268

OPEN

C267

OPEN

(8-A4) 5VIN

(8-A4) 12VIN

(8-B4) 24VIN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

C253

C252

C251

C250

C249

C248

C247

C246

C245

C244

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

C243

C242

C241

C240

C239

C238

OPEN

C237

C236

C235

OPEN

VCC3

C234

C233

OPEN

OPEN

OPEN

OPEN

22u/16V

C286

L125
ZJSR5101-223
3

47u/25V

C284

L124
ZJSR5101-223
3

PGND

C275

OPEN

C274

OPEN

C273

OPEN

C272

OPEN

PGND

47u/35V

C276

L123
ZJSR5101-223
3

C271

C270

C269

C288

0.1u

0.1u

C285

0.1u/50V

C277

5V

12V

24V

INT24V
R219
2

(8-B4)

5VEN

(8-B4) 3.3VIN

INT24V

C282

22u/16V

C322

L127
ZJSR5101-223
3
+

R218
2.7kJ

0.1u

C323

0.1u

C289

KIA7805

GND

IC130
IN OUT

D127
1SS133
2
1

D119
1

DA204K
or KDS226

5V

0.1u

0.1u

EN5V

INT5V

C260

VCC3

C283

24V1(DSWS) (9-A3)

2
R217
20kJ

R215
20kJ
1

22u/16V

C287

L126
ZJSR5101-223
3

47u/35V

D124
1SS133

D120
1SS133
2

R225
68J 2W
2

PGND

0.22J 2W

PGND

R220
1kJ
2W

MCU PWB (NOISE FILTER/PULL-UP SECTION)

DSWS (4-A3)

POD

PPD1
PPD2
SPPD
PSW

CED1
CED2
DRST

(9-C3)
(9-C2)
(9-D1)
(8-D4)

(9-B4)
(9-D3)
(8-D4)

(9-C4) DVSEL
(9-C4)
TCS
(9-C1) MFD
(9-A4) MMLD

(9-A2) PMRDY

(9-C2)

(9-D1) SDSW
(9-E1) SPID
(9-E1) SB4D
(9-D3) PPD3

For SPF/DSPF Model Only

5V

D116
DAN202U
or KDS121

5V

5V

D125
DAN202U
or KDS121

D121
DAP202U
or KDS120

2
1

1
2
1
2
1

2
1
2

1
2

1
2

1
2
2

1
2
1
2

1
2
2

1
2

1
2
1

D133
DAP202U
or KDS120

D130
DAN202U
or KDS121

D128
DAP202U
or KDS120

D117
DAN202U
or KDS121

3
3
3
2
1
3
2
3

1
2

D135
DAP202U
or KDS120

D132
DAN202U
or KDS121

D129
DAP202U
or KDS120

D126
DAN202U
or KDS121

D122
DAP202U
or KDS120

2
1

1
2
3
1
2

3
2
1
3

3
2
1

3
3
2
1

1
2
3

D123
DAP202U
or KDS120

D118
DAN202U
or KDS121
1
2
1
2

1
2
1
2

1000p

C261

R208
10kJ

1
2
1
2

1
R226
39kJ

1000p

C278

R221
10kJ

C264

R211
39kJ

R227
39kJ

C291

C280

R223
39kJ

1000p 1000p

C279

R222
10kJ

R229
7.5kJ

C293
1000p 1000p 1000p

C290

C263

R210
10kJ

C265

R212
10kJ

1
R231
7.5kJ

D134
DAP202U
or KDS120

1000p

C294

R230
7.5kJ

1000p

C266

R213
10kJ

D131
DAN202U
or KDS121

1000p

C281

R224
10kJ

1000p 1000p 1000p 1000p

C262

R209
10kJ

1
1
2
1
2

2
2

1
2

1
1
2

1
2
1
2

1
2
1

1
2
1
1

1
2
1

2
1
2

2
1
2

1
2
1
2

2
1

2
2

8
7
6
5

1000p

C292

1000p

(CED1) (4-A3)
(CED2) (4-A3)
(DRST) (4-A3)

(PPD1) (4-A3)
(PPD2) (4-A3)
(SPPD) (1-D2)
(PSW) (1-D2)

(4-A3)
DVS1
(4-A3)
(TCS)
(4-A3)
(MFD)
(MMLD) (4-A3)

BR163 1kJ
1
8
7
2
6
3
4
5

C295

(4-A3)

(4-A2)
(4-A2)
(4-A2)
(4-A3)

(PMRDY) (4-A3)

(POD)

(SDSW)
(SPID)
(SB4D)
(PPD3)

BR162 1kJ
1
8
2
7
3
6
4
5

R232
3.3kJ

VCC3

R228
10kJ

1kJ

BR161

2 1kJ

1
2
3
4

2 1kJ

8
7
6
5

R216 1

1kJ

BR160

R214 1

1
2
3
4

2
1

1
3

1
2
1
2

2
1
2

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 7

7/9

(2-E1) PARAD[7..0]

PARAD0
PARAD1
PARAD2
PARAD3
PARAD4
PARAD5
PARAD6
PARAD7

5VEN
5VIN
12VIN
FW
/PR

(8-B2)(8-D3)
(7-A1)
(7-A2)
(4-C4)
(5-C3)

C334
1

0.1u/50V 0.1u/50V

C335

/REV
(2-D2)
(2-D2) /FAULT
/ACK
(2-D1)
BUSY
(2-D1)
PE
(2-D1)
SLCT
(2-D1)
/INIT
(2-D1)
(2-D1) /SLCTIN
(2-D1) /AUTOFD
/STB
(2-D1)
(4-A3)
GDIIN

(1-D3)
(2-D2)
(2-D2)
(2-D2)
(2-D2)
(2-D2)
(2-D2)
(2-D2)

USBIN
D_CONT
VPOUT
VMOUT
OEN
RCV
VPIN
VMIN
SUSPEND

2
4
6
8
10
12
14
16
18
20
22
24

2
4
6
8
10
12
14
16
18
20
22
24

EN5V VCC3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

INT24V

PGND

B24B-PHDSS-B

CN101
1 1
3 3
5 5
7 7
9 9
11 11
13 13
15 15
17 17
19 19
21 21
23 23

PGND

To Interface PWB

/BIAS
/GRIDL

OPEN

(5-C4)
(5-C4)

OPEN

OPEN
2

To Power unit

OPEN
2

HLOUT (5-D2)

/POFF (5-C1)
24VIN (7-A2)

35FE-BT-VK-N

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

CN104

(5-C4)
(5-C4)

3.3VIN (7-B1)

/TC
/MC

CL

OUT_A+
OUT_B+
OUT_AOUT_B-

(1-D3) /CL_RESET

(2-B4)

(6-A4)
(6-A4)
(6-A4)
(6-A4)

R290
10kJ

1
4

C328
0.1u

VCC3

NC7S08M5X

IC131

VCC3

R240
15kJ

R235 1
R236 1

2
R241
56kJ

C299
47u/35V

24V

mt_at_home

C302 33p
1 2

(1-D2)(2-B4)

B4B-PH-K-R

3 3
4 4

CN103
1 1
2 2

To Mirror motor

(1-D3) BEO

(4-C4) KIN2
(4-C4) KIN1

R238
10kJ

5V

PGND

Q109
2SC1815
or KTC3198

C297

1000p

D138
1

DTC143ZKA
or KRC106S

Q106

D139
11EQS06

TWKA-221K

L129
220uH

(1-A2) ONL

C301

CP103
ICP-N38
2

R275
15kJ

PSW
(7-C1)

Q107

PGND

FF4-32-S15D5

CN105
32 32 31 31
30 30 29 29
28 28 27 27
26 26 25 25
24 24 23 23
22 22 21 21
20 20 19 19
18 18 17 17
16 16 15 15
14 14 13 13
12 12 11 11
10 10
9 9
8 8
7 7
6 6
5 5
VCL
4 4
3 3
2 2
1 1

12V

1000p

C298

EN5V 5V

EN5V

VCL

To Scanner unit

(OP_CLK)
(4-D3)
(4-D3) (OP_LATCH)
(4-D3) (OP_DATA)
(SELIN1)
(4-D3)
(SELIN2)
(4-D3)
(SELIN3)
(4-D3)

DRST

(7-C1)

DTC143ZKA
or KRC106S

AFE_DB0
AFE_DB2
AFE_DB4
AFE_DB6

CP203
0603FA1.5A
1
2

(2-B4) AFE_SCK
ADCLK
(2-B4)
(2-B4) CCD_PHI1
(2-B4) CCD_PHI2
(2-B4) CCD_CP
(2-B4) CCD_RS
(2-B4) CCD_TG

47u/35V 0.1u/50V

+ C300

To Operational PWB

(2-B3) AFE_DB[7..0]

VCC3

(1-A2) PSL

1000p

R234
10kJ

R233
10kJ

C296

R281
4.7kJ

DA204K
or KDS226

5V

Q108
2SA1020
or KTA1281

R239
470J

R237
1kJ

DTC143ZKA
or KRC106S

Q110

D137
DAP202U
or KDS120

2 1kJ
2 1kJ

D136
DAN202U
or KDS121
1
2

MCU PWB (CONNECTOR SECTION 1)

OPEN

C329
2
1
C330
2
1
C331
1
C332
1
C333
1
2

2
1

1
2
1
2

1
2

1
2

1
2

1
2

3
1
2
2
1

AFE_DB5
AFE_DB7

AFE_DB1
AFE_DB3

1
1
2

1
2

1
2

1
2

1
2

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 8

18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

8/9

(2-B4)

VSAMP

(2-B4)
(2-B4)

AFE_SDI
BSAMP

AFE_SEN (2-B4)

18FE-BT-VK-N

18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN102

TMA_O
TMB_O

PMRDY

(7-C4)

(6-B2)
(6-B2)

/VIDEO

(2-A2)

24V1(DSWS)

(5-C3)

(7-B3)

VFMOUT

/VFMCNT

(5-C3)

1000p

C306

1000p

C303

(5-C1) /MMD
(7-C3) MMLD

To LSU

B2P-VH

CN124
1 1
2 2

24V

PGND

3
1

1
R282

2
1kJ

DA204K
or KDS226

D143

5V

(5-D1)
(5-C2)
(4-C4)

(2-D1)
(2-C4)
(2-D1)
(2-D1)
JTG_TCK
JTG_TDO
JTG_TMS
JTG_TDI

PMCLK_A (5-C2)
/PMD
(5-C1)

SHOLD
/LDEN
/SYNC

To Interlock switch

B2P-VH-R

CN116
1 1
2 2

B4B-PH-K-S

CN112
1
2
3
4

To Toner motor

B18B-PHDSS-B

PGND

24V

PGND

1
2
3
4

To Fan motor

To Main motor

08FE-BT-VK-N

8
7
6
5
4
3
2
1

CN107

INT5V

2
4
6
8
10
12
14
16
18

1000p

CN119
1 1
2
3 3
4
5 5
6
7 7
8
9 9
10
11 11 12
13 13 14
15 15 16
17 17 18

8
7
6
5
4
3
2
1

PGND

C307

1000p

C304

INT24V

0.1u/50V

C313
1
2

R249
10kJ

R248
10kJ

VCC3

/DMT_0
/DMT_1
/DMT_2
/DMT_3

/CPFS1

CED1

R250
10kJ

5V

2
4
6
8
10

(1-B1) CPUNRST
(1-B3)
SDA
(1-B3)
SCL

B4B-PH-K-S

5V

1
2
3
4

SDA
SCL

1
2
3
4
5
6

B6B-PH-K-S

CN125
1
2
3
4
5
6

For checker

9204B-2-10

CN121
1 1
2
3 3
4
5 5
6
7 7
8
9 9 10

For JTAG

(1-D3) TxD1

VCC3
CN118
1
2
3
4

To Duplex motor

B05B-XASK-1

For debug

Not mounted

1
2
3
4
5

CN114
1
2
3
4
5

B3B-PH-K-S

CN110
1 1
2 2
3 3

To Cassette paper
solenoid

To Cassette detect

B3B-PH-K-K

24Vdup

24V

For DSPF Model Only

(6-D4)
(6-D4)
(6-D3)
(6-D3)

(5-C3)

(7-C1)

1 1
2 2
3 3

CN108

MFD

(5-C3) /MPFS
(7-C3)

PPD2
(5-D3) RTH_IN

(7-C2)

(7-C4) POD

(7-C2) PPD1

(5-C3) /RRS

(7-C3)
TCS
(7-C3) DVSEL

24V

24V

5V
R253
390J
1/4W

1
3
5
7
9

2
4
6
8
10

2
4
6
8
10

5V

5V

5V

24V
1
2
3
4
5

To Paper out detect

To HL unit

To Multi unit

B5B-PH-K-R

CN123
1
2
3
4
5

B5B-PH-K-S

CN120
1
2
3
4
5

R247
390J
1/4W
1
2
3
4
5

To Paper pass detect

B3B-PH-K-S

CN113
1 1
2 2
3 3

R246
390J
1/4W

SDA
SCL

To Resist roller
solenoid

B3B-PH-K-R

CN111
1 1
2 2
3 3

300J

R274
D142
DAP202U
or KDS120

300J
2
2

R273
1
1

D141
DAN202U
or KDS121

To DV unit
with CRUM

For CRUM Model Only

B3B-PH-K-E

CN117
1 1
2 2
3 3

R245
390J
1/4W

24V

B10B-PHDSS-B

1
3
5
7
9

CN106B

VCC3

R272
10J

B4B-PH-K-R

1
2
3
4

CN106A
1
2
3
4

1
2

0.1u/50V

C314
2
1

1
2

3
2
1

SDSW
SPPD

(7-C4)

SPMT_0
SPMT_3

(7-C2)

(6-C2)
(6-C2)

PPD3
CED2
(7-C1)

/CPFS2
(7-C4)

(5-C3)

(4-A2) (SDOD)

R251
150J
1/4W

5V

R244
1kJ

5V

C305
1000p

R242
10kJ

5V

2
4
6
8
10
12
14
B14B-PHDSS-B

CN115
1
2
3
4
5
6
7
8
9
10
11
12
13
14

24
22
20
18
16
14
12
10
8
6
4
2

23
21
19
17
15
13
11
9
7
5
3
1
B24B-PHDSS-B

CN122
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

To SPF unit
24VM

5V

For SPF/DSPF Model Only

24V

For DSPF Model Only

PGND

1
3
5
7
9
11
13

To 2nd. cassette

9/9

24V

B3B-PH-K-S

CN109
1 1
2 2
3 3

For SPF/DSPF Model Only

D140

DA204K
or KDS226

To Cover open detect

(7-C4)
(7-C4)

SB4D
SPID

(6-C2)
(6-C2)
(5-B2)
(5-B2)
(5-B2)
(5-B2)

SPMT_2
SPMT_1
/SGS
/SRRC
/SPFS
/SPUS

PGND

0.1u
C308
1
2

MCU PWB (CONNECTOR SECTION 2)

1
2

1
2

1
2

1
2
1
2
1
2

1000p
1

1000p
1
2

1000p
1
C311

C312

2
C310

1
2
1
2

1000p
C309
1
2

1
2

1
2

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 9

D-GND

DRST

S3B-PH-K-S

1
2
3

CN302

+5V

D-GND
DRST
5V
PSW
KIN2
KIN1
OP-STB
OP-CLK
OP-LATCH
OP-DATA
SELIN1
SELIN2
SELIN3
D-GND
5VEN
PSL
ONL
D-GND

18FE-ST-VK-N

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

CN301

47uF/16V

C301

e1

f1

g1

22000PF

C325

d1

Q301
KRA225S
3

a1

d2

N.M.

PSW

5VEN
PSL
ONL

150J

g2

150J

LEDM

f2

g1

g2

g3

R358

e2

b1

LEDM

R350

C324

c1

Q302
KRA225S

c2

R351

a2

d3

D309
1SS133
D308
1SS133

D301
1SS133

D306
1SS133 D303
1SS133

D305
1SS133

D307
1SS133

c1

c2

c3

D304
1SS133

R357

R356

D302
1SS133

R360

R340

+5V

200PF 200PF 200PF

C327

200PF

C326

R359
1.5KJ

LC7935AN

IC303

R329
120J

C317

c3

b3

R334
120J

d1

d2

d3

C319

+5V

g3

e1

e2

e3

a3

R332
120J

R304
1.5KJ

150J

f3

D310
1SS133

e3

b2

R331
120J

f1

f2

f3

R333
120J

1KJ

1KJ

510J

22000PF

C318

R335

R317
1KJ
R352

R328
120J

+5V

R338

510J
R362

1KJ

1KJ

b1

b2

b3

37

Q303
KRA225S

a1

a2

a3

R330
120J

1KJ
1KJ

N.M.

C322

N.M.

C321

DAA2

DAA1

DU21

R341
120J

SJAL

DPL

DU22

R342
120J

SPFL

N.M.(MPL)

PE

R343
120J

CS2L

JPL

R349
120J

3RE

EXD

ME

42

0.1uF

N.M. C323

C320

+5V

0.1uF

C311

+5V

74HC151

GND

VCC

IC302

74HC151

GND

VCC

IC301

A
B
C
G

D0
D1
D2
D3
D4
D5
D6
D7

A
B
C
G

D0
D1
D2
D3
D4
D5
D6
D7

11
10
9
7

4
3
2
1
15
14
13
12

11
10
9
7

4
3
2
1
15
14
13
12

R318
R322
R336
R302
R319
R327
R324
R321

1RE

EXL

R344
120J

R308
R312
R313
R314
R310
R309

100J
100J
100J
100J
100J
100J
100J
100J

R345
120J

2RE

EXN

AE

10

R346
120J

100J
100J
100J
100J
100J
100J

NOR

CS1L

ZPL

43

+5V

33
32

/Q3
/Q2

34
/Q4
/Q1
31

36
/Q5

38

/Q6
63

VCC

40

/Q7
51

/STROBE
49

/Q9
BEO

41
50

/Q10

/LATCH
30

/Q11

S IN
64

/Q17

CLOCK
19

/Q18
5

S OUT

/Q19
GND1

/Q20
14

GND2

/Q21
35

GND3

/Q22
44

GND4

62

/Q23
GND5

9
/Q24
R355
4.7KJ
C315
1000p

C313
1000p

/Q25

11
R337
4.7KJ

/Q31
17
R326
4.7KJ

/Q26
16

/Q30
R303
4.7KJ
C304
1000p

C316
1000p

/Q12
/Q29
15
R320
4.7KJ

1ENR

BPL

TPL

R347
120J

45
13
R301
4.7KJ
C303
1000p

C312
1000p

/Q13

46
/Q14
/Q27
+5V

12
R323
4.7KJ

/Q28
R325
4.7KJ
C314
1000p

C302
1000p

R348
120J

2ENR

SCNL

RPL

39

R361
120J

C307
1000p

C309
1000p

C308
1000p

C310
1000p

2. OPERATION PWB

C305
1000p

47
/Q15
/Q32
18

/Q8
/Q16
48

+5V

PSL
ONL

5VEN

R306
4.7KJ
R311
4.7KJ
R315
4.7KJ
R316
4.7KJ
R305
4.7KJ
R307
4.7KJ
C306
1000p

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 10

R353
R354

470J

470J

ONLL

BPK

CRSK

DUPK

EXMODK

EXDWK

EXUPK

1UPK

10UPK

ZUPK

CLK

ZDWK

MAGK

SCNK

OLK

PML

3. POWER SUPPLY
1

POWER SUPPLY (120V/127V)


A

H
1

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 11

10

11

H
6

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 12

10

11

POWER SUPPLY (220V/240V)


A

4. NOISE FILTER CIRCUIT

H
1

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 13

10

11

H
6

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 14

10

11

5. ACTUAL WIRING DIAGRAM


ACTUAL WIRING DIAGRAM 1/7

*E
Paper out
detecter

2nd
cassette

Cassette detect

CN115
14 D-GND

13 CED2

12 D-GND

11

8 D-GND

7 PPD3

10 D-GND

4 5V

B14B-PHDSS-B

2 24V

1 /CPFS2

CN108
3 D-GND

2 D-GND

B3B-PH-K-K

CN110

1 CED1

2 /CPFS1

B3B-PH-K-S

CN117

1 24V

B3B-PH-K-B

2 /RRS

1 24V

CN113
3 D-GND

2 POD

1 PULUP5V

B3B-PH-K-S

CN104
1 D-GND
2 D-GND
3 VCC3
4 EN5V
5 EN5V
6 USBIN
7 D_CONT
8 VPOUT
9 VMOUT
10 OEN
11 RCV
12 VPIN
13 VMIN
14 SUSPEND
15 PARAD0
16 PARAD1
17 PARAD2
18 PARAD3
19 PARAD4
20 PARAD5
21 PARAD6
22 PARAD7
23 /REV
24 /FAULT
25 /ACK
26 BUSY
27 PE
28 SLCT
29 /INT
30 /SLCTIN
31 /AUTOFD
32 /STB
33 GDIIN
34 D-GND
35 D-GND
35FE-BT-VK-N

interface
*C

Cassette paper
Solenoide

Resist roller
Solenoide

PWB
(GDI)
(USB)

CN119
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

LSU
(POLYGON MT)

PPD2 sensorPWB

Thermisto

1 PULUP5V
2 PPD2
3 D-GND

1 RTH_IN
2 D-GND

MCU

INT5V
D-GND
/VIDEO
SHOLD
D-GND
/LDEN
/SYNC
D-GND
D-GND
P-GND
PMCLK_A
PMRDY
/PMD
P-GND
24V
B18B-PHDSS-B

1
2
3
4
5

CN120
PULUP5V
PPD2
D-GND
RTH_IN
D-GND
B5B-PH-K-S

1
2
3
4
5

CN123
24V
/MPFS
PULUP5V
MFD
D-GND
B5B-PH-K-R

Fuser unit

*F

Manual Paper
Feeding unit

5V

SB4D

10

SDSW

SPID
PULUP5V

SPPD

D-GND

D-GND

DUPLEX
MT

For DSPF Model Only

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 15

B24B-PHDSS-B

CN114
/DMT_3

/DMT_2

CN107
INT24V

24Vdup

INT24V

/DMT_1

PGND

/DMT_0

PGND

MAIN
MT

B5B-XASK-1

/MMD

MMLD
PGND

PGND

TONER
MT

08FE-BT-VK-N

TMB-

CN124

TMA-

B2P-VH-S

CN112

PGND

VFMOUT

/VFMCNT

B4B-PH-K-S

FAN
MT

For S

*E
2nd
cassette

Cassette detect

Paper pass detect

Scanner
MT

CN103
4 OUT_B-

3 OUT_A-

2 OUT_B+

B4B-PH-K-R

1 OUT_A+

CN111
3 D-GND

2 PPD1

B3B-PH-K-R

1 PULUP5V

CN115
14 D-GND

13 CED2

12 D-GND

11

8 D-GND

10 D-GND

7 PPD3

4 5V

B14B-PHDSS-B

2 24V

1 /CPFS2

CN108
3 D-GND

2 D-GND

B3B-PH-K-K

1 CED1

MCU

CN102
D-GND
(ONL)
(PSL)
EN5V
D-GND
SELIN3
SELIN2
SELIN1
OP-DATA
OP-LATCH
OP-CLK
(BEO)
(KIN1)
(KIN2)
PSW
5V
DRST
D-GND
18FE-BT-VK-N

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

CN105
PGND
PGND
VCL
VCL
12V
12V
EN5V
D-GND
VSAMP
CCD-TG
D-GND
CCD-RS
BSAMP
CCD-CP
AFE_SDI
CCD-PHI2
D-GND
CCD-PHI1
AFE_SEN
ADCLK
D-GND
AFE_SCK
AFE_DB7
(mt_at_home)
AFE_DB5
AFE_DB6
D-GND
AFE_DB4
AFE_DB3
AFE_DB2
AFE_DB1
AFE_DB0
FE4-32-S15D5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

CN106
24V
TCS
DVSEL
D-GND
B4B-PH-K-R

1
2
3
4

Operational PWB

*B

Scanner

*B

(CCD)

DV

CN101
INT24V

/BIAS
/TC
/GRIDL
/MC
D-GND
PGND
D-GND
3.3VIN
5VEN
3.3VIN
5VIN
/POFF
12VIN
24VIN
FW
24VIN
/PR
HLOUT
PGND
PGND
B24B-PHDSS-B

24V

B2P-VH-R

CN109
D-GND

Cover open
detecter

CN116
24V1(DSWS)

5V

(SDOD)

B3B-PH-K-S

24VM 24
24VM 23

CN122

24V 18

SPMT-0 22
SPMT-2 21
SPMT-3 20

24V 16

/SGS 17

SPF
UNIT

SPMT-1 19

/SPFS 13
24V 12

/SRRC 15
24V 14

10

/SPUS 11

SB4D

5V

SDSW

SPID
PULUP5V

SPPD

D-GND

/DMT_2

CN114
/DMT_3

D-GND

/DMT_1

For DSPF Model Only

B24B-PHDSS-B

24Vdup

/DMT_0

B5B-XASK-1

DUPLEX
MT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

*A
Power
unit

INTERLOCK SW
(SIDE DOOR SW)

*A E have detail view

For SPF/DSPF Model Only


For DSPF Model Only

*D
AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 16

ACTUAL WIRING DIAGRAM 2/7 (POWER UNIT)


A

1
2
3
4

CN101
INT24V
INT24V

/BIAS
/TC
/GRIDL
/MC
D-GND
PGND
D-GND
3.3VIN
5VEN
3.3VIN
5VIN
/POFF
12VIN
24VIN
FW
24VIN
/PR
HLOUT
PGND
PGND
B24B-PHDSS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

TC-OUT

BC-OUT

MC-CASE

GRID

CN10
1 DV-BIAS
2 F-GND

DV UNIT

MC-OUT

CN106
24V
TCS
DVSEL
D-GND
B4B-PH-K-R

CN6
INT24V
INT24V

/BIAS
/TC
/GRIDL
/MC

CN101
D-GND
PGND
D-GND
3.3VIN
5VEN
3.3VIN
5VIN
/POFF
12VIN
24VIN
FW
24VIN
/PR
HLOUT
PGND
PGND

HIGH VOLTAGE
POWER SUPPLY UNIT

Thermostat
CN002
HLL

HLN

1
2
3
4

1 HLL
2 HLN

LOW VOLTAGE
POWER SUPPLY UNIT

CN001
L
N

1
2

AC-ORD

POWER UNIT

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 17

Heater
Lamp

ACTUAL WIRING DIAGRAM 3/7 (SCANNER UNIT)

CN105
PGND
PGND
VCL
VCL
12V
12V
D-GND
AFE_OBE
VSAMP
CCD-TG
D-GND
CCD-RS
BSAMP
CCD-CP
AFE_SDI
CCD-PHI2
D-GND
CCD-PHI1
AFE_SEN
ADCLK
D-GND
AFE_SCK
AFE_DB7
(mt_at_home)
AFE_DB5
AFE_DB6
D-GND
AFE_DB4
AFE_DB3
AFE_DB2
AFE_DB1
AFE_DB0
FE4-32-S15D5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

CN1
PGND
1
PGND
2
VCL
3
VCL
4
12V
5
12V
6
D-GND
7
AFE_OBE
8
VSAMP
9
CCD-TG
10
D-GND
11
CCD-RS
12
BSAMP
13
CCD-CP
14
AFE_SDI
15
CCD-PHI2
16
D-GND
17
CCD-PHI1
18
AFE_SEN
19
ADCLK
20
D-GND
21
AFE_SCK
22
AFE_DB7
23
24(mt_at_home)
AFE_DB5
25
AFE_DB6
26
D-GND
27
AFE_DB4
28
AFE_DB3
29
AFE_DB2
30
AFE_DB1
31
AFE_DB0
32

JP1
PGND
VCL

1
2

LAMP
INVERTER
LAMP

CCD PWB

SUCANNER UNIT

CN102
D-GND
(ONL)
(PSL)
5VEN
D-GND
SELIN3
SELIN2
SELIN1
OP-DATA
OP-LATCH
OP-CLK
(BEO)
(KIN1)
(KIN2)
PSW
5V
DRST
D-GND
18FE-BT-VK-N

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

CN301
D-GND
(ONL)
(PSL)
5VEN
D-GND
SELIN3
SELIN2
SELIN1
OP-DATA
OP-LATCH
OP-CLK
(BEO)
(KIN1)
(KIN2)
PSW
5V
DRST
D-GND

CN302
DRST
D-GND

1
2
3

OPERATION
PANEL PWB

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 18

DRM RESET SW

ACTUAL WIRING DIAGRAM 4/7 (INTERFACE)

CN1
V5
DD+
GND
USB_CN
CN104
D-GND
D-GND
VCC3
EN5V
EN5V
USBIN
D_CONT
VPOUT
VMOUT
OEN
RCV
VPIN
VMIN
SUSPEND
PARAD0
PARAD1
PARAD2
PARAD3
PARAD4
PARAD5
PARAD6
PARAD7
/REV
/FAULT
/ACK
BUSY
PE
SLCT
/INT
/SLCTIN
/AUTOFD
/STB
GDIIN
D-GND
D-GND
35FE-BT-VK-N

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

CN2
35 D-GND
34 D-GND
33 VCC3
32 EN5V
31 EN5V
30 USBIN
29 D_CONT
28 VPOUT
27 VMOUT
26 OEN
25 RCV
24 VPIN
23 VMIN
22 SUSPEND
21 PARAD0
20 PARAD1
19 PARAD2
18 PARAD3
17 PARAD4
16 PARAD5
15 PARAD6
14 PARAD7
13 /REV
12 /FAULT
11 /ACK
10 BUSY
9 PE
8 SLCT
7 /INT
6 /SLCTIN
5 /AUTOFD
4 /STB
3 GDIIN
2 D-GND
1 D-GND
35FE-BT-VK-N

CN3
/D STB
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
/ACK
BUSY
PE
SLCT
/AUTOFD

interface PWB

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 19

SG
FG
PLHOUT
D-GND
D-GND
D-GND
D-GND
D-GND
D-GND
D-GND
D-GND
D-GND
D-GND
D-GND
D-GND
/INT
/FAULT
D-GND
HLHIN
/SLCTIN
IEEE1284_CN

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

ACTUAL WIRING DIAGRAM 5/7 (SPF, R-SPF UNIT)

CN105
D-GND
SPPD
D-GND
PULUP5V
SPID
SDSW
SB4D
5V

/SPUS
24V

SPMT-1
SPMT-3
SPMT-2
SPMT-0
24VM
24VM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

/SPUS
24V

1
2

PU SOLENOID

PULUP5V
D-GND
SPPD

1
2
3

SPF SENSOR

D-GND
SDSW
SPID
5V

1
2
3
4
5

SPMT-3
24VM
SPMT-1
SPMT-0
24VM
SPMT-2

1
2
3
4
5
6

5
4
3
2
1

CN101
D-GND
SDSW
SPID

SPF
SENSOR PWB

5V

SPF
MOTOR

SPF UNIT

CN105
D-GND
SPPD
D-GND
PULUP5V
SPID
SDSW
SB4D
5V

/SPUS
24V
/SPFS
24V
/SRRC
24V
/SGS
24V
SPMT-1
SPMT-3
SPMT-2
SPMT-0
24VM
24VM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

24V
/SGS

1
2

G-SOLENOID

24V
/SRRC

1
2

TRANSPORT
CLUCH

24V
/SPFS

1
2

R-SOLENOID

/SPUS
24V

1
2

PU SOLENOID

PULUP5V
D-GND
SPPD

1
2
3

SPF SENSOR

D-GND
SDSW
SPID
5V

1
2
3
4
5

SPMT-0
24VM
SPMT-2
SPMT-3
24VM
SPMT-1

1
2
3
4
5
6

5
4
3
2
1

CN101
D-GND
SDSW
SPID

SPF
SENSOR PWB

5V

SPF
MOTOR

R-SPF UNIT

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 20

ACTUAL WIRING DIAGRAM 6/7 (2ND PAPER FEEDING UNIT)

E
CN115
/CPFS2
24V
5V
PPD3
D-GND
D-GND
D-GND
OED2
D-GND

1
2
3
4
5
6
7
8
9
10
11
12
13
14

/CPFS2
24V

1
2

PF SOLENOID

OED2
D-GND

1
2

TRAY DETECT
SWITCH

D-GND
PPD3
5V

1
2
3

PHOTO SENSOR

2nd Paper feeding unit


E
CN115
/CPFS2
24V
5V

PPD3
D-GND
D-GND
D-GND
OED2
D-GND

1
2
3
4
5
6
7
8
9
10
11
12
13
14

1
2
3
4
5
6
7
8
9
10
11
12
13
14

/CPFS2
24V
5V

PPD3
D-GND
D-GND
D-GND
OED2
D-GND

14
13
12
11
10
9
8
7
6
5
4
3
2
1

/CPFS2
24V

1
2

PF SOLENOID

OED2
D-GND

1
2

TRAY DETECT
SWITCH

D-GND
PPD3
5V

1
2
3

PHOTO SENSOR

2nd Paper feeding unit (OPTION)

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 21

ACTUAL WIRING DIAGRAM 7/7 (MANUAL PAPER FEEDING UNIT)

CN123
24V
/MPFS

1
2
3
4
5

B5B-PH-K-R

Multi feeding
solenoid
Multi Manual Paper Feeding unit

CN123

PULUP5V
MFD
D-GND
B5B-PH-K-R

1
2
3
4
5

MFD sensor PWB


Single Manual Paper Feeding unit

Manual Paper Feeding unit

AR-122E/152E/153E/157E CIRCUIT DIAGRAM 14 - 22

CAUTION FOR BATTERY DISPOSAL


(For USA,CANADA)
Contains lithium-ion battery. Must be disposed of properly.
Remove the battery from the product and contact
federal or state environmental
agencies for information on recycling and disposal options.

COPYRIGHT c 2002 BY SHARP CORPORATION


All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of the publisher.

Trademark acknowledgments
Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A.
and other countries.
IBM and PC/AT are trademarks of International Business Machines Corporation.
PCL is a trademark of Hewlett-Packard Company.
Pentium is a registered trademark of Intel Corporation.
All other trademarks and copyrights are the property of their respective owners.

SHARP CORPORATION
Digital Document System Group
Products Quality Assurance Department
Yamatokoriyama, Nara 639-1186, Japan
2002 July Printed in Japan

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