SAMURAI Series

Vol. 2 - 2011

4 Flutes Square
4 Flutes Corner Radius
2 Flutes Ball

51 Models
1 - 12mm

SAMURAI GS - 4 Flutes Square

d2

( 1 10 )

d1
l2
l1

Suitable for the machining of :

Carbon
Steel

Stainless
Steel

Hardness
< 55HRC

Titanium

Tool Model

d1

l2

l1

d2

GS 4010

2.5

45

GS 4015

1.5

3.75

45

GS 4020

45

GS 4030

45

GS 4040

11

45

GS 4060

15

60

GS 4080

19

60

GS 4100

10

25

70

10

Copper

Price
()

SAMURAI GS - Milling conditions

WORK MATERIAL

Outside
Model Diameter
Number
(mm)
4010
1
4015
1.5
4020
2
4030
3
4040
4
4060
6
4080
8
4100
10

CARBON STEELS
S45CS50C
(225HB

Speed
(min-1)
20'000
13'500
11'000
7'400
5'900
4'400
3'300
2'600

Velocity
(m/min)
65

70 ~ 85

Feed
(mm/min)
240
245
245
370
435
580
550
525

ALLOY STEELS
SKSCMSUS
(225325HB

Speed
(min-1)
15'000
10'000
8'500
6'400
5'000
3'500
2'600
2'100

Velocity
Feed
(m/min) (mm/min)
215
45
215
215
260
340
55 ~ 65
415
415
405

PREHARDENED
STEELS/HARDENED
STEELS
NAKSKD
(3045HRC
Speed
(min-1)
11'000
8'000
6'400
4'500
3'500
2'450
1'850
1'450

Velocity
Feed
(m/min) (mm/min)
85
35
90
90
105
120
40 ~ 45
130
125
125

HARDENED STEELS
SKD11 61SKT
(4555HRC

Speed
(min-1)
7'100
5'100
4'000
2'800
2'150
1'500
1'200
950

Velocity
Feed
(m/min) (mm/min)
40
20
50
55
65
70
25 ~ 30
70
70
65

For high-speed milling

Outside
Model Diameter
Number
(mm)
4030
3
4040
4
4060
6
4080
8
4100
10

Speed
(min-1)
30'000
23'800
15'900
11'900
9'500

Velocity
(m/min)

300

Milling Amount for Side Milling

ae=0.05D
Less than 45HRC
ap=2.5D
ae=0.02D
More than 45HRC
ap=2D

Feed
(mm/min)
1'500
1'755
2'095
1'985
1'920

ALLOY STEELS
SKSCMSUS
( 25325HB

Speed
(min-1)
26'500
19'800
13'200
9'900
7'900

Velocity
Feed
(m/min) (mm/min)
1'075
1'345
250
1'565
1'580
1'525

ap

WORK MATERIAL

CARBON STEELS
S45CS50C
(225HB

ae

D : Outside Diameter
ap : Axial Depth
ae : Radial Depth
Note
Do not use flammable cutting oils.
Use a machine that has high rigidity and generates a low level of vibration.
Remove chip to prevent heat generation and ignition.

PREHARDENED
STEELS/HARDENED
STEELS
NAKSKD
( 3045HRC
Speed
(min-1)
21'200
15'800
10'600
7'900
6'300

Velocity
Feed
(m/min) (mm/min)
495
540
200
560
535
545

HARDENED STEELS
SKD11 61SKT
( 4555HRC

Speed
(min-1)
15'800
11'900
7'900
5'900
4'700

Velocity
Feed
(m/min) (mm/min)
365
385
150
370
345
320

SAMURAI GCR - 4 Flutes Corner Radius

( 2 12 )

CR
d2

d1
l2
l3
l1

Suitable for the machining of :

Carbon
Steel

Stainless
Steel

Tool Model

Hardness
< 55HRC

Titanium
Inconel

d1

CR

l2

l3

l1

d2

* GCR 4020-05-06

0.5

45

GCR 4030-05-12

0.5

12

60

GCR 4040-03-08

0.3

50

* GCR 4040-05-12

0.5

12

50

GCR 4040-05-16

0.5

16

60

GCR 4060-05-18

0.5

18

60

GCR 4060-05-24L

0.5

24

90

GCR 4060-10-18

18

60

24

90

GCR 4080-05-26

0.5

26

70

GCR 4080-05-32L

0.5

32

100

GCR 4080-10-26

26

70

* GCR 4080-10-32L

32

100

* GCR 4080-15-24

1.5

24

70

* GCR 4060-10-24L

* New models

Price
()

SAMURAI GCR - 4 Flutes Corner Radius

Tool Model

( 2 12 )

d1

CR

l2

l3

l1

d2

* GCR 4080-15-32L

1.5

32

100

* GCR 4080-20-24

24

70

* GCR 4080-20-32L

32

100

GCR 4100-05-30

10

0.5

10

30

80

10

GCR 4100-05-30L

10

0.5

10

30

120

10

GCR 4100-10-30

10

10

30

80

10

10

10

40

120

10

10

1.5

10

30

80

10

10

1.5

10

40

120

10

10

10

30

80

10

* GCR 4100-20-40L

10

10

40

120

10

* GCR 4100-30-30

10

10

30

80

10

* GCR 4100-30-40L

10

10

40

120

10

12

0.5

12

36

100

12

12

0.5

12

48

120

12

12

12

36

100

12

12

12

48

120

12

12

12

36

100

12

12

12

48

120

12

12

12

36

100

12

12

12

48

120

12

* GCR 4100-10-40L

GCR 4100-15-30
* GCR 4100-15-40L

GCR 4100-20-30

GCR 4120-05-36
* GCR 4120-05-48L

GCR 4120-10-36
* GCR 4120-10-48L

GCR 4120-20-36
* GCR 4120-20-48L

GCR 4120-30-36
* GCR 4120-30-48L

* New models

Price
()

SAMURAI GCR - Milling conditions

Roughing Parameters
CARBON STEELS
S45CS55C225HB

WORK MATERIAL

GCR 4020-05-06
GCR 4030-05-12
GCR 4040-03-08
GCR 4040-05-12
GCR 4040-05-16
GCR 4060-05-18
GCR 4060-05-24L
GCR 4060-10-18
GCR 4060-10-24L
GCR 4080-05-26
GCR 4080-05-32L
GCR 4080-10-26
GCR 4080-10-32L
GCR 4080-15-24
GCR 4080-15-32L
GCR 4080-20-24
GCR 4080-20-32L
GCR 4100-05-30
GCR 4100-05-30L
GCS 4100-10-30
GCS 4100-10-40L
GCR 4100-15-30
GCR 4100-15-40L
GCR 4100-20-30
GCR 4100-20-40L
GCR 4100-30-30
GCR 4100-30-40L
GCR 4120-05-36
GCR 4120-05-48L
GCR 4120-10-36
GCR 4120-10-48L
GCR 4120-20-36
GCR 4120-20-48L
GCR 4120-30-36
GCR 4120-30-48L

Outside
Diameter
(mm)
2
3
4

10

12

Corner
Radius
(CR)
R0.5
R0.5
R0.3
R0.5
R0.5
R0.5
R0.5
R1
R1
R0.5
R0.5
R1
R1
R1.5
R1.5
R2
R2
R0.5
R0.5
R1
R1
R1.5
R1.5
R2
R2
R3
R3
R0.5
R0.5
R1
R1
R2
R2
R3
R3

Speed

Feed

(min-1)
30000
20000
15000
15000
15000
10000
10000
10000
10000
7500
7500
7500
7500
7500
7500
7500
7500
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
5000
5000
5000
5000
5000
5000
5000
5000

(mm/min)
7200
8400
9600
9600
9600
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000
12000

ap

ae

Axial
Depth
(mm)
0.08
0.09
0.09
0.10
0.10
0.14
0.14
0.15
0.15
0.18
0.18
0.20
0.20
0.22
0.22
0.24
0.24
0.22
0.22
0.24
0.24
0.25
0.25
0.26
0.26
0.27
0.27
0.26
0.26
0.26
0.26
0.28
0.28
0.30
0.30

Radial
Depth
(mm)
0.80
1.20
1.60
1.60
1.60
2.40
2.40
2.40
2.40
2.64
2.64
2.72
2.72
2.80
2.80
2.88
2.88
3.04
3.04
3.28
3.28
3.36
3.36
3.44
3.44
3.52
3.52
3.66
3.66
3.70
3.70
3.76
3.76
4.00
4.00

Speed

Feed

(min-1) (mm/min)
30000
7200
20000
7200
15000
7200
15000
7200
15000
7200
10000
7200
10000
7200
10000
7200
10000
7200
7500
7200
7500
7200
7500
7200
7500
7200
7500
7200
7500
7200
7500
7200
7500
7200
5000
5400
5000
5400
5000
5400
5000
5400
5000
5400
5000
5400
5000
5400
5000
5400
5000
5400
5000
5400
3000
4320
3000
4320
3000
4320
3000
4320
3000
4320
3000
4320
3000
4320
3000
4320

ap

ae

Axial
Depth
(mm)
0.04
0.04
0.05
0.05
0.05
0.07
0.07
0.07
0.07
0.08
0.08
0.09
0.09
0.09
0.09
0.10
0.10
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18

Radial
Depth
(mm)
0.66
1.08
1.32
1.35
1.35
1.98
1.98
2.16
2.16
2.61
2.61
2.70
2.74
2.74
2.74
2.79
2.79
2.88
2.88
2.97
2.97
3.01
3.01
3.06
3.06
3.08
3.08
3.15
3.15
3.15
3.15
3.15
3.15
3.15
3.15

D: Outside Diameter
L: Overhand Length

Speed

Feed

(min-1)
24000
16000
12000
12000
12000
8000
8000
8000
8000
6000
6000
6000
6000
6000
6000
6000
6000
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4000
4000
4000
4000
4000
4000
4000
4000

(mm/min)
7000
7000
7000
7000
7000
5250
5250
5250
5250
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100
4100

ap

ae

Axial
Depth
(mm)
0.02
0.04
0.05
0.05
0.05
0.07
0.07
0.08
0.08
0.14
0.14
0.16
0.16
0.17
0.17
0.18
0.18
0.18
0.18
0.19
0.19
0.19
0.19
0.19
0.20
0.20
0.20
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21

Radial
Depth
(mm)
0.59
0.88
1.17
1.26
1.26
1.75
1.75
1.75
1.75
1.76
1.76
1.76
1.76
1.84
1.84
1.96
1.96
2.03
2.03
2.10
2.10
2.25
2.25
2.35
2.35
2.45
2.45
2.80
2.80
2.80
2.80
2.80
2.80
2.80
2.80

Roughing Parameter

3.0

4.06.0
ap
Axial
Depth

ae
Radial
Depth

Speed

Feed

(min-1

(mm/min)

(mm)

(mm)

L/D=6
L/D=7
L/D=8
L/D=9
L/D=10

1
0.8
0.7
0.7
0.6

1
0.8
0.7
0.7
0.6

1
0.8
0.7
0.6
0.6

1
0.9
0.9
0.8
0.7

Speed

Feed

(min-1)
1
0.7
0.5

(mm/min)
1
0.6
0.4

ap
Axial
Depth
(mm)
1
0.6
0.5

ae
Radial
Depth

1
0.8
0.7

ap
Axial
Depth

ae
Radial
Depth

(mm/min)

(mm)

(mm)

1
0.8
0.7
0.6
0.4

1
0.9
0.8
0.6
0.6

1
0.9
0.9
0.8
0.7

Speed

Feed

(min-1 )

L/D=4
L/D=5
L/D=6
L/D=7
L/D=8

1
0.9
0.8
0.7
0.5

ap

Model Number

ALLOY STEELS
PREHARDENED STEELS / HARDENED
NAKHPMSKDSKTSTAVAX3055HRC
SKSCMSUS225325HB
Note:Recommend Using Oil Mist
Note:Use a water soluble if milling stainless steel

a p: Axial Depth
a e: Radial Depth

ae

8.012.0

/
L/D=4
L/D=5
L/D=6

Note:
Recommend Using Airblow/Water Soluble/Oil Mist.
Use a water soluble if milling stainless steel.Do not use flammable cutting oils.
This table shows standard milling.Adjust it in accordance with milling type,
purpose and used instruments in actual milling.
In case of spindle rotation does not reach to target,decrease spindle and feed speed in same ratio.
Use a machine that has high rigidity and generates low level of vibration.
Remove chip to prevent heat generation and ignition by milling processing.
Adjust only spindle speed for finishing process based on overhang length.
Please decrease feed rate rate more than 50% from above table for slot milling.

SAMURAI GCR - Milling conditions

Finishing Parameters (Flat / Inclined surface)
CARBON STEELS
S45CS55C225HB

WORK MATERIAL

Model Number
GCR 4020-05-06
GCR 4030-05-12
GCR 4040-03-08
GCR 4040-05-12
GCR 4040-05-16
GCR 4060-05-18
GCR 4060-05-24L
GCR 4060-10-18
GCR 4060-10-24L
GCR 4080-05-26
GCR 4080-05-32L
GCR 4080-10-26
GCR 4080-10-32L
GCR 4080-15-24
GCR 4080-15-32L
GCR 4080-20-24
GCR 4080-20-32L
GCR 4100-05-30
GCR 4100-05-30L
GCS 4100-10-30
GCS 4100-10-40L
GCR 4100-15-30
GCR 4100-15-40L
GCR 4100-20-30
GCR 4100-20-40L
GCR 4100-30-30
GCR 4100-30-40L
GCR 4120-05-36
GCR 4120-05-48L
GCR 4120-10-36
GCR 4120-10-48L
GCR 4120-20-36
GCR 4120-20-48L
GCR 4120-30-36
GCR 4120-30-48L

Outside
Diameter
(mm)
2
3
4

10

12

Corner
Radius
(CR)
R0.5
R0.5
R0.3
R0.5
R0.5
R0.5
R0.5
R1
R1
R0.5
R0.5
R1
R1
R1.5
R1.5
R2
R2
R0.5
R0.5
R1
R1
R1.5
R1.5
R2
R2
R3
R3
R0.5
R0.5
R1
R1
R2
R2
R3
R3

Speed

Feed

(min-1)
30000
20000
15000
15000
15000
10000
10000
10000
10000
7500
7500
7500
7500
7500
7500
7500
7500
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
5000
5000
5000
5000
5000
5000
5000
5000

(mm/min)
1720
1890
1050
1360
1360
1150
1150
1630
1630
990
990
1410
1410
1650
1650
1990
1990
940
940
1330
1330
1580
1580
1890
1890
2050
2050
1200
1200
1580
1580
1760
1760
1950
1950

ALLOY STEELS
PREHARDENED STEELS / HARDENED
NAKHPMSKDSKTSTAVAX3055HRC
SKSCMSUS225325HB
Note:Recommend Using Oil Mist
Note:Use a water soluble if milling stainless steel

ap

ae

Axial
Depth
(mm)
0.10
0.10
0.10
0.10
0.10
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20

Radial
Depth
(mm)
0.06
0.09
0.07
0.09
0.09
0.12
0.12
0.16
0.16
0.13
0.13
0.19
0.19
0.23
0.23
0.27
0.27
0.16
0.16
0.22
0.22
0.26
0.26
0.32
0.32
0.35
0.35
0.32
0.32
0.33
0.33
0.35
0.35
0.37
0.37

Speed

Feed

(min-1) (mm/min)
30000
1510
20000
1660
15000
910
15000
1180
15000
1180
10000
990
10000
990
10000
1400
10000
1400
7500
860
7500
860
7500
1210
7500
1210
7500
1530
7500
1530
7500
1720
7500
1720
5000
660
5000
660
5000
940
5000
940
5000
1050
5000
1050
5000
1340
5000
1340
5000
1560
5000
1560
3000
660
3000
660
3000
720
3000
720
3000
870
3000
870
3000
1030
3000
1030

ap

ae

Axial
Depth
(mm)
0.05
0.05
0.05
0.05
0.05
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10

Radial
Depth
(mm)
0.05
0.08
0.06
0.08
0.08
0.10
1.00
0.14
0.14
0.11
0.11
0.16
0.16
0.20
0.20
0.23
0.23
0.13
0.13
0.19
0.19
0.24
0.24
0.27
0.27
0.30
0.30
0.24
0.24
0.27
0.27
0.29
0.29
0.33
0.33

D: Outside Diameter
L: Overhand Length

Speed

Feed

(min-1)
24000
16000
12000
12000
12000
8000
8000
8000
8000
6000
6000
6000
6000
6000
6000
6000
6000
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4000
4000
4000
4000
4000
4000
4000
4000

(mm/min)
1070
1160
620
810
810
670
670
950
950
580
580
830
830
1040
1040
1170
1170
520
520
740
740
960
960
1050
1050
1180
1180
690
690
820
820
960
960
1080
1080

ae
Radial
Depth
(mm)
0.04
0.07
0.05
0.07
0.07
0.08
0.08
0.12
0.12
0.10
0.10
0.14
0.14
0.17
0.17
0.20
0.20
0.11
0.11
0.15
0.15
0.18
0.18
0.22
0.22
0.25
0.25
0.18
0.18
0.21
0.21
0.24
0.24
0.27
0.27

Finishing Parameter ( Flat / Inclined surface )

4.06.0

3.0
ap
Axial
Depth

ae
Radial
Depth

Speed

Feed

ap
Axial
Depth

ae
Radial
Depth

Speed

Feed

(min-1

(mm/min)

(mm)

(mm)

(min )

(mm/min)

(mm)

(mm)

L/D=6
L/D=7
L/D=8
L/D=9
L/D=10

1
0.8
0.7
0.7
0.6

1
0.8
0.7
0.7
0.6

1
0.8
0.7
0.6
0.6

1
0.9
0.9
0.8
0.7

L/D=4
L/D=5
L/D=6
L/D=7
L/D=8

1
0.9
0.8
0.7
0.5

1
0.8
0.7
0.6
0.4

1
0.9
0.8
0.6
0.6

1
0.9
0.9
0.8
0.7

Speed

Feed

ap
Axial
Depth
(mm)
1
0.6
0.5

ae
Radial
Depth

1
0.8
0.7

-1

ap

ae

a p: Axial Depth
a e: Radial Depth

ap

8.012.0

/
L/D=4
L/D=5
L/D=6

ap
Axial
Depth
(mm)
0.05
0.05
0.05
0.05
0.05
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10

-1

(min )
1
0.7
0.5

(mm/min)
1
0.6
0.4

Note:
Recommend Using Airblow/Water Soluble/Oil Mist.
Use a water soluble if milling stainless steel.Do not use flammable cutting oils.
This table shows standard milling.Adjust it in accordance with milling type,
purpose and used instruments in actual milling.
In case of spindle rotation does not reach to target,decrease spindle and feed speed in same ratio.
Use a machine that has high rigidity and generates low level of vibration.
Remove chip to prevent heat generation and ignition by milling processing.
Adjust only spindle speed for finishing process based on overhang length.
Please decrease feed rate rate more than 50% from above table for slot milling.

ae

SAMURAI GB - 2 Flutes Ball

( 1 10 )

d2

d1
l2
l1

Suitable for the machining of :

Carbon
Steel

Stainless
Steel

Hardness
< 55HRC

Titanium

Tool Model

d1

l2

l1

d2

GB 2010

2.5

50

GB 2015

1.5

50

GB 2020

50

GB 2030

70

GB 2040

70

GB 2060

12

70

GB 2080

14

80

GB 2100

10

18

90

10

Copper

Price
()

SAMURAI GB - Milling conditions

CARBON STEELS

ALLOY STEELS

PREHARDENED STEELS
/ HARDENED STEELS

S45CS50C

SKSCMSUS

NAKSKD

SKD1161SKT

225HB

225325HB

3045HRC

4555HRC

WORK MATERIAL

Model
Number
2010
2020
2030
2040
2060
2080
2100

Radius of Outside
Ball Nose Diameter
(mm)
(mm)
R0.5
R1
R1.5
R2
R3
R4
R5

1
2
3
4
6
8
10

HARDENED STEELS

Speed
(min-1)

Velocity
(m/min)

Feed
(mm/min)

Speed
(min-1)

Velocity
(m/min)

Feed
(mm/min)

Speed
(min-1)

Velocity
(m/min)

Feed
(mm/min)

Speed
(min-1)

Velocity
(m/min)

Feed
(mm/min)

20700
17500
11700
8750
5800
4400
3500

65

970
1570
1460
1140
750
580
440

19100
15100
10100
7550
5000
3800
3000

60

830
1260
1170
900
600
440
340

17500
9550
6400
4780
3200
2400
1900

55

630
660
620
480
320
230
190

9550
5600
3700
2800
1850
1400
1100

30

310
310
280
230
150
120
90

110

95

60

a p 0.05D

For
Roughing

a p 0.04D

a e 0.5D

Milling Amount (mm)

35

a e 0.4D
a p 0.04D (MAX 0.1)

For
Finishing

a e F/n

For high-speed milling

CARBON STEELS
WORK MATERIAL

Model
Number
2020
2030
2040
2060
2080
2100

Radius of Outside
Ball Nose Diameter
(mm)
(mm)
R1
R1.5
R2
R3
R4
R5

2
3
4
6
8
10

Speed
(min-1)
22750
15210
11380
7540
5720
4550

ALLOY STEELS

S45CS50C

SKSCMSUS

PREHARDENED STEELS/
HARDENED STEELS
NAKSKD

225HB

225325HB

3045HRC

Velocity
(m/min)

143
142
144
143

Feed
(mm/min)

Speed
(min-1)

Velocity
(m/min)

Feed
(mm/min)

Speed
(min-1)

2700
2500
2000
1300
1000
700

19630
13130
3820
6500
4940
3900

123
124
123
122
124
122

2100
2000
1500
1000
700
600

12420
8320
6210
4160
3120
2470

a p 0.05D

For
Roughing

Note
Recommend Airblow or Oil Mist.
Do not use flammable cutting oils.
Use a machine that has high rigidity and generates low level of vibration.
Please decrease feed when cutting load changes such as when cutting corner.
Remove chip to prevent heat generation and ignition.

a e F/n

ap

apAxial Depth (mm)

aeRadial Depth (mm)
D Outside Diameter (mm)
n : Speed (min-1)
V f : Feed (mm/min)

SKD1161SKT

Velocity
(m/min)

Feed
(mm/min)

Speed
(min-1)

Velocity
(m/min)

Feed
(mm/min)

78

1100
1100
800
500
400
300

7280
4810
3640
2410
1820
1430

46
45
46
45
46
45

500
500
400
300
200
200

a e 0.4D
a p 0.04D (MAX 0.1)

For
Finishing

4555HRC

a p 0.04D

a e 0.5D

Milling Amount (mm)

HARDENED STEELS

ae