GAS FLOW CALCULATION

FOR THE FLOW MEASURMENT WE HAVE TO TAKE SOME POINTS:1- STATIC PRESSURE2 DYNAMIC PRESSURE
3 TEMPERATURE
4- AREA OF THE DUCT
5 PITOT TUBE CONSTANT = 0.8485
1st STEP
DENSITY ( t ) = (1.2929*(9787- Sp)/10333)*273/273+TEMPERATURE KG/M3
2nd STEP
VELOCITY MEASUREMENT( V) = 4.43*SQRT (DYNAMIC PRESSURE/DENSITY) M/SEC
3rd STEP
FLOW MEASURMENT (Q) = VELOCITY*AREA*3600 M3/HR
FLOW MEASURMENT at NM3/HR = Q * t /

CALCULATION OF 0
FOR EXAMPLE IN KILN
19% CO2, 9.22 % O2 .01 % CO, N2 71.8%
SPECIFIC DENSITY =MOLECULAR WEIGHT OF GAS/22.4
MOLECULAR WEIGHT OF CO2 = 12+(16*2) = 44
DENSITY = 44/22.4 =1.96
(22.4 IS THE GAS CONSTENT BY PV=NRT)
FOR 19%CO2 =1.96*.19 = .373 kg/Nm3
FOR 9.22%O2 =0.131 kg/Nm3
FOR .01% CO = 0
FOR 71.8% N2 = .898 kg/Nm3
TOTAL DENSITY = CO2+O2+CO+N2 =. 373+. 131+. 898 =1.402 kg/Nm3

False air calculation

False air means the air which we dont expect in the system comes by the leakages
That we calculate from the help of gas analyzer which help to control the power
Consumption
On

O2 basis =

% of
21

O2 out let- %of O2 inlet

- % of O2 out let

DUST CONSENTRATION CALCULATION

FOR the calculation of dust concentration we have to measure some pointes
1- Temperature
2- Differential pressure
3- Static pressure
4 L P M (Liter per minute)
5 Thimble weight
6- Dust weight
DENSITY ( t ) = (1.2929*(9787- Sp)/10333)*273/273+TEMPERATURE KG/M3
VELOCITY MEASUREMENT ( V) = 4.43*SQRT (DYNAMIC PRESSURE/DENSITY) M/SEC

FLOW MEASURMENT (Q) = VELOCITY*AREA*3600 M3/HR

FLOW MEASURMENT at NM3/HR = Q * t /

DUST COLLECTION IN THIMBLE = K gram

VELOSITY Vs

= .1949 *SQRT Dp *Ts

ISO KINETIC FLOW = Vs* 298 * 60 * 100

TEMPERATUR

LPM

= AREA OF NOZEL * ISO KINETIC FLOW

10 TO THE POWER 5

( AREA OF NOZZLE = 3.167 mm2 )

Dust concentration =

weight of dust*10 to power 6

L P M * SAMPALING TIME

=
=
DUST LOSS

mili gr/N M3
MT

= (Dust concentration)*100
TOTAL FEED
=
%

DROP TEST CALCULATION

THE POINTES FOR THE DROP TEST
1- SET POINT
2- PROCESS VALUE
3- MEASURING LENGTH OF BELT, OR CONVEYER
4 AVG TIME
5- TOTAL BAG WEIGHT WITHOUT MATERIAL
6- TOTAL WEIGHT OF CLINKER WITH BAG
7- CLINKER WEIGHT = (TOTAL WEIGHT OF CLINKER WITH BAG - TOTAL BAG
WEIGHT WITHOUT MATERIAL)
VELOSITY = MEASURING LENGTH OF BELT, OR CONVEYER
AVG TIME

= M/SEC
TPH = VELOSITY * CLINKER WEIGHT*3600/1000
=
TPH
DIFFERENCE = TPH - PROCESS VALUE
=
TPH
% ERROR = DIFFERENCE *100
TPH
= %