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02 Flash Distillation
02 Flash Distillation
Flash Distillation
Flash distillation can be considered one of
the simplest separation processes
Vapour
Feed
Feed
T 1,
zi,
Tdrum,
T F,
Pdrum,
PF,
hV
hF
Heater
zi,
yi,
Valve
Pump
P1
QH
h1
Liquid
xi,
Tdrum,
Pdrum,
hL
(2.1)
(2.2)
(2.3)
(2.4)
To determine the amount of QH (or to determine the size of the heater), an energy balance
around the heater is performed as follows
Fh1 + QH = FhF
(2.5)
F =3
[note that F = degree of freedom, C =
number (#) of species, and P = number
(#) of phases]
After being fed into the tank, the feed is
divided into 2 phases (i.e. liquid and vapour phases), which results in the degree
of freedom of
F =C -P +2
= 2-2 +2
F =2
yA
yB
Tvapour
Pvapour
Tliquid
Pliquid
xA
xB
and
yE = 1 - yW
10
xE
xW
yE
yW
100
1.0000
1.0000
95.5
0.0190
0.9810
0.17
0.8300
89.0
0.0721
0.9279
0.3891
0.6109
86.7
0.0966
0.9034
0.4375
0.5625
85.3
0.1238
0.8762
0.4704
0.5296
84.1
0.1661
0.8339
0.5089
0.4911
82.7
0.2337
0.7663
0.5445
0.4555
82.3
0.2608
0.7392
0.558
0.4420
81.5
0.3273
0.6727
0.5826
0.4174
80.7
0.3965
0.6035
0.6122
0.3878
79.7
0.5198
0.4802
0.6599
0.3401
79.3
0.5732
0.4268
0.6841
0.3159
78.7
0.6763
0.3237
0.7385
0.2615
78.4
0.7472
0.2528
0.7815
0.2185
78.2
0.8943
0.1057
0.8943
0.1057
78.3
1.0000
1.0000
11
(Figure 2.3)
a Txy diagram (temperature-composition
12
1.0
yEtOH
0.8
0.6
0.4
0.2
0.0
0.0
0.2
0.4
0.6
0.8
1.0
xEtOH
13
100
Azeotrope
90
Isotherm
Vapour
Tx
Ty
T ( C)
95
85
80
Liquid
75
0.0
0.2
0.4
0.6
0.8
1.0
xEtOH or yEtOH
line
a dashed line (T - y ) is a saturated
vapour line
there is an azeotrope (???) in this system
Overall balance
F = L +V
(2.1)
Species balance
z i F = x i L + yV
i
(2.2)
(2.6)
Lets define
V
f:
F
L
q:
F
(2.1a)
L
in Eq. 2.6 can be re-writV
ten, by combining with Eq. 2.1a, as
V
1L
F -V
F
=
=
V
V
V
F
16
L 1- f
=
V
f
(2.7)
zi
1- f
yi = xi +
f
f
(2.8)
(2.1b)
L
The term
in Eq. 2.6 can be also re-written
V
as (this time, by combining with Eq. 2.1b)
L
L
=
=
V
F -L
17
L
F
L
1F
L
q
=
V
1-q
(2.9)
F
Additionally, the term
in Eq. 2.6 can be
V
re-written as (once again, by combining with
Eq. 2.1b)
F
F
=
=
V
F -L
1
1-
L
F
F
1
=
V
1-q
(2.10)
(2.11)
which
the slopes of Eqs. 2.6, 2.8, and 2.11 are
q
L
1- f
, and , respectively
- ,1-q
f
V
the Y-intercepts of Eqs. 2.6, 2.8, and
1
zi
F
z , respect2.11 are
z i , , and
1 - q i
f
V
ively
19
(2.6)
L
1 + y = F z
V i V i
V + L
y = F z
V i V i
(2.12)
(2.13)
Therefore, x i = yi = z i
This means (or implies) that the intersection
of the operating line and the yi = x i line is, in
fact, the feed composition
21
V
=f
F
2
= and z EtOH = 0.40
3
The slope of the operating line is - 1 - f =
f
2
3 = - 1 , and the Y-intercept is z i 0.40
=
2
2
2
f
3
3
1-
= 0.60
Thus, the solution to this case is as illustrated
in Figure 2.5
22
Equilibrium curve
1.0
Solution (answer)
yEtOH
0.8
xE = 0.17; yE = 0.53
0.6
xE = yE = zE = 0.40
0.4
0.2
Operating line
y = x line
0.0
0.0
0.2
0.4
0.6
0.8
1.0
xEtOH
(2.1a)
z i F = x i L + yV
i
(2.2)
z i F = x i F - x iV + yV
i
z i F - x i F = -x iV + yV
i
F (z i - x i ) = V (yi - x i )
(zi - x i )
V
=f =
F
(yi - x i )
(2.14)
(zi - yi )
L
=q =
F
(x i - yi )
24
(2.15)
aAB =
yA / x A
yB / x B
and
yB = 1 - yA
25
(2.16)
yA / x A
(1 - y ) / (1 - x )
A
aAB =
or
(2.17a)
yA (1 - x A )
x A (1 - yA )
(2.17b)
(2.18)
where
P = total pressure of the system
Pi * = vapour pressure of species i
results in
yi
xi
26
Pi *
P
(2.19)
aAB
PA*
*
P
= P* = A*
PB
PB
P
(2.20)
yi / x i
(1 - y ) / (1 - x )
i
(2.17c)
xia
1 + (a - 1) x
i
(2.21)
it results in
28
(2.8)
xia
zi
1- f
=xi +
1 + (a - 1) x
f
f
i
(2.22)
(1 - f )
f
1
f
a
1
z
(
)
(
)
z
2
(a - 1) x + a + f - f x - f = 0
(2.23)
The answer (solution) of Eq. 2.23 is the analytical solution of the flash distillation for a
binary mixture
29
(2.24)
30
Note that each plot/graph of each hydrocarbons can be written in the form of equation as
follows
ln K =
aT
T2
aT
+ aT + aP ln P +
6
aP
P2
aP
(2.25)
in which the values of aT , aT , aT , aP , aP , and
1
32
33
Re-arranging 2.24:
yi = K i x i
(2.24)
results in
yi
xi
= Ki
(2.26)
yi
xi
Pi *
P
(2.19)
yields
Ki =
34
Pi *
P
(2.27)
yi P = x i gi Pi *
(2.28)
yi
xi
gi Pi *
(2.29)
Ki =
35
gi Pi *
P
(2.30)
(2.2)
(2.24)
(2.31)
z i F = x i (F -V ) + K i x iV
36
(2.32)
ziF
F + (K i - 1)V
(2.33)
xi =
zi
V
1 + (K i - 1)
F
(2.34)
(2.24)
yi
Ki
37
(2.35)
Substituting Eq. 2.35 into Eq. 2.34 and rearranging the resulting equation yields
yi
Ki
zi
V
1 + (K i - 1)
F
ziKi
yi =
V
1 + (K i - 1)
F
(2.36)
= 1 and
38
and
zi
= 1
1 + (K - 1)V
i
ziKi
= 1
1 + (K - 1)V
i
(2.37)
(2.38)
Unfortunately, however, since these are nonlinear equations, they do not have good convergence properties
39
V
Hence, if the first guess of
is not good
F
enough (i.e. too far from the real answer), the
correct solution may not obtained
Since both
and
are equal to
ziKi
zi
-
= 0
V
1 + (K - 1)V
1 + (K i - 1)
F
F
(2.39)
40
ziKi
zi
g =
-
V
V
1 + (K i - 1)
1 + (K i - 1)
F
F
(K i - 1) z i
g =
V
1 + (K i - 1)
F
(2.40)
V
Note that g is a function of
or
F
V
g = g
F
To solve for the solution, it is required that
that
g=0
41
(2.41)
dgk
is the value of the derivative
Note that
V
d
F
(2.42)
D =
F
-gk
dgk
d (V / F )
43
(2.43)
Since
V V
D =
F F
k +1
V
-
F
D = - =
F F
dg
F k
k +1
d
V
F
/
)
(
(2.44)
dgk
d (V / F )
(Ki - 1) zi
dgk
= -
2
V
V
d
1 + (K i - 1)
F
(2.45)
44
V
Hence, the next guess of , which may enaF
ble gk +1 = 0 , and, thus, makes x i = 1 and
equation:
V
F
k +1
V
gk
=
F k dg
d
V
F
/
)
(
(2.46)
or
V = V +
F
F
k +1
k
(K i - 1) z i
1 + (K - 1)V
i
(K
- 1) z i
2
V
1 + (K i - 1)
(2.47)
45
F = 1, 000 kmol/h
z1 = 0.30
z2 = 0.10
z3 = 0.15
z4 = 0.45
L, xi
V
= 0.1, and the value of
Lets start with
F
K -1 z
V
)i
( i
g =
can be calculated as
F
V
+
1
1
K
(
)
i
F
follows
47
(7.0 - 1)(0.30)
(2.4 - 1)(0.10)
g (0.1) =
+
1 + (7.0 - 1)(0.1) 1 + (2.4 - 1)(0.1)
(0.80 - 1)(0.15)
(0.30 - 1)(0.45)
+
+
1 + (0.80 - 1)(0.1) 1 + (0.30 - 1)(0.1)
g (0.1) = 0.88
which is NOT equal to zero (0) yet
(Ki - 1) zi
dgk
= -
yields
2
V
d
1 + (K i - 1)
F
2
2
(7.0 - 1) (0.30)
(2.4 - 1) (0.10)
2
2
+
1
2.4
1
0.1
(
)(
)
dgk
1 + (7.0 - 1)(0.1)
= -
2
2
V
0.80
1
0.15
0.30
1
0.45
(
)
(
)
(
)
(
)
+
+
F
2
2
1 + (0.30 - 1)(0.1)
1 + (0.80 - 1)(0.1)
dgk
= -4.63
V
d
F
48
= F
F
dg
k +1
k
/
d
V
F
)
(
V
= (0.1) - 0.88
F
(-4.63)
k +1
V
F
= 0.29
k +1
V
After obtaining the correct value of , the
F
values of x i and yi of each species can be calculated as follows
x1 =
z1
V
1 + (K1 - 1)
F
(0.30)
1 + (7.0 - 1)(0.51)
x 1 = 0.074
50
(2.24)
y2 = 0.140
x 3 = 0.167
y 3 = 0.134
x 4 = 0.700
y 4 = 0.210
V
Since
= 0.51 and F = 1,000 kmol/h,
F
V = 510 kmol/h , and L = 490 kmol/h
51
Thus, the flow rates of each species in the liquid and gas phases can be computed as follows
Liquid phase (li = x i L ):
(0.074)(490)
n-butane: (0.058)(490)
n-pentane: (0.167 )(490)
n-hexane: (0.700)(490)
= 36.26 kmol
TOTAL
= 489.5 kmol
Propane:
= 28.42 kmol
= 81.83 kmol
= 343.0 kmol
(0.518)(510)
n-butane: (0.140)(510)
n-pentane: (0.134)(510)
n-hexane: (0.210)(510)
Propane:
TOTAL
= 264.2 kmol
= 71.40 kmol
= 68.34 kmol
= 107.1 kmol
= 511.0 kmol
52
(2.24)
(2.2)
= x i (L + K iV )
z i F = x i L 1 + K i
xiL =
ziF
1 + K V
i
L
53
(2.48)
=1
Thus,
x L = L x
i
= L (1) = L =
ziF
1 + K i
L
(2.49)
yi
Ki
(2.35)
yi
L + yV
i
Ki
yi L + yi K iV
Ki
54
z i K i F = yi L + yi K iV
= yi (L + K iV )
+ K
z i K i F = yV
i
i
V
yV
=
i
ziKiF
(2.50)
+ K
i
V
=1
Hence,
yV = V y
i
= V (1) = V =
ziKiF
+ K
i
V
(2.51)
55
56
The value of the guessed V and the corresponding value of L are then used to calculate
the value of V using Eq. 2.51
zi
li =
Ki
zi F
1 + K V
i
(0.30)(1, 000)
900
1 + (7.0)
100
Propane
0.30
7.0
n-Butane
0.10
2.4
4.4
n-Pentane
0.15
0.80
18.3
n-Hexane
0.45
0.30
121.6
1.00
L=
149.0
= 4.7
58
zi
li =
Ki
zi F
1 + K V
i
(0.30)(1, 000)
1 + (7.0) 511.4
488.6
Propane
0.30
7.0
n-Butane
0.10
2.4
28.5
n-Pentane
0.15
0.80
81.6
n-Hexane
0.45
0.30
342.5
1.00
L=
488.6
59
= 36.0
xi =
li
zi
fi = ziF
li
Propane
0.30
300
36.0
36.0
= 0.074
488.6
n-Butane
0.10
100
28.5
0.058
n-Pentane
0.15
150
81.6
0.167
n-Hexane
0.45
450
342.5
0.701
1.00
1,000
488.6
1.001
Species
fi = ziF
li
vi = fi - li
yi =
vi
V
264.0
= 0.516
511.4
Propane
300
n-Butane
100
28.5
71.5
0.140
n-Pentane
150
81.6
68.4
0.134
n-Hexane
450
342.5
107.5
0.210
1,000
488.6
511.4
1.000
60