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These refrigerants
were identified as the most harmful to Ozone layer by the Montreal Protocol, and were phased
out in 2000.
There is extensive research going on to identify new refrigerants that can be used to replace
the CFC and HCFC
refrigerants. Currently R134a is the most commonly used new refrigerant. The various
refrigerants have different
characteristics, which make them suitable for a particular application.
Moisture
Acid
Particulate/solids
Non-condensable gases
Acid formation due to hydrolysis of refrigerant in the presence of moisture and high
temperature.
Corrosion of metals.
Copper plating
The copper plating phenomenon essentially involves carryover of copper ions from exchanger
tubes to the steel
surfaces. Although the exact mechanism is not completely understood, it involves the following
three steps, 1)
oxidation of the copper due to contaminants such as air, moisture & acid, 2) solubilization and
transport of copper
ions by the lubricant, 3) deposition of the copper on hot clean steel surfaces such as bearings.
Excessive copper
plating can result in a compressor failure. Typically copper plating is a concern in systems with
high level of
contaminants and high bearing temperatures.