Professional Documents
Culture Documents
Press #
Reasons
24/03/2015
Downtime(min)
Responsible
Department
A
B
C
25/03/
Reasons
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
BC
BC
IF
390
MF
180
MF
120
100
100
Tread Flash
220+90
480
Gland leak
BC
BOR Leak
BC(L), Shapping
U/L arm
PCI locking
MF
IF
MF,IF
MF
IF
60
Vacuum
MF,IF
MF,EF,IF
PCI,BC
IF,BC
360
Shapping
IF
60
180
120+40
75
60
120
30
PCI
U/L arm,PCI
PCI unlocking
PCI, Operating
PCI airpipe leak
BC
C/W tubeleak
30+45+30 60+60
U/L arm
IF
MF
120
120
BC,Shapping
BC,IF
90
J-Row
J-01/02
SF
SF
J-03/04
Sibe bent+RC
RC
J-05/06
IF,PCI unlocking
IF,EF
J-07/08
SF
SF
J-09/10
J-11/12STEAM LEAKAGE,item 5 IF,SF,RC
J-13/14
IF
IF
J-15/16 STEAM LEAKAGE
IF
J-17/18
IF
IF
J-19/20
30
30
PLC
C/W leak,C/M shaft
90+45
BC
120
480
480
60
120
240
120
120
240+60
120
120
480
C/Mshaft
Piping
120
BC(L)
IF,RC
EF
opening prob,PCI
RC
RC,piping
K-Row
K-01
K-02
K-03
K-04
K-05
K-06/07
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
IF
IF
MF
60
IF,MF
180+60
240
IF,IF
180
60
240
90
RC
IF,IF
IF
TOR leak
MF
Steam leakage
IF
60
60
60+60
45
PCI
Steam leakage+T/flash
BOR leak,BC,PCI
MF
IF,BC,EF
IF
MF,BC,IF
120
60+60
300
120
RC,MF,IF
360
PCI
MF
180
Treadflash
MF
Treadflash,BOR leak
Operating prob
BC
MF,MF
EF
BC
60
60
Vacuum
IF
360
MF,BC
120
opening prob
IF,EF
short vent
IF
Plunger down+BC+operat
60
300+180
60
120
150+60
240
240
240
90
60+360
BC
BC
IF,RC
EF
IF,IF
Auto opening
60
MF
EF,MF
IF
IF,EF
IF
BC
EF
IF,IF,MF
Downtime(min
A
60
BC
MF,IF/MF
IF,BC
IF
IF
Reasons
26/03/2015
Responsible
Department
60
180
120
60
240
120
300
240
120
60
180
15
Downtime(min)
B
C
Reasons
27/03/2015
Responsibl
Downtime(min)
e
Departmen
A
B
C
t
60
65
120
240
210
120
210
90
60
60
U/L arm
MF
MF
MF
tImer fault
BOR Leak
PCI,Top ring down
IF,EF
MF
MF, EF
Size change,MC,BC
MC,BC
PCI
EF,IF
BC, Bottom leakage,IF BC,MF,IF
35
95
360
180
30
420
180
390
120
120
330
60
120
80
60
240
60
60
60
BC,BC
BC,BC
RC
RC
60
BC
BC
30
Vacuum
INT pipeleak
BC
IF
IF,IF
BC
Bottomleak,BC
422 DEF
MF,BC
MR
300
210
70
Timer fault
EF
60
75
60
180
180
240
85
180
240
60
240
60
Operating prob
Opening prob
EF
IF
60
180
MF
480
360
BC
BC
BC
BC
240
180
segment slow
MF
420
vcl finger
IF,MF
240+210
C/M shaft
MF
150
BC
BC
90
240
420
60
180+240
Reasons
28/03/2015
Responsible
Department
EF
MF,BC
BOR leak
PCI unlocking
EF
MF,C/M shaft,BC
MF,PCI
MF
EF,EF
EF
MF,MF,BC
MF,PCI,EF
Reasons
60
90
60
Downtime(min)
A
B
C
60
30
30
480 180+135
300
180
30
30
60
120 60+60
60
120
90
240
120+60
BC,MF
BC
EF
45
60
30
30
BC,Operating prob
RC
BC,EF
120+60
IF,IF,IF
IF
IF
BC
90+90
120
120
shapping
IF
60
PCI,U/L arm
Off cure,RC
EF,EF
IF,RC
Off cure
IF
Ext drop
IF
60
60
120
60+180
360
60
480
29/03/2015
Downtime(min)
A
IF,MF,MF
300+180
120
480
480
60 60+180+180
180
120
29/03/2015
Downtime(min)
B
C
IF
30/03/2015
Responsi
Downtime(min)
ble
Departme
A
B
C
nt
IF
300
BC
BC,EF,MF
BC
BC,EF,MF
BC Mark,RC
PCI unlocking
PCI unlocking
BC,RC
MF
MF
60
375
90
Reasons
RC
Off Cure,RC
C/M shaft,Top ring raise
IF,RC
MF,EF,MF
External drain
IF
U/L arM
RC,Shapping
EF,MF
RC,IF
OFf Cure
IF
Top ring raise, cylinder L EF,MF
Dome
60
60 210+120
285
90
90
240
60
60+30
150
60
120+90
90
60
90
120+60
240 60+120
45
120+180
210
240
60+60
420 360+60
420
120+120
Reasons
31/03/2015
Responsib
le
Departme
nt
Downtime(min)
A
B
C
BC
BOR leak,BC
BC
MF,BC
MF
MF
PCI unlocking
Press opening,BC
EF
EF,BC
PCI,PCI locking
PCI locking,RC,U/L arm
MF
EF,IF
MF,RC,EF
MF
240
260
IF,RC
105+30
EF,MF
BC
240+150
180
Vacuum
PCI def
Platen temp high
IF
MF
IF
40
PCI locking
MF
40
BC
BC
External drain
IF
45
90
60
180
160
60+60
90
330
145
180
60
60
240
90
Reasons
24/03/2015
Downtime(min)
A
24/03/2015
Downtime(min)
B
C
Reasons
24/03/2015
Downtime(min)
A
B
C
Reasons
24/03/2015
Downtime(min)
A
B
3/2015
owntime(min)
C
Reasons
24/03/2015
Downtime(min)
A
B
C
DOWN T
Press #
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
J-Row
J-01/02
J-03/04
J-05/06
J-07/08
J-09/10
J-11/12
J-13/14
J-15/16
J-17/18
J-19/20
K-Row
K-01
K-02
Reasons
4/1/2015
Responsible
Department
Downtime(min)
B
40
30
90+120
60
MF
MF,MF
BC,MF,IF
BC,RC
60
VCL
PCI beam down
EF
MF
30
30
BC
PCI limit deff
Plunger
BC
EF
IF
60
RC,VCL center
C/W copper tube leak
Sr# screw deff
RC,MF
60
RC
45
PCI deff,EF
MF,EF
30
100
BC,IF,BC,RC
90
140
MF
BC
Vacuum
BC
IF
60
IF,IF,MF,MF
270
U/L arm
MF
BC,IF
BC
BC,Back pressure
BC,IF
EF,IF
40
75
75
90
120
120
60
120
K-03
K-04
K-05
K-06/07
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
IF,BC,MF,IF
IF
270+90
180+180
IF,BC,MF
IF
IF
IF,VCL deff
IF
IF, Tread off register
IF
IF
IF,BC
IF
IF
IF,MF
IF
IF,RC
IF
IF
345
330
330
360
360
360
420
420
165+150
IF
IF
IF
IF
420
420
120
120
K-12MF
90
90
150
150+120
120
150
Off cure
Item leak, RC, BOR leak
IF
BC,RC,MF
45+225
BC
BC
30
PCI unlock
PCI Locking
EF,IF
IF
60
120
60
330
VCL operating,RC
IF,EF
85
60+60
90
RC
RC
BC
PCI
Off cure,BC
BC
EF
IF,BC
60
60
MF,IF
400
U/L arm
MF
480
RC
Off cure, water in cure tyre
RC
IF
300
480
120
EF,MF
60+60
60
EF,IF
240+120
MF
IF
300
U/L arm
IF
owntime(min)
C
Reasons
Downtime(min)
B
C
90
120
120
30
180
150
60+60
360
120+60
120
180+240
90
60
60
180
480
90
120
60
60
120
60
240
BH adjust
MF
120
420
60
MF
IF,IF
180
420
420
180+60
Shapping Late
IF
240
120
60
VCL down
Auto open prob
EF
IF
180
60
480
MF
BC
330
IF
BC
60
BC
BC
U/L arm
Deff 273
MF
DE
120
480
240
480
Off cure
IF
240
210
480
IF
BC
BC
60
BC
BC
210
120
180
120
60
60
120
480
4/4/2015
Responsible
Department
Downtime(min)
A
B
C
IF
IF
120
BC
BC
60
MF,MF
IF,IF,IF,MF,EF
240
EF
EF
EF
EF
120
RC
Sr# misplace,U/L arm return
RC
RC
RC
RC,IF
RC
RC
IF,IF,PCI unlocking
MF
BC,IF
IF,IF,MF
MF
BC,IF
240
30
MF,BC,Shapping
MF,BC,IF
60
BOR leak
IF
IF,Steam pipe leak
MF
IF
IF,IF
90
480
IF
IF
120
IF
BC,MF
IF
BC,MF
480
180
Reasons
5/4/2015
60
180
90
60+60+60
120
120
120
480
60
480
270
180
120
60+120
60+60
60
120
180
180
150
S
U
N
D
A
IF
60
IF
IF
BC Due to 416
BC
MF
MF
60
B/H adjsut,BC
355 Deff
MF,BC
RC
60
IF,EF,BC,IF
RC,RC
60
MF,EF,BC
IF,DE
150
BC,Shapping
BC,IF
60
Deff 134,162
BC
60
IF
MF,IF,IF
BC
BC
120
120+60
60
90
60
60
30
30
300
180+60+90
30
120+90
60
90
120
120
240
N
D
A
Y
Reasons
Shapping variation
TOR leak
6/4/2015
Responsi
ble
Departm
ent
IF,IF
MF
Downtime(min)
B
480
120
330
MF
MF
MF
EF,IF,BC
IF,EF,MF
MC
BC,EF,IF
MF,EF
60+60
60+120
480
120+60+60
90
240
IF,IF,MF
EF
IF
60+60+60
90
IF,RC,EF
IF,IF
IF
30
450
300
IF
180
BC,PCI deff
BC,EF
Drain prob
IF
120
EF
Auto open prob, Water leakage
EF
IF,IF
120
60
240
BC(L)
BC
120
180
C
60
150
60
90
60
60
60
60
120
180+120
240
60
60
60
120+60
Plunger raise
MF
180
MC,BC
MC,MF,IF
IF
MF
480
480
240
480
MF
60
MF,EF
MF,EF
MFIF,
MF
60
360
360
IF+RC
IF+RC
45+420
45+420
480
480
MF,BC
IF,MF
IF,BC,MF
BC
MF
210+150
150
210
IF
MF,IF
MF
90
240
180
330
BOR leak
Platen steam pipe leak,VCL
VCL finger
MF
IF,MF
EF
180
120
60
60
120+180
180+120
120
480
60
120
480
60+120
60
60
60
60
60
60
60+35+330
7/4/2015
Responsibl
e
Departme
nt
IF
A
270
Downtime(min)
B
300
Dirty mold
RC
300
DIrty mold,IF
RC,IF
390
Press locking
EF
180
Dirty mold
BC(L)
Plunger early raise
PCI locking problem,MF
PCI locking problem,IF
BC
U/L arm
BC, Dirty mold
RC
BC
EF
MF
EF,IF
BC
EF
BC,RC
420
90
60
60
60
IF,IF
210
120
IF,EF
BC
210
60
VCL down,BC
IF,BC
90
60
BC(L)
Open vacuum,BC, TOR leak
BC
IF,BC,MF
90
60
120
Drain problem,RC
IF,RC
120
90
IF,EF,IF
IF
240
Auto open
IF
Press opening
EF
360
90
60
60
60
120
60
120
Tread flash
BC
MF
BC
60
IF,BC,IF
300
180
Housing leak
MF
480
480
u/L arm
Press power off
EF
EF
Brake fail
EF
300
MF+EF
120+120
Press operating
MF
90
BC
BC(L), Side wall clean, U/L arm hold
VCL in/out
Press operating,Side wall,BC(L)
BC
BC,RC,MF
MF
EF,RC,BC
BC(L)
BC(L)
BC
BC
OFF cure
TF
150
Leakage,BC(rough)
IF,RC
60+60
BC,422 Deff(Shapping)
BC,IF
60+150
IF,IF
BC
BC
300
120
60
150
120
120+60+120
270+60+60
210
120
RING
ntime(min)
C
75
150
240
35
60+60+60
60
Reasons
8/4/2015
Responsible
Department
Shapping
BOR leak
Press locking
BC
IF
MF
MF
BC
60
60
30
BOR leak
MF
IF,MF
BC,MF
60+60
60
PCI locking
PCI locking
EF,MF,MF
MF
60+60
60
,EFEF,IF
RC
BC,IF
60+90
390
60+30
IF
EF
IF
MF
IF
IF,RC
480
60
90
60
60
BC(L)
BC
IF
BC
BC
IF
60
IF
480
Downtime(min)
B
120
30
90
120
120+300
120
120
MF
MF
120
RC
BC,IF,MF,MF
IF,MF
MF
MF
60
60+300
60
480
EF,IF,MF,BC
EF
IF
60+90
MF
EF
60
60
EF
355 deff
RC
BC(mark)
BC
DE
162 Deff
BC
BOR leak
BC
BC
MF
120
90
45
Dirty mold,BC
BC
RC,BC
BC
390
120
60
60+60
480
60
75
120
480
60
60
60
60
60
120
Downtime(min)
C
Reasons
9/4/2015
Responsible
Department
Downtime(min)
A
Tread flash,BC
MF,BC
30
MF,BC
60+60
BC(L)
BC
PCI locking
EF
60
MF
PCI locking
MF
EF
60
EF,IF
PCI locking,MF
BOR Leak,IF
EF,IF
EF,MF
MF,IF
60
30
Size change
PM
MC
PM
240
PM
416 Deff
BC
IF,BC
MF,IF
IF
C/w leakage
IF
120
BC
Top ring down, supply pipe leak, PLC deff
BC
EF,IF,EF
60+180
IF,EF
45
60
30
45
480
180
240
60
EF,IF,BC
60+180
locking problem
Plunger up problem
Bottom gland leak,Off cure
Housing leak
PM
MF
MF
MF,IF
MF
PM
480
360
480
PM
VCL operating
IF
EF,IF
IF
60
IF
MF
IF
MF
120
60
IF
IF
60
Timer fault
EF
MF,BC,IF,IF
IF,MF
60
IF,MF
MF,BC
120+30
60
BC,MF
MF
240+240
150
300
SIbe bent
DE
300
BOR leak
BC R-8
MF
BC
120
BH adjusted,B/clamp loose,BC
BC(mark)
Stopper work
MF,BC,MF
BC
IF
60
120
60+60+60+180
360
120
60
210
60
90
30
Reasons
10/4/2015
Responsible
Department
120
60
BH adjustment
MF
MF
MF
MF
3MF,EF
MF
BOR leak
MF
BC
BC
IF
Plunger down
PLC deff, leakage work
IF
EF,MF
60
120+180
60
60
PM
PM
60
15
120
60
60
60
420
120
180+180
60
120
180
480
PM
240
480
PM
60
120+120
60
60+120
150
180
90
90
60
90
60+60
240
MF,BC,IF
IF
EF,IF
IF,MF
Housing leak
PM
STATUS IN CURING
15
11/4/2015
A
Downtime(min)
B
Reasons
Plunger up
c/m shaft leak,BC
30
60
Brake FaiL
60
PCI deff
30+60+60+120
60
BC
Shapping hold+MF+VCL up,BC
90
BOR leak,BC
PCI deff
60
60
Top ring uP
60
180+60
45
45
120
120+120
300
120
300
480
480
60
480
BC
Segment operating,PlateN temP(off cure),Vents block
BH,BOR leak
Q-14 VCL center out,Brake Fail
BC,Plunger down,BC(L)
BC
BC(L)
BC
RC,Plunger up,Gear deff,Timer Air valve
11/4/2015
Responsible
Department
IF
MF,BC
MF,MF
MF,BC
###
A
Downtime(min)
B
120
120
60
180
60
90+120
150
MF
120
EF
240
BC
IF+MF+IF+BC
120+270+60
120
120+120
MF,BC
60
120
MF
120
MF
360
EF,IF,BC,IF
120+60
120
120
S
U
N
D
A
MF,IF
IF
MF
MF,IF
PM
300+180
240
480
360
PM
480
120
PM
MF
60
60
BC
RC,IF,DE
MF
MF
60
240+150
60
BC,MF,BC
BC
BC
BC
RC,IF,MF,IF
60
480
PM
90+90
60
90
150
60
180+150
90
330+90
60
120+120
N
D
A
Y
13/4/2015
Responsible
Department
Plunger up,Vacuum,Plunger up
IF
60
MF
BC
60
BC
Brake fail
BC
MF
60
255
MF,IF
MF,EF
120+120
IF,RC
60
BC
BC
PCI deff
IF,BOR leak
IF,IF,EF,MF
IF,MF
BC
VCL up,mold change
BC
IF,MC
30
BOR leak
MF
60
BC(L)
BC
BC
BC(leak)
BC
BC
IF,PLC deff(3),BC(L)
IF,EF,BC
Reasons
Downtime(min)
B
45
30
240
270
60
60
60
120+60
Shapping
Shapping
Off Cure,RC,U/L arm,Off cure
EF,BC,SteaM pipe leaK
EF,BC,SteaM pipe leaK
IF
IF
MF,IF,RC,EF,IF
EF,BC,IF
PM
120+120+180
180
PM
BC
BC
120
BC,IF
BC
Shifting conveyor
Sensor proB,Vents block
MF
EF,RC
EF,BC,IF,MF
U/L arm
Vents block
MF
DE
270
VCL center,133,BC(L)
MF,BC
90+60
VCL
133
R15VCL center
BC(L18),BC(mark17)
EF
BC
MF
BC
60+240
60+ 60
PM
60
60
60
60
180
90
120
120
120+90
45+90
60
80
405
owntime(min)
C
Reasons
14/4/2015
Responsible
Department
Downtime(min)
A
60
Plunger up,BC(L)
IF,BC
330
120
30
IF,IF
300
IF
MF
PCI unlocking
MF
BC
BC
MC
240
MC
BC
IF
Shapping,U/L arm
IF
IF,EF
120
180
60+60+60
30
BC
PCI unlocking
BC
MF
120
60+480
IF,MF
480
MF+EF
480
30+30
300
30
60
240+240
Operating prob
EF
60
60
60
DS
DS,External temp drop,Gaskit leak
IF
DS
DS,IF,MF
IF
300
240
180
PM
PM
PM
PM
IF
IF
240
IF
IF
300
BC,EF
BC,EF
120+60
Vents block
DE
480
BC(L)
355
BC(L)
C/M shaft seal leak,BC(L)
Piping work,BC(L)
C/W pipe leak
Mold sibe bent,press operating
(power fail 60) SF=85
RC
BC
MF,BC
IF,BC
MF
DE,EF
420
BC
BC
60
IF
MF
150
480
180
60+60+210
240
90
180
180
120
480
URING
Downtime(min)
B
C
SF=90
150
Reasons
15/4/2015
Responsible
Department
Downtime(min)
A
SF=30
60
60
IF
SeaL change
PCI unlocking
MF
EF
PCI unlocking
MF
PCI Locking
PCI locking
EF
EF
EF,MF
IF,EF,MF
IF
300
RC,B/mark
Open vacuum
RC,BC
IF
120
BC
BC
Plunger,Vents block
IF ,BC(L),BC(mark)
MF,RC
IF,BC
150
30
60
480
480
60
60
240+180
120+60
180
300
C/M shaft
MF
360
120+300
IF
IF
480
PM
PM
PM
PM
PM
B/clamp loose
auto opening, u/l arm, shapping
MF
IF,EF,IF
Shapping prob
IF
Vents block
VCL Center out
RC
MF
60
MF
IF
MF
180
60
Shapping direct
IF
75
MF
180
MF,BC
120
360
60
480
65
65
90
30
35
Downtime(min)
B
C
PF=60
Reasons
Pipe Welding
16/4/2015
Responsible
Department
IF
Downtime(min)
A
40
60
Pipe Welding
Press open problem
IF
EF
75
PM
PM
PM
PCI stopper up
MF,EF
Pipe Welding
TOR leak
IF
MF
120
RC,OFF cure,RC
RC,IF,RC
180
BC,MF
Shapping,BOR leak
IF,MF
IF
60
60
60
60
60
90
60+60
60
150
60
60
60
60
300
60
180
PM
PM
60
60+60+61
PM
PM
PM
BC(L)
auto opening
BC
IF
Plunger deff
Operating prob,Piping
.
MF
EF,IF
120
IF,BC
IF ,BC
BC
60+75
60
90
BC
Bead off cure,BC(L),Press locking
RC
BC(L)
BC(L)
Gear
BC
IF,BC,MF
RC
BC
BC
MF
RC
BC(L),BC(162)
Chuck loader in,VCL,Shapping over
RC
BC
IF,EF,IF
150
60
BC
BC
255
Chuck loader in
IF
120
240
120
60
60
60
120
30
480
150
Reasons
17/4/2015
Responsible
Department
Downtime(min)
B
IF
BC
MF,IF
DE
210
BC
PCI unlocking
BC
MF
120
PM
PM
PM
PM
PM
405
90
PCI deff
MF,EF
120
SC
Shapping
IF
MF,MF
30
RC
480
PM
120
25
180+300
480
IF,Piping work
IF
480
90
90
BOR leak
MF
60
MF,Pipng work
MF,IF
120
180
120+30
135
120
300
PM
PM
75
60
120
60
120
150
150
90
120+60
120
120
120
120
120
60+270
420
BC(L)
Plunger raise, U/L arm
BC
IF
60
PM
PM
BC(L),B/clamp loose
BC
150
BC(7)
MF
BC
MF
60
MF
EF
BC
60
60
MF,BC
BC
IF
BC
BC
MF
120
240
120
BC(1)
BC
Shapping,VCL center
Steam Pipe leak(R10)
IF
IF
BC
R16 133
BC
BC
PM
PM
120
60
120
60
60
90
60
150
120
60
60
CURING
owntime(min)
C
75
60
30+60
360
Reasons
18/4/2015
Responsibl
e
Departme
nt
Downtime(min)
B
120
240
30
120
Press locking,Shaping
Supply Checking,C/W pipe Leak
C/M shaft
MF,IF
IF,MF
MF
BC(162)
BC
PM
PM
PM
PM
EF,PCI plate
PCI deff,PCI unlocking
EF,MF
EF,IF
60
90
Plunger raise
EF
MF,BC
MF,(MF+IF)
IF
G10BC
BC
BC(L),BOR leak18
BC
BC
BC
120
Auto opening
IF
180
BC
BC
60
IF
480
60
60
PM
90
180
60
90
60
60
90
480
480
45
180
120
IF,MF
PM
PM
PM
PM
240+150
MF
240
Auto opening
IF
Press operating
EF
BC(L)
u/l arm
BC(L)
Steam pipe leak
Shapping over
BC
IF
BC
IF
IF
RC
BC(mark)
90
240
PM
120
120
90
240
30
60
RC
BC
480
120
90
RC,BC
BC(pin hole 6)
RC,BC
BC
210
60
60
RC
BC(L)
RC
BC
450
120
BC,IF
BC,IF,RC
180+60+180
60
60
120
19/4/2015
wntime(min)
Reasons
BC
BC
locking
180+60
20/4/2015
Responsib
le
Departme
nt
BC
BC
IF
Downtime(min)
B
40
30
30
BC
BC
105
IF
480
180
PM
EF
PM
PM
40
PM
30
240
pci locking
EF
120
IF
60
IF
IF
120
80+60+105
vcl down
EF
120
60+60
PCI,Off cure,RC
Tread flash
Timer operating
EF,IF,RC
IF
90+120
IF
135
RC
RC
240
MF,EF
U/L armup
EF
60+60
S
U
N
D
A
30
40
180
75+90
50
160
120+50
MF
PM
PM
60
Ext drain
IF
120
EF
EF
480
DE,MF
MF
BC
BC
MF
120
120
MF
90
MF,BC
MC
60
360
60
480
MF,BC,RC
BC
RC
60+180
120
300
locking,u/L arm
dirty side wall
Shaping,BC(l)
Mold adjust
MF,IF
RC
IF,BC
RC
PM
60
60
60
zxcv
N
D
A
Y
45
PM
PM
105
30
120
120
360
60+30
360
60
120
60
owntime(min)
C
Reasons
21/4/2015
Responsible
Department
Downtime(min)
B
BC,MF,MF
IF
IF,BC,MF
IF
455
60
45
IF
60
MF,IF
PM
30+150
PM
PCI locking
MF
Chuck loader in
EF
MC
Steam line leak,PCI locking,shaping
MC
IF,EF,IF
150+60
480
60
480
IF,MF
480
180
120
PM
PM
PM
PM
PM
60+180
120+120
120+60
PM
30
C/W leakage
MF
BC
BC
BC(133),VCL
BC,MF
60
BC(133)
U/L arm,BC
BC
VCL center out
Dirty mold,B/H adjust
TF(Q19 Size),R/D H adjust
BC
MF ,BC
BC
MF
RC
TF,RC
60
60
OFF cure
TF
IF
BOR Leak
MF
PM
60
60
420
480
60
60
150+150
150
60
120
30
URING
wntime(min)
C
240
60
60
Reasons
22/4/2015
Responsible
Department
Downtime(min)
B
C
IF,MF
MF
EF,MR
MF,iF
BC
45
300
60+120
60
60
RC,BC(162),BC(2)
PCI unlocking,BC,IF
Tread flash,Platen pipe leak,BC
.
PCI locking,Plunger down
PCI plate deff
RC,BC
EF,BC,IF
MF,IF,BC
60+120+60
MF,IF
RC
60
300
30
120+180
90+60
120
300
210
480
60
90
210
MF
150
180
RC
RC
RC
180
480
MC,B out G1
BOR leak,BC(mark),BOR leak
MC
MF,BC,MF
480
60+60
60
EF
60
BOR Leak
MF
60
BC(L)
BC
60
PCI locking
Tread flash
EF
MF
120
60
IF
IF
IF
IF
BC ,Shaping over
BC,IF
PM
270
PM
480
480
60
60
60
90
60
Shaping over
Auto opening
IF
IF
60
60
PM
PM
PM
MF
60
u/l arm,Brake
EF
BC(mark)
BC
180
Shapping,BC(mark)
IF,BC
90+75
MF,Mf,IF
BC
BC
EF
30
BC(L)
BC
BC
BC
Chuck loader in
BC,R12 vents block
EF
BC,DE
120
PM
PM
480
480
60
60
120
60+120
90
210
120
150
60
120
60
300
Reasons
H/W line leak
23/4/2015
Responsible
Department
SF
Downtime(min)
A
B
C
300
Shaping,BC(mark)
IF,BC
90+30
Press Operating
PM
Auto open
EF
PM
IF
60
PM
120
Chuck loader in
EF
60
MC
MF
MC
MF
405
MF
30
Plunger up poblem,BC
BC(item 2 leak),BC
MF,BC
MF,BC
240+60
60+60
u/l arm
Dome problem
EF
IF
60
BC
BC
60
PM
PM
60
90
60
EF
120
u/l arm
Plunger raise
PM
MF
IF
PM
BC(416)
BC
U/l arm
Press Operating,c/w pipe leak, steam pipe leak
Dome gasket leak
MF
EF,MF,IF
MF
165
180+60+240
Brake fail
EF
360
Shaping over
Plunger full raise
Shaping hold,c/m shaft leak
Q16 steam pipe leak
IF
MF
IF,MF
IF
BC
BC
Vents block
Vents block,BC
Dirty mold
RC
RC,BC
RC
PM
120
PM
60
180
PM
120
180
60
300
90
120
30
PM
180
120
240
120
300
60
PM
Reasons
24/4/2015
Responsible
Department
Downtime(min)
B
C
Pipe leakage
Pipe leakage
IF
IF
120
90
Plunger down,IF
PM
PCI locking,PCI,PCI
BC
EF,IF
PM
MF,IF,MF
BC
60
PM
60
BC
BC
RC,BC(L),Shaping
BC
RC,BC,IF
BC
BOR leak,Shaping,BC(mark)
MF,IF,BC
BC
BC
Pluner raise
MF
30
PM
60
60
480
120
60+60
240
30+30+180
60
420
PM
150
60
Late Open
MR
30
MF,IF
MF,IF
IF,MF
PM
60+120
240
240+120+120
PM
BC
Offcure,RC
Piping work,BC(L)
Shaping,BC(mark)
Shaft head leakage
BC
IF,RC
IF,BC
IF,BC
MF
75
420
420
150+60
240
BC(L)
BC(L)
BC
BC
120
120
BC
PM
Shaping hold
BC(15),BC(16 leak)
BC(L)
Internal Pipe leak
BC
PM
IF
BC
BC
IF
MF
PM
240
60
60
PM
PM
120
60
90
PM
PM
120
150
240
120
DOWN
Reasons
25/4/2015
Responsible
Department
Downtime(min)
B
C
Shaping,BOR leak
IF,MF
30+30
MF
BC
90
c/m shaft,BC(2)
Tread flash
MF,BC
MF
60+60+120
MF
480
PCI unlocking,IF
MF
IF
BC
Tread flash
MF
30
BOR leak
BC
BOR leak
MF
BC
MF
90
60
180
180
30
240
330
65
60
240
30
120
PM
PM
PM
PM
MF
60
MF
RC,BC
120
120
120
Operating problem,BC(deshape)
EF,MF,BC
60+60
120
BC(L)
BC
90
BC
BC
MF
PM
180
240
26/4/2015
Responsible
Department
Downtime(min)
B
C
BOR leak
MF
120
BOR leak
MF
PM
PCI locking
PM
MF
PCI unlocking
EF
EF,Offcure
EF,IF
120
IF
IF
60
EF,IF,IF
IF Drain problem
IF
60
PM
PM
60
PM
90
120
480
480
180+180
480
480
480
PM
PM
PM
PM
MF
MF
480
BC(leak)
BC(pin hole),Top ring raise
Brake fail
BC
BC,EF
MF
75
75
BC(leak)
BC
IF
VCL in
Press OPerating
EF
EF
90
180
RC
RC
60
90
120
PM
300
60
RING
Reasons
27/4/2015
Responsible
Department
Downtime(min)
B
C
MF,IF
330+120
120
IF,MF
240
120+150
EF
PM
PM
PM
PM
Vents Block,PCI
Top ring up
Pitted mold
RC
MF
RC
390
120
BC
BC
IF,BC
180+120
BC(L),Drain
BC,IF
120+360
BOR leak
Top ring down
MF
MF
120
210+60
PM
30
120
120
420
IF,MF
IF
120
60
60
Molding
Dome+Drain Problem
PM
MF
IF
PM
360
PM
BC(L)
BC
60
BC,IF,MF
120+180+30
IF,EF
120+240
RC,EF,IF
BC(L)
BC(deshape)
BC
BC
BC(L) ,BC(pinhole)
BC
120
60
`BC,EF
120
90
BC(L)
BC
120
360
PM
480
PM
120+120
90
60
TF R1
BC,IF,MF
120
BC(mark)
Top ring down
BC
EF
60
480
480
90
30
120
D
Reasons
28/4/2015
Responsible
Department
Downtime(min)
B
Mold cleaning
RC
210
IF
240
BC
BC
Motor burn
Plunger raise
PM
RC
BC,Plunger up
PCI unlocking,BC,PCI air drop
EF
IF
PM
RC
BC,EF
IF,BC,EF
480
90
PM
F20 Shaping
Press Operating
RC
BOR leak
IF
EF
RC
MF
PLC deff
PCI locking,PCI stopper limit,MF
EF
IF,EF,MF
MF
MF
IF,MR
60
270
MF,EF
60
60
IF
MF
MF
120
60
MF
480
IF
150
30
300
480
PM
180
PM
60
240
120
120
180
135
60
30
180
90
60+60
60
300
60
60
360
480
60
300
MF
60
IF
IF
PM
PM
BC(L)
BC
Shapping over
Press open,Rubber remove
Top ring raise
Dome plate leak, TOR leak
IF
EF,RC
IF
RC,MF
300
120+60
420
360+60
Sidewall cleaned,BC,BC(Q2)
RC,BC
90+60
RC
RC
450
Stopper work
Sidewall cleaned
BC(L)
BC(L)
BC(rough),U/l arm
Side wall cleaned
IF
RC
BC
BC
BC,MF
RC
120
60
90
60
300
90
Vacuum,TF
IF,TF
60
BC
BC
120
BC(L),BC(L)
Tyre shifting conveyor
BC
MF
60
90
BC,IF,BC,MF
120
60
PM
PM
PM
85
120
180
120
420
60
480
30+120+360
120
29/4/2015
Responsibl
e
Department
Mold cleaning
Rc
330
Press operating
EF
90
PCI deff
Dowel deff,345 deff
PCI,Platen pipe leak
MF
BOR leak
PCI unlocking(3),Plunger down,PCI
EF
DE,MF
MF,IF
MF
MF
IF,EF,MF,EF
360
270
60+120
240
90
120+120+120+60
BC
BC
60
EF,BC,EF
EF,MF
IF
120+120+30
60+60
300
EF
60
B/H adjustment
MF
30
MF,PCI
MF
120
IF
IF
120
IF
480
BOR leak
MF
60
Downtime(min)
B
90
300
120
480
30
60
405
30
120
300
420
Press locking
Auto opening
Housing broken
PM
MF
IF
MF
PM
PLC
EF
BC,B/clamp
BC,MF
RC
60
BC,MF
RC
MF
180+150
450
u/l arm,BC(rough)
Q20BC(L)
MF,BC
BC
60
R1
BC,Plunger down
TF
BC,MF
480
Shaping
Shaping
IF
IF
MF
PM
120
60
180
PM
480
PM
120
60
60
150
420
300
240
60
90
480
90+240
480
480
30
30
180
480
480
Reasons
30/4/2015
Responsible
Department
Downtime(min)
B
BC,BOR leak
c/m shaft leak
BC,MF
MF
30
MF
BC ,IF
Press over travel
PM
PCI deff
BC,IF
EF
PM
MF
60+270
270
PM
PM
60
EF,PCI
EF,IF
120
60
VCL deff
BC
IF
BC
EF,IF,BC
IF,PCI
BC
EF,IF,BC
IF,EF
BC
BC(cut mark)
BC
MF,IF,PCI
MF,IF,MF
240+75
RC
MF,BC
BC
60+270
MF
MF
Double molding
Double molding
IF
IF
120
300
120
450
PM
210
60
180+210+90
120
120
30
120
65
60+60
315
300
120
60
480
120
120
Housing leak
PM
MF
PM
480
PM
PM
IF
IF
Bottom ring leak,BC
BC(pin hole)
BC,Dome gasket leak
IF
IF
MF,BC
BC
BC,MF
150
150
300
60
60
180+60
Offcure(external drop),RC
IF,RC
Stopper work
BC,Vacuum
IF
BC,IF
180 .
IF,MF,IF
210
60+210
120
MF
RC
BC,IF,BC
210
480
90+90
480
30
60
R1 b/out
R4 c/ shaft change
Press operating
TF
MF
EF
480
480
30
480
390
480
u/l arm
MF
60
120
MF
480
480
PM
60
60
60
420
240
90+90
450
31/4/2015
Responsible
Department
Downtime(min)
B
C
STATUS IN CURING
Reasons
L
A
B
O
U
R
D
2/5/2015
Responsible
Department
Downtime(min)
A
B
MF,Offcure
MF,IF
150
IF,EF
EF,MF
PM
MF,EF
240+60
PM
60+60
F12BC(L),Motor deff
PCI locking
BC,EF
MF,IF
60
60+60
BOR leak
Press operating,chuck loader in
U/L arm copper tube,BC(L)
VCL center out
MF
EF,IF
IF,BC
EF
60
60
90
60
IF
IF,RC,EF
120+300
240+240
PLC deff
EF
EF,MF,IF
60+120
120+300
Timer deff
EF
480
Shaping late,BC(L)
BC(L),Vacuum
IF,BC
BC,IF
300
120+180
PM
120
60
180
120
K-05
K-06/07
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
U
R
D
A
Y
MF
MF
PM
120
480
PM
MF,IF
60+60
MF,IF
60+60
BC
BC
105
Q-10 BC(L)
BC
120
MF
IF,MF
MF
BC
420
480
90
60
120
R1
c/w line leak
BC(L)
TF
IF
BC
480
120
120
480
60
BC
c/w line leak,BC
BC
IF,BC
60
90
90
MF
420
30
480
PM
owntime(min)
Reasons
Operating
480
4/5/2015
Responsibl
e
Departmen
t
EF
Downtime(min)
A
B
120
60+270
Piping
Plunger down
Operating
IF
IF
EF
480
60
330
480
PM
PCI deff
PM
MF
PM
30
PM
IF
PCI deff
MF
60
RC,EF,IF,MF
420
IF
IF
360
Offcure,PCI unlocking
IF,MF
180
IF
IF
240
Offcure,RC,Housing broken
IF,RC,MF
60
IF
BC,MF
120
PCI deff
MF,IF
180
375
Press opening
EF
Shaping
Vacuum,Internal drain
IF,MF
IF
120+180
480
360
Press operating
EF
PM
480
60
60
60
480
480
150
60
480
S
U
N
D
A
Y
S
U
180+300
480
PM
480
240
480
60
S
U
N
D
A
Y
EF,MF,IF
MF
PM
180
480
PM
120
480
PM
IF
MF
240
60
60
MF,BC
210
60
Shaping
VCL center out,c/m shaft,R/D adjust
BOR leak
VCL center out(2)Q14 B out
u/l arm hold
VCL center out
Shaping
IF
MF
MF
MF
IF
MF
IF
480
75+210
150
480
120
120
TFR1
TOR leak
VCL
TF
MF
MF
480
150
120
480
MF,IF
120
Shaping
Shaping
IF
IF
480
90
480
120
30
30
180
5/5/2015
owntime(min)
Downtime(min)
Reasons
Responsible
Department
Piping work
IF
480
60
IF
60
60
MF
MF
240+360
BOR leak
MF
30
VCL in problem
u/l arm problem
IF
MF
60
IF,MF
IF,MF
120+120
BOR leak
MF
60
480
BC
Mold cleaning,Plunger raise
Housing,Mold fitting,c/m shaft deff B out,Tread flash
BC
RC,IF
MF,RC,MF
60
240
480
120
60
IF,MF
IF,MF
240+60
120
120
PCI deff
MF
360
BC
BC(L),B/clamp loose
Shaping+Operating,u/l arm
Lubrication of gearbox,Brake fail
IF,BC,c/m head leak
BC,EF
BC
BC
IF,EF,MF
MF
IF,BC,MF
BC,EF
120+240
IF
IF
120
IF
480
PM
60+60+60
60
60
480
60
360+120
120
60+180
180+60
60+60
480
PM
480
30
120
K-07BC(2)
Double molding,Locking point set,vents block
K-10
PM
BC
IF,EF,RC
MF
PM
120
480
PM
BC
BC
120
Double molding
IF
60
BC
BC
120
IF,MF
240
IF
RC
BC
60
RC
MF
PM
BC
BC
BC
R1
R4BC,VCL in
TF
BC,IF
480
Overtravel 448
EF
60
BC,MF
210
PM
120
Reasons
SF,PF
360
480
360
Piping work
IF
SF
Bead off register,RC
MF,RC
60
PM
PCI unlocking
Steam pipe leak
PM
EF
IF
480
80
MF,IF
IF,EF
BH adjust
MF
MF
MF
MF
MC
MC
BC,Plunger up
Shaping,Top O ring leak
BC,IF,EF
IF,MF
MF
MF,EF
IF,SF
60
BC
BC
180
240
MF,IF,RC
SF
Double molding,Hot water pressure
IF,SF
IF
60
180+300
30
480
30
60
60
180
6/5/2015
Responsible
Department
SF,PF
120
60+60
60+360
480
PM
480
480
PM
RC,Locking
K-10,K-11(brake fail)
PM
SF
Double molding,BC(L),Double
Double molding
Double molding
RC,EF
MF
PM
MF
MF
RC
BC,MF
IF
RC
PM
side wall clean
PM
RC
RC,BH adjust
RC
R1
TF
BC
BC
RC
RC,BC
IF
IF
IF
240+180
120
60
180
PM
60
PM
90
480
60+120
60
480
180
NG
Downtime(min)
A
B
C
60+45
Reasons
7/5/2015
Responsible
Department
210
BOR leak
MF
6.00-16-AT 6
PM
BC
Piping,PCI stopper
BC(L)
PCI deff
SC
PM
BC
IF,MF
BC
MF
60
PCI deff
EF
240
B/clamp loose
MF
BC,MF
IF,EF,BC
SF
BC,EF
12.00-20 HCT
MC
60+300
RC
RC
300
SF
Leakage work
IF
60
120+60
PM
480
480
PM
60
PM
60
480
180
90+60
60
100
60
60
60
60
240
90+60
30
60
60
30
60
60+350
120
300
60
185
300
180
480
PM
120
480
PM
75
75
480
PM
330
90
60
240
480
60
120
120
K-10 Housing
PM
MF
PM
Press open
EF
Press operating
EF
MF,RC
Plunger raise
Side wall cleaned
IF
RC
RC
RC
90
120
120
PM
180
480
PM
PM
300
120
BC(133)
Rubber stck with mold
BC
RC
480
480
TF
TF
VCL problem
MF
60
180
330
60
DOWN TIME
Downtime(min)
A
B
C
Reasons
8/5/2015
Responsible
Department
BOR leak
MF
IF
BC(L)
BC
BC,MF
Press opening
EF
PLC defect,BC(L)
EF,BC
NP,EF
BC
BC
60
PM
60
300
PM
60
PM
60
270
60
60
60
60
300
120
300
60
360
MF,IF,BC
60
60
EF
MF,IF
MC
Mold cleaning
MC
MF
480
480
480
240
60
60
480
PM
480
480
PM
300+120
480
PM
k-11 leak
PM
IF
PM
60
shaft down,Sypon
IF
180
Brake fail
EF
480
RC
RC
BC(rough)2
BC
MF
.
EF
MF,BC
Offcure,c/m shaft
piping work
IF,MF
IF
TF,MF
RC
Operating
EF
BC(133)
BC(133)
BC
BC
90
180
360
90
120
480
60
15
Downtime(min)
A
B
C
Reasons
SF
9/5/2015
Responsible
Department
SF
180
240
30
90+75
PM
PCI deff
BC,BOR leak
PM
MF
BC,MF
MF
BC,MF
MF
EF,MF,EF
IF
MF,IF
30
RC
RC
Press locking
MF
IF,MF,EF
BC,MF
IF
SF
Press opening
EF
90
30
60+45
180
50
120
90+60
330
60
120
60
120
480
60
300
PM
240
480
PM
150
BC
Dome gasket leak,double molding
BC
MF,IF
480
PM
k-10 Housing
PM
MF
PM
120
miss match
Top ring down
Top ring down,u/l arm cylinder
MF
IF
IF,MF
Shaping
IF
MF,EF
RC,BC
RC,BC
BC(L)
gland leak,BC(pin hole)
cold water pressure,vacuum problem
PM
c/m shaft deff,BC(L)16
BC
MF,BC
IF
Pm
MF,BC
TF
Mold replace
TF
RC
vcl finger
u/l arm tube leak
IF
IF
BC
355 def
BC
RC
120
480
180
60
120
180
150
150
180
90
120
210
150
480+60
180
60
90
120
15
11/5/2015
Downtime(min)
A
B
C
330
480
480
Reasons
SF
Auto opening,Piping,auto open,vacuum
Piping work
PM
60
60
PM
60
60
PM
120
120
30
120+120
480
120
shaping late
PCI locking, c/m shaft deff
PM
BC
Tyre stuck b/w u/l arm
Tyre stuck b/w u/l arm,BC,shaping
180
180
45
45
480
BOR leak
BC(133),vacuum
B/clamp loose,steam pipe leak
Piping work,Press operating
BC(133),vacuum and shaping
TOR leak
G8(Gland leak)
480
150
Plunger up
G17BC,supply pipe leak,vacuum
30
240
60
270
60
60
150
60
BC
120
60
480
PM
120
60
60
Double molding(3)
480
PM
480
PM
k-10
PM
75
150
External drop
180
150
60
300
180
120
120
120
Pm
390
Pm
90
60
PM
150
Timer
PM
side wall clean
Timer,TOR leak
480
300
480
480
120
30
BC(L)
90
60
vacuum,BC(162),vacuum
shaping over
BC(leak),355
BC(439),vcl center out
IF
IF
IF,MF
PM
BC
MF
MF,BC,IF
MF
BC,IF
MF,IF
IF,EF
BC,IF
Downtime(min)
A
B
C
75
360
30+180
480
480
480
480
120
PM
150
60+210
PM
60
120
60
60
60+180
60
120+60
480
480
120+240
60
480
480
60
120
MF
45
MF
165
IF
180
BC,IF
135
480
IF,EF
360+75
120
BC
120
MF,IF,RC
MF
PM
120
120+120+180
120
IF,EF,IF
60
300
120
MF,IF
IF
300
240
120
120
BC
330
IF
300
300
240
MF
PM
480
PM
480
PM
480
PM
IF
405
IF
BC
480
IF
60
IF
120
EF,BC,MF
IF
240
90
EF
120
Pm
PM
RC
EF,MF
240
180
BC
IF,BC,IF
IF
BC,PR
BC,MF
150
180
120
55
pM
PM
120
120
120
90
90
120
180
180
60
90
SF
Vacuum problem,shaping,Plunger raise problem
BC
Responsibl
e
Department
SF
IF
BC
IF
BC,MF
480
300
60
IF,BC,IF
MF
PM
BC,IF
EF
IF
120+60
270
120
PM
60
PCI unlocking
EF,IF,MF
IF,RC
EF
IF
480
480
120
BC
BC
150
BC,shaping
BC(L)
BC
BC,shaping
BC,IF
BC
BC
BC,IF
J-02BC(L)
Platform welding
Steam line leak,Vent block,Top ring leak
PCI locking
External temp drain problem,B/clamp loose,Tread flash
BC
MF
IF,RC,MF
EF
IF,MF
120+60
120
360
120
180
Press opening
EF
180
120
u/l arm
Top ring raise
MF
MF
Double molding
Double molding
IF
IF
Reasons
Downtime(min)
A
B
300
480
120+120
60
PM
240
60
120+120+120
120+120
480
60+60
60
60
60
240
480
60
120
260
260
IF,MF
BC
MF
PM
MF
shaping
IF
300
180
480
PM
180
480
PM
120
180
EF,MF,IF,MF 60+60+240
120
B/clamp loose
Piping work
BC
IF
180
IF
BC(133/162)
BC
60
MF,BC,MF
30
60
MC,VCL
BC(pin hole)
MC,MF
BC
240+240
210+240
150
R2BC(rough)
BC(mark)
Press operating,BC(L)
BC
BC
EF,MF,BC
120
120
BC(L)
Vacuum problem,BC(mark)
BC
IF,BC
MF
180
60+90
300
120+90
390
owntime(min)
C
480
PM
300
60
13/5/2015
Responsibl
e
Reasons
Departmen
t
Plunger raise problem,auto open
IF
Downtime(min)
A
B
C
120
60
MF,EF,MF
480
120
60
shaping
Bottom shaft leak,offcure,PCI locking
PM
IF
MF,IF,MF
PM
60
90+90
PM
120
PM
PM
IF,RC,IF
60
300+60
6.50-16 TR10
PCI locking
SC
IF
BOR leak
Opening problem
Shaping,BC
MF
MF
IF,BC
Press operating
EF
60
EF,EF,IF
240+210
480
BC,Shaping
BC,IF
60
180
u/l arm
MF
60
60
PCI locking
PCI locking
MF
EF
60
60
MF,IF
BC
60+420
180+120
480
60
RC,Press opening
RC,EF
480
120
240
BC,MF,BC,EF
300
120+180
60
Opening problem
EF
Press operating
EF
240
60
120+120+120
480
60
480
120
120
60
120
120
40
70
480
120
480
PM
60
120
150
55
480
k-10
MF
480
480
MF
120
shaping
Dome gasket leak
U/l arm return,BC,EF
Piping work,Gland pipe leak
IF
MF
IF,BC,EF
IF,MF
360
120
60+60
180
Operating,u/l arm
EF,MF
90+90
PF
Offcure
355
Q-06BC(L)
PF
IF
RC
BC
90
BC(pin hole)
BC(L)
VCL in out,vcl sensor
VcL in out
BC(deshape)
BC(pin hole)
BC
BC
MF,EF
MF,IF,MF
BC
BC
90
150
480
90+90
120
150
Plunger down,offcure
MF,IF
MF
480
360
180
480
300
30
165
90
180
120
165
300
105
100
480
360
90
Reasons
14/5/2015
Responsible
Department
Downtime(min)
A
B
Auto opening
BOR leak
IF
MF
120
60
60
Vacuum
IF
PCI locking
PM
PCI locking
Auto opening,PCI unlocking,auto opening
Mold cleaning,Tread off register
MF
PM
IF
IF,EF,IF
RC
PCI beam
MF
MF,EF,BC
BC
IF
MF
PCI locking
u/l arm copper tube
Press operating,BC(L),press operating,c/m shaft leak
Press opening
MF
IF
EF,BC,EF,MF
EF
120
390+90
BOR leak
MF
60
BC
BC
60
BC
BC
180
EF,IF
300+180
Tread flash
BC
MF
BC
60
IF,MF
EF
120
60
PM
180
375
120
PM
120
90+60
60
60
45+40
60
60
150
330
150
90
360+120
60
120
60
420
300
k-10
PM
MF
PM
480
PM
BC,MF,IF
EF
60
Shaping,BC
IF,BC
180
Plunger up problem
Plunger up problem
EF
EF
120
60
BC,IF,MF
BC
60
60
Q8 Tread offcure
IF
60
BC,IF
BC,MF,RC,IF
EF
IF
60+90
60+30
SMO cylinder
MF
90
Press operating
EF
120
IF
RC,MF
BC
MF
480
PM
60+60+180
60
390
60
30
120+120
60
60
2565
3480
owntime(min)
C
Reasons
PF
BOR leak,Shaping
PM
120
180
15/5/2015
Responsible
Department
PF
MF,IF
Downtime(min)
A
45
E-6 BC
u/l arm
BC
MF
PF
u/l arm,PM
PCI unlocking
PM, shaping
PF
MF,PM
MF
PM,IF
PCI stopper
MF
IF
RC
MF
PF
Trip off
BC
c/m shaft,B/H adjustment
EF
BC
MF
345
EF
125
IF
EF,IF,MF,IF
EF,MF
65
120
EF,Mf
MF
60
Shaping,BC
IF,BC
60
150+270
PM+60
180
180
480
PM
MF
480
150
External drain
IF
480
EF
MF
IF
MF
MF,BC
75
9.00-20 HCT 14
PF
c/m shaft seal change,Segment operating,Plunger deff
Gear deff
Dirty mold
195/65 R15ES
MC
PF
MF,IF
MF
RC
MC
480
Segment operating,BC(L)
Operating
vcl up, Offcure,c/m shaft seal change
Vents block
EF,BC
EF
MF,IF,MF
RC
IF
MF
IF,MF,BC,MF
BC
Shaping ,BC
BC
Total
IF,BC
BC
205+180
345+135
120+360
420
180
120+120
90
120+210
60
90
120
1140
420
150
4015
Downtime(min)
B
C
15
120
60
Reasons
16/5/2015
Responsible
Department
Downtime(min)
A
B
IF
MF
BC
480
30
30
120
PF
PM
IF
PF
PM
IF
PM
PCI deff
MF
30
BC
BC
BC(deshape)
BC
RC
BC
BC(L)
BC
35
EF,IF
45
u/l arm
MF
60
IF,PCI
IF,EF
BC,MF
EF
60
BC
BC
60
60
15
PM
60
PM
60
270
60
15
35
PM
60
30
60
60
60
60
180
60
120
240
60+60+120
60
60+120
120
60
60
480
480
k-10
PM
MF
PM
480
PM
Mismatch
MF
75
Vacuum
IF
BC
u/l arm
BC
EF
PF
BC,EF
MF,IF
RC,EF
MF
BC,IF
IF
EF
30+30
60
480
90
480
60
120
150
PF
BC,Timer recycle
Gear deff,copper tubes
Side wall clean,Press opening
Housing,ring down,chuck loader
Q10 BC(pinhole),vacuum
Vacuum
operating
180
Dirty mold
RC
480
Operating
EF
30
MF
30
240
480
PM
60
60
240
240
180
30
330
480
480
240
90
90
480
60
480
120
360
360
150
60+90
240
140
4785
2630
30
240
180+105
210
240+240
30
30
owntime(min)
C
Reasons
SF
Plunger raise
Mold cleaning
BOR leak
18/5/2015
Responsible
Department
SF
IF
DE,RC
MF
Downtime(min)
A
B
30
390
120
180+210
210
60
SF
PM
PCI locking, Heavy tread flash
SF
PM
IF,EF,RC
30
PM
390+90
BOR leak
PCI inflation problem
MF
IF,MF
60
300
IF
IF
IF
420
60
300
240
IF,MF
300
480
Mold cleaning,BC(L)
RC,BC
180
360
IF
480
360
u/l arm
MF
360
EF,MF,IF
120
240+240
180
BC
Press open problem
U/l arm
BC
EF
IF
60
60
360
240
SF
SF
60
MF
MF
BC
BC
PM
380
180
180
480
PM
30
300
60
480
EF
k-10
u/l arm,Plunger raise
MF
EF,IF,EF
480
60+240+120
480
180
Drain problem
Shaping,Plunger
IF
IF,MF
420
120
120
BC
BC
180
480
Press operating,Vacuum
EF,IF
360
480
240
150
Plunger down,BC(L),448,VCL
u/l arm hold
BC(rough)
BC(rough)
IF,EF
IF
BC
BC
60
150
PM
PM
PM
MF,IF
Shaping over
IF
120+60+60
120
150
PM
90
60
owntime(min)
C
PM
450
480
90
Reasons
19/5/2015
Responsible
Department
Downtime(min)
A
Tread offcure
BC(L)
Operating
BC(L)
IF
BC
EF
BC
210
PM
Supply pipe leak,PCI
BC(L)
Operating
PM
IF
BC
EF
PM
120
shaping,BC(416)
IF,BC
BC(L)
BC
shaping,vcl deff
BC
VCL adjust
IF,MF
BC
MF,IF
90
BC,Plunger down,PCI
c/m shaft, Supply pipe leak,TOR leak,Leakage
BC,IF,EF
MF,IF,MF,IF
60+90+60+120
300+120+120
TOR drop, BC
Offcure
Temperature over
BC
BC
EF,BC
IF
EF
BC
BC
120
60
30
Press operating
EF
30
Pressure switch,PCI
Steam line leak
IF,EF
IF
480
BC
BC
IF
120
VCL deff
MF
480
90
30
60
480
480
120
60
240
480
480
90
PM
375
MF
k-10
BC(L),Plunger down,Plunger down,Offcure
MF
BC,EF,IF
480
120+60
MF
480
Shaping
IF
300
BC/Bclamp
BC,Press operating,BC
BC
BC,EF,BC
Vacuum problem(2)
VCL in/out
BC(deshape),Pitted mold
Vacuum problem(2),vcl finger adjust,255,vacuum
IF
MF
BC,RC
IF,MF,RC,IF
IF
BC
IF,MF
PM
IF,BC
shaping
BC
IF
BC
90+90
30
90+90+60
PM
480
3630
Downtime(min)
B
Reasons
20/5/2015
Responsible
Department
BC
BC,Operating
BC
BC,EF
BC(2)
MF
BC
MF
PM
PCI deff
PM
EF
30
VCL
MF
90
BC
BC,shaft raise
BC
BC,MF
480
IF,Panel trip
c/m shaft(G5)
u/l arm problem,BC(L)
RC,Offcure
BC
IF,EF
MF
IF,BC
RC,IF
BC
BC
BC
Gear deff
IF steam line leak
MF
IF
Plunger up problem
auto opening
BC
MF
IF
BC
VCL
EF
120
210
PM
60
PM
105
60
60
120
60
60
90
480
60+45
60
120
60
210
50
150
480
480
180
120
480
240
300
k-10
Offcure
MF
EF,IF
RC
RC
Press operating
EF
BC
BC
vacuum
IF
480
60
Dirty mold
vacuum
RC
IF
60
VCL up
Gear deff
EF,IF
MF
240+240
PM
c/m shaft,shaping
134
u/l arm deff
MF,IF
BC
MF
BC
Gear deff
Side wall dirty,VCL center out
BC
MF,PM
RC,MF
300
60
150
120+120
240
240
60+60
120
180
PM
120+60
300
150
4280
3015
Downtime(min)
A
B
C
Reasons
21/5/2015
Responsible
Department
60
150+60
60
60
150
PM
PM
60
PM
vacuum
IF
EF
EF,IF,RC
MF
IF,MF
IF
IF
Gear deff
Steam pipe leak,PCI deff
MF
IF,MF
Plunger raise
Brake fail
MF
EF
VCL deff
MF
60
60
120
60
210
120
120
240
240
60
120
60
480
120
60
390
480
270
410
240
60
60
120
480
480
k-10
MF
MF,IF
Opening
EF
Press locking
EF
180
180
IF,EF
BC,IF,MF
RC
EF
120+180
240
BC
VCL sensor, BC,Drain problem
u/l arm hold
BC
EF,BC,IF
IF,MF
BC
BC
BC,BC(mark)
Shaping late,BC(deshape)
BC(pinhole)
c/w pipe leak
155/70 R12EK,BOR leak
BC
IF,BC
BC
IF
MC,MF
IF
BC
270
480
120
480
390
180
240
60
330+150
360
75
60
180
300
60
90
480
120
30
4050
3855
2180
Downtime(min)
A
B
C
60
Reasons
22/5/2015
Responsible
Department
IF
MF,MF
PM
BC,PCI locking(3)
Timer recycle
PM
BC,MF
EF
BC
BC
BC,IF,MF
IF,MF,IF
IF,EF
vent block
VacuumG5
RC
IF
Press operating,Motor
Offcure
EF
IF
IF,EF,IF
IF
BC
BC
60
30+90
480
120
480
180
60
60
60
480
480
480
120
480
85
MC
Gear deff,Piping work
PCI locking
MC
MF ,IF
EF
480
180
300
480
480
Mold clean
Brake fail
RC
EF
IF
240
480
480
270+60
120
480
60
60
60+60
60+30
90
60+60
330
120
90
60
60
60
240
90
90
300
90
360
120
90
90
60
135
120
3765
2485
60
60
60
4050
MF
Timer fault
k-10,k-11 mold clean,piping work
EF
MF,RC,IF
IF,RC,IF
Operating
Press opening,piping work
Piping work
u/l arm
EF
EF,IF
IF
MF
5
Downtime(min)
A
B
C
60
30
60
PM
60+60+60
PM
60
PM
90
Reasons
23/5/2015
Responsible
Department
IF
PM
PCI locking,Vacuum
Tread flash
PM
MF,IF
MF
SC
SC
PCI locking
MF,EF
BC(deshape)
BC
BC(deshape)
BC
BC
BC
PCI locking
G5Vacuum
IF,MF
IF
Motor
Offcure,Platen controlling
BOR leak
Pressure switch leak
EF
IF,EF
MF
IF
MF
120
60+60
60+60+60
90
120
120
150
60
240
480
480
480
180
390
60+90
240
70
480
180
420
180
60
120
180+300
480
Piping work,PCI
PCI
PM,IF,EF
MF
480
480
Mold clean
Brake fail
RC
EF
MF
SF
SF
IF
120
480
60+300
480
480
60+150
60
60
480
60
MF
MF,IF
PM,RC
EF
SF
BC
BC
EF,IF
u/l arm
MF
BC(deshape)
Brake fail
BC
vcl finger loosed,vacuum
BC(L),BC(pin hole)
BC
MF
BC
MF,IF
BC
BC
Internal steam pipe leak
BC(L)
255
BC
IF
BC
RC
steam leak+TF
IF,TF
MF
vcl sensor
RC
EF
RC
180+60
60
180
2580
2920
3360
5
Downtime(min)
A
B
C
SF
BC
Offcure,mold tight
60
PM
120+60
60
Reasons
PM
180
PM
60
480
480
25/5/2015
Responsible
Department
SF
BC
IF,RC
Plunger raise
MF
SF
PM
PCI,Tread flash,shaping over tead flash,offcure
Press opening,Motor jam,shaping over tread
Shaping over tread flash
SC
SF
PM
IF,MF
EF,MF,IF
IF
SC
SC,IF
BC
BC
Shaping
RC
IF
RC
SF
PCIunlocking
SF
EF
Press locking
Platen temp drop,Int pipe leak
EF
IF
B/H adjustment
MF
IF
MF
EF,RC
RC
EF
60+60
60
60
120
120+60
480
90
240
480
480
60
210
480
360
480
360
60
PM
60
120
480
120
480
480
480
480
360
120
MF
BC
BC
60
240
480
120
120
60
PM
120
240
60
420
Plunger raise
c/w line leak
auto opening,Press operating
Ext drop problem
MF
IF
IF,EF
IF
IF,MF
MF
IF,EF
auto opening
c/w pipe leak
BC
EXt drop problem
IF
MF
BC
IF
355
vacuum,355
sensor change vcl
RC
IF,RC
EF
355
drain
RC
IF
IF,MF
120
420
210
60
60
90
60
120
90
120
30
120
60
330
90
60
480
480
480
back pressure
IF
60
465
120
MF
VCL finger
MF
MF
DE,IF
EF
60
5220
330
240
5355
4620
15
Downtime(min)
A
B
C
30
60
180
60+210
30
PM
60
PM
30
120+180
360
BC
75
BC
BC
PM
60+30
90
90
PM
BOR leak,PCI
Press over travel,shaping
Shaping over
BH adjustment
PCI
u/l arm
PM
MF,IF
EF,IF
IF
MF
MF
EF
BOR leak
MF
Press open
EF,chuck loader up,vcl out
EF
EF,MF,IF
leakage
IF
BC,B/clamp loose
BC
BC
BC
MF,IF
PCI
PCI
tread flash
u/l arm
Piping work
MF,IF
MF
IF,EF
MF
EF
IF
PM
PM
gear
MF
60
180
240
360
240
Reasons
26/5/2015
Responsible
Department
IF
90
300
30
60
240
120
20
60
480
480
360
120
210
360
360
60+60
60
180+60+60
180
120
120
60
60
60
120
300
360
60
Plunger up
IF
BC
MF
IF
BC
MF
150+90
IF
180
210
MF,IF
Locking
EF
MF
55
60
Segment broken
Brake fail
Dirty mold,Plunger raise
vcl center out
DE
MF
RC,EF
MF
55
IF
BC,RC
MC,Platen drop
c/w pipe leak,BC
MC,IF
MF,BC
EF
IF
BC
DE,RC
180
180
120
240
60+60
120
120
55
55
240
240
120
120+60
60
330
480
120
60
480
30
60
330
15
Downtime(min)
A
B
C
120
Respon 26/5/2015
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
u/l arm,BC EF,BC
30+30
150
480
480
90
30
30
60
480
PM,vcl in PM,EF,IF,EF
60
30+60
auto opening,u/l arm
IF,MF
60
60
Plunger raise
IF
480
90+30
120+150
120
60
120
240
30
180
60
30
60
MC
VCL in
MC,vcl in
MC
IF
MC,IF
PCI locking
IF
G08 MC
MC
BC(L)
BC
480
120
360
120
30
120
240
90
240
60
60
120+360
120
60
150
150
210
60
480
300
480
180
180
120
480
480
480
PM
PM
480
120
480
MF
MF
390
420
60
240
120+60
120
360
480
60
120
75
240+180
Motor brake
EF
BC
BC
BC,Press operating
BC,EF,IF
480
120
240
240+240
60
90
465
480
30
60
120
480
150
480
480
60
180+60
90
180
480
60
180+150
BC(deshape) BC
60 Side wall dirty,BH adjustment,BOR
RC,MF leak 90
SF
SF
45+90
120
145R12cssR1 MC
60
60
180
60
VCL in
IF
85
MF
MF
BC
60
480
120
120
60
90
480
60
30
115
300
480
120
180
30
60
Reasons
BC
BC(2)
RC
28/5/2015
Respon
sible
Depart
ment
BC
BC
RC
RC
RC
VCL
PCI
IF
MF,IF,EF
IF,EF,MF
RC,EF,IF
PCI unlocking
MF
Operating
EF
BH adjustment
BC(L)
MF
BC
IF
MF
EF
IF
EF
PM
PM
Operating
EF
EF,MF
Press operating
SF
EF
SF
Brake plate
VCL sensor
Segment slow work
MF
EF
MF,EF
BC(deshape)
Segment operating
Offcure
auto opening
BC
EF
IF
IF
RC,vcl down
RC,EF
vcl in
EF
448
IF
Dirty mold
448 int,Vacuum
Operating,brake fail
RC
IF
EF,MF
2015
30/5/2015 Respon
sible
Depart
ment
Downtime(min)
A
B
C
Reasons
Offcure,Press operating
MF,EF
390
30
190
75
240
90
PCI air
c/m shaft,Timer recycle
PCI beam
IF
MF,EF
MF
BC(L),PCI locking
Press open, TORleak
BC,EF
EF,MF
Bottom leaked,BC
VCL finger
MF,BC
MF
MF,IF
Rc,MF
BC
Press opening
BC
IF
Bottom leaked
MF
BC(L)
EXt drain,PCI locking
BC
IF,EF
PCI beam
MF
120
480
IF
60
auto opening,Offcure
IF
480
PM
PM
BC
BC
180
60
300
45
30+60
105
120
40
60
90
60
90
120
240
120
240
120
120
480
480
480
480
Motor,Press operating
EF,MF
Shaping
IF
Shaping direct
BC(L),c/m shaft leak,Piping
IF
BC,MF,IF
IF
SF
120
SF
SF
120
60
210
RC
BC(deshape),vcl center out
RC
BC,MF
MF,IF
dirty mold
RC
MC
MC
IF
60
480
60
60
480
60
120
180
300
90
60
60
120
90
60
3600
180
30
60
2525
150
3270
5
Downtime(min)
A
B
C
480
30+45
65
135
30
480
60
120
160
90
60
210+30
60
60
480
120
240
240
45
120
300
60
35
230
60
45
240
60
60
480
60
240
480
480
480
420
240
120
70
105+105
80
120
120
120
150
90
330
60+150
315
180+180
300
360
120
180
180
4525
2460
2685
DOWN
Press #
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
J-Row
J-01/02
J-03/04
J-05/06
J-07/08
J-09/10
J-11/12
J-13/14
J-15/16
J-17/18
J-19/20
K-Row
K-01
K-02
K-03
Reasons
1/6/2015
Responsible
Department
Downtime(min)
B
Plate leak,RC,Offcure
MF,RC,MF
240+170
480
Plunger raise
MF
BC
BC
Offcure,TOR leak
Press locking
BC
BC
IF,MF
EF
PCI locking
MF
30
PCI locking
EF,IF
60+120
BC,c/m shaft
BOR leak
BC
BC,MF
MF
BC
c/m shaft
MF
IF
IF
Press operating
EF
Air fluctuation
IF
90
BC(mark)
BC
180
IF
210
120+60
BC(L)
u/l arm
BC
IF
180
240
420
Offcure
IF
480
60
PM
Press operating,VCL brake fail
PM
EF,MF
480
120
480
120
60
150
60
150
60
60
60
420
300
150+120
180
60
K-04
K-05
K-06/07
K-08/09
BC(mark)
BC
K-10/11
Plunger raise
MF
K-12/13
BC
BC
N-Row
SF
N-01
N-02c/m shaft,BC,double molding,operating,Plunger down MF,BC,EF,MF
N-03
N-04
High pressure down
IF
N-05/06
N-07/08
BC(mark)
BC
N-09/10
N-11/12
P-Row
SF
SF
P-09/10
Offcure,Rubber remove
IF,RC
P-11/12
Q-Row
SF
SF
Q-01/02
Bottom o ring leak
MF
Q-03/04
Q-05/06
Q-07/08
Operating,BC(L),c/w line leak
EF,BC,IF
Q-09/10
BC(L)
BC
Q-11/12
Q-13/14
Q-15/16
VCL in,c/w line,cavity jurking
IF,MF
Q-17/18
Q-19/20
Pressure switch
EF,IF
R-Row
SF
SF
R-01/02
R-03/04
Shaping late
IF
R-05/06
R-07/08
R-09/10
Bottom o ring leak
MF
R-11/12
R-13/14
R-15/16
VCL finger colaps
IF
R-17/18
60
120
180
60
120+120.
60+60
480
240
180
120+300
120
30
60
120+60
180
120+330
120+60
120
120
30
240
4290
3060
wntime(min)
C
480
Reasons
2/6/2015 Respon
sible
Depart
ment
Downtime(min)
B
C
Offcure problem
Press open
MF
EF
480
PCI
MF
30
PCI
MF
30
60
Brake fail
c/m shaft deff/leak
EF
MF,IF
180
165+270
480
c/m shaft
MF
240
VCL operating
Offcure problem
EF
IF
210
MF,IF
IF,EF
MF
BC
60+60
240
60
255
u/l arm
u/l arm
IF
MF
40
PM
PM
480
480
75
120
60
120
480
75
160
140
100
480
480
480
480
195
90
480
135
90
3750
Plunger deff
MF
420
Reasons
4/6/2015
Respon
sible
Depart
ment
Downtime(min)
B
C
448
MF
480
60
RC
BC,MF
120
30
210
150
MF,IF,EF
MF
EF,RC
RC,MF
300
60
90
75+45
PCI stopper
MF
60
IF
EF
120
60
BC(L),c/m shaft
BC ,MF
BC
BC
PM
PM
480
MF,IF
180
leakage work
Shaping overr
TOR leak
MF
IF
MF
120
PM
PM
480
480
300
100+60
240
150
120
480
480
60
60
60
480
480
MC,MF
480
480
EF,MF
60
300
BC,IF
270
400
Brake fail
EF
180
480
480
360+120
120
480
IF
480
MC ,MF
480
BC(deshape)
center out
BC
MF
IF,MF
IF
90+90
MF
180
RC
RC
120
Brake fail,vcl in
vacuum
BC
MF
IF
BC
120
240
180
60
120
330
4650
300
360
90
4870
3660
6/6/2015
Respon
sible
Depart
ment
BC
Downtime(min)
B
C
360
60
100
60
90
120
90
60
IF
EF
EF
EF
60
240
PCI deff
MF
150
BOR leak
MF
MF,MF
IF,MF,BC
BC
120
MF,IF
IF,RC,EF
60
150
Shaping
BC
IF
BC
60
BC(L)
BC
RC,Tread flash
RC,MF
480
PCI deff,Vacuum
MF,IF
360
PCI deff,Vacuum
EF,IF
120
u/l arm
EF
PM
BC
PM
BC
120
30
30+60
60
60+30
120+120
90
120
60
90
120
45
120
60
60
60+300
120+300
480
480
480
120
480
auto opening
IF
120
120
EF
480
120
Shaping
IF
u/l arm
EF
75
RC ,MF
480
BC(L),Operating
BC,EF
150+270
Line leak
IF
120
BC,Q8 B out
BC
MF
MF
MC
MF
MF
c/m shaft
MF
240
IF
180
Operaating, jaming
EF,MF
180+180
IF
120
120
480
60
120
480
210
60
180
30
240
60
4695
120
2655
60
2680
10/6/2015
Respon
sible
Depart
ment
Downtime(min)
B
C
IF,EF
IF
60
120
120
BC
PCI locking
BC
IF
MF
PM
RC
Top ring slow
Offcure,Opening,u/l arm,opening
PM
RC
IF
IF,EF,MF,EF
480
480
180
240
120
180
Mold clean,BC(L)
RC,BC
300
120
BC,BC(L)
BC
Vacuum,BC(L),PCI
IF,BC,IF
120+60
MF,IF
60+60
PM
SF
Plunger down
PM
480
EF
240
60+60
240
90
240
60
480
300
440
60+240
120
180
480
150
480
345
Mismatch,Vacuum,SF
DE,IF
150+60
90
MF,IF
270
120+120
Shaping
IF
300
SF
SF
SF
SF
Vacuum
IF
240
390
390
390
390
240
Motor,Press opening
EF
180
8.25,SF
SF
SF
Offcure,c/m shaft
Copper tube leak
MC
SF
SF
IF,MF
IF
300
30
345
480
480
480
480
60
120+180
180
75
195+150
195
60+90
120
480
480
60
30
IF,MF
60
60
RC,BC
270
60
IF
MF
Vacuum 446
IF
30
15
90
60
3600
5340
5585
Reasons
11/6/2015
Respon
sible
Depart
ment
locking problem
MF
30
Tread flash
MF
30
PCI deff
EF
60
PM
RC,VCL up down
BC,VCL
Opening
PM
RC,IF
BC,MF
EF
480
300+180
30+120
120
PCI deff
IF
150
Plunger rasie
MF
270
IF
420
PM
PM
480
Downtime(min)
B
C
Vacuum
IF
120
Shaping
IF
420
Leakage
IF
420
Shaping
IF
15
BC
Brake fail
BC
MF
60
105
EF,MF
60+60
BOR leak
Steam line leak
MF
IF
90
210
VCL in
EF
90
RC
450
4020
13/6/2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
IF
120
BC
180
IF,MF
90+60
IF,BC,IF 60+60+60
180
480
MF
60
Press locking
PCI locking
BOR leak,Tread flash
PCI limit block
MF
IF
MF
MF
60
90+30
60
60
6.50-16 TR10
BC(L)
PCI deff
SC
BC
EF
270
60
60
IF
120
IF
480
120
IF
LG
60
480
480
240
MF
60
IF
IF,BC
IF
480
60+60
60
PM
Low gas
Low gas
PM
480
330
420
480
480
480
Low gas
Low gas
Low gas
Low gas
Low gas
Low gas
480
480
420
420
120
120
IF
BC(L)
c/w nipple leak
BC
MF
240
Operating
EF
240
Low gas
SF
480
HP steam down
SF
60
BC,DE
MF
410
480
480
240
120
480
480
150
60
120
300
30
IF,MF,IF
210
195+195
120
BC,Plunger down
BC,MF
60
MF
IF
360
60
60
7560
3230
3330
15/6/2015
Responsible
Department
SF
Motor
EF
480
SF
VCL out in
SF
EF
240
Brake loose
MF
90
PCIstopper down
BC
MF
BC
60
PCI unlocking
PCI deff,BOR leak
VCL up
Press opening
BOR leak
Shaft raise
SF
PCI unlocking
PCI deff,Shaping,PCI
Top ring raise
IF
IF,EF,MF
IF,EF
EF
MF
IF
SF
IF
IF,EF,IF,EF
MF
Piping work
SF
Piping work,SF
IF
SF
IF,SF
TOR leak
MF
MF,EF,IF
IF,EF
60
360
180
120
120
RC,BC(L)
RC,BC
360
480
120+180
SF
PM
SF
PM
60
480
480
BC(L)
BC
Reasons
Downtime(min)
A
B
C
210
480
480
30
60
120
90
90
300
60
60
30
480
120
60
30
300
60+30
420
60
180
120
60
60
60
420
60
120
IF
420
auto opening
SF
u/l arm
IF
SF
MF
60
75
SF
SF
120
SF,PF
SF
30
BC
BC
Rc,VCL finger loose
VCLdown
Locking
VCL up air drop
Plunger down
BC
BC
RC,MF
IF
MF
IF
EF
180
150
15
60
90
240
30
30
30
420
60
SF,PF
30
Plunger raise
u/l arm,vcl finger,operating
Operating
IF
EF,IF,EF
EF
120
75
45
MF
IF
30
4665
15
30
90
60
3240
2730
Reasons
16/6/2015
Responsible
Department
Downtime(min)
B
C
BC
BC
45
IF
EF,IF
300+120
VCL in out
IF
60
PCI, BH adjustment
MF
VCL deff
Opening problem, Dirty mold
BOR leak,Shaping,BC
Shaping,BC
IF
EF,RC
MF,IF,BC
IF,BC
Plunger up
PCI
MF
MF,IF
Piping work
BC
Vacuum
IF
BC
IF
BC,BOR leak
BC,MF
MF,IF
BC
PCI deff,BC
60
180
60+60
60
360
120
120
270
45+60
45+60
480
480
120+120
240
60
300
60
30
300
360
360
60
EF,BC
60
240
Vacuum,BC(L)
Vacuum
Operating problem
BOR leak
IF,BC
IF
EF
MF
180
240
Pm
PM
480
Offcure
IF
180
60
480
120
180
300
480
120
IF
BC,Shaping
BC,IF
u/l arm
BC
MF
BC
Plunger up
EF
MF
MF,BC,Deff 422
Back pressure
MFBC,IF
IF
MF,IF
IF,MF
RC
MF
IF
60
60+60
150
60
480
240
180
120+150
120
195
150+60
60+60
80
120
240
240
120
150+90+30
60
u/l arm
EF
90
Operating problem
BC(L)
EF
BC
240
IF
240
480
60
3230
3810
3540
17/6/2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
BC
BC
BH adjust,Offcure
BC
BC
MF,IF
90
60
IF
EF
EF
RC
RC
330
Plunger down
BC
MF
BC
390
60
BC(L)
BC
BOR leak
MF
150
18/6/2015
Reasons
PF
RC, Tread flash
Tread flash
180+60
120
Leakage
120
60
Over travel
Supply pipe leak
Open vacuum
Press operating
MC spjc
PCI deff
BH adjusted
150
60
BC
MF,BC
PCI locking
180
60
EF
60
EF,MF
60+60
Offcure,RC,Offcure
c/m shaft raise
IF,RC,IF
MF
240
120
480
PM
PM
480
480
120+120
PM
Press operating
Missmatch
u/l arm deff
MF
180
BC
VCLup+u/l arm slow work
BC
IF
60
u/l arm
EF
300
120
B clamp loose
shaping
IF
120
Vacuum
IF
RC,BC(L)
RC,BC
240
60
120+60
120+60
60
120
120
BC(pin hole)
75
60
60
150
BC(leak),Operating
VCL up
BC,side wall dirty, segment cylinder
BC(leak)
BC(leak)
Press operating
Vacuum,BC,BOR leak
BC(leak)
60
VCLin
Shaping
BC,BC(pin hole)
BC
60
120
448,vents block,Offcure
IF,DE,IF
180+180
180
480
4110
2070
1365
offcure
N CURING
18/6/2015
Respon
sible
Depart
ment
PF
RC,MF
MF
Downtime(min)
A
B
C
30
360
270
30
30
IF
270
EF
IF
IF
MF
60
MC
IF,MF
480
30
480
240
Reasons
PF
20/6/2015
Respon
sible
Depart
ment
PF
Downtime(min)
A
Pipe leak
BH adjust
IF
MF
120
120
EF,MF
MF
300+45
MC
MC
480
Bottom leaked,BC(L)
MF,BC
135+90
PCI open
IF
120
MF,IF
360+120
360
180
MF
240
60
BC
180
IF,MF
IF
180
300+60
60
IF,MF
60
150
IF
RC,IF,RC
IF
420
180+300
PM
480
360+120
480
480
480
480
480
480
Brake
Offcure,RC,Ext drop,RC
PM
VCL deff
BC
MF
255
IF,RC,IF,RC 255+180
PM
MF
BC
480
EF
150
RC
MC
MF
300
480
Offcure,RC
u/l arm+open problem
IF,RC
EF
Operating problem
EF
operating,Sypon problem
EF,IF
240
60
MF,IF
360
60+60
150
BC,EF
150
IF
BC,RC,MF 60+60+120
BC
150
BC
EF
60
60
30
60
180
BC(L) 4 times
BC
355
RC
offcure
IF
Platen steam pipe leak
IF
c/m shaft seal change,BC(L),Offcure MF,BC,IF
brake fail
IF,BC,MF
BC
300
240+240
480
480
60+120
420
120
270
480
MF
60
120
EF
IF
60
IF
270
3330
90
480
3270
4440
4125
120
60
Reasons
SF
22/6/2015
Respon
sible
Depart
ment
SF
A
45
Downtime(min)
B
C
SF
SF
60
IF
120
Vacuum
Operating,Bottom leaked
IF
EF
80
135
IF,EF
MF
110
BC(L)
BC
135
PCI locking
EF,MF
60
100
480
120
90
60
480
360
60
180+300
480
vents block
RC
480
480
480
480
480
VCL deff,BC(L)
IF,BC
195
60+240
180
480
480
480
480
480
390
60
Shaping
IF
vacuum,Plunger raise,Bottom o ring leak IF,MF
vents block
RC
Miss match
RC
195
120
480
120+120
480
360
480
Double molding
VCL c/w pipe leak
IF
MF
120
120
BC,EF
120+240
480
480
BC,IF
180
480
180+120
210
BC(deshape),TOR leak
BC(L),Shaping,c/m seal change
BC,MF
BC,IF,MF 60+60+120
420
60
150+240
30
2100
RC
MF,IF
210
480
480
120+120
IF,EF
150+60
180
offcure
RC
90
MF
300
3225
3295
90
3880
420
3240
23/6/2015
Responsible
Department
Downtime(min)
B
Tread flash
MF
180
Brake fail
MF
60
PCI deff
MF
480
Operating problem
Flash
BOR leak
EF
MF
MF
IF
IF
RC
RC
480
120
PM
PM
480
480
160
60
60
60
120
480
480
RC
Mismatch,Dome plate leak
RC
RC,MF
300
480
Operating problem
MF,EF
240+240
Press operating
EF
240
BC
Top ring leak
VCL center out
BC
BC
MF
60
vents block
DE
Offcure,c/m seal change,Offcure,seal change
IF,MF,IF,MF
15
Plunger up down/c.w leakage
MF,IF
BC
BC
480
60
60
480
90
60
180+60+120
60+60
60
30
120+60
930
2760
120
60
2590
DOWN TIM
Reasons
24/6/2015
Responsible
Department
Downtime(min)
A
B
C
Bottom leaked
MF
35
Locking problem
MF
60
MF,EF
180+60
25/6/2015
Reasons Responsibl
Bottom O riMF
Tread flashMF
Top ring le MF
Operating
BC,Offcure
EF
BC,IF
60
75
210
Offcure
IF
BOR leak MF
c/m shaft d MF
Dome valve deff
IF
180
MF
60
PM
PM
480
360
120
PM
PM
Dome gaske
MF
Shaping IF
Motor,VCL fEF, MF
Timer fault
EF
240
PF
195/65
MF
Brake fail
MF
465
480
480
150
PF
MC
VCL center MF
BC
BC
BC
BC
c/m shaft d MF
brake fail
MF
990
810
75
75
Respon 26/6/2015
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
27/6/2015
Reasons
Tread flash
E6 Bladder
MF
60
60
PF
RC
45
PF
PCI deff
240
Shaping
240
IF
240
180
180
480
Shaping
IF
BC
BC
270
BC(L)
Shapping,O
VCL operat
300
75+180
60
u/l arm deff
300
480
PM
PM
480
480
480
PM
75+30
60
60
BC
120
VCL operat
Dome gasket
480 u/l arm deff
60+120
MF
480
480
300
Dome gaske
180+75
15
330
360
120
60Clamp open
BC
135
BC
15
Seal change
MF
120
SF
BOR leak
BOR leak
MF
240
Q8 VCL center out MF
480
480
270
30
BC(deshape
Q8 VCL cen
BC
Segment cy
60
VCL center
BC,Pitted
c/w pipe le
30
480
60
60
90
90
45
60
VCL in
BOR leak
BC
360
60
90+90
VCL finger
360
2685
945
BC(L), Va
145/70 R13ET
1695
MC
480
2505
360
2070
2115
420
PF
MF
BC
IF,EF
IF,BC
Reasons
C
40
480
480
29/6/2015
Respon
sible
Depart
ment
Downtime(min)
A
Tread flash
DE,RC
330
BC
BC
EF
EF
EF
SC
IF
EF
IF,EF
EF
EF
EF
EF,BC
IF,EF
480
u/l arm
MF
480
480
PM
PM
480
BC,MF
360
180
240
40
175
140
120
180+50
200
MF
90
MF
240
PM
480
BC
180
180
480
EF
MF,IF,RC
120 240+240
400
MF
480
480
VCL motor
MF
Vents block, Dome gasket leak RC,MF
Dome gasket leak, u/l arm up MF,IF,EF
U/l arm
MF
u/l arm early in
EF
VCL in,Press auto opening
EF,IF
240
180
90
480
MF
60
BC
120
BC
BC
180
30
25
SF,PF
SF,PF
60
BC
DS,Pitted mold
VCL center out Q8
BC
DS,De,RC
MF
60
405
180
75
MF
240
60
BC
DS,RC
Vacuum
BC
Ds
IF
300
150
30
30
MF
315
60
DS
BC(L)
DS
BC
120
120
BC(L), Vacuum
BC,IF
120
SF
MF
BC,RC
MF,BC
BC
MF
MF
BC,RC
IF
90
240+75
60 90+90
420
480
60
300
30
90
270
EF
MF
BC
60
MF
BC,IF
50+240
3375
1880
3410
5450
STATUS IN CURING
15
Downtime(min)
B
C
270
Reasons
30/6/2015
Respon
sible
Depart
ment
Downtime(min)
B
C
Tread flash
MF
360
PF
PF
15
Operating
EF
135
PCI deff
Size change 6.50 TR14,BC
Top ring shaft stuck
Plunger down
MF
SC,BC
MF
MR
240
480
95
180
PCI deff
PCI deff
EF
IF
120
240
Bottom leaked
u/l arm deff,Bottom leakage
MF
MF
120
120+70
IF
120
360
60
240
480
180
60+120
300
60
60+120
60+120
480
480
300
480
480
PM
PM
480
480
480
180
120+240
IF
480
480
480
270
240
480
60
120
480
60
60
60
MF,RC
MF,IF
MF
30
15
60
240
480
480
480
480
480
180+80
60
60
10
30
15
55
30+150
PF
BC(deshape), BOR leak
Side wall dirty
PF
BC,MF
60
MF,BC
RC
MF
BC
300
60
120
60
120
240+90
120
180+210
480
240
480
30
60
120
480
120
60
420 vacuum, Brake fail,c/m seal change IF,MF
420
300
5100
3315
90+90+60
85
90
3950
2525
3475
Press #
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
J-Row
J-01/02
J-03/04
J-05/06
J-07/08
J-09/10
J-11/12
J-13/14
J-15/16
J-17/18
J-19/20
K-Row
K-01
K-02
K-03
K-04
K-05
K-06/07
Reasons
PF
Press open
Wednesday, July
01, 2015
Responsib
le
Departme
nt
PF
EF
Downtime(min)
B
C
15
270
PF
PF
15
Press open
MF
360
EF,MF
60+30
IF
IF
60
300
EF,IF,MF
IF
MC
60+90+60
180
300
PF
PF
15
u/l arm
IF
90
PM
PM
480
BC(L)
BC
480
480
60
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
IF,MF
MF
IF
120
480
Press open
U/L arm early in
EF
EF
60
60
Plunger down
MF
60
PF
355
PF
RC
15
BC(L)
355
VCL center out
BC
Q16 448, vents block
BC
RC
MF
BC
IF,De
60
480
BC
BC
BC
BC
60
BC
BC
60
IF,MF,BC
IF
480
480
480
480
60
15
30
30
60
165+75
480
120
240+240
270+90
30
1710
1635
3960
Reasons
Friday,
July 03, 2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
Mold replace
BC(L)
De
BC
130
RC,MF
345
BC
BC
120
IF
480
Shaping
IF
480
PCI unlocking
c/m shaft deff
MF
MF
180
Operating
.
EF
40
MF
MF
IF
120
30
480
300
480
60
75+240
120
240
480
180
60+120
Safety below
u/l arm
Shaping
IF
MF
IF
480
240
Drain
IF
255
PF
VCL center out
PF
MF
BC
BC
Shaping
IF
Bake fail
MF
145/80 R13 ET
MC
240
448
BC
Locking
DS
BC
RC
120
60
480
480
480
480
30
55
90
210
405
480
60
3800
2175
2935
Reasons
IF
Saturday,Respon
July 04, 2015
Downtime(min)
sible
Depart
A
B
C
ment
IF
90
Monday, July 06
Reasons
Sr# misplace
BC
BC
Bottom leaked,Operating
RC
MF,EF
RC
Operating
EF
240
100
180
270
60
EF,MF
U/L arm
MF
390
IF, Operating
BC(L)
PCI deff
MF
90
BC
BC
90
press locking
BC
C/M shaft cross
BC
MF
90
IF
420
120
BC
c/w issue,c/m shaft raise, Top ring leak
60
Internal leakage
u/l arm
MF
Operating
Top ring up
EF
EF
Motor deff
VCL up
EF
EF
480
480
480
120
60
420
480
u/l arm
u/l arm very slow
60
Plunger raise
PF
PF
Press delay adjust,BC(L), c/m shaft seal change
EF,BC,MF
u/l arm cylinder, Mold sibe bent
MF,DE
c/w leakage work
IF
BC(L)
BC
MF
BC
MF,RC
180
60
90
15
90
60
Shaping
15
SF,PF
VCL
60center out, BC(deshape), center out, BC(L)
BC
120
210
240+240
300
330
Opening
Press operating,BC(L)
B/H adjust, VCL in
VCL in, BC
BC(deshape)
Press operating,BC(deshape)
Press operating, Platen steam pipe,355
BC
BC(134)
u/l arm copper tube
Offcure
c/m shaft seal, 448 deff
Locking problem
IF
MF,IF
EF,MF
60
240
60
60+60
2920
2175
1575
Press locking
BC(deshape),Opening
165/65 R13 EUK
Monday,
July 06, 2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
Reasons
Mold dent
MF
120
RC
EF,MF
180
210
180+60
EF
IF
60
EF,IF
EF,IF
120+120
120+120
IF,EF
360
BC
IF
BC,MF
MF
BC,IF
EF
DE
120
120
65
280
210+120
480
480
75+280
PCI defect
EF
240
press open
EF
SF
SF
MF
100
180
EF
BC
IF,MF
Tuesday,
July 07, 2015
Respon
Downtime(min)
sible
Depart
A
B
ment
DE
210
480
60
180
480
300
80
480
120
MF
IF
MF
MF
EF
480
480
120
120
480
480
Plunger raise
u/l arm
MF
MF
SF
Plunger raise
c/m shaft bent
Steam leak
SF
EF
MF
IF
210
PF
Offcure(Trap changed)
PF
IF
90
480
480
480
60
240
120
480
IF
480
IF
SF,PF
MF,BC,MF,BC 210+60
BC
60
EF
EF,BC
MF,EF
EF,BC
BC
EF,BC
EF,IF,RC
60
60+120
120+60
60
120
180+90
BC
BC
IF
60
60
30
MF
BC,MF
MC
60
90
60+60
15
60+120
15
120
BC(deshape)
BC
BC(Deshape),VCL center outBC,MF
210
2700
30
60
120+90
60
90
480
3465
RC,VCL in out
RC,MF
Vacuum
IF
145/80 R13 ET
MC
480
270
330
60
30
150
Internal offcure
IF
360
Opening+Jaming
MF
480
165/65
480 R13 EUK, Piping, VCL up,R17
MC,iF,MF
Bout
210+120
2730
3000
360
315
3765
5
wntime(min)
C
480
Wednesday,
July 08, 2015
Respon
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
DE
480
480
480
Mold dented
BOR leak
MF
90
Tread flash
MF
240
120
Timer fault
EF
180
BC(L)
Plant air drop, Press locking
BC
SF,MF
180
120
PCI deff
MF
60
Top ring up
EF
120
430
MF,Press operating
MF,EF
80
Press operating
EF
Operating
EF
SF
SF
MF
SF
SF
BC(L)
BC
50
120
240+210
180
210
480
100
85
300
420
285
360
330
60
405
480
420
480
480
300
225
60
120
60
480
4180
Plunger raise
u/l arm
u/l arm
SF
BC(L), BC(L)
BC, BC(L), c/m shaft
MF
MF
MF
SF
BC
BC
480
480
480
480
60
MF
EF,MF
240
u/l arm
Plunger raise,BC
SF
Safety below
EF
EF,BC
SF
IF
60
120+120
360
SF
VCL center out,c/m shaft leak
BC(pinhole)
c/w leakage
355, BC(L)
SF
MF
BC
IF
RC,BC
BC(pinhole)
BC(pinhole)
BC
BC
90
BOR leak
MF
60
MF,BC
MC,EF
IF
IF,MF
RC
MF,BC
360
120
30
480
240
195
480
85+360
120
480
120
30
90
15
120
15
60
90
30
120
60
330
60
300
420
5040
210+120
60+60
420
120
4755
480
60
120
4410
Thursday,
July 09, 2015
Respon
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
MC,IF
90
MC,auto opening
PM
PM
480
480
MF
EF
60
120
120
30
BC(L)
BC
VCL down
MF
BC
Opening
RC, offcure
BC
MF,EF
RC
480
150
PM
Bottom leakage
70
60
330
240
360+120
180+90
RC
115
PLC deff
MC
BC
BC
180
SF
Leakage work
PCI locking
PCI beam
IF
MF
BC(L)
BC
BH adjust
MF
SF
SF
IF
240
480
70
480
300
120
300
60
c/m shaft raise
60+60
Shaping
Plunger rasie
u/l arm
u/l arm
MF
MF
MF
480
480
480
480
MF,BC
480
180
MF
180+300
480
480
480
u/l arm
MF,IF
75+360
Timer fault
BC
MF
Locking, bottom leak
SF
vcl center out
BC(L)
BC
PLC working, BC(L)
SF
MF
BC
BC
EF,BC
30
120
60
EF,RC
60+180
355
RC
IF
30
15
Sidw wall dirty
BC(deshape)
60
90
60
120
90
30
180
Shaping
Gear deff
355, vacuum
center sleave change
MF
RC,IF
MF
240
4170
150+60
90
2970
60
3210
Friday, July
10, 2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
Reasons
Shaping
PM
MF
480
270
EF
MC
PM
480
IF
IF
210
EF
IF
BOR leak, c/m shaft raise
EF
IF
MF,IF
150
150
PCI plate+VCLup
BOR leak
Operating
BOR leak
DE
MF
MF
EF
MF
DE
60
EF
300
MC,IF
BC,IF
420
BC
BC
60
Steam leakage
PCI deff
MF
IF
480
60
PCI deff
IF
405
40+130
BC, Shaping
C/M shaft leak
BC,IF
IF
180
480
480
Shaping
IF
240
480
480
480
120
120
480
480
420
MF,EF,IF,EF
EF
480
60
60
BC,MF
360
60
480
240
MF
IF
PM
120+120+240
SF
IF
IF
480
180
MF,EF,IF,EF
Rc
480
Monday, July
13, 2015
Respon
Downtime(min)
sible
Depart
A
ment
IF
360
180
MF
MF,iF
480
360+120
EF
360
MF
MF
480
120
RC
BC
210
u/l arm
Double molding
MF
IF
480
BC
IF
EF
EF
BC
IF
EF
EF
IF,MF
SF
MF
IF,BC
IF
IF
IF
120
IF,MF
120+60
IF,EF
120
RC
60
120
210
480
60
180
240
120+90
180
IF,EF
RC,IF
IF
480
430
60
BC
IF,BC
BC
480
420
120+115
120+120
150
4710
180
120
3540
3670
5685
2015
Downtime(min)
B
C
180
480
480
480
120+360
Reasons
Shaping
BOR leak
PM
MF, BC
Tuesday, July
14, 2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
IF
315
MF
60
Press operating
PM
PM
PM
PM
MF,BC
180
180
IF
80
DE,MC
480
BC(416)
BC
90
Press operating
EF
IF
SF
MF
IF
IF
180
IF,EF,BC
60+90
120
300+100
480
120
120+150
90
120
90
480
480
120
480
480
120
120
480
120
Press open
300
480
480
BC(L), PCI unit air
300
120
480
60
480
300
480
Mismatch
Shaping
RC
IF
90
360
360
480
480
60
120
30
390
480
IF
MF
EF,BC
240
480
240
60
60
MF
60
MF
IF
IF,MF
480
480
180
BC,MF,EF120+120+90
480
180
480
90
480
60
480
60
120
120
Shaping, BC(L)
90
100
VCL up
Brake fail
Q-16 item deff
145
4795
60
120
90Vacuum,Internal pipe, BC(leak+bru
Press opening, BC(deshape), O
VCL finger open
Dirty mold
Platen temp drop, vents blocked
VCL, Operating
Brake fail
BC(L)
4330
MF
MF
BC
RC
IF,DE
EF
MF
BC
240
210
4445
450
225+240
30
120
240
3420
90
60
BC, locking problem
3900
Wednesday,
July 15, 2015
Respon
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
IF
105
Shaping
Press operating EF
75
PM
PM
PM
PM
PM
RC
RC
155/80, BC, VCL out,Press
MC,BC,IF,EF
open
120
390
80+80
Press open
EF
SF
SF
Steam leakage housing
MF
BC(L), PCI unit air
BC,IF,EF
PCI deff
IF
BC(L)
u/l arm deff
Motor faulty
BC
EF
EF
Mismatch
MF
Shaping+ dome pressIF
165
480
100+120
135
480
120+180
150
330
180
120
480
60
Reasons
Shaping
Thursday,
July 16, 2015
Respon
Downtime(min
sible
Depart
A
ment
IF
60
PM
PM
PM
EF
60
EF,BC
BOR leak
BOR leak
Press open problem
Press open problem
MF
MF
EF
EF
60
50
Press operating
Timer operating
EF
EF
60
180
480
Housing leak
MF
480
BC(L), Dome gasket leak,PCI,c/w pipe
BC,MF,IF,EF,IF100+45
leak
PCI deff
IF
260
PCI deff
IF
405
120
480
480
400
120
60
480
480
Shaping
Motor faulty,Operating
IF,EF
EF
180
240
12.4 PL6
MC
480
Press locking
EF
165
Steam leakage, BC
Plunger raise pipe, Missmatach
u/l arm
IF,BC
IF,RC
EF
285
MF
BC
BC
BC
Motor gearbox coupling
MF
u/l arm+PLunger, BC(L),
EF,BC,EF
PLC
Dome plate leak MF
480
480
220+50
480
60
90
480
480
60
u/l arm
BC(L), Press auto open
MF
BC,IF
480
180
u/l arm
EF
gearbox coupling
MF
SF
SF
DE
BC
390
60
BC(L)
BC(L)
Vacuum
BC
BC
IF
240
BC(deshape)
BC
480
55
120+90
90+60
60
60
480
120
240
120
120+120+60
420
BC
BC
150
BC
BC
60
u/l arm adjust,Plunger updown,u/l arm sensor
MF,IF,EF 60+60+150
3670
3390
4795
6, 2015
Downtime(min)
B
C
PM
PM
240+60
Wednesday,
July 22, 2015
Respon
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
270
180
120
c/w line leak, Int gland pipe leak IF,MF
Mold clean
RC
240
PM
PM
PM
PM
PM
BC
BC
60
EF,BC
120+180
BOR leak
MF
120
MF,EF
60
IF
IF,EF,IF
Housing leakage
MF
c/w line leak, Dome gasket leak, Locking IF,MF,EF
vent block
EF,RC
PCI beam up
MF
60
90
480
60+60
120
120
480
480
120+240
60
240
480
120
120
360
120
120
240
30
480
420
120
480
180+120
360
120
480
480
480
180
480
120+120
480
IF,EF
MC
480
IF
60
IF,EF
240
360
60+120
180
120
120
120
300
480
120
480
u/l arm
MF
480
480
480
480
MF,EF
IF,EF
EF,MF
IF
480
120+360
120+180
300
480
480
MF
EF
120
180
180
BC(deshape), Operating
BC,EF
60
180
90
BC(L)
Vacuum,c/m shaft deff, vacuum
Operating
BC(leak+deshape),c/m shaft
BC
IF,MF,IF
EF
BC,MF
120
180
120
90
120+120
90
MF
EF,BC,EF
MF
IF
60
180
60
450
Press operating
EF
180
MC,RC
480
5820
60
480
30
120
30
60
60
120
60
60
75
90
480
60
60+60+150
3570
2460
360
4740
60
4485
Reasons
PF
Bead offcure, Over travel
MF
EF
MF
BC
Operating
u/l arm deff
EF
EF
45
90
280
60
MF
60
IF
90
RC
Locking and open, PCI def
Offcure,PCI open
RC,MF
MF,IF
IF,EF
480
360
480
MF,EF
MF,IF
MC,EF
Steam leak
DE
Cylinder leak, u/l arm
IF
DE
MF,EF
135
85
90
480
180
120
60
480
210
480
120+120
480
480
480
480
75
135
110
120
375
480
Total
30
90
0
0
45
0
0
0
225
85
90
0
0
0
0
0
0
0
280
60
0
0
0
60
0
0
90
0
0
0
0
0
0
1440
435
795
0
0
0
0
230
180
1335
0
0
0
0
1170
960
0
Tyre
Lossed
5
0
0
2
0
0
9
3
3
0
0
0
0
0
0
0
20
4
0
0
2
0
0
5
0
0
0
0
0
29
9
16
0
0
0
0
5
4
28
0
0
0
24
16
0
MF
Locking
SF
355,BC(pin hole)
u/l arm, 355
BC(deshape), VCL
355, Greasing work,BC(L)
c/w line leak, 355
480
480
90
210
MF
SF
RC,BC
60
MF,RC
BC,MF
120+120
RC,MF,BC 60+120
IF,RC
330
BC(deshape)
BC
210
RC,BC
90+30
No shaping
EF
BC
BC
480
420
480
180+180
360
420
60
90
120
60
30
90
30
330
BC,RC,DE,RC 120+90
EF
90
5160
120
60
60
4110
60
3550
0
1440
0
0
0
0
0
0
900
450
630
0
0
0
60
90
120
150
0
90
360
0
210
0
0
0
0
0
0
330
0
120
0
0
120
150
12820
0
30
0
0
0
0
0
16
8
11
0
0
1
10
13
0
8
31
0
18
0
0
0
0
0
29
0
10
0
0
10
13
395
Press #
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
J-Row
J-01/02
J-03/04
J-05/06
J-07/08
J-09/10
J-11/12
J-13/14
J-15/16
J-17/18
J-19/20
K-Row
K-01
K-02
K-03
K-04
K-05
K-06/07
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
Reasons
PCI unlocking, BC
IF,BC
180+60
BOR leak
MF
120
IF
300
PCI unlocking
EF
120
MF
EF
240
60
IF,MF
120+120
BC
BC
60
Housing leak
u/l arm out of order
u/l arm in problem
MF
MF
EF
480
360
240
MF
480
Motor faulty
u/l arm
u/l arm return
EF
MF
EF
480
240
240
u/l arm
MF
480
Shaping lever
IF
300
IF
360
Downtime(min)
B
C
Total
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
120
0
0
0
300
0
0
120
0
0
240
60
0
0
0
60
0
0
480
360
240
0
0
480
0
480
240
240
0
0
0
0
0
0
0
0
480
0
0
0
0
300
0
360
Tyre
Lossed
0
0
0
0
0
0
0
0
0
0
0
0
0
6
0
0
0
21
0
5
0
0
13
3
0
0
0
2
0
10
7
5
0
0
10
0
10
5
5
0
0
0
0
0
0
0
10
0
0
0
4
0
7
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
EF
60
Off register
tread flash
RC
MF
300
60
BC(L)
BC(deshape)
145/70 R12ST, c/w line leak
c/w line leak
BC
BC
MC,IF
IF
60
60
300+90
150
Shaping over
IF
30
Segment flash
RC
90
BC
BC
30
BC,MF,IF
60+240+90
EF,RC
60+150
5400
0
0
60
0
300
60
0
0
60
60
0
150
0
0
30
0
90
0
30
0
0
0
0
0
0
0
0
5400
0
0
1
7
1
0
5
5
0
13
0
0
3
0
8
3
0
0
0
0
0
0
0
0
168
CODE
SIZE
NO OF
CAVITIES
PRODUCTION
DOWNTIME(MIN)
113
11160
11133
11179
11196
11193
11146
-1
0
0
0
0
0
1120
546
216
400
1816
108
0
0
0
0
0
0
300
0
0
60
330
121
12021
12025
12055
12131
12139
12195
12271
9
1
0
0
0
0
0
751
69
120
126
90
152
90
0
0
0
0
0
0
0
122
12510
12560
0
0
648
138
0
0
123
12002
RICKSHAW TYRES
1.35-10 PR 10 CHIEF
131
13156
13261
13375
13341
13471
13552
0
0
0
0
0
0
58
58
44
52
104
44
0
0
0
0
0
0
300
60
0
240
840
0
141
14001
14011
0
0
816
268
0
0
180
0
142
14061
14049
14088
14043
14068
-2
0
0
0
0
7
486
192
54
88
57
8711
0
0
0
0
0
1680
420
240
0
300
0
120
0
0
0
60
ALL PS&PA
Ist 2 hr
II 2hr
III 2hr
IV 2hr
Shift:
NEXT CHANGE
PRESS #
K-06/07
K-08/09
K-10/11
K-12/13
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-09/10
P-11/12
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
SIZE
12.4/11-28 PR6 PL
12.4/11-28 PR6 PL
12.4/11-28 PR6 PL
12.4/11-28 PR6 PL
16.9/14-30 PR8 SAGT
16.9/14-30 PR8 SAGT
18.4/15-30 OE PR8 SAGT
18.4/15-30 OE PR8 SAGT
14.9/13-28 PR 6 SPL
14.9/13-28 PR 6 SPL
14.9/13-28 PR 6 SPL
14.9/13-28 PR 6 SPL
11.00-20 PR16 HCT
9.00-20 PR 14 HCT
195/65 R15 R15 PR4 EUROSTAR
195/65 R15 R15 PR4 EUROSTAR
175/65 R15 PR4 EUROSTAR
145/70TR12 PR4 RAD.ST
195/65 R15 R15 PR4 EUROSTAR
195/65 R15 R15 PR4 EUROSTAR
195/65 R15 R15 PR4 EUROSTAR
195/65 R15 R15 PR4 EUROSTAR
175/65 R15 PR4 EUROSTAR
195/65 R15 R15 PR4 EUROSTAR
145ET,145/70TR12 PR4 RAD.ST
145 R 12C PR8 CSS
145 R 12C PR8 CSS
145 R 12C PR8 CSS
145/70TR12 PR4 RAD.ST
145/70TR12 PR4 RAD.ST
145/70TR12 PR4 RAD.ST
195/65 R15 R15 PR4 EUROSTAR
175/70 R13 PR4 EUROTYCON
4.50-12 PR8 PJC
4.50-12 PR8 PJC
1.35-10 PR 10 CHIEF
4.50-12 PR8 PJC
4.50-12 PR8 PJC
EXECUTIVE.________________
Ist 2hr
II 2hr
III 2hr
IV 2hr
NEXT CHANGE
PROD.MANAGER.____________