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BULLETIN 725.

1
November 2002

Goulds Model 3196 X-Series Chemical Process Pumps

Proven Performance...
Over 500,000
Installations Worldwide
Model
3196 STX
5 ANSI Pumps

Model
3196 MTX/LTX

When the Goulds 3196 ANSI Standard Dimension


Process Pump was first introduced in 1961, it
immediately became the standard for the industry.
Today, thousands of 3196
installations attest to its
remarkable performance.
Users in chemical,
petrochemical, pulp &
paper, primary metals,
food & beverage and
general industries know
they can make no better
choice than the best
Goulds Model 3196.
Series of
electropolished
316SS 3196s in
a brewery.

15 ANSI Pumps

CD4MCu 3196
installation
in a grain
processing
facility.

Model
3196 XLT-X
9 ANSI Pumps

3196s on a
solvent
recovery
service.

3196 XLT-X pumping black


liquor in a paper mill.

Alloy 20 sulfuric acid pumps


mounted on PermaBasesTM.

Original Veteran 3196... in service


over 20 years on acid transfer.

Model 3196 Chemical Process Pumps


Heavy Duty Design Features for Total Range of Process Services
MOUNTING FLANGE
Supports optional C-face motor adapter;
accommodates standard ANSI
coupling guard.

LABYRINTH SEALS STANDARD


Prevent premature bearing failure caused
by lubricant contamination or loss of oil.
Bearings run cooler and last longer.

DUCTILE IRON
FRAME ADAPTER
Material strength equal to carbon steel
for safety and reliability.

CONTINUOUS PERFORMANCE

CASING

Original flow, pressure and efficiency are


maintained by simple external adjustment
resulting in long-term energy and
repair parts savings.

Bonus casing thickness: Class 150


pumps feature Class 300 wall thickness as
standard; increased reliability and
maximized casing life.
Top centerline discharge for air
handling, self-venting.

HEAVY DUTY SHAFT


AND BEARINGS
Rigid shaft designed for minimum deflection
at seal facesless than 0.002 in. (.05 mm).
Bearings sized for 10-year average life under
tough operating conditions. Available with or
without shaft sleeve.

EXTRA LARGE
OIL SUMP CAPACITY
Increased oil capacity provides better
heat transfer for reduced oil temperature.
Bearings run cooler and last longer.

Back pull-out design for ease


of maintenance.
Integral casing feet prevent pipe load
misalignmentmaximized seal and
bearing life.
Serrated flanges standard for positive
sealing against leakage. Meets ANSI B16.5
requirements. Class 150 FF flanges standard,
optional Class 150 RF, 300 FF/RF.

FULLY OPEN IMPELLER


Acknowledged best design for CPI
servicessolids handling, stringy material,
corrosives, abrasives. Two times the wear
area of closed type impellers for longer life.
Back pump-out vanes reduce radial thrust
loads and seal chamber pressure.

ONE-INCH BULLS EYE


SIGHT GLASS
Assures proper oil level critical to bearing life.
Bottle oiler optional.

X-SERIES POWER END


Designed for reliability, extended pump life backed
with a 3-year, unconditional warranty.

SEALING FLEXIBILITY
Wide range of sealing arrangements
available to meet service conditions.
Engineered seal chambers improve
lubrication and heat removal (cooling)
of seal faces for extended seal life and
pump uptime.

POSITIVE SEALING
RIGID FRAME
(AND CASING) FEET
Reduce effects of pipe loads on shaft
alignment; pump vibration reduced.

Fully confined gasket at casing joint


protects alignment fit from liquid, makes
disassembly easier.

Before Selecting A Chemical Process Pump...


Extended Pump Performance
In order to select a chemical process pump wisely, consideration must
be given to design features that provide long-term reliable performance.
The pump must be designed for optimum shaft seal and bearing life to
prevent the failure of these two primary causes of pump downtime.

Four Design Features For Long Pump Life


C

IMPELLER
Must be designed for long-term, maintainable performance
and minimum hydraulic loads for maximum reliability.

SEAL CHAMBER
Must be designed for favorable seal environmentproper heat
dissipation and lubrication of seal faces. The design must also be
able to handle tough services: liquids containing solids, air or vapors.

POWER END
Must be designed for optimum bearing life, effective oil cooling,
minimum shaft deflection. An engineered bearing environment is
the key to extended bearing life.

BASEPLATE
Must be rigid, and able to withstand forces and moments
of plant piping systems.

FULLY OPEN IMPELLER


Best design for the Chemical
Process Industries services.
Ideally suited for corrosives and
abrasives, handles solids and
stringy fibers with ease. Allows
for simple restoration of clearances
when wear takes place. Back
pump-out vanes reduce pressure
on the shaft seal, reduce axial
thrust on the bearings.

ENGINEERED
SEAL CHAMBERS

X-SERIES
POWER ENDS

BigBoreTM and patented


TaperBoreTM PLUS seal
chambers allow seals to run
cooler with better face
lubrication. Keep solids, air
and vapors away from the seal
faces for extended seal life.

Best design for reliability,


extended pump life. Increased
L10 bearing life 90% to 140%.
Reduced oil operating
temperature of 30 F (16 C).
Three-year Goulds reliability
guarantee.

PUMP MOUNTING SYSTEM


Critical for reliability. . .rigid
baseplate prevents distortion,
maintaining pump/motor
alignment; corrosion resistant in
severe environments. Designed
for low vibration and to withstand
pipe loads. Meets total range of
plant requirements, easier
installation and maintenance.

Total Cost Of Ownership


Consider the fact that over a 20-year ANSI pump life, 95% of the
total costs are maintenance, operation and installation. Only 5%
is the initial pump purchase cost.
Select a process pump that maximizes reliability (low maintenance
cost), has long-term maintainable hydraulic performance (low
operating cost) and is installed on a rigid baseplate.

Fully Open Impeller


Acknowledged Best Design
For CPI Services
The open impeller is the acknowledged best design for
process services. It is ideally suited for corrosives/erosives,
liquids containing solids and stringy materials. The most
reliable pumps feature open impellers as standard.

See The Difference


Remarkably, Goulds had performance in
mind when the Model 3196 standard
dimension process pump was developed
in 1959. Of timely significance was the
decision to feature a fully open impeller
rather than an enclosed type. There are
three excellent reasons why:

1
2
OPEN IMPELLER

ENCLOSED TYPE IMPELLER

Greater wear area for longer life


Renewable performance for
reduced repair costs
Minimum hydraulic loads for
maximum mechanical reliability

Two Times More Wear Area


Longer Life, Reduced Repair Costs
The most critical wear areas of a pump are the casing and stuffing box/seal
chamber clearances. At a given wear rate, the larger wear area means longer life.
OPEN
IMPELLER
Wear is uniform
throughout
larger area; no
concentrated
wear...extended
life, reduced
repair part cost.

Critical
Wear
Areas

ENCLOSED
TYPE IMPELLER
Less wear area with
concentrated wear at
nose of impeller...
higher repair part cost.

Critical
Wear
Areas
Wear Area Calculation (10 inch dia. impeller)
Area Wear Surface = r 2 = (5) 2 = 79 in 2
Total Wear Area (Front & Back) = 2 x 79 = 158 in2

Wear Area Calculation (10 inch dia. impeller)


Area Nose Ring = 2 rW = 2 x x (.9) (.9) = 5 in2
Area Back Cover = r 2 = (5)2 = 79 in2
Total Wear Area = 5 + 79 = 84 in2

Maintained High Performance


It is common knowledge that as a pump wears, the performance
decreases. Goulds open impeller can be adjusted, simply and quickly,
to compensate for wear and renew performance. The enclosed type
impeller cannot be adjusted. Performance renewal requires new or
repaired casing and impeller.
Typical reduction in
performance due to wear
(.010 inch per year)
on any ANSI pump.

430

POWER(BHP)

Long Pump Life

450

40

NPSH(FT)

HEAD(FT)

470

14

3% REDUCTION TDH
9% REDUCTION FLOW

30
2% INCREASED POWER

20

38% INCREASED NPSH

12
8
4
0

0 40

80
100
160
CAPACITY (GPM)

vs.
OPEN IMPELLER
Original performance can
be re-set (at the bench or
on-site) with external
impeller adjustment using a
common open-end wrench
and feeler gauge. It is done
in a matter of minutes.

ENCLOSED TYPE IMPELLER


Front nose ring of impeller cannot be
adjusted to provide as new performance.
Parts must be replaced or repaired.

Minimum Hydraulic Loads


Extended Seal and Bearing Life

o3Control Axial Thrust


o3Low Radial Loads
o3Control Seal

Goulds open impeller is engineered to


assure minimum radial and axial thrust
loads; controlled clearances between
front and back of impeller minimize radial
loads; back pump-out vanes control and
reduce axial thrust. Bearing Life
is Guaranteed.

Chamber Pressure

o3Guaranteed

BACK
PUMP-OUT
VANES

Bearing Life

CALCULATED
BEARING
LIFE, L|10
(YEARS)

o3Extended Seal Life


BEARING LIFE UNAFFECTED BY ADJUSTMENT
5

CALCULATED BEARING LIFE BASED ON


MEASURED HYDRAULIC LOADS

3
1

AVERAGE
SEAL LIFE
(YEARS)

1x
5
3

Back vane height/angle and shroud design are


engineered to minimize hydraulic loads throughout the
life of the pump. Bearing Life is Guaranteed.

3x

SEAL LIFE UNAFFECTED BY ADJUSTMENT

1
1x

ENGINEERED FOR LONG LIFE

2x

2x
3x
IMPELLER ADJUSTMENT

As the open impeller is adjusted and performance


renewed, back pump-out vanes control axial thrust.
Bearing and seal life are maintainedunaffected
by adjustment.
7

Goulds Engineered Seal Chambers


Extend Seal Life And Lower Maintenance Costs
SEAL ENVIRONMENT IS CRITICAL FOR EXTENDED SEAL LIFE
The number one cause of pump downtime is failure of the shaft seal. These
failures are normally the result of an unfavorable seal environment such as
improper heat dissipation (cooling) and poor lubrication of the seal faces or seals
operating in liquids containing solids, air or vapors.
Goulds engineered seal chambers are designed to provide the best seal
environment for selected sealing arrangement.
Enlarged bore seal chambers (BigBoreTM and TaperBoreTM PLUS) with
increased radial clearance between the mechanical seal and seal chamber
provide better circulation of liquid to and from seal faces. Improved lubrication
and heat removal extend seal life and pump uptime.
The bottom line is lower maintenance costs.

Engineered Seal Chamber Selection Guide


A

Ideally Suited

Acceptable

Not Recommended

TYPE 1

TYPE 2

TYPE 3

TYPE 4

TYPE 5

Standard Bore

BigBoreTM

TaperBoreTM PLUS

Jacketed BigBoreTM

Designed for packing.


Also accommodates
mechanical seals.

Enlarged chamber for


increased seal life through
improved lubrication and
cooling.

Lower seal face


temperatures, self- venting
and draining. Solids and
vapors circulated away
from seal faces.

Jacketed
TaperBoreTM PLUS

A
B
C
A
C
A
C
C
C
B
A
C
C

A
A
A
C
A
A
A
C
A
A
C
C

Service
Water-Based Liquids with Flush
Entrained Air or Vapor
Solids 0-10%, no Flush
Solids Greater than 10% with Flush
Paper Stock 0-5%, no Flush
Paper Stock 0-5%, with Flush
Slurries 0-5%, no Flush
High Boiling Point Liquids, no Flush
Temperature Control
Self-Venting and Draining
Seal Face Heat Removal
Molten or Polymerized Liquid, no Flush
Molten or Polymerized Liquid with Flush

A
C
C
B
C
B
C
C
C
C
C
C
C

Goulds Patented
TaperBore
TM

TM

Maintains proper
temperature control
(heating or cooling) of
seal environment.

Maintains proper
temperature control
(heating or cooling) of
seal environment.

A
A
A
C
A
A
A
A
A
A
A

A
B
C
A
C
C
A
C
A
C
A

How It Works
The unique flow path created by the patented Vane Particle
Ejector directs solids away from the mechanical seal, not
towards the seal as with other tapered bore designs.
And, the amount of solids entering the bore is minimized.
Air and vapors are also efficiently removed.
On services with or without solids, air or vapors, Goulds
TaperBoreTM PLUS is the effective solution for extended seal
and pump life and lower maintenance costs.
1 Solids/liquid mixture flows toward mechanical seal/seal chamber.
2 Turbulent zone. Some solids continue to flow toward shaft. Other solids are forced
back out by centrifugal force (generated by back pump-out vanes).

4
5

3 Clear liquid continues to move toward mechanical seal faces. Solids, air, vapors flow
away from seal.

4 Low pressure zone created by Vane Particle Ejector. Solids, air, vapor liquid mixture exit
seal chamber bore.

5 Flow in TaperBoreTM PLUS seal chamber assures efficient heat removal (cooling) and lubrication.
Seal face heat is dissipated. Seal faces are continuously flushed with clean liquid.

Sealing Solutions
Goulds engineered seal chambers are designed
to accept a wide range of sealing arrangements
to meet specific user requirements. Your Goulds
representative will gladly recommend the best
sealing solution for your service...some of which
are illustrated here.

SINGLE INSIDE SEAL


(with BigBoreTM Seal
Chamber)
Non-corrosive to
moderate corrosive
liquids
Moderate abrasives
Liquids that have good
lubrication qualities

CONVENTIONAL DOUBLE SEAL


(with BigBoreTM Seal Chamber)
Liquids not compatible
with single seal
Toxic, hazardous,
abrasive, corrosive
When pump is
operating under
cavitation or low flows
Meet environmental
regulations

SINGLE CARTRIDGE SEAL


(with TaperBoreTM PLUS Seal Chamber)
Same application
as conventional
single seal
Ease of
maintenance
No seal setting
problems

DOUBLE CARTRIDGE SEAL


(with BigBoreTM Seal Chamber)
Same applications
as conventional
double seal
Reduced
maintenance
costs
No seal setting
errors

DOUBLE GAS BARRIER SEAL


(with BigBoreTM Seal Chamber for Gas Seals)
Toxic or hazardous liquids
Meet environmental
regulations
When use of seal
pot or external
flush is not desirable
When compatible
seal flush liquid
not available

Goulds Dynamic Seal


Eliminate Sealing Problems, Reduce
Maintenance Costs
On tough pumping services,
especially corrosives and slurries,
mechanical seals require outside
flush and constant, costly
attention. Even then, seal
failures are common, resulting
in downtime.
Goulds offers a solution: ANSI
PLUS TM Dynamic Seal which,
simply by fitting a repeller
between the stuffing box cover
and impeller, eliminates the need
for a mechanical seal.

BENEFITS OF DYNAMIC SEAL:


Eliminate use of seal water
Eliminate pumpage contamination
and product dilution
Reduce utility cost
Eliminate problems associated with
piping from a remote source
Eliminate need to treat seal water
Considerably less expensive than a
slurry mechanical seal

Stuffing
Box Cover

Repeller
Repeller Plate

Besides being available as a complete unit,


any Goulds 3196 can be easily field-converted
to Dynamic Seal. Retrofit kits are available.

Sealless Solutions
Not all process pump applications can be sealed with
optimum reliability. Goulds ANSI dimension magnetic
drive sealless pumps are perfect solutions to
mechanical seal or environmental sealing problems.
In addition, Goulds Model 3298 lined with ETFE,
Model 3296 Alloy Pump and Model 3299 Lined with
PFA and PTFE can solve tough corrosive problems.

Model 3296
Model 3299
Model 3298

Goulds Engineered X-Series Power Ends


Guaranteed For Reliability, Extended Life
Goulds X-Series power ends (STX, MTX, LTX and XLT-X) are designed for
increased bearing life, decreased maintenance costs. The result is the most
reliable power ends in the industry. . .guaranteed!

LABYRINTH OIL SEALS

LARGEST OIL SUMP CAPACITY FOR ANSI PUMPS

BULLS EYE SIGHT GLASS

RIGID FRAME FOOT

Prevent contamination of lubricant, the primary cause


of premature bearing failure. Increased L 10 bearing
life 50% to 100%

C-FACE MOUNTING FLANGE

LUBRICATION FLEXIBILITY

CONDITION MONITORING SITES

Provides better heat transfer for more effective oil cooling.


Increased L 10 bearing life 15%.

Assures proper oil level that is critical for bearing life.

Reduces effects of pipe loads on shaft alignment.


Prevents additional loads being applied to thrust and
radial bearings. Increased L 10 bearing life 25%.

Supports ANSI coupling guard or optional


C-face motor adapter.

Pre-drilled for easy field conversion (flood oil


to oil mist back to flood oil). Grease
lubrication is also easily accommodated.

Allow use of temperature/vibration sensors


for predictive/preventive maintenance.

BOTTOM LINE: Compared to first generation


ANSI pumps Goulds X-Series power ends provide:
Increased L10 Bearing Life 90% to 140%
Reduced Oil Operating Temperature 30 F (16 C)

STANDARD LABYRINTH OIL SEALS


Patented labyrinth seals effectively contain the lubricant in the
oil sump and protect it against contaminants. Carbon-filled TEFLON
construction provides universal corrosion resistance in any plant
environment. These seals are non-contacting and do not wear.
Oil lubrication temperature is lowered 10 F (5 C) just by the
addition of labyrinth seals. Bearing life
is improved dramatically.

3
4

EXTRA-LARGE
OIL SUMP
The X-Series oil sump is
2 times larger than other
ANSI pumps. The large
oil capacity provides
optimum heat transfer for
cooler running bearings.
Oil operating temperature
is reduced 10 F (5 C).
100

Design Life, X 1000h

60

Infinite

50
40
30
20

POWER END OIL CAPACITY


X-Series vs. ANSI Pump Average

80

Larger Means Cooler

70

GOULDS
Industry Average

60
50
40
30
20
10

10
0

Oil Sump Capacity(oz)

90

Relative Life of Bearing Housing Protection Devices

0
Single
Lip Seal

Magnetic
Seal

Bearing
Lower
Range

Bearing
Upper
Range

Labyrinth

STX GRP I

MTX GRP II

LARGE OIL
SIGHT GLASS

RIGID FRAME
FOOT

The standard oil


sight glass assures
oil level is properly
set and maintained.
Condition of oil is also
easily monitored.

Heavy duty foot


reduces effects of
pipeloads/thermal
expansion on bearing
life. Bearings
continue to run cool.

CONDITION
MONITORING
SITES
Allow easy and
consistent monitoring of
temperature and
vibration. Optional
installation of sensors.

10

LTX GRP II XLT-X GRP III

Shaft And Bearings Engineered


For Maximum Reliability

3196 MTX 3500/2900 RPM


Total Head Feet (Meters)

Total Head Feet (Meters)

3196 STX 3500/2900 RPM


325
(99)

5 ANSI Sizes

0
0

425
(97)

Capacity GPM (m3/h)

725
(221)

15 ANSI Sizes

0
0

3 ANSI Sizes Standard


12 ANSI Sizes Optional

0
Capacity GPM (m3/h)

Capacity GPM (m3/h)

1000
(227)

3196 XLT-X 1780/1450 RPM


Total Head Feet (Meters)

Total Head Feet (Meters)

3196 LTX 3500/2900 RPM


725
(221)

Each 3196 shaft and bearing combination


is engineered to minimize shaft deflection
(less than .002 in.) for long bearing and
seal life. Each power end is designed to
handle the hydraulic loads for a select
group of sizes. Power ends are ideally
matched with hydraulic requirements for
optimum/extended pump life.

1600
(364)

9 ANSI Sizes

0
0

LTX Power End For


High Load Applications
Increased L|10 Bearing Life
150% To 200% On The
Toughest Applications
Duplex thrust bearings (40/40
angular contact) ideally sized
for high load applications.

310
(95)

Capacity GPM (m3/h)

8000
(1820)

Ideal for tough conditions when a power end is pushed


beyond ANSI limits: operating at low flows and higher heads,
pumping high specific gravity liquids, fluctuating process
conditions, overhung belt drive.
Oversized shaft and bearing assembly significantly expands
the limits for long, trouble-free bearing and seal life. On high
load applications the LTX power end improves bearing life 160%
to 210%; oil operating temperature reduced by 45 F (25 C).

Flinger/channel oil lubrication system


provide 30% increased L 10 life; 15 F
(8 C) reduced oil temperature.

Oversized shaft with duplex


thrust bearings provide
increased L 10 by 40%.

Our Guarantee
Goulds ensures the X-Series power
ends with a reliability guarantee
against workmanship and material
for 3 years from date of manufacture.

The X-Series will meet


and exceed your
expectations for
reliability. Guaranteed!

11

Baseplate Mounting Systems


TYPE 1

Goulds offers a complete range of pump


mounting systems to meet plant requirements;
make installation and maintenance easier.

Baseplate Selection Guide

CAMBER TOP
CAST IRON
Preferred standard of process
industries. Rigid and corrosion
resistant, it is the best value in
the industry today.

PLANT REQUIREMENTS

TYPE 2

Corrosion Resistance (mild/moderate)

CHEMBASE PLUSTM

TYPE 3

TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 TYPE 6


Camber CHEM- Fabricated Enhanced Advantage Polyshield
Top
BASE
Steel
Feature Base
ANSI
Cast Iron PLUS
Fabricated
Combo
Steel

Polymer concrete construction provides


exceptional rigidity & corrosion resistance.
ANSI 1991 dimensional.

Corrosion Resistance (severe)

FABRICATED STEEL

Vent Holes (1 in. min.)

An economical choice that


meets ANSI/ASME B73.1
dimensional requirements.

Vent Holes (1/2 in. min.)

Machined Pump & Motor Parts


Circular Grout Holes (4 in. min.)

Non-Overhang
Full Drain Rim
Built-in Drain Pan (under pump)

TYPE 4

ENHANCED FEATURE
FABRICATED STEEL

Drain Pan Under Pump


Baseplate Leveling Screws

Upgraded ANSI baseplate designed to


maximize pump operation life and ease
installation. Meets API-minded chemical
pump users toughest requirements.

Motor Alignment Adjusters


Lifting Eyes
Continuous Welding Used

TYPE 5

Flexibly Mounted

ADVANTAGE

Spring Loaded*

Heavy duty PIP compliant


fabricated steel baseplate.

Available in 304 and 316 SS


ANSI B73.1-1991 Conformance

TYPE 6

POLYSHIELD ANSI COMBO

API-610 Conformance

Heavy duty polymer concrete


combination baseplate and foundation.

PIP RESP 002 Conformance


STANDARD

Lubrication Flexibility
ANSI PLUSTM
SEALED
POWER END

OPTIONAL

*Engineered optionrequires special baseplate

Goulds X-Series power ends are designed for any lubrication system
of user preference. Choice of flood oil, oil mist, grease lubrication.
Pre-drilling at factory allows easy field conversion (flood oil to oil mist
back to flood oil lubrication) without modifying parts. Flexible design
accommodates oil mist configurations to meet users practices
and preferences.

GREASE
LUBRICATION

MAGNETIC
OIL SEALS
MTX
POWER END
WITH OIL MIST

Bonus Interchangeability
X-Series Power Ends Fit 8 Different Process Pumps
Minimize inventory, reduce downtime.

12

Model 3196
X-Series Chemical
Process Pumps

Model NM 3196
FRP Process Pumps

Model LF 3196
Model CV 3196
Low Flow ANSI Process Non-Clog
Pumps
Process Pumps

Model 3198
PFA TEFLON-Lined
Process Pumps

Model HT 3196
High Temperature
Chemical Process Pumps

Model 3796
Self-Priming
Process Pumps

Model 3996
In-Line Process Pumps

Options

Goulds offers users a variety of options to meet specific


plant and process requirements.

Seal Flush Plans


All ANSI B73.1 seal flush and cooling plans are available
to control emission levels and meet seal installation
requirements. Goulds can also provide other special
arrangements of user preference.

CPI PLAN 7311


By-pass flush lubricates
single seal faces.

CPI PLAN 7353


Pressurized circulation lubricates double seal faces.

High and Low Temperature Capability


Options are readily available for high
and low temperature applications or where
pumpage temperature must be controlled.

BEARING FRAME
FINNED COOLER
Directly cools oil for lower bearing
operating temperature. Requires minimum
cooling water. Corrosion resistant construction.
Recommended for temperatures over 350 F (177
C) when using conventional oil. When synthetic oil is
used, pump can run up to 450 F without cooling.
Above 450 add for high temperature option.

HEAT
JACKET

HIGH TEMPERATURE
FEATURES

Economical clamp-on jacket provides practical


method of heating or cooling the casing.
Excellent heat transfer characteristics.
Easy to install or remove for pump servicing.

For operation to 700 F (371 C)

Jacketed Stuffing

JACKETED SEAL CHAMBER

Maintains proper temperature control of sealing


environment. Ideal for maintaining temperature for
services such as molten sulphur and polymerizing liquids.
Available in BigBoreTM and TaperBoreTM designs.

Special Surface Preparations


Although Goulds cast parts provide exceptionally
smooth finish for superior hydraulic performance, many
users require special surface finishes including:

Box/Seal Chamber
Finned Cooler
316 Stainless Steel Shaft
Graphite Impeller O-ring
Graphite Casing Gasket

Passivation
Electropolishing
Hard Metal Coatings
Surface Finish Less Than SIS Grade 2
Fusion Bonded, Epoxy Coated Power End
Special Paint Systems

13

Parts List and Materials of Construction


Material
Item
Number

Part Name

Ductile
Iron

316SS

CD4MCu

Alloy 20

Monel

Nickel

Hastelloy
B&C

Titanium

100
101

Casing

Ductile Iron

316SS

CD4MCu

Alloy 20

Monel

Nickel

Hastelloy

Titanium

Impeller

Ductile Iron

316SS

CD4MCu

Alloy 20

Monel

Nickel

Hastelloy

105

Lantern Ring

Titanium

106

Stuffing Box Packing

108

Frame Adapter

Ductile Iron

112A

Thrust Bearing

Double Row Angular Contact**

122

ShaftLess Sleeve (Optional)

122

ShaftWith Sleeve

Hastelloy

Titanium

126

Shaft Sleeve

136

Bearing Locknut and Lockwasher

168A

Radial Bearing

184

Stuffing Box Cover (Packed Box)

Ductile Iron

316SS

CD4MCu

Alloy 20

Monel

Nickel

Hastelloy

Titanium

184

Seal Chamber (Mechanical Seal)

Ductile Iron

316SS

CD4MCu

Alloy 20

Monel

Nickel

Hastelloy

Titanium

228

Bearing Frame

250

Gland

262

Repeller/Sleeve (Dynamic Seal Option)

264

Gasket, Cover-to-Backplate (Dynamic Seal)

370H

Stud/Nut, Cover-to-Adapter

319

Oil Sight Glass

332A

Labyrinth Oil Seal (Outboard)

Carbon-Filled TEFLON* with Viton O-ring

333A

Labyrinth Oil Seal (Inboard)

Carbon-Filled TEFLON* with Viton O-ring

351

Casing Gasket

358

Casing Drain Plug (Optional)

360F

Gasket, Frame-to-Adapter

Cellulose Fiber with Binder

360C

Gasket, Bearing End Cover

Cellulose Fiber with Binder

370

Cap Screw, Adapter-to-Casing

412A

O-ring, Impeller

418

Jacking Bolt

444

Backplate (Dynamic Seal Option)

469B

Dowel Pin, Frame-to-Adapter

496

O-ring, Bearing Housing

Glass-Filled TEFLON*
TEFLON* Impregnated Fibers

SAE4140

316SS

Alloy 20

Monel

Nickel

SAE4140

316SS

316SS

Alloy 20

Monel

Nickel

Hastelloy

Titanium

Steel
Single Row Deep Groove

Cast Iron (Ductile Iron for STX Group)


316SS

Alloy 20

CD4MCu

Alloy 20

Monel

Nickel

Hastelloy

Titanium

Monel

Nickel

Hastelloy

Titanium

Nickel

Hastelloy

Titanium

Nickel

Hastelloy

Titanium

TEFLON*
304SS
Glass/Steel

Aramid Fiber with EPDM Rubber


Steel

316SS

Alloy 20

Monel

Steel
Glass-Filled TEFLON*
304SS
Ductile Iron

316SS

CD4MCu

Alloy 20

Monel

Steel
Buna Rubber

*E.I. DuPont reg. trademark


**LTX Power End features standard Duplex Angular Contact: Optional STX, MTX, XLT
Other Alloys Available: 316L, 317, 317L, 254SMO, Zirconium, etc.

Sectional View
Model 3196 STX

228 168A 333A

100
250 370

Illustrated:
BigBore
Seal Chamber
Flood Oil Lubrication

101

136
332A

412A

122
112A
184

496

358
319

14

126

418

351

Model 3196 MTX


Illustrated:
BigBore Seal Chamber
Optional:
Taper Bore Plus
Standard Bore
Jacketed Chamber
Dynamic Seal Chamber

228

168A 333A

108

100

370

101

112A
136
122
412A

332A
496

184

Oil Lubrication
Optional:
Grease Lubrication
Oil Mist Lubrication

351
358
319 360F 469B

250 418

126

Model 3196 XLT-X


Illustrated:
BigBore
Seal Chamber
Grease Lubrication

228 168A 333A 126 360F 108 184 370

100

101

112A
332A
122

412A
136
360C
496
351

358

250

418
15

Hydraulic Coverage Model 3196


0 GPM

FT.

100

60

200

80
300

100
400

500

600

700

1100 FT.

STX
MTX/LTX

600

160

400

140

300

1x2 -10

400

60

80

11/2 x3-10
3x4-10

300

2x3-8
1x11/2 -8

200

11 /2

1x11/2 - 6

x3-

2x3-10

3x4-8G

2x3-6

4x6-10G
0

100

200

20

FT. 0 GPM

300

40

500

60 70 80

700

100

900

200

300

100
400

140 160

200

300

40

500 600 700 8001000 1400 1800 22002600 3400 4200 5000

1750/1450 RPM

30

160
140
10

20
10

60

1x11/2 -8

2x3

40
20
0

100

13

-8

2x3-6

1x1 1/2 - 6
0 GPM 100
0 m3 /h 20

8x10-13
6x8-13
3x4-10H

1 1/2 x3- 8
3x4- 8
-7
4
x

4x6-10H

40
10

4x6-10G
0

60 80 100

20

20

300 400 500

30

80
60

11/2 x3- 6
40

8x10-16H

4x6-13

3x4
-10
2x3-10

5G

3-

1 1/2 x3-10
1x2-10

120

3x4-13

2x

11/2 x3-13

45
40

8x10-17

-1

80

m
75

55

8x

160

100

240

6x8-17

6x8-15

200

120

FT.

200
4x6-17

230

140

1400

500 600
800 1000 1200

180
50

1100

200
250
= Scale Change

150

CAPACITY 1450 RPM


(50 Hz)

STX
MTX/LTX
XLT-X

310
270

60

60

40

100

350

65

100

3x4-7

11/2 x3- 6

0 m3 /h 20

75

40

CAPACITY 3500 RPM (60 Hz)

95

200

3x4-13
(LTX)

0
0 GPM
0 m3 /h

120

2x3-13
(LTX)

500

100

500

11/2 x3-13

20

TOTAL HEAD 1750 RPM (60 Hz)

800

250

700

100

700
140

900 1000 1400 1800 2200


180

220 300

500

CAPACITY 1750 RPM (60 Hz)

16

200

150

180

50

3500/2850RPM

800
220

40

3000 3400

5000 5800 6600 7400

700 1000
= Scale Change

1400

TOTAL HEAD 1450 RPM (50 Hz)

TOTAL HEAD 3500 RPM (60 Hz)

20

TOTAL HEAD 2850 RPM (50 Hz)

CAPACITY
2850 RPM (50 Hz)

0 m3 /h

Modular Interchangeability
Power Adapter Stuffing
End
Box/Seal
Chamber

Impeller Casing

Size

STX
Max BHP40 HP (30 kW)

Power Adapter Stuffing


End
Box/Seal
Chamber

Impeller Casing

Size

MTX
1x11/2 6

Max BHP122 HP (91 kW)

LTX

3x47

Max BHP200 HP (149 kW)


11/2 x 36

2x38

2x36
3x48
1x11/2 8
3x48G
11/2 x38
1x210

XLT-X
Max BHP250 HP (187 kW)

X-17
Max BHP350 HP (261 kW)

11/2 x310
6x813

MTX
2x310

8x1013
3x410
6x815
3x410H
8x1015

LTX
4x610G

8x1015G
4x610H

8x1016H*

4x617*

11/2 x313

2x313

6x817*

3x413

8x1017*

4x613

* Uses 350 BHP shaft.

17

Dimensions Model 3196


All dimensions in inches and (mm). Not to be used for construction.

SP

DISCHARGE

SUCTION

DIMENSIONS
Group

STX

MTX/
LTX

XLT-X

Pump
Size

ANSI
Designation

Discharge
Size

Suction
Size

1x11/2-6
11/2 x3-6

AA

11/2

AB

11/2

2x3-6

SP

Bare Pump
Weight
Lbs. (kg)
84 (38)
92 (42)

6.5 (165)

13.5 (343)

4 (102)

5.25 (133)

3.75 (95)

95 (43)

1x11/2-8

AA

11/2

11/2 x3-8

AB

11/2

3x4-7

A70

11 (280)

220 (100)

2x3-8

A60

9.5 (242)

220 (91)

3x4-8

A70

3x4-8G

A70

100 (45)
108 (49)

11 (280)

220 (100)
19.5 (495)

1x2-10

A05

11/2 x3-10

A50

11/2

2x3-10

A60

9.5 (242)

3x4-10

A70

11 (280)
12.5 (318)

4 (102)

8.25 (210)

200 (91)

8.5 (216)

220 (100)
230 (104)
3.75 (95)

265 (120)

3x4-10H

A40

4x6-10G

A80

275 (125)

4x6-10H

A80

11/2 x3-13

A20

11/2

10.5 (267)

2x3-13

A30

11.5 (292)

275 (125)

3x4-13

A40

12.5 (318)

330 (150)

4x6-13

A80

13.5 (343)

405 (184)

6x8-13

A90

16 (406)

8x10-13

A100

10

6x8-15

A110

8x10-15

A120

10

8x10-15G

A120

13.5 (343)

305 (138)
19.5 (495)

4 (102)

10 (254)

245 (111)

560 (254)
670 (304)

18 (457)

610 (277)
740 (336)

10

8x10-16H

10

19 (483)

27.875 (708)

6 (152)

14.5 (368)

5.25 (133)

710 (322)

4x6-17

16 (406)

650 (295)

6x8-17
8x10-17

6
8

8
10

18 (457)
19 (483)

730 (331)
830 (376)

850 (385)

18

Construction Details All dimensions in inches and (mm).


STX
Diameter at Impeller

MTX

LTX

XLT-X

.75

(19)

(25)

1.25

(32)

1.5

(38)

(Less Sleeve)

1.375

(35)

1.75

(45)

2.125

(54)

2.5

(64)

(With Sleeve)

1.125

(29)

1.5

(38)

1.875

(48)

1.5

(38)

2.125

(54)

2.5

(64)

3.125

(79)

.875

(22)

1.125

(29)

1.875

(48)

2.375

(60)

6.125

(156)

8.375

(213)

8.375

(213)

9.969

(253)

Diameter in Stuffing Box/Seal Chamber


Shaft

Diameter Between Bearings


Diameter at Coupling
Overhang
Maximum Shaft Deflection

(51)*

0.002 (0.05)

Shaft Deflection Index (L3/D4)

Sleeve
Bearings

(With Sleeve)

143

116

48

62

(Less Sleeve)

64

63

29

25

O.D. thru Stuffing Box/Seal Chamber

1.375

(35)

1.75

(45)

2.5

(64)*

SKF 6309

SKF 6311

SKF 6313

Thrust

SKF 5306 A/C3

SKF 5309 A/C3

SKF 7310 BECBM

SKF 5313 A/C3

4.125

(105)

6.75

(171)

Average L'10 Bearing Life


BigBore
Seal Chamber

Bore

Stuffing Box

Bore

Power Limits

HP (kW) per 100 RPM

Casing

(54)

SKF 6207

Bearing Span

Temperature

2.125

Radial

6.875

(164)

9.25

(235)

50,000 Hours
2.875

(73)

3.5

(89)

3.875

(98)

4.75

(120)*

(51)

2.5

(64)

2.875

(73)

3.875

(86)*

1.1

(.82)

3.4

(2.6)

5.6

(4.2)

14

Maximum Liquid Temperature


Oil/Grease Lubrication without Cooling

350 F (177 C)

Maximum Liquid Temperature


Oil Lubrication with High Temp. Option

700F (370 C)

Corrosion Allowance

(10.5)**

.125 (3)

*17 inch sizes have 214 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 234 inches (70) for packing and 212 inches (64) for mechanical seals.
Seal chamber bore is 434 inches (121). Stuffing box bore is 358 inches (92).
**17 inch sizes power limit per 100 RPM is 20HP (15kW).

Process Industry Practices (PIP) Compliance


Model 3996
meets B73.2M
and RESP73V

The standard design features of Goulds 3196 (ANSI


B73.1M) and 3996 (ANSI B73.2M) pumps meet
ASME/ANSI standards. In addition, both models can
be manufactured to comply with PIP Specifications
for application of horizontal and vertical in-line ANSI
process pumps.
Model 3196 meets
B73.1M and RESP73H

Other Features For Safety Reliability


C-FACE ADAPTER
X-Series power ends accommodate
optional C-face motor adapter
simplifies pump/motor alignment.

19

CENTERLINEMOUNTED CASING
For high temperature services
(500 to 700 F / 260 to 370 C).

ANSI COUPLING GUARD

SHAFT GUARD

Meets all requirements of ANSI


B15.1 specifications.

When a guard around all


rotating shaft parts is required.

Pick Your Perfect Process Pump

2
1

No one in the industry offers the broad range of


process pumps that Goulds does...

16

4
3

27
11

9
20

13

18
10

25

12

15
14
21

26
19

24

Whether its for pumping severe corrosives,


abrasive slurries, fibrous/stringy solids, high
temperature liquids, hazardous fluids, low
flow or high capacity servicesGoulds has
a perfect, reliable solution. The Goulds
selection of pump solutions includes
horizontal and vertical configurations
in a range of alloy and non-metallic
constructions, sealed and sealless.

17

Process Pump Selection Guide


Pumpage
Hazarddous
Severe Non- Abrasive (Noxious,
Abras.,
Explosive,
Fibrous,
Volatile,
Stringy
Toxic)

Corrosives
Goulds
Model

Pump Type

3171

NM
3171

Vertical
Sump
Vertical
Sump

3996 In-Line

3175
3180

3700

3196

3198

NM
3196

3796

10

LF
3196

11

JC

12

CV
3196

High
Capacity
High Temp./
High Press.
Chemical
Process
PFA
Lined
FRP
Process
SelfPriming
Low
Flow
Abrasive
Slurry
NonClog

13

3296

Sealless

14

3298

Sealless

15

3200

Sealless

16

AF

Axial Flow

17

HT
3196

High Temp
Chemical

18

3299

Sealless

19
20

SP
3298
V
3298

21

MNK

22

MNK-S

23

MNK-X

24

SCK

25

SCK-S

26

SCK-X

27

MPB

Sealless
Self-Priming
Sealless
Vert. In-Line
ISO Lined
HD Sealless
ISO Lined
HD Sealless
ISO Lined
HD Sealless
ISO Lined
HD Sealed
ISO Lined
HD Sealed
ISO Lined
HD Sealed
MPB Chemical
Peripheral

Utilizes

Mod.

Solids

Pumping Conditions
Capacity
Low
Flow

High
Cap.

Installation Considerations

Temperature
High
Press.

Cryogenic

Up To
250 F

0500 F

Materials of Construction
Non-Metallic

500- Sumps Limited


700 F
Floor
Space

ANSI
Dim.

ISO
Dim.

No
PFA TEFZEL FRP
or
Align- TEFLON
ment
PolyproRqd.
pylene

Metallic
Iron

Alloy
Steel

High
Alloys

TO
800 F

X-Series Power End. TEFZEL and TEFLON are registered trademarks for fluorpolymer resins, films and fibers made by DuPont.

Visit our website at www.gouldspumps.com

Form No. B725-1 11/02

2002 Goulds Pumps, Incorporated


A subsidiary of ITT Industries, Inc.

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