Professional Documents
Culture Documents
1
November 2002
Proven Performance...
Over 500,000
Installations Worldwide
Model
3196 STX
5 ANSI Pumps
Model
3196 MTX/LTX
15 ANSI Pumps
CD4MCu 3196
installation
in a grain
processing
facility.
Model
3196 XLT-X
9 ANSI Pumps
3196s on a
solvent
recovery
service.
DUCTILE IRON
FRAME ADAPTER
Material strength equal to carbon steel
for safety and reliability.
CONTINUOUS PERFORMANCE
CASING
EXTRA LARGE
OIL SUMP CAPACITY
Increased oil capacity provides better
heat transfer for reduced oil temperature.
Bearings run cooler and last longer.
SEALING FLEXIBILITY
Wide range of sealing arrangements
available to meet service conditions.
Engineered seal chambers improve
lubrication and heat removal (cooling)
of seal faces for extended seal life and
pump uptime.
POSITIVE SEALING
RIGID FRAME
(AND CASING) FEET
Reduce effects of pipe loads on shaft
alignment; pump vibration reduced.
IMPELLER
Must be designed for long-term, maintainable performance
and minimum hydraulic loads for maximum reliability.
SEAL CHAMBER
Must be designed for favorable seal environmentproper heat
dissipation and lubrication of seal faces. The design must also be
able to handle tough services: liquids containing solids, air or vapors.
POWER END
Must be designed for optimum bearing life, effective oil cooling,
minimum shaft deflection. An engineered bearing environment is
the key to extended bearing life.
BASEPLATE
Must be rigid, and able to withstand forces and moments
of plant piping systems.
ENGINEERED
SEAL CHAMBERS
X-SERIES
POWER ENDS
1
2
OPEN IMPELLER
Critical
Wear
Areas
ENCLOSED
TYPE IMPELLER
Less wear area with
concentrated wear at
nose of impeller...
higher repair part cost.
Critical
Wear
Areas
Wear Area Calculation (10 inch dia. impeller)
Area Wear Surface = r 2 = (5) 2 = 79 in 2
Total Wear Area (Front & Back) = 2 x 79 = 158 in2
430
POWER(BHP)
450
40
NPSH(FT)
HEAD(FT)
470
14
3% REDUCTION TDH
9% REDUCTION FLOW
30
2% INCREASED POWER
20
12
8
4
0
0 40
80
100
160
CAPACITY (GPM)
vs.
OPEN IMPELLER
Original performance can
be re-set (at the bench or
on-site) with external
impeller adjustment using a
common open-end wrench
and feeler gauge. It is done
in a matter of minutes.
Chamber Pressure
o3Guaranteed
BACK
PUMP-OUT
VANES
Bearing Life
CALCULATED
BEARING
LIFE, L|10
(YEARS)
3
1
AVERAGE
SEAL LIFE
(YEARS)
1x
5
3
3x
1
1x
2x
2x
3x
IMPELLER ADJUSTMENT
Ideally Suited
Acceptable
Not Recommended
TYPE 1
TYPE 2
TYPE 3
TYPE 4
TYPE 5
Standard Bore
BigBoreTM
TaperBoreTM PLUS
Jacketed BigBoreTM
Jacketed
TaperBoreTM PLUS
A
B
C
A
C
A
C
C
C
B
A
C
C
A
A
A
C
A
A
A
C
A
A
C
C
Service
Water-Based Liquids with Flush
Entrained Air or Vapor
Solids 0-10%, no Flush
Solids Greater than 10% with Flush
Paper Stock 0-5%, no Flush
Paper Stock 0-5%, with Flush
Slurries 0-5%, no Flush
High Boiling Point Liquids, no Flush
Temperature Control
Self-Venting and Draining
Seal Face Heat Removal
Molten or Polymerized Liquid, no Flush
Molten or Polymerized Liquid with Flush
A
C
C
B
C
B
C
C
C
C
C
C
C
Goulds Patented
TaperBore
TM
TM
Maintains proper
temperature control
(heating or cooling) of
seal environment.
Maintains proper
temperature control
(heating or cooling) of
seal environment.
A
A
A
C
A
A
A
A
A
A
A
A
B
C
A
C
C
A
C
A
C
A
How It Works
The unique flow path created by the patented Vane Particle
Ejector directs solids away from the mechanical seal, not
towards the seal as with other tapered bore designs.
And, the amount of solids entering the bore is minimized.
Air and vapors are also efficiently removed.
On services with or without solids, air or vapors, Goulds
TaperBoreTM PLUS is the effective solution for extended seal
and pump life and lower maintenance costs.
1 Solids/liquid mixture flows toward mechanical seal/seal chamber.
2 Turbulent zone. Some solids continue to flow toward shaft. Other solids are forced
back out by centrifugal force (generated by back pump-out vanes).
4
5
3 Clear liquid continues to move toward mechanical seal faces. Solids, air, vapors flow
away from seal.
4 Low pressure zone created by Vane Particle Ejector. Solids, air, vapor liquid mixture exit
seal chamber bore.
5 Flow in TaperBoreTM PLUS seal chamber assures efficient heat removal (cooling) and lubrication.
Seal face heat is dissipated. Seal faces are continuously flushed with clean liquid.
Sealing Solutions
Goulds engineered seal chambers are designed
to accept a wide range of sealing arrangements
to meet specific user requirements. Your Goulds
representative will gladly recommend the best
sealing solution for your service...some of which
are illustrated here.
Stuffing
Box Cover
Repeller
Repeller Plate
Sealless Solutions
Not all process pump applications can be sealed with
optimum reliability. Goulds ANSI dimension magnetic
drive sealless pumps are perfect solutions to
mechanical seal or environmental sealing problems.
In addition, Goulds Model 3298 lined with ETFE,
Model 3296 Alloy Pump and Model 3299 Lined with
PFA and PTFE can solve tough corrosive problems.
Model 3296
Model 3299
Model 3298
LUBRICATION FLEXIBILITY
3
4
EXTRA-LARGE
OIL SUMP
The X-Series oil sump is
2 times larger than other
ANSI pumps. The large
oil capacity provides
optimum heat transfer for
cooler running bearings.
Oil operating temperature
is reduced 10 F (5 C).
100
60
Infinite
50
40
30
20
80
70
GOULDS
Industry Average
60
50
40
30
20
10
10
0
90
0
Single
Lip Seal
Magnetic
Seal
Bearing
Lower
Range
Bearing
Upper
Range
Labyrinth
STX GRP I
MTX GRP II
LARGE OIL
SIGHT GLASS
RIGID FRAME
FOOT
CONDITION
MONITORING
SITES
Allow easy and
consistent monitoring of
temperature and
vibration. Optional
installation of sensors.
10
5 ANSI Sizes
0
0
425
(97)
725
(221)
15 ANSI Sizes
0
0
0
Capacity GPM (m3/h)
1000
(227)
1600
(364)
9 ANSI Sizes
0
0
310
(95)
8000
(1820)
Our Guarantee
Goulds ensures the X-Series power
ends with a reliability guarantee
against workmanship and material
for 3 years from date of manufacture.
11
CAMBER TOP
CAST IRON
Preferred standard of process
industries. Rigid and corrosion
resistant, it is the best value in
the industry today.
PLANT REQUIREMENTS
TYPE 2
CHEMBASE PLUSTM
TYPE 3
FABRICATED STEEL
Non-Overhang
Full Drain Rim
Built-in Drain Pan (under pump)
TYPE 4
ENHANCED FEATURE
FABRICATED STEEL
TYPE 5
Flexibly Mounted
ADVANTAGE
Spring Loaded*
TYPE 6
API-610 Conformance
Lubrication Flexibility
ANSI PLUSTM
SEALED
POWER END
OPTIONAL
Goulds X-Series power ends are designed for any lubrication system
of user preference. Choice of flood oil, oil mist, grease lubrication.
Pre-drilling at factory allows easy field conversion (flood oil to oil mist
back to flood oil lubrication) without modifying parts. Flexible design
accommodates oil mist configurations to meet users practices
and preferences.
GREASE
LUBRICATION
MAGNETIC
OIL SEALS
MTX
POWER END
WITH OIL MIST
Bonus Interchangeability
X-Series Power Ends Fit 8 Different Process Pumps
Minimize inventory, reduce downtime.
12
Model 3196
X-Series Chemical
Process Pumps
Model NM 3196
FRP Process Pumps
Model LF 3196
Model CV 3196
Low Flow ANSI Process Non-Clog
Pumps
Process Pumps
Model 3198
PFA TEFLON-Lined
Process Pumps
Model HT 3196
High Temperature
Chemical Process Pumps
Model 3796
Self-Priming
Process Pumps
Model 3996
In-Line Process Pumps
Options
BEARING FRAME
FINNED COOLER
Directly cools oil for lower bearing
operating temperature. Requires minimum
cooling water. Corrosion resistant construction.
Recommended for temperatures over 350 F (177
C) when using conventional oil. When synthetic oil is
used, pump can run up to 450 F without cooling.
Above 450 add for high temperature option.
HEAT
JACKET
HIGH TEMPERATURE
FEATURES
Jacketed Stuffing
Box/Seal Chamber
Finned Cooler
316 Stainless Steel Shaft
Graphite Impeller O-ring
Graphite Casing Gasket
Passivation
Electropolishing
Hard Metal Coatings
Surface Finish Less Than SIS Grade 2
Fusion Bonded, Epoxy Coated Power End
Special Paint Systems
13
Part Name
Ductile
Iron
316SS
CD4MCu
Alloy 20
Monel
Nickel
Hastelloy
B&C
Titanium
100
101
Casing
Ductile Iron
316SS
CD4MCu
Alloy 20
Monel
Nickel
Hastelloy
Titanium
Impeller
Ductile Iron
316SS
CD4MCu
Alloy 20
Monel
Nickel
Hastelloy
105
Lantern Ring
Titanium
106
108
Frame Adapter
Ductile Iron
112A
Thrust Bearing
122
122
ShaftWith Sleeve
Hastelloy
Titanium
126
Shaft Sleeve
136
168A
Radial Bearing
184
Ductile Iron
316SS
CD4MCu
Alloy 20
Monel
Nickel
Hastelloy
Titanium
184
Ductile Iron
316SS
CD4MCu
Alloy 20
Monel
Nickel
Hastelloy
Titanium
228
Bearing Frame
250
Gland
262
264
370H
Stud/Nut, Cover-to-Adapter
319
332A
333A
351
Casing Gasket
358
360F
Gasket, Frame-to-Adapter
360C
370
412A
O-ring, Impeller
418
Jacking Bolt
444
469B
496
Glass-Filled TEFLON*
TEFLON* Impregnated Fibers
SAE4140
316SS
Alloy 20
Monel
Nickel
SAE4140
316SS
316SS
Alloy 20
Monel
Nickel
Hastelloy
Titanium
Steel
Single Row Deep Groove
Alloy 20
CD4MCu
Alloy 20
Monel
Nickel
Hastelloy
Titanium
Monel
Nickel
Hastelloy
Titanium
Nickel
Hastelloy
Titanium
Nickel
Hastelloy
Titanium
TEFLON*
304SS
Glass/Steel
316SS
Alloy 20
Monel
Steel
Glass-Filled TEFLON*
304SS
Ductile Iron
316SS
CD4MCu
Alloy 20
Monel
Steel
Buna Rubber
Sectional View
Model 3196 STX
100
250 370
Illustrated:
BigBore
Seal Chamber
Flood Oil Lubrication
101
136
332A
412A
122
112A
184
496
358
319
14
126
418
351
228
168A 333A
108
100
370
101
112A
136
122
412A
332A
496
184
Oil Lubrication
Optional:
Grease Lubrication
Oil Mist Lubrication
351
358
319 360F 469B
250 418
126
100
101
112A
332A
122
412A
136
360C
496
351
358
250
418
15
FT.
100
60
200
80
300
100
400
500
600
700
1100 FT.
STX
MTX/LTX
600
160
400
140
300
1x2 -10
400
60
80
11/2 x3-10
3x4-10
300
2x3-8
1x11/2 -8
200
11 /2
1x11/2 - 6
x3-
2x3-10
3x4-8G
2x3-6
4x6-10G
0
100
200
20
FT. 0 GPM
300
40
500
60 70 80
700
100
900
200
300
100
400
140 160
200
300
40
500 600 700 8001000 1400 1800 22002600 3400 4200 5000
1750/1450 RPM
30
160
140
10
20
10
60
1x11/2 -8
2x3
40
20
0
100
13
-8
2x3-6
1x1 1/2 - 6
0 GPM 100
0 m3 /h 20
8x10-13
6x8-13
3x4-10H
1 1/2 x3- 8
3x4- 8
-7
4
x
4x6-10H
40
10
4x6-10G
0
60 80 100
20
20
30
80
60
11/2 x3- 6
40
8x10-16H
4x6-13
3x4
-10
2x3-10
5G
3-
1 1/2 x3-10
1x2-10
120
3x4-13
2x
11/2 x3-13
45
40
8x10-17
-1
80
m
75
55
8x
160
100
240
6x8-17
6x8-15
200
120
FT.
200
4x6-17
230
140
1400
500 600
800 1000 1200
180
50
1100
200
250
= Scale Change
150
STX
MTX/LTX
XLT-X
310
270
60
60
40
100
350
65
100
3x4-7
11/2 x3- 6
0 m3 /h 20
75
40
95
200
3x4-13
(LTX)
0
0 GPM
0 m3 /h
120
2x3-13
(LTX)
500
100
500
11/2 x3-13
20
800
250
700
100
700
140
220 300
500
16
200
150
180
50
3500/2850RPM
800
220
40
3000 3400
700 1000
= Scale Change
1400
20
CAPACITY
2850 RPM (50 Hz)
0 m3 /h
Modular Interchangeability
Power Adapter Stuffing
End
Box/Seal
Chamber
Impeller Casing
Size
STX
Max BHP40 HP (30 kW)
Impeller Casing
Size
MTX
1x11/2 6
LTX
3x47
2x38
2x36
3x48
1x11/2 8
3x48G
11/2 x38
1x210
XLT-X
Max BHP250 HP (187 kW)
X-17
Max BHP350 HP (261 kW)
11/2 x310
6x813
MTX
2x310
8x1013
3x410
6x815
3x410H
8x1015
LTX
4x610G
8x1015G
4x610H
8x1016H*
4x617*
11/2 x313
2x313
6x817*
3x413
8x1017*
4x613
17
SP
DISCHARGE
SUCTION
DIMENSIONS
Group
STX
MTX/
LTX
XLT-X
Pump
Size
ANSI
Designation
Discharge
Size
Suction
Size
1x11/2-6
11/2 x3-6
AA
11/2
AB
11/2
2x3-6
SP
Bare Pump
Weight
Lbs. (kg)
84 (38)
92 (42)
6.5 (165)
13.5 (343)
4 (102)
5.25 (133)
3.75 (95)
95 (43)
1x11/2-8
AA
11/2
11/2 x3-8
AB
11/2
3x4-7
A70
11 (280)
220 (100)
2x3-8
A60
9.5 (242)
220 (91)
3x4-8
A70
3x4-8G
A70
100 (45)
108 (49)
11 (280)
220 (100)
19.5 (495)
1x2-10
A05
11/2 x3-10
A50
11/2
2x3-10
A60
9.5 (242)
3x4-10
A70
11 (280)
12.5 (318)
4 (102)
8.25 (210)
200 (91)
8.5 (216)
220 (100)
230 (104)
3.75 (95)
265 (120)
3x4-10H
A40
4x6-10G
A80
275 (125)
4x6-10H
A80
11/2 x3-13
A20
11/2
10.5 (267)
2x3-13
A30
11.5 (292)
275 (125)
3x4-13
A40
12.5 (318)
330 (150)
4x6-13
A80
13.5 (343)
405 (184)
6x8-13
A90
16 (406)
8x10-13
A100
10
6x8-15
A110
8x10-15
A120
10
8x10-15G
A120
13.5 (343)
305 (138)
19.5 (495)
4 (102)
10 (254)
245 (111)
560 (254)
670 (304)
18 (457)
610 (277)
740 (336)
10
8x10-16H
10
19 (483)
27.875 (708)
6 (152)
14.5 (368)
5.25 (133)
710 (322)
4x6-17
16 (406)
650 (295)
6x8-17
8x10-17
6
8
8
10
18 (457)
19 (483)
730 (331)
830 (376)
850 (385)
18
MTX
LTX
XLT-X
.75
(19)
(25)
1.25
(32)
1.5
(38)
(Less Sleeve)
1.375
(35)
1.75
(45)
2.125
(54)
2.5
(64)
(With Sleeve)
1.125
(29)
1.5
(38)
1.875
(48)
1.5
(38)
2.125
(54)
2.5
(64)
3.125
(79)
.875
(22)
1.125
(29)
1.875
(48)
2.375
(60)
6.125
(156)
8.375
(213)
8.375
(213)
9.969
(253)
(51)*
0.002 (0.05)
Sleeve
Bearings
(With Sleeve)
143
116
48
62
(Less Sleeve)
64
63
29
25
1.375
(35)
1.75
(45)
2.5
(64)*
SKF 6309
SKF 6311
SKF 6313
Thrust
4.125
(105)
6.75
(171)
Bore
Stuffing Box
Bore
Power Limits
Casing
(54)
SKF 6207
Bearing Span
Temperature
2.125
Radial
6.875
(164)
9.25
(235)
50,000 Hours
2.875
(73)
3.5
(89)
3.875
(98)
4.75
(120)*
(51)
2.5
(64)
2.875
(73)
3.875
(86)*
1.1
(.82)
3.4
(2.6)
5.6
(4.2)
14
350 F (177 C)
700F (370 C)
Corrosion Allowance
(10.5)**
.125 (3)
*17 inch sizes have 214 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 234 inches (70) for packing and 212 inches (64) for mechanical seals.
Seal chamber bore is 434 inches (121). Stuffing box bore is 358 inches (92).
**17 inch sizes power limit per 100 RPM is 20HP (15kW).
19
CENTERLINEMOUNTED CASING
For high temperature services
(500 to 700 F / 260 to 370 C).
SHAFT GUARD
2
1
16
4
3
27
11
9
20
13
18
10
25
12
15
14
21
26
19
24
17
Corrosives
Goulds
Model
Pump Type
3171
NM
3171
Vertical
Sump
Vertical
Sump
3996 In-Line
3175
3180
3700
3196
3198
NM
3196
3796
10
LF
3196
11
JC
12
CV
3196
High
Capacity
High Temp./
High Press.
Chemical
Process
PFA
Lined
FRP
Process
SelfPriming
Low
Flow
Abrasive
Slurry
NonClog
13
3296
Sealless
14
3298
Sealless
15
3200
Sealless
16
AF
Axial Flow
17
HT
3196
High Temp
Chemical
18
3299
Sealless
19
20
SP
3298
V
3298
21
MNK
22
MNK-S
23
MNK-X
24
SCK
25
SCK-S
26
SCK-X
27
MPB
Sealless
Self-Priming
Sealless
Vert. In-Line
ISO Lined
HD Sealless
ISO Lined
HD Sealless
ISO Lined
HD Sealless
ISO Lined
HD Sealed
ISO Lined
HD Sealed
ISO Lined
HD Sealed
MPB Chemical
Peripheral
Utilizes
Mod.
Solids
Pumping Conditions
Capacity
Low
Flow
High
Cap.
Installation Considerations
Temperature
High
Press.
Cryogenic
Up To
250 F
0500 F
Materials of Construction
Non-Metallic
ANSI
Dim.
ISO
Dim.
No
PFA TEFZEL FRP
or
Align- TEFLON
ment
PolyproRqd.
pylene
Metallic
Iron
Alloy
Steel
High
Alloys
TO
800 F
X-Series Power End. TEFZEL and TEFLON are registered trademarks for fluorpolymer resins, films and fibers made by DuPont.