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Bronze, Brass &

Cast Iron Valves

http://www.toyovalve.co.jp/

Notes
1) Refer to the individual specification sheet or the drawing for details of a product.
2) Main units of this catalog are shown in SI (MPa, , millimeter).
3) Refer to the attached P-T ratings about applicable pressure and temperature.
4) The non-asbestos product is used for the gland packing and gasket of bronze, brass and cast iron valves as a
manufacturer's standard. Please consult about other products.
5) Bronze and cast iron strainers have the perforated metal screen equivalent to 12-16 meshes. Other meshes of the
screen are also available upon request. Please consult Toyo sales staff for details.
6) Legends

d: Port diameter(mm)

(L, H, D: shown on each page)

7) Teflon is Du Pont's tradename.


Products guarantee
Term of a guarantee: Within one year after the date of delivery from our factory to the original customer.
Contents of a guarantee: If the installations and the service conditions (such as pressure, temperature, fluid, etc.) are
proper, necessary replacement and repair of our product will be carried out without charge.
Guarantee exceptions: Please keep in mind that the above articles of guarantee will not apply to the case owing to
the following reasons:
1) Non-compliance of the customer with the technical instructions furnished by our catalog and specification sheet
2) Natural disaster incidents, such as a fire, flood damage, an earthquake, and falling stone
3) Reconstruction or repair by any third party other than Toyo Valve Co., Ltd.
4) Deterioration (such as shot rust, degradation, chemical changes, etc.)
5) Any other matter resulting from the damage not being regarded as manufacturer's responsibility
In addition, you will be required necessary charge for repair or exchange of parts on failure or damage by the
guarantee exceptions. Please contact our sales staff or agency for details.
The specification and the performance term of our product indicated in this catalog are based on the internationally
governed standards and specifications, our products experience or the design calculation and our in-house
examination.
When using the product beyond the service conditions mentioned in this catalog, users are requested to consult
Toyo Valve for further advice in advance, or to conduct the verification or evaluation for the performance under
users' responsibility. We shall not be liable for any damages resulting from lack of aforementioned procedures by
the customer.
Items mentioned in this catalog are subject to change without prior notice to the customers.
Don't use our products in flammable or toxic gas services.

INDEX
Bronze & Brass Valves P1 4
JIS Standard Bronze Valves P5
Core-Tight Valves P6
Fan Coil Valves P7
B-Ball / Utility Use P7 8
Ball Valves P9 10
Constant Flow Ball Valves P11
Bronze HIPVC Socket End Valves P12
Solder End Valves P13 14
MSS Standard Cast Iron Valves P15
JIS Standard Cast Iron Valves P16
JIS Nylon Lined Cast Iron Valves P17
Special Valves P18
Dual Plate Check / Ball Foot P19
Cast Iron Ball Valves P20
AnnexP21 24

Bronze & Brass Valves


Design
Type
Class

Fig.
Size

TOYO Standard

275A/272
H

D1

8 ()

"
3/ 8"
10
43
76
48
15
"
43
76
48
20
"
48
85
55
25
1"
53
97
63
32
1"
60
117
70
40
1"
63
128
70
50
2"
71
151
80
65
2"
87
180
90
80
3"
96
211
100
100
4"
Body
Bronze
Material
Stem
DZR Brass
Disc
Bronze
Service conditions 1.37MPa WOG non-shock
0.86MPa Saturated steam
Remarks

Design
Type
Class

Fig.
Size

MSS SP-80
Gate Valves
125

L
42
42
45
50
57
61
67
74
90
100
140

206A
H
75
75
81
90
106
119
135
159
201
223
302
Bronze
DZR Brass
Bronze

D1
48
48
48
55
63
70
80
90
110
125
160

272A
H

D1

280A
H

D1

38
42
47
50
60
63
72
82
92

74
74
87
98
119
126
154
187
204

48
48
55
63
70
80
90
100
110

43
49
53
61
64
68
74

87
93
111
127
145
170
189

48
55
63
70
80
90
100

Brass
DZR Brass
Brass

Bronze
Bronze
Bronze

Lead-washed surface treatment BS / JIS taper threads only


available upon request

MSS SP-80
Gate Valves
150

204A
H

150

D1

204A
H

150

125

D1

208
H

D1

209
H

D1

51
56
66
68
74
84

129
156
181
216
257
296

55
63
70
80
90
100

51
56
66
68
74
84

137
157
180
216
257
296

55
63
70
80
90
100

8 ()

"
3/ 8"
10
43
87
48
15
"
48
96
55
49
98
55
20
"
53
112
63
53
115
70
25
1"
62
123
70
61
127
70
32
1"
69
141
80
68
145
80
40
1"
75
164
90
74
176
90
50
2"
86
197
100
84
201
100
65
2"
105
224
110
80
3"
116
261
125
100
4"
Body
Bronze
Bronze
Material
Stem
DZR Brass
Bronze
Disc
Bronze
Bronze
Service conditions 2.06MPa WOG non-shock 2.06MPa WOG non-shock
1.03MPa Saturated steam 1.03MPa Saturated steam
Remarks
BS / JIS taper threads only ASME taper threads only

Bronze
Bronze
Bronze
1.37MPa WOG non-shock
0.86MPa Saturated steam

Bronze
Bronze
Bronze
2.06MPa WOG non-shock
1.03MPa Saturated steam

Bronze Valves
Design
Type
Class

Fig.
Size

MSS SP-80
Gate Valves
125

150

293
H

D1

150

300

298
H

D1

318A
H

D1

51
56
66
68
74
84

137
158
181
216
257
297

55
70
70
80
90
100

51
56
66
74
84
98

150
173
194
228
273
313

70
80
80
100
110
125

75
80
95
110
120
140
165
190
230

205A
H

D1

8 ()

"
3/ 8"
10
15
"
51
137
55
20
"
56
158
70
25
1"
66
181
70
32
1"
68
216
80
40
1"
74
257
90
50
2"
84
297
100
65
2"
80
3"
100
4"
Body
Bronze
Material
Stem
Bronze
Disc
Bronze
Service conditions 1.37MPa WOG non-shock
0.86MPa Saturated steam
Remarks

Design
Type
Class

Fig.
Size

8 ()

Bronze
Bronze
Bronze
2.06MPa WOG non-shock
1.03MPa Saturated steam

TOYO Standard

Bronze
Bronze
Bronze
6.89MPa WOG non-shock
2.06MPa Saturated steam

MSS SP-80

96
55
112
63
123
70
142
80
165
90
197
100
225
110
263
140
309
225
Bronze
DZR Brass
Bronze
1.55MPa WOG non-shock
1.03MPa Saturated steam
JIS 10K flange available

TOYO Standard

MSS SP-80

150

300

Globe Valves
100

L
40
42
48
53
63
73
81
94
115
131

210A
H
67
68
69
81
95
104
127
147
178
200

125

D1
48
48
55
63
70
80
90
100
110
125

"
3/ 8"
10
15
"
20
"
25
1"
32
1"
40
1"
50
2"
65
2"
80
3"
100
4"
Body
Bronze
Material
Stem
DZR Brass
Disc
Bronze
Service conditions 1.03MPa WOG non-shock
0.68MPa Saturated steam
Remarks

L
44
44
53
65
77
85
100
119
150
178

211A
H
67
69
77
99
108
137
160
179
202
245

D1
48
48
63
70
80
90
100
110
125
160

Bronze
Bronze
Bronze
1.37MPa WOG non-shock
0.86MPa Saturated steam

L
44
44
53
65
77
85
100
119
139
158

213A
H
67
69
80
94
104
127
145
173
199
214

D1
48
48
63
70
80
90
100
110
125
140

Bronze
DZR Brass
Bronze
2.06MPa WOG non-shock
1.03MPa Saturated steam

335
H

D1

55
64
78
90
105
120
145

114
126
139
159
186
195
223

63
80
90
100
110
125
140

Bronze
Bronze
Bronze
4.18MPa WOG non-shock
2.06MPa Saturated steam

Bronze Valves
Design
Type
Class

Fig.
Size

TOYO Standard
Globe Valves
150

215
H

D1

8 ()

"
3/ 8"
10
15
"
83
80
63
20
"
88
95
70
25
1"
100
105
80
32
1"
113
127
90
40
1"
120
145
100
50
2"
145
173
110
65
2"
165
198
125
80
3"
177
214
140
100
4"
220
259
160
Body
Bronze
Material
Stem
DZR Brass
Disc
Bronze
Service conditions 1.55MPa WOG non-shock
1.03MPa Saturated steam
Remarks
JIS 10K flange available

Design
Type
Class

Fig.
Size

MSS SP-80
Globe Valves with PTFE seat
125
150

Angle Valves

L
21
24
28
34
40
47
52
61
74
85

260A
H
67
69
80
94
104
127
145
173
199
214

D1
48
48
63
70
80
90
100
110
125
140

Bronze
DZR Brass
Bronze
2.06MPa WOG non-shock
1.03MPa Saturated steam

220A
H

D1

53
57
66
76
88
100
120
147
162

88
101
111
120
140
156
184
210
228

55
63
70
80
90
100
110
125
140

Bronze
DZR Brass
R-PTFE
1.37MPa WOG non-shock
0.86MPa Saturated steam

221
H

D1

64
78
90
105
120
145

117
136
149
172
181
209

70
90
100
110
110
125

Bronze
DZR Brass
R-PTFE
2.06MPa WOG non-shock
1.03MPa Saturated steam

MSS SP-80
Globe Valves with PTFE seat
150

223
H

D1
"
3/ 8"
10
15
"
82
114
63
20
"
95
138
90
25
1"
108
156
100
32
1"
120
183
110
40
1"
140
186
110
50
2"
165
212
125
65
2"
190
243
140
80
3"
220
290
160
100
4"
270
321
225
Body
Bronze
Material
Stem
DZR Brass
Disc
R-PTFE
Service conditions 1.55MPa WOG non-shock
1.03MPa Saturated steam
Remarks
JIS 10K flange available

8 ()

Standard color of handwheel on bronze / brass valve is as follows,


BS21 or JIS B0203 taper threads and JIS B2240 10K flanged
= Green color
ASME B1.20.1 threads and ASME B16.24 class 150 flanged
= Red&White color

Bronze Valves
Design
Type
Class

TOYO Standard
Lift Check Valve

Fig.
Size

231
L

MSS SP-80
Swing Check Valves

236A
L
54
54
56
70
80
95
110
128
156
184

8 ()

236T
H
40
40
40
49
58
71
80
95
119
139

"
3/ 8"
10
15
"
53
20
"
59
25
1"
67
32
1"
78
40
1"
84
50
2"
98
65
2"
80
3"
100
4"
Body
Bronze
Bronze
Material
Pin

Brass
Disc
FKM
Brass or Bronze
Service conditions 1.37MPa WOG non-shock
0.86MPa Saturated steam
Remarks
ASME taper threads only,
Spring loaded

Design
Type
Class

Fig.
Size

Lift Check Valve


150

125

L
54
54
56
70
80
95
110
128
156
184

234
H
40
40
40
49
58
71
80
95
114
131

Bronze
Brass
PTFE

230A

53
60
70
80
92
102
122
150
165

39
39
45
52
62
67
79
91
102

44
53
65
77
85
100
119
139
158

26
28
34
42
50
56
67
79
91

Bronze
Brass
Brass

Bronze

Bronze

2.06MPa WOG non-shock


1.03MPa Saturated steam
PTFE seat

BS / JIS taper threads only

MSS SP-80
TOYO Standard
Swing Check Valves
Strainer
150
300
150

360

238
L

380A
H

H
"
3/ 8"
10
54
39
15
"
60
39
60
42
80
49
20
"
72
49
72
51
100
57
25
1"
84
58
84
61
115
70
32
1"
99
70
99
74
135
82
40
1"
113
79
113
83
160
98
50
2"
131
95
131
98
195
121
65
2"
162
114
230
148
80
3"
186
132
240
180
100
4"
Body
Bronze
Bronze
Bronze
Material
Pin
Brass
Brass
Screen
SUS304
Disc
Bronze
Bronze
Service conditions 2.06MPa WOG non-shock 4.13MPa WOG non-shock 1.72MPa WOG non-shock
1.03MPa Saturated steam 2.06MPa Saturated steam 1.03MPa Saturated steam
Remarks
Perforated screen equivalent to
14-16 meshes

8 ()

JIS Standard Bronze Valves


Design
Type
Class

JIS Standard
5K

10K

5K

10K

Fig.
Size

JIS B2011
031
H

JIS B2011
035
H

JIS B2011
001
H

JIS B2011
005
H
87
87
94
122
135
157
170
196
231
277

Gate Valves

Globe Valves

L
D1
L
D1
L
D1
"
3/ 8"
10
15
"
50
127
55
55
127
55
60
91
63
20
"
60
146
63
65
154
70
70
103
70
25
1"
65
171
70
70
178
80
80
112
80
32
1"
75
213
90
80
223
90
100
137
90
40
1"
85
244
100
90
254
100
110
142
100
50
2"
95
293
110
100
301
110
135
172
110
65
2"
115
366
125
120
377
140
160
203
125
80
3"
130
429
140
140
441
160
190
232
140
100
4"
Body
Bronze
Bronze
Bronze
Material
Stem
DZR Brass
DZR Brass
DZR Brass
Disc
Bronze
Bronze
Bronze
Service conditions 120 water, non-shock 0.7MPa 120 water, non-shock 1.4MPa 120 water, non-shock 0.7MPa
120 oil, gas, air, water 0.5MPa 120 oil, gas, air, water 1.0MPa 120 oil, gas, air, water 0.5MPa
Saturated steam 0.2MPa
Saturated steam 0.7MPa
Saturated steam 0.3MPa
Remarks
Lead-free copper alloy available upon request

8 ()

Design
Type
Class

Fig.
Size

JIS Standard
Swing Check Valve
10K

JIS B2011
065

H
"
3/ 8"
10
55
38.5
15
"
65
43.0
20
"
80
51.5
25
1"
90
58.5
32
1"
105
67.0
40
1"
120
73.5
50
2"
140
86.0
65
2"
80
3"
100
4"
Body
Bronze
Material
Pin
Brass
Disc
Bronze
Service conditions 120 water, non-shock 1.4MPa
120 oil, gas, air, water 1.0MPa
Saturated steam 1.0MPa
Remarks
Lead-free copper alloy available upon request

8 ()

L
50
55
65
80
90
105
120
140
180
200

D1
48
55
63
80
90
100
110
125
140
160

Bronze
DZR Brass
Bronze
120 water, non-shock 1.4MPa
120 oil, gas, air, water 1.0MPa
Saturated steam 1.0MPa
Lead-free copper alloy available upon request

Rusty Water-Proof Series

Lead-Free Core-Tight Valves

Design
Type
Class

TOYO Standard
Gate Valves

Swing Check Valve

5K

10K

Fig.
Size

031SK/031HN
L
H
D1
"
61
127
55
15 ()
20
"
65
146
63
25
1"
75
171
70
32
1"
85
213
90
40
1"
90
244
100
50
2"
103
293
110
Body
Lead-Free Bronze
Material
Stem
Lead-Free DZR Brass
Disc
Lead-Free Bronze
Service conditions See P-T ratings

035SK/035HN
L
H
D1
63
127
55
67
154
70
75
178
80
85
223
90
90
254
100
103
301
110
Lead-Free Bronze
Lead-Free DZR Brass
Lead-Free Bronze

065SK/065HN
L
H
82
43
98
51.5
109
58.5
125
67
138
73.5
162
86
Lead-Free Bronze
Pin
Brass
Lead-Free Bronze

Remarks

Design
Type
Class

P-T Rating for Core-Tight Valves

TOYO Standard
Ball Valve

Strainer
10K

SK type (For cold water)


Nominal Pressure (Mpa)
40 water

5K

10K

0.7

HN type (For heated water)


Nominal Pressure (Mpa)
Fig.
Size

5011SK/5011HN
L
H
D1
"
69
75
80
15 ()
20
"
79
79
80
25
1"
93
83
110
32
1"
105
99
110
40
1"
114
102
110
50
2"
131
109
140
Body
Lead-Free Bronze
Stem
Lead-Free DZR Brass
Material
Ball
SUS304
Seat
PTFE
Service conditions See P-T ratings
Remarks

d
10
15
20
25
32
40

380SK/380HN
L
H
91
49
104
57
123
72
141
82
160
98
198
121
Lead-Free Bronze
Screen
SUS304

T-Handle available on request Perforated screen equivalent to


14-16 meshes

85 water

5K

10K

0.7

Toyo Lead-Free Copper Alloy MUEN-KUN

This globally patented lead-free copper alloy


employs bismuth and selenium instead of lead.
This has met the world's most rigorous
criterion of a maximum of 0.01mg/liter of lead
elution into drinking water, which came into
force in Japan in April 2003.
Remark:
1) Some valves are lead-free surface treated
instead.
2) Maximum allowable temperature: 100

Fan Coil Valves


Ball / Utility Use
Design
Type
Class

Fig.
Size

15 ()

TOYO Standard
Fan Coil Valves
200

L
82
88.5
98.5

250A
H
77
79
90

252A

"
20
"
25
1"
32
1"
Body
Bronze
Material Stem
DZR Brass
Disc
PTFE
Service conditions 60 WOG 1.37MPa
120 WOG 1.57MPa
Remarks
Flow control

Design
Type
Class

Fig.
Size

15 ()

D1
47.5
47.5
47.5

251A
H
68
68
77

L
57
62.5
70.5

253A
D1
47.5
47.5
47.5

Bronze
DZR Brass
PTFE

On-off

5088
L
H
73.5
54
76.5
54

D1
45
45

d
12.7
12.7

5089
L
H
72.5
54
75.0
54

D1
45
45

Brass / Nickel Plated


Brass / Chrome Plated
Brass / Chrome Plated
PTFE

Taper female Parallel male Taper male Parallel male

d
12.7
12.7

5084
L
H
78.0
54
81.5
54

H
61
61
70
81

On-off

TOYO Standard
Ball Valves / Check valve built in ball valve body
10K

d
12.7
12.7

L
57
62.5
70.5
81
Bronze
DZR Brass
PTFE

Flow control

Long neck handle available upon request


JWWA approved

H
70
72
83
89

Bronze
DZR Brass
PTFE

"
20
"
25
1"
Body
Brass / Nickel Plated
Stem
Brass / Chrome Plated
Material
Ball
Brass / Chrome Plated
Seat
PTFE
Service conditions 80 water 1.0MPa
Remarks

L
82
88.5
98.5
110

D1
45
45

Brass / Nickel Plated


Brass / Chrome Plated
Brass / Chrome Plated
PTFE

Taper female Taper female

B-Ball / Utility Use


Design
Type
Class

Fig.
Size

15 ()

TOYO Standard
Ball Valves
10K

d
9.2
12.5

5017
L
H
59
64
67
66

D1
45
45

"
"
1"
Body
Bronze
Stem
DZR Brass
Material
Ball
Brass / Chrome Plated
Seat
PTFE
Service conditions 100 water 1.0MPa
20
25

Remarks

Taper male Taper male

Design
Type
Class

Fig.
Size

5027
L
H
57
64
64
66

D1
45
45

d
9.2
12.5
15.0

d
9.2
12.5

5037
L
H
54
64
63
66

D1
45
45

Bronze
DZR Brass
Brass / Chrome Plated
PTFE

Bronze
DZR Brass
Brass / Chrome Plated
PTFE

Taper male Parallel male

Taper male Taper female

TOYO Standard
Ball Valves
10K

5028
L
H
D1
59.0
64
45
15 () "
20
"
68.0
66
45
25
1"
81.5
73
60
Body
Bronze
Stem
DZR Brass
Material
Ball
Brass / Chrome Plated
Seat
PTFE
Service conditions 100 water 1.0MPa
Remarks

d
9.2
12.5

5038
L
H
D1
87.5
64
45
107.0 66
45
113.0 73
60
Bronze
DZR Brass
Brass / Chrome Plated
PTFE

d
9.2
12.5
15.0

Taper female Parallel male Taper female Nipple joint

5018
L
H
D1
56.0
64
45
67.0
66
45
77.5
73
60
Bronze
DZR Brass
Brass / Chrome Plated
PTFE

d
9.2
12.5
15.0

Taper female Taper female

Memory Stop Plate

A memory stop plate is attached to a lever


handle, and if it adjusts to the arbitrary
degrees of full opening beforehand, a ball
valve can be maintained at the same degrees
at any time.
(Available for Fig. 5044E/5044EW/5026/
5026W)
Locking Handle

With a locking device, lever handle can


be fixed in full open or closed position.
However, please purchase padlock and
key on your side (Fig.5041A).
8

Ball Valves
Design
Type
Class

TOYO Standard
Ball Valves
Type 600

Full bore
Full bore
5044E
5044EW
d
L
H
D1
d
L
H
D1
"
10
50
37
70 10
50 38
60
8 ()
3/ 8"
10
10
50
37
70 10
50 38
60
15
"
15
65
40
80 15
65 43
65
20
"
20
68
44
80 20
68 47
65
25
1"
25
79
50 110 25
79 57 100
32
1"
32
86
55 110 32
86 62 100
40
1"
40
96
65 150 40
96 76 120
50
2"
50 109 72 150 50 109 83 120
65
2"
50 127 91 200
80
3"
65 153 105 300
Body
Brass
Brass
Stem
DZR Brass
DZR Brass
Material
Ball Brass / Chrome Plated Brass / Chrome Plated
Seat
PTFE
PTFE
Service conditions 8-50:4.13MPa WOG non-shock
65 & 80: 2.75MPa WOG non-shock
Remarks
65 & 80: Std. bore
T-Handle
Fig.
Size

Design
Type
Class

Fig.
Size

8 ()

"
3/ 8"
10
15
"
20
"
25
1"
32
1"
40
1"
50
2"
65
2"
80
3"
100
4"
Body
Stem
Material
Ball
Seat
Service conditions
Remarks

Full bore
5046A
L
H

15
20

74
84

42
51

Reduced bore
Reduced bore
5080
5080W
D1
d
L
H
D1
d
L
H
D1
4.5 39
31
60 4.5 39
25
39
6.8 44
36
70 6.8 44
29
40
82 9.2 56.5 41
85 9.2 56.5 35
55
100 12.5 59
44
85 12.5 59
39
55
16
71
48 100
20
78
54 100
24.5 83
65 125
32 100
72 125

Brass
Brass
Brass
DZR Brass
DZR Brass
DZR Brass
Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated
PTFE
Reinforced PTFE
Reinforced PTFE
4.13MPa WOG non-shock
W / Cap & Chain

One piece body

One piece body


T-Handle

MSS SP-110
Ball Valves
Type 600

d
10
10
15
20
25
32
40
50
65
76

Full bore
5026
L
H
50 37
50 37
65 40
68 44
79 50
86 55
96 65
109 72
138 100
167 112.5

D1
70
70
80
80
110
110
150
150
200
300

d
10
10
15
20
25
32
40
50

Full bore
5026W
L
H
50 38
50 38
65 43
68 47
79 57
86 62
96 76
109 83

D1
60
60
65
65
100
100
120
120

Brass
Brass
Brass / Nickel Plated Brass / Nickel Plated
Brass / Chrome Plated Brass / Chrome Plated
PTFE
PTFE
4.13MPa WOG non-shock
T-Handle

Full bore
5044A
d
L
H
D1
10
42
37
70
10
42
37
70
15
53
40
80
20
60
43
80
25
72
50 110
32
84
55 110
40
92
65 150
50 110 72 150
65 138 100 200
80 167 112 300
100 193 131 300
Brass
DZR Brass
Brass / Chrome Plated
PTFE

TOYO Standard
Type 200

d
10
10
15
20
25
32
40
50

Full bore
5044W
L
H
42 34
42 34
53 39
60 43
72 52
84 58
92 73
110 81

D1
55
55
70
70
100
100
130
130

Full bore
5042A
L
H

15
20
25
32
40
50

53
60
72
82
92
105

42
51
59
64
73
80

D1

82
100
130
130
150
150

Brass
Brass
DZR Brass
DZR Brass
Brass / Chrome Plated Brass / Chrome Plated
PTFE
PTFE
1.38MPa WOG non-shock

UL/FM/CSA approved UL/FM/CSA approved W/Locking Handle


ASME taper threads only Automatic drain
(up to 50mm)
ASME taper threads only T-Handle

Ball Valves
Design
Type
Class

Fig.
Size

8 ()

"
3/ 8"
10
15
"
20
"
25
1"
32
1"
40
1"
50
2"
65
2"
80
3"
Body
Stem
Material
Ball
Seat
Service conditions
Remarks

10K

d
8
8
10
15
20
25
32
38

Std.bore
5044H
L
H
42
44
43
44
51
46
59
49
71
63
78
67
88
71
99
76

D1
72
72
87
87
107
107
108
108

Std.bore
5011
L
H

10
15
20
25
32
40

56
75
80
65
79
80
78
83 110
86
98 110
96 102 110
109 109 140

D1

Std.bore
5011T
L
H

10
15
20
25
32
40

56
79
82
65
83
82
78
90
94
86 105
94
96 109
94
109 124 120

D1

Brass
Bronze
Bronze
DZR Brass
DZR Brass
DZR Brass
Brass / Chrome Plated
SUS304
SUS304
Reinforced PTFE
PTFE
PTFE
2.75MPa WOG non-shock 2.75MPa WOG non-shock
150 water, non-shock 0.7MPa
1.0MPa Saturated steam Long neck for thermal insulation
T-Handle

Design
Type
Class

Fig.
Size

TOYO Standard
Ball Valves
Type 400

10K

Full bore
5090
L
H

10
15
20
25
32
40
50

49
62
71
83
96
106
125

39
45
48
54
59
70
77

D1

Full bore
5090T
L
H

80
100
100
130
130
150
150

10
15
20
25
32
40
50

49
62
71
83
96
106
125

38
41
44
60
65
79
86

D1
60
60
60
100
100
120
120

Bronze
Bronze
Brass
Brass
Brass / Chrome Plated Brass / Chrome Plated
PTFE
PTFE
120 water, non-shock 1.4MPa
120 WOG 1.0MPa
T-Handle

TOYO Standard
Ball Valves
10K

Full bore
5091
L
H

Type 400

Full bore
5091T
L
H

3-way, Std. bore


5045A
d
L
H
D1
4.5 40 30
60
6.8 46 35
70
10
67 45
80
15
68 48
80
20
79 55 110
25
89 60 110
32
100 65 110
40
115 75 140

Split type, Std. bore


5002
d
L
H
D1

d
D1
d
D1
"
3/ 8"
10
11
54
51
90
15
"
15
73
73 100 15
73
70
80
11
58
51
90
20
"
20
81
77 100 20
81
73
80
15
68
54
90
25
1"
25
94
82 120 25
94
81
90
20
80
64 115
32
1"
32 107 98 130 32 107 98 100
25
92
76 142
40
1"
40 120 105 130 40 120 105 100
31 104 80 142
50
2"
50 138 112 150 50 138 112 120
38 118 94 150
65
2"
50 145 123 180
80
3"
60 165 141 220
Body
Bronze
Bronze
Brass
Bronze
Stem
DZR Brass
DZR Brass
DZR Brass
DZR Brass
Material
Ball
SUS304
SUS304
Brass / Chrome Plated Brass / Chrome Plated
Seat
PTFE
PTFE
PTFE
Reinforced PTFE
Service conditions 120 water, non-shock 1.4MPa
2.75MPa WOG non-shock
120 WOG 1.0MPa
Long neck for thermal insulation
Remarks
L-port
T-Handle

8 ()

10

Constant Flow Ball Valves


Design
Type
Class

By this valve installed in piping with pressure fluctuation, the


predetermined flow rate can be always supplied.

TOYO Standard
Constant Flow Ball Valves
10K

Applications
Regular flow in cold and hot water supply lines
Proper flow in cold and hot water lines for fan coil unit etc.
Trouble prevention of over-flow into flow meter etc.

Fig.
Size

15 ()
20
25

"
"
1"
Body

d
9.2
12.5
15.0

370
L
H
98
64
107
66.0
116
73.0

Features
Compact designed and multifunctional ball valve with the flow regulator
C artridge-type flow regulator with a variety of flow rates easily
exchanged
Easy installation of thermal insulation with resin long neck handle free
from dew-condensaion

D1
45
45
60

Bronze
Brass
Material
Brass/Chrome
Plated
Fig.370
PTFE
Cartridge
Polyacetal
Service conditions 90 water 1.0MPa
60 water 1.0MPa (35 & 40/min)
Stem
Ball
Seat

Fan coil unit


Fig.370
Upper level
story

Setting flow rates 4, 6, 8, 10, 12, 15, 17, 20, 25,


(/min) 30, 35, 40
Allowable differential 0.030.49MPa
pressure
Remarks

Fan coil unit


Upper level
story

Lower level
story
P
Boiler/Refrigerator

Lower level
story
Boiler/Refrigerator

In air conditioning facility like fan coil unit or panel heater, by supplying the suitable flow for the capability of the
equipment, comfortable indoor environment, energy saving and laborsaving are realizable.
Fig.370
Fan coil unit

Fig.370

Upper level
story

Fan coil unit


Fig.370
Upper level
story

story
Boiler/Refrigerator

Direct return circuit


Fig.370
Tap
Fig.370

M
M
M

M
M

P
P

11

M Elevated
water tank

Multistory building
Tap

Fig.370

LowerMlevel
M
story
Pump
M
Boiler/Refrigerator
Meter

M
Fig.370

Tap

Fig.370

Tap level
Upper
story Fig.370

Lower level
story
Boiler/Refrigerator

Reverse return circuit

Fan coil unit

Elevated
water tank

Upper level
story

Lower level
story
P
Boiler/Refrigerator

PLower level

Fan coil unit

Pump
Water heater

Water supply

Tap

M
Meter

Water heater
Water supply

Bronze HIPVC Socket End Valves


Design
Type
Class

TOYO Standard
Gate Valve

Fig.
Size

13 ()

Ball Valves
10K

"
20
"
25
1"
Body
Stem
Material Disc
Socket

358
L
H
D1
87
81
48
109
94
55
121
108
63
Leed-Free Bronze
Leed-Free DZR Brass
Leed-Free Bronze
HIPVC

5098
H

D1

5098T
H

D1

123

77

100

123

73

80

Body
Stem
Ball
Seat
Socket

Leed-Free Bronze
Leed-Free DZR Brass
SUS304
PTFE
HIPVC

Service conditions 45 water 1.0MPa


Remarks

Direct Joint to VCM/PVC pipe!


Features
No valve socket No valve socket, seal tape nor wrench
Shorter face-to-face dimension 30% shorter than those in case of using valve sockets
Strong connection Special socket is covered with bronze body
Ecology friendly Valve and resin sockets can be disassembled and be recyclable
Ordinary Installation

Bronze Gate Valve

Valve sockets with male threads


(JIS K6743)

Applicable Vinyl pipes


JIS K6741, Unplasticized polyvinyl chloride (PVC) pipes
JIS K6742, Unplasticized polyvinyl chloride pipes for water works, HIVP and VP

12

Solder End Valves


Design
Type
Class

5K

10K

Fig.
Size

JIS B2011
041
H

JIS B2011
045
H

D1

50
65
75
82
92
110

127
154
178
223
254
301

55
70
80
90
100
110

10 ()
15
20
25
32
40
50
65
80
100

JIS Standard

TOYO Standard
Gate Valves

3/ 8

D1

125

"

"
50
127
55
"
65
146
63
1"
75
171
70
1"
80
213
90
1"
88
244
100
2"
108
293
110
2"
3"
4"
Body
Bronze
Material
Stem
DZR Brass
Disc
Bronze
Service conditions See Solder P-T rating on page 22

Bronze
DZR Brass
Bronze

Remarks

Design
Type
Class

Fig.
Size
10 ()
15
20
25
32
40
50
65
80
100

MSS SP-80
Gate Valves

Globe Valve

Swing Check Valve

125

3/

"

208C
H

D1

L
39
46
60
71
79
88
108

"
49
129
55
"
64
156
63
1"
76
181
70
1"
82
216
80
1"
86
257
90
2"
109
296
100
2"
3"
4"
Body
Bronze
Material
Stem
Bronze
Disc
Bronze
Service conditions 1.37MPa WOG non-shock
0.86MPa Saturated steam
See Solder P-T rating on page 22
Remarks

13

207A
276A
H
D1
L
H
D1
75
48
81
48
46.5
77
48
90
55
60
87
55
106
63
69.5
100
63
119
70
76
117
70
135
80
83.5
128
70
159
90
100
152
80
201
110
223
125
302
160
Bronze
Bronze
DZR Brass
DZR Brass
Bronze
Brass or Bronze
1.37MPa WOG non-shock
0.86MPa Saturated steam
See Solder P-T rating on page 22
BS 2871/864 Solder ends
available upon request
L
39
46
61
72
78
87
102
115
130
174.6

281A
H
87
93
111
127
145
176
201

Bronze
Bronze
Bronze

D1
48
55
70
70
80
90
100

212A
H

D1

237A
H

64
84
100
115
130
155

77
99
108
137
160
179

63
70
80
90
100
110

67
86
105
121
137
170
194
222

38
47
56
69
77
92
118
139

Bronze
Bronze
Bronze

BS 2871/864 Solder ends


available upon request

Bronze
Pin
Brass
Brass or Bronze

Solder End Valves


Design
Type
Class

TOYO Standard
Strainer
150

Fig.
Size

387A

L
H
"
80
49
20
"
105
57
25
1"
125
70
32
1"
145
82
40
1"
170
98
50
2"
210
121
65
2"
80
3"
Body
Bronze
Stem
Screen
SUS304
Material
Ball
Seat
Service conditions 2.06MPa WOG non-shock
1.03MPa Saturated steam
See Solder P-T rating on page 22
Remarks
14-16 meshes/perforated screen

15 ()

MSS SP-110

TOYO Standard
Ball Valves

600

Full bore

400

Full bore

Std.bore

5049A
5049W
5014
d
L
H
D1
d
L
H
D1
d
L
H
D1
15
54
40
80
15
54
39
70
10
58
75
80
20
73
44
80
20
73
43
70
15
73
79
80
25
88
50
110
25
88
52
100
20
88
83
110
32
100
55
110
32
100
58
100
25
99
98
110
40
115
65
150
40
115
73
130
32
114
102
110
50
140
72
150
50
140
81
130
40
135
109
140
65
164
100
200
80
187
112
300
Brass
Brass
Bronze
DZR Brass
DZR Brass
DZR Brass
Brass / Chrome Plated
Brass / Chrome Plated
SUS304
PTFE
PTFE
PTFE
4.13MPa WOG non-shock
2.75MPa WOG non-shock
See Solder P-T rating on page 22
See Solder P-T rating on page 22
T-Handle

Long neck for thermal insulation

Toyo DZR brass (Dezincification Resistant brass)


Water pollution and employment of new piping material have amplified valve dezincification problems.
The copper alloy used in bronze valves contains zinc, tin, and lead with copper as a base. When bronze valves are
subjected to unfavorable service conditions, the zinc component contained in the copper alloy separates from the copper
base, and the metal corrodes. This is called dezincification.
In case of bronze valve, the body, bonnet, and other cast bronze parts hardly corrode due to the small percent of zinc
contained in the alloy. But brass valve parts such as stems, which contain 40% zinc, often corrodes due to extreme
dezincification.
The following factors cause dezincification. These factors are generally believed to occur together, rather than
independently.
1) Excessive aqueous solution in acidity.
2) Warm water containing excessive free carbonic acid with high electric conductivity.
3) High electric conductivity with excessive presence of chlorides and sulfides.
4) Copper or vinyl chloride pipes.
5) Excessive dissolved oxygen.
To struggle with dezincification corrosion, Toyo Valve
developed TOYO DZR brass as the stem material of
bronze/brass valves. Our test data show excellent corrosion
resistance to be comparable to bronze continuous casting
bars.
TOYO bronze/brass valves have these DZR brass or bronze
stems in standard specification, and offer longer service
life.

Normal brass stem embrittled and


broken by dezincification corrosion

14

Cast Iron Valves


Design
Type
Class

Fig.
Size
50 ()
65
80
100
125
150
200
250
300
350
400

MSS Standard
Gate Valves

MSS SP-70/Non-rising
415AE
L
H
D1
178
319
180
190
350
180
203
401
200
229
457
250
254
523
280
267
602
300
292
711
360
330
842
400
356
941
450

2"
2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
Body
Cast Iron
Stem/Pin
Brass
Material
Disc
Cast Iron
Seat
Bronze
Service conditions 1.37MPa WOG
0.86MPa Saturated steam
Remarks
PN16 Flanged available

Design
Type
Class

Fig.
Size
40 ()
50
65
80
100
125
150
200
250
300
350
400

1"
2"
2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
Body
Screen

Swing Check Valve

MSS SP-70/Rising
421AE/511AE
L
H
D1
178
357
180
190
412
180
203
482
200
229
569
250
254
672
280
267
783
300
292
985
355
330
1196
400
356
1390
450

MSS SP-85
400A/510
H
294
316
354
406
485
531
634
671
757

MSS SP-71
435A/512

Cast Iron
Brass / SUS403
Cast Iron
Bronze / SUS403

L
203
216
241
292
330
356
495
622
698

D1
180
180
230
280
300
360
400
400
450

L
203
216
241
292
330
356
495
622
698

H
115
125
146
163
194
281
323
362
417

Cast Iron
Cast Iron
Brass / SUS403
Brass / SUS403
Cast Iron or same material as seat Cast Iron or same material as seat
Bronze / SUS403
Bronze / SUS403

TOYO Standard
Strainer

125

Trim Combination

381A
L

250
286
318
378
457
518
610
749
857

167
193
210
255
318
364
442
530
598

Cast Iron
Material
SUS304
(SUS316 Screen available)
Service conditions 1.37MPa WOG
0.86MPa Saturated steam
Remarks
14-16 meshes/perforated screen
PN16 Flanged available

15

Glove Valve
125

Fig.

Stem/Pin

421AE

Brass

Disc

Bronze

Seat

511AE

13%Cr

13%Cr

400A

Brass

Bronze

510

13%Cr

13%Cr

435A

Brass

Bronze

512

13%Cr

13%Cr

425J

Brass

425JS

13%Cr

Bronze

425JU

SUS304

SUS304

405J

Brass

Bronze

C.I./Same material as Seat

13%Cr

405JS

13%Cr

13%Cr

405JU

SUS304

SUS304

435J

Brass

Bronze

435JS

13%Cr

13%Cr

435JU

SUS304

SUS304

JIS Cast Iron Valves


Design
Type
Class

Fig.
Size
40 ()
50
65
80
100
125
150
200
250
300
350
Material

1"
2"
2"
3"
4"
5"
6"
8"
10"
12"
14"
Body
Stem
Disc
Seat

Service conditions
Remarks

40 ()
50
65
80
100
125
150
200
250
300
350
400
Material

JIS B2031/Non-rising
415J
L
H
D1
*165
285
160
180
313
180
190
344
180
200
401
200
230
444
250
250
517
280
270
577
300
290
693
360
330
814
400
350
925
450

Glove Valve
10K

JIS B2031/Rising
424J
L
H
D1

JIS B2031/Rising
JIS B2031
425J/JS/JU
405J/JS/JU
L
H
D1
L
H
D1
*165
306
160
190
260
160
160
328
160
180
343
180
200
277
180
170
382
180
190
389
180
220
307
180
180
436
180
200
462
200
240
353
230
200
532
200
230
547
250
290
404
280
220
627
230
250
648
280
360
454
300
240
726
250
270
759
300
410
533
360
260
919
280
290
956
360
500
642
450
300
1134
360
330
1168
400
*620
665
450
350
1363
450
*700
883
500
*381
1560
500
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Brass
Brass
Brass / SUS403 / SUS304 Brass / SUS403 / SUS304
Cast Iron or same material as seat Cast Iron or same material as seat Cast Iron or same material as seat Cast Iron or same material as seat
Bronze
Bronze
Bronze / SUS403 / SUS304 Bronze / SUS403 / SUS304

120 water, non-shock 1.37MPa 120 water, non-shock 0.69MPa 120 water, non-shock 1.37MPa 120 water, non-shock 1.37MPa
120 oil, water, air 0.49MPa
120 oil, water, air 0.98MPa
120 oil, water, air 0.98MPa
120 oil, water, air 0.98MPa
Saturated steam 0.20MPa
Saturated steam 0.20MPa
Saturated steam 0.69MPa
Saturated steam 0.69MPa

*TOYO Standard

JIS Standard
Swing Check Valves

1"
2"
2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
Body
Pin
Disc
Seat

*TOYO Standard

TOYO Standard
Strainer
10K

JIS B2031
435J/JS/JU

Service conditions
Remarks

10K

*TOYO Standard

Design
Type
Class

Fig.
Size

JIS Standard
Gate Valves
5K

L
*190
200
220
240
290
360
410
500
*620

H
106
111
121
145
165
207
225
268
315

437J

450

200
220
240
290
360
410
500

111
121
145
165
207
225
268

250
285
315
370
450
410
600
740
850
950
1050

167
193
210
256
318
364
507
600
673
757
845

Cast Iron
Cast Iron
Brass / SUS403 / SUS304
SUS304
Cast Iron or same material as seat Cast Iron or same material as seat
Bronze / SUS403 / SUS304
SUS304
120 water, non-shock 1.37MPa 120 water, non-shock 1.4MPa
120 oil, water, air 0.98MPa
120 oil, water, air 1.0MPa
Saturated steam 0.69MPa
Saturated steam 0.69MPa

*TOYO Standard

c/w counter weight

Cast Iron
Screen
SUS304
120 water, oil, air
below size 200 1.1Mpa
above size 250 0.7MPa
Saturated steam
below size 200 0.7Mpa
above size 250 0.20MPa
Perforated screen equivalent to
12-16 meshes

16

Rusty Water-Proof Series

JIS Nylon Lined Cast Iron Valves


Design
Type
Class

JIS Standard
Gate Valves

Globe Valve
10K

5K

JIS B2031
JIS B2031
429
409
L
D1
L
H
D1
L
H
D1
50 ()
2"
180
343
180
65
2"
170
382
180
190
389
180
220
307
180
80
3"
180
436
180
200
462
200
240
353
230
100
4"
200
532
200
230
547
250
290
404
280
125
5"
220
627
230
250
648
280
360
454
300
150
6"
240
726
250
270
759
300
410
533
360
200
8"
260
919
280
290
956
360
500
642
450
250
10"
300
1134
360
330
1168
400
300
12"
350
1363
450
Body
Cast Iron/Nylon Lined
Cast Iron/Nylon Lined
Cast Iron/Nylon Lined
Stem
Brass
Brass
Brass
Material
Disc
Bronze
Bronze
Bronze
Seat
Bronze
Bronze
Bronze
Service conditions 60 water, non-shock 0.69MPa 60 water, non-shock 1.37MPa
60 oil, water, air 0.49MPa
60 oil, water, air 0.98MPa
Remarks
Fig.
Size

Design
Type
Class

Fig.
Size
65 ()
80
100
125
150
200
250
300
Material

2"
3"
4"
5"
6"
8"
10"
12"
Body
Screen

JIS B2031
419
H

TOYO Standard
Strainer
10K

459
L
H
285
193
315
210
370
256
450
318
510
364
600
507
740
600
850
673
Cast Iron/Nylon Lined
SUS304

Service conditions 60 water 0.7MPa


Remarks

Foot Valve

469
L
173
193
236
271
305
388

H
161
188
229
289
335
449

Cast Iron/Nylon Lined


Seat
EPDM
Ball
Polycarbonate
60 water 0.2MPa

Check Valve

JIS B2031
439
L

220
240
290
360
410
500

121
145
165
207
225
268

Cast Iron/Nylon Lined


Brass
Bronze
Bronze

Features
Toyo Nylon Lined Cast Iron Valves conform to
JIS B2031.(Gate, Globe & Check Valves)
There is no RUSTY-WATER accrual from valves
since all surface of cast iron in direct contact with
water is lined by Nylon 11.
Nylon 11 can be used for a wide range of fluid
with having its corrosion resistance, sea waterproof nature & chemical resistance. (Please
consult Toyo sales staff for details.
Nylon 11 can be used in food industries.
Electrolytic corrosion does not occur, as Nylon
11 is an insulator.
Specifications
Lining material

Nylon 11 Special Grade Resin (Heat-resistance)


Color : White Film thickness : Above 300m

Service temperature

Addicted service temperature : 0 60

Trim material

Standard trim material for gate, globe & swing


check valves
Seat : CAC406(BC6)
Stem : Brass
*Screen material of a strainer is SUS304.

17

Special Valves
Valves with special functions
Toyo Valve has much experience in not only standard products but also products with special functions. Please consult Toyo sales
staff or our local agent for details.
Limit switches

Stem cap & cover

Moterized valve

It is attached at open, closed or both


open and closed positions for remote
surveillance.

Protection of stem from dust, foreign


objects, etc. in order to avoid a poor
operation.

Toyo has much and long experience to


supply motorized valves with high
quality. On request, valves can be
provided with each maker's actuator like
LIMITORQUE, ROTORK, SEIBU, etc.

Chain handle

Easy operation for a valve on elevated piping line.

Counter-weight check valve

By adjusting the counter-weight to the closed moment, waterhammer is restrained by quicker closing and excellent seat
sealing capability is acquired. Balance of disc is maintained
by adjusting the counter-weight to the open moment, the flow
with low pressure is facilitated and opening and closing disc
is made smooth.
B : Opening moment position

A : Closing moment position

18

Dual Plate Check / Ball Foot


Design
Type
Class

Fig.
Size
40 ()
50
65
80
100
125
150
200
250
300
350
400
450

TOYO Standard
Dual Plate Check Valves
10K

L
54
56
56
59
66
72
78
96
109
145

365
H
132
140
150
156
169
183
212
240
289
316

D1
63
70
70
70
70
70
80
80
90
90

1"
2"
2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
Body
Bronze
Material
Plate
Bronze
Seat
NBR
Service conditions 80 water, non-shock 1.4MPa
80 water, oil, air 1.0MPa
Remarks
FPM or EPDM seat alavilable
By-pass valve mounted

Design
Type
Class

Fig.
Size
40 ()
50
65
80
100
125
150
200

19

440
H
128
143
150
156
169
183
216
243
290
315
330
355
388
Cast Iron
Bronze
NBR

L
54
56
56
59
66
72
78
96
109
145
184
191
204

442F
D1
55
70
70
70
70
70
80
80
90
90
90
90
90

097
L
133
148

461
H
121
147

54
54
57
64
70
76
95
108
143
184
191
203

105
124
137
175
197
222
279
340
410
451
514
549

Cast Iron
Bronze
NBR
1.03MPa 80 water

TOYO Standard
Ball Foot Valves
10K

1"
2"
2"
3"
4"
5"
6"
8"
Body
Bronze
Material
Seat
EPDM
Ball
Polycarbonate
Service conditions 70 water 0.20MPa
Remarks

150

173
193
236
271
305
388

161
188
229
289
335
449

Cast Iron
EPDM
Polycarbonate

Cast Iron Ball Valves


Design
Type
Class

TOYO Standard
Ball Valves
10K

Full bore
470L
L
H
D1
15 ()
"
110
102
130
20
"
120
105
130
25
1"
130
124
160
32
1"
140
130
160
40
1"
165
115
230
50
2"
180
120
230
65
2"
190
155
400
80
3"
200
165
400
100
4"
230
200
460
125
5"
300
220
460
150
6"
340
295
1000
200
8"
450
355
1500
Body
Cast Iron
Stem
SUS403
Material
Disc
SUS304 or SCS13A
Seat
PTFE
Service conditions See P-T rating at page 23
Fig.
Size

Remarks

Full bore
470G
H

D1

300
340
450

312
310
337
310
414
360
Cast Iron
SUS403
SUS304 or SCS13A
PTFE

ASME Class 125 flanged ends available upon request

Toyo Dual Plate Check Valve


A water hammer is prevented (Silent Check Type)

By action of the coil spring built in a valve, plates are gently opened at the time of starting a pump or it closes quickly
when a pump stops. For this reason, a water hammer is prevented and generating a shock pressure is controlled.
It is compact.
A small and lightweight wafer body. As compared with a swing check, the face-to-face dimension is about 1/4 and the
weight is about 1/5. Piping work is easy, and attachment space for installation is also small.
By-pass piping is unnecessary. (Fig. 365 and 440)
Since the by-pass valve is built in, the by-pass piping for discharge of the fluid in a pipe or priming when starting a pump
are unnecessary. It is a big merit on design and construction.

The conventional by pass piping line


TOYO dual plate check valve
(Fig. 365 & 440)

Comparison of Swing and Dual Plate

20

Pressure-Temperature Ratings
Bronze and Brass Valves(Extracted from MSS SP-80)
MPa
7.0

Class 300

6.89

6.0

PressureMPa

5.0

4.0

Class 300

4.13

3.0

Class 200

2.75

2.0

1.0

2.06

Class 150 THD

1.55
1.37

Class 150 FLG

2.06

1.37

Class 125
Class 100

1.03

1.03
0.86
0.62

196
200

29
0

208
200 250

100

20 32 100

200

300

400

500

288
300

Temperature

Pressure-Temperature Ratings
Service temperature

100

125

150

THD

200
FLG

300
THD

Mpa

Mpa

Mpa

Mpa

Mpa

Mpa

Mpa

-29-66

-20-150

1.03

1.37

2.06

1.55

2.75

4.13

6.89

93

200

0.93

1.27

1.86

1.44

2.58

3.86

6.34

121

250

0.86

1.17

1.65

1.34

2.41

3.61

5.72

149

300

0.79

1.06

1.44

1.24

2.24

3.37

5.10

177

350

0.68

0.96

1.24

1.13

2.06

3.10

4.48

204

400

0.63

1.89

2.82

3.86

208

406

0.62

0.86

1.03

1.03

232

450

1.72

2.58

3.30

260

500

1.55

2.34

2.68

288

550

1.37

2.06

2.06

0.68

0.86

1.03

1.03

1.37

2.06

2.06

1.55

2.06

3.10

2.41

4.13

6.20

10.34

seat
air
0.55
NOTE: Class 100 outside of MSS SP-80

0.55

0.55

0.55

0.55

0.55

0.55

Saturated steam
Test pressure

21

shell

water

Pressure-Temperature Ratings
Ball Valves

Solder
MPa
4.0

MPa
5.0

3.44
4.13

3.0

600WOG

PressureMPa

PressureMPa

4.0

3.0
2.75

2.75

2.0 2.06

Size 18" thru 1"

Size 114" thru 2"

Size 212" thru 4"

1.37
1.20
1.03

1.0

2.0

400WOG

1.0

18
20 0
32

400WOG:5022
0

10
0
50
32
100

143 158
200
150

290 317

100
200

Temperature

Pressure-Temperature Ratings
Class

WOG38
(3F)
Mpa

Test pressure
shell (water)
seat (air)
Mpa
Mpa

400WOG

2.75

4.13

0.55

600WOG

4.13

6.20

0.55

121
40 60 80 100 120 140

100
150
200
250

F
Temperature

F
20

Pressure-Temperature Ratings
Working
temperature
C
F
38
100
ASTM B32
66
150
Alloy
Grade 50A
93
200
Notes(1)(2) 121
250
38
100
ASTM B32
66
150
Alloy
Grade 95TA
93
200
Note(2)
121
250
Joint material

Maximum working gage pressure Test pressure


1" 1"thru 2" 2"thru 4" shell
seat
Mpa
Mpa
Mpa
water
air
1.37
1.20
1.03
1.03
0.86
0.68
0.68
0.62
0.51
0.58
0.51
0.34
2.06Mpa 0.55Mpa
3.44
2.75
2.06
2.75
2.41
1.89
2.06
1.72
1.37
1.37
1.20
1.03

1/ 8"thru

Notes: (1) The Safe Drinking Water Act Amendment of 1986 prohibits the use in potable
water systems of any solder having a lead content in excess of 0.2%.

(2) The safe working pressure-rating for a solder end valve is restricted to the
lower pressure-rating.

Do not use products in flammable or toxic gas.

JIS Standard Valves


Bronze Gate, Globe and Check Valves (JIS B2011)
Maximum working pressure(Mpa)

Service temperature

5K

10K

Water, Non-shock at less than 120

0.7

Oil, gas (*4), air, water at less than 120

0.5

Saturated steam (*1)


shell
seat

Test pressure

water
air

0.3
0.2 (*2)
1.1
0.6

1.4
1.18 (*3)
1.0
0.85 (*3)
1.0
0.7 (*2)
2.1
0.6

(*1) Not applied to solder ends


(*2) Applicable to gate valves
(*3) Applicable to solder ends in size 32mm (1.") and larger
(*4) Do not use products in flammable or toxic gas

Gray Cast Iron Gate, Globe and Check Valves (JIS B2031)
Maximum working pressure(Mpa)

Service temperature

5K

10K

Water, Non-shock at less than 120 (*1)


Oil, gas (*3), air, water at less than 120 (*1)

0.69
0.49

Saturated steam

0.20

Test pressure

shell
seat

water
air

1.1
0.6

1.37
0.98
0.69
0.20 (*2)
2.1
0.6

(*1) The max. working temperature for nylon lined valves is restricted to 60
(*2) Inside screw gate valves and pressed seat rings only
(*3) Do not use products in flammable or toxic gas

22

Pressure-Temperature Ratings
Cast Iron Valves (Extracted from MSS SP-70, 71 & 85)
Class 125 Gate, Globe and Check Valves
Below size 300

MPa
1.47
1.37

Above size 350

Pressure-Temperature Ratings

0.98

Temperature
Size 50 thru 300 Above size 350
C
F
Mpa
Mpa
-29-66 -20-150
1.37
1.03
93
200
1.31
0.93
107
225
1.24
0.90
121
250
1.21
0.86
135
275
1.17
0.83
149
300
1.14
0.76
163
325
1.07
0.72
178
350
1.03
0.69
191
375
1.00
208
400
0.97
218
425
0.90
232
450
0.86
Saturated steam
0.86
0.68
2.41
1.83
Test shell water
pressure seat air
0.55
0.55

1.03

PressureMPa

0.86

0.69

0.49

29

178
0

32

50

100
150

150
250

232

200

250

350

450

Temperature

10K Cast Iron Ball Valves


size 15 & 20mm

PressureMPa

PressureMPa

PressureMPa

PressureMPa

Seat rating
PTFE

.
.

size 200mm

.
.
.
Seat rating
PTFE

Body rating


Temperature

Body rating


Temperature

E
TF


Temperature

tin

size 125 & 150mm

Body rating

ra


Temperature

.
ea

FE
PT
g

Body rating

23

.
.

tin

.
ra

size 80 & 100mm

at

F
PT

Se

g
tin
ra

size 25 thru 65mm

at
Se

PressureMPa

Body rating


Temperature

Cv Value
The Cv value which is used by TOYO VALVE to indicate the capacity of a valve is a flow rate represented in terms of U.S.
gallons per minute when clear water at 60
F flows through a valve, in which the differential pressure between its outlet and inlet is
kept at 1 psi 6.89kPa.
The Cv value can be determined by experiment, and the relation between the Cv value and the flow rate or pressure drop, when
the fluid is water.
In case of water, the pressure drop or the flow rate can be obtained by the following formulas.

Q2GL
Cv2

P 0.134

P
GL

Q 2.735Cv

P pressure drop
MPa

GL specic gravity of uid when setting water to 1

m3/h
Q ow rate

Cv Cv value

Cast Bronze Valves


Valve type
Nominal size

GATE

mm

Inch

206A

2.8

10

3/ 8

5.7

GLOBE
210A

ANGLE

211A/213A

260A

CHECK

BALL

LIFT

SWING

FULL BORE

230A

236A

5090

STRAINER
380A

1.5
2

2.5

2.8

15

15

3.5

3.5

26

4.5

20

18

4.5

6.5

7.5

6.5

46

7.5

25

29

12

13

11

20

80

14

32

59

16

21

23

19

36

105

19

40

120

23

30

34

28

51

141

30

50

190

38

49

55

46

92

215

47

65

335

64

87

97

81

162

80

486

93

166

123

247

100

772

8.5

163

Cast Iron Valves


Valve type
Nominal size
mm

Inch

GATE

GLOBE

415AE/421AE

400A

CHECK

BALL

SWING

DUAL PLATE

FULL BORE

435A

440

470

15

26

20

53

25

95

32

40

STRAINER

BALL FOOT

381A

461

165
129

33

54

40

235

17

50

216

55

110

56

485

51

28

65

345

88

143

93

730

80

44

80

495

126

206

157

1240

116

75

100

875

224

440

325

2250

205

125

125

1370

350

575

540

3550

325

190

150

1920

485

830

815

5200

465

330

200

3600

920

1500

1450

9900

845

380

250

10

5680

1450

2370

2350

1350

300

12

8290

2120

3470

3640

2080

350

14

5480

400

16

7930

24

Y-100=04

CAUTION
Pressure-temperature ratings and other performance date published in this catalog have
been developed from our design calculation,in-house testing,field reports provided by our
customers and / or published official standards or specifications.They are good only to cover
typical applications as a general guideline to users Toyo Valve products introduced in this
catalog.
For any specific application,users are kindly requested to contact Toyo Valve Co.,Ltd. for
technical advice,or to carry out their own study and evaluation for proving suitability of these
products to such an application.Failure to follow this request could result in property damage
and / or personal injury,for which we shall not be liable.
While this catalog has been compiled with the utmost care,we assume no responsibility for
errors,impropriety or inadequacy.Any information provided in this catalog is subject to fromtime-to-time change without notice for error rectification, product discontinuation,design
modification, new product introduction or any other cause that Toyo Valve Co.,Ltd.considers
necessary.This edition cancels all previous issues.
Read instruction manual carefully before use.

NOTICE
If any products designated as strategic material in the Foreign Exchange and Foreign Trade
Law,Cabinet Order Concerning Control of Export Trade,Cabinet order Concerning Control
of Foreign Exchange and other related laws and ordinances (Foreign Exchange Laws)
are exported to any foreign country or countries,an export license issued by the Japanese
Government will be required under the Foreign Exchange Laws.
Further,there may be cases where an export license issued by the government of the
United States or other country will be required under the applicable export-related laws and
ordinances in such relevant countries.
The contract shall become effective subject to that a relevant export license is obtained from
the Japanese Government.

Distributed by :
TT-2 BLDG., 8-1, 3-CHOME, NIHONBASHI-NINGYOCHO, CHUO-KU, TOKYO 103-0013, JAPAN
http://www.toyovalve.co.jp
1311KPC

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