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7

SENR4955
February 1993

Part No.

B
14

C
1

12

18

4
9

15

Off Machine Switch Specification

Function

D
19

17
5

16

13

11

Deactuate

Contact Position

118.3C MIN
(245F MIN)

Normally Closed

3T5825

Power Train Oil Temperature (EMS)

7N9785

Engine Coolant Temperature (EMS)

107.2 2.8C
(225 5F)

91.0C MIN
(196F MIN)

Normally Closed

7T0988

Engine Oil Pressure (EMS)

62 21 kPa
(9.0 3.0 psi)

38 21 kPa
(5.0 3.0 psi)

Normally Open

8N1693

Engine Coolant Temperature (Start Aid)

37.8 2.8C
(100 5F)

26.7C MIN
(80F MIN)

Normally Closed

8N2248

Hydraulic Oil Temperature


(Differential Steer EMS)

101.7 2.8C
(215 5F)

93.3C MIN
(200F MIN)

Normally Closed

8T8639

Refrigerant Pressure (A/C)

344.5 34.5 kPa


(50 5 psi)

172.3 21 kPa
(25 3 psi)

Normally Open

9G1300

Hydraulic Oil Temperature


(Clutch/Brake Steer EMS)

110.0 2.8C
(230 5.0F)

101.7C MIN
(215F MIN)

Normally Closed

9G3341

Power Train Oil Temperature


(Clutch/Brake Steer EMS)

51.7 2.8C
(125 5F)

43.0C MIN
(110F MIN)

Normally Closed

9W3187

Fuel Pressure (EMS)

93 21 kPa
(13.5 3.0 psi)

69 21 kPa
(10.0 3.0 psi)

Normally Closed

9X7781

Power Train Filter Pressure (EMS)


(Differential Steer EMS)

210 70 kPa
(30 10 psi)

Normally Open

10

Actuate

129.4 2.8C
(265 5F)

D6H Series II Tractor


Electrical System

Resistor, Sender and Solenoid Specifications

Part No.

10

16
C

11
5

1
18

Component Description

Resistance (Ohms)

2G0413

Resistor - Blower Motor Speed

5
Overall 2.0 .1
Tap 1.0.05
50 5.0

9G1950

Resistor - Blower Motor Speed

7X6416

Resistor - Load

6T2217

Resistor - Starter/Diagnostic Conn

150 7.5

8T8813

Solenoid - A/C Clutch

14.4 0.6

9G4365

Solenoid - Start Aid

At room temperature unless otherwise noted.

17 14
12

15

19

13

Related Electrical Service Manuals

Title

Form Number

Alternator (1005047):
Consist No.1005046

SENR2082

Consist No.1005045

SENR4130

Electronic Monitoring System

SENR2945

Starting And Charging Systems

SENR2947

4RC5500-UP
6FC5500-UP
8FC5500-UP
1KD5500-UP
2KD5500-UP
3ED5500-UP
3ZF5500-UP
4YF5500-UP
5HF5500-UP
6CF5500-UP
6CF5500-UP
2TG5500-UP

3YG5500-UP
4GG5500-UP
4LG5500-UP
1FJ5500-UP
8ZHJ1-UP
9KJ1-UP
2DK5500-UP
5KK1-UP
6CK1-UP
7ZK1-UP
8KK1-UP

8SK1-UP
9LK1-UP
9RK1-UP
1YL1-UP
2BL1-UP
2TL1-UP

Starting Motor (4N3181):

Machine Harness Connector And Component Locations

Consist No. 8C3651 (42-MT)

SENR3581

Consist No. 9X4447 (F8)

SENR4975

Consist No. 3T6305 (KE)

SENR3536

1993 Caterpillar
All Rights Reserved

Component
Alarm - Action (EMS)

Schematic
Location
D-8

Machine
Location
1

Component
Sender - Hydraulic Oil Temp (Gauge)

Schematic
Location
A-6

Machine
Location
11

Alarm - Backup

E-9

Sender - Power Train Oil Temp (Gauge)

B-2

12

Alternator

B-1

Solenoid - A/C Clutch

B-2

13

Batteries

F-3

Solenoid - Start Aid

F-2

14

Breaker - Alternator (60A)

E-7

Switch - Backup Alarm (CBS)

D-7

Breaker - Blower Motor

F-5

Switch - Backup Alarm (DS)

E-7

Converter - Voltage

E-3

Switch - Blower Motor (A/C)

B-3

Filter - Alternator

B-5

Switch - Blower Motor (Heater)

C-3

Fuse - Front Dash and Dome (10A)

E-7

Switch - Disconnect

F-3

Fuse - Key (10A)

F-7

Switch - Engine Coolant Temp (EMS)

C-2

Fuses

E-6

Switch - Engine Coolant Temp (Start Aid)

D-2

Gauges

B-5

Switch - Engine Oil Pressure (EMS)

C-2

15

Ground - Module

D-4

Switch - Flood Lamp

B-6

Horns - Front

F-1

Switch - Forward Horn

B-6

16

Lamp - Action (EMS)

D-6

Switch - Front and Dash Lamp

C-6

Meter - Service

B-5

Switch - Fuel Press (EMS)

C-2

17

Monitor - Operator (EMS)

D-4

Switch - Hydraulic Oil Temp (EMS)

A-6

11

Motor - Blower (Heater)

B-3

Switch - Key Start

C-5

Motor - Starting

A-2

Switch - Neutral Start (DD)

B-9

18

Motor - Windshield Washer

A-8

Switch - Neutral Start (PS with DS)

D-7

Motors - Blower (A/C)

B-3, C-3

Switch - Neutral Start (PS with CBS)

D-7

Motors - Wiper (Front & Left)

C-4, E-7

Switch - Power Train Filter Press (DS EMS)

A-6

11

Motors - Wiper (Rear & Right)

C-8, B-6

Switch - Power Train Oil Temp (CBS EMS)

C-2

19

Radios (12V & 24V)

B-4

Switch - Power Train Oil Temp (EMS)

C-2

12

Relay - Main (Replaces Terminal Block)

F-8

Switch - Refrigerant Press

F-2

13

Relay - Start

F-6

Switch - Start Aid

C-6

Resistor - Blower Motor Speed (A/C)

B-3

Switch - Test (EMS)

D-6

Resistor - Blower Motor Speed (Heater)

B-3

Switch - Thermostat (A/C)

B-3

Resistor - Load

F-6

Switches - Wiper

B-7, B-8

Resistor - Starter to Diagnostic Connector

B-2

Terminal Block

F-6

Sender - Engine Coolant Temp (Gauge)

C-2

Sender - Fuel (Gauge)

D-9

10

Connector

Machine
Location

8 Contacts

7Contacts

*
B

A - 6Y7376
Diagnostic Connector

F-7

A - 6Y7376
C - 7T8326

D-6

G - 9U9458 Attachment
H - 9U9463 Attachment

G - 9U9458 Attachment
H - 9U9463 Attachment

G - 9U9458
Attachment Radio

A - 6Y7376
B-1011339

6 Contacts

5 Contacts

A - 6Y7376
B-1011339

EMS = Electronic Monitoring System (operator monitor)

together.

DS = Differential Steer Machines

A = Components in dash area.

CBS = Clutch/Brake Steer Machines

B = Components at relay panel.

PS = Power Shift

C = Components in operator's left console.

PT = Power Train

C = Components within diff steer control handle of operator's left


console.
D = Components in operator compartment.
D = Components in headliner of operators compartment.

C-7
C-B
B-4

D-3
A-5

A - 6Y7376
Voltage Converter

E-3

A - 6Y7376
M-6I8611

B-5

A-6Y7376
C-7T8326

A-6Y7376
G - 9U9458 Attachment

D-6

A - 6Y7376
N - 9W1816 Attachment

C-3

A - 6Y7376
Y - 6Y3416 Attachment

4 Contacts

Wire
Number

Wire
Color

101

RD

BAT

102

BU

HD LMP

105

BR

KEY SW

108

BU

AUX CKT

109

OR

ALT OUTPUT(+) TERM.

112

PU

MAIN POWER RELAY OUTPUT

113

OR

OPR MON PANEL B+ SWITCHED

114

GN

WARNING HORN (FORWARD)

116

BR

AUX CKT

121

YL

BACKUP ALARM TO LAMP

123

WH

AUX CKT

124

GN

A/C

129

BU

AUX CKT

D-5

C-3

Description
Power Circuits

Ground Circuits
200

BK

MAIN CHASSIS

201

BK

OPR MON PANEL CMS

203

BK

CHASSIS DIAGNOSTIC

207

BK

STARTER DIAGNOSTIC

301

BU

STARTER NO.1 SOL

302

OR

STARTER NO.1 RESISTOR TO DIAGNOSTIC

304

WH

STARTER RELAY NO.1 OUTPUT

306

GN

STARTER RELAY COIL TO NEUT START SW

307

OR

KEY SW TO NEUT START SW

308

YL

MAIN POWER RELAY COIL

310

PU

START AID SW TO START AID SOL

311

WH

START AID SOL TO TEMP SW

321

BR

BCKP ALARM LAMP

322

GY

WARNING HORN (FORWARD)

403

GN

ALTERNATOR (R) TERM.

404

YL

OPR MON HYD OIL TEMP

405

GY

OPR MON OIL PRESS. (LO SETTING)

406

PU

OPR MON COOLANT TEMP

410

WH

OPR MON ACTION ALARM

411

PK

OPR MON ACTION LAMP

413

BR

OPR MON FUEL PRESS.

415

GN

OPR MON TEST SW

424

GY

OPR MON POWER TRAIN TEMP

426

BR

OPR MON POWER TRAIN OIL FILTER

E-3

A - 6Y7376
E - 9U9407

AA

Pressure
Symbol

Temperature
Symbol

OR

ENG COOLANT TEMP GAGE

442

GY

HYD SYSTEM TEMP GAGE

* = Connector is located at the component.

443

YL

POWER TRAIN TEMP GAGE

447

PK

FUEL LEVEL GAGE


Accessory Circuits

500

BR

WIPER - FRONT (PARK)

501

GN

WIPER - FRONT (LO)

502

OR

WIPER - FRONT (HI)

503

BR

WIPER - REAR (PARK)

504

YL

WIPER - REAR (LO)

505

BU

WIPER - REAR (HI)

508

PU

RADIO SPEAKER - LEFT

509

WH

RADIO SPEAKER - LEFT (COMMON)

510

YL

WASHER - PRIMER

511

BR

RADIO SPEAKER - RIGHT

512

GN

RADIO SPEAKER - RIGHT (COMMON)

513

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW

515

GY

BLOWER MOTOR (HI)

516

GN

BLOWER MOTOR (MEDIUM)

517

BU

BLOWER MOTOR (LO)

521

YL

A/C SW TO REFRIGERANT SW

522

WH

A/C CLUTCH TO THERMOSTAT SW

523

BR

WIPER - LEFT (PARK)

524

BU

WIPER - LEFT (LO)

525

GY

WIPER- LEFT (HI)

526

YL

WIPER - RIGHT (PARK)

527

GN

WIPER - RIGHT (LO)

528

PK

WIPER - RIGHT (HI)

592

BU

DC/DC CONVERTER POWER OUTPUT

A513

PK

DC/DC CONVERTER MEMORY OUTPUT

600

BR

DASH BASIC

608

GN

FLOOD REAR

609

YL

FLOOD SIDE

610

OR

HEAD LAMP BASIC

Lighting Circuits

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

Level
Symbol

Flow
Symbol

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification

Component
Part Number

Single Wire
Connector

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

A
325-PK-14

Pin

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Monitoring Circuits

441

A = Connector in dash area.

Electrical Schematic Symbols And Definitions

Basic Machine Circuits

Machine locations are repeated for connectors located close together.

D = Connector in headliner of operators compartment.

Machine locations are repeated for components located close

E-4

B = Connector at relay panel.

A/C = Air Conditioning

Schematic
Location

A-6Y7376
Operator Monitor (EMS)

20 Contacts

9 Contacts

Harness And/Or
Components

Harness And Wire Electrical Schematic Symbols

Wire Description

Harness Connector Location Chart

Component Location

Printed in U.S.A.

AA
1

325-PK-14

Wire
Color

Socket

Normally closed switch that will open with an increase of a specific condition.

9X-1123

200-BK-14

Circuit Number
Identification

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Wire
Gauge

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component.
T

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

NEUTRAL
START SW
DIRECT DRIVE ONLY
9P-9520

B H
B H

REAR WIPER SW
3T-6655

HP
H W

B
B H

H P
H W

RIGHT WIPER SW
3T-6655
108-BU

1
2

W
510-YL-18

510-YL-18

B
B H

LEFT WIPER SW
3T-6655

H P
H W

B
B H

108-BU

510-YL-18
510-YL-18
108-BU

FORWARD HORN SW
3T-2357
A

MOTOR
T

RIGHT
H WIPER
7X-1751

123-WH-18
LAMP
5D-0019
M
442-GY-18
SEND
HYDRAULIC
GRD OIL TEMP
GAGE
M
4W-0484
NOTE D
M
IGN

IGN

GRD

LAMP
5D-0019
M

SEND

LAMP
5D-0019

IGN

123-WH-18

123-WH-18
Q

610-OR-18
FUEL
LEVEL GAGE
GRD
9X-3496
M
200-BK-18
123-WH-18
123-WH-18

SEND

1
2
4
5
6
3
7
8

LH SPEAKER (-)
LH SPEAKER (+)
+24 VOLT

BK-18
GY/BK, PU/BK-18
GY/PU-18

GROUND
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

24 VOLT RADIO
NOTE F

RED 2
BLK 5
515-GY-14
BLU
515-GY-14
GRN 4
516-GN-14
OR

MOTOR

L WASHER
7T-8891

L2

608-GN-14
200-BK-14

200-BK-14

L2

POWERTRAIN
FILTER SW
9X-7781
NOTE B

E
E

HYDRAULIC OIL
TEMP SW
9G-1300 NOTE E
8N-2248 NOTE D
E
E

201-BK
201-BK

426-BR

T
FLOOD
LAMP
9X-6775

HYDRAULIC
OIL TEMP
SENDER
8N-3844

129-BU-14
200-BK-14
404-YL
201-BK
426-BR
442-GY

1
5
2
3
4
6

NN

307-OR
306-GN
129-BU-14
322-GY
114-GN
608-GN-14
321-BR
121-YL
404-YL
201-BK
426-BR
447-PK
442-GY
200-BK-14
200-BK-14
200-BK-14

X
RESISTOR
2G-0413

MOTOR

BLOWER
7X-6279

1
2

3
1
2

1
2

322-GY
200-BK-14
610-OR-14

610-OR-14
200-BK-14
522-WH-14
513-OR-14

406-PU
405-GY
201-BK
413-BR
441-OR
403-GN
522-WH-14
513-OR-14
BK
2
1

ALT
+
HH

HH

L4

XX

N
MOTOR
N
RESISTOR
9G-1950

RESISTOR
6T-2217
BLOWER
9G-8693

XX
HEAD
LAMP
9X-6874

A
1
2

MTR BAT

MOTOR

200-BK-8
FRAME
BK-00
RD-00

EE

CHG

LOC NOTE
E-4
D-3
D-6
E-1
A-5
C-2
B-7
ATCH
B-7
ATCH
A-8
ATCH
B-5
C-3
ATCH
C-2
E
C-9
C-9/E-9 ATCH
D-9
B-8
B-3
ATCH
C-3
ATCH
D-7
D
D-7

J
Q
V
HH
JJ
KK
LL
MM
XX

WIRE AS.
3T-8636
6I-8609
3T-1480
4D-6565
3N-0539
9G-6259
8E-0936
8E-0937
8E-2137

03
00
03
01
01
02
00
00
01

B-9
B-5
C-1
B-1
A-2
E-9
F-6
F-6
B-1/F-1

AA
BB
BB
CC
DD
EE
FF
NN

CABLE AS.
9G-8921
9V-2098
3P-2179
8S-1078
3P-2182
7P-6682
3T-2980
9U-8746

02
01
03
01
03
01
01
01

F-3
F-3
F-3
F-3
F-3
A-2
A-3
A-4

ATCH

ATCH

STD
ATCH

ATCH

A
AA

FF

RD-00
THIS SCHEMATIC IS FOR THE D6H TTT (6T-3295 CHG 06)

FF
BK-00
JJ

L4

PART NO.

HARNESS AS.
A
6Y-7376
00
B
101-1339 00
C
7T-8326
04
D
5G-9496
02
E
9U-9407
00
F
3T-8624
02
G
9U-9458
02
H
9U-9463
01
L
6Y-1201
00
M
6I-8611
00
N
9W-1816
03
P
6T-2934
02
S
8E-1117
00
T
8E-1684
00
U
9U-9456
00
W
6Y-1200
00
X
7X-2041
00
Y
6Y-3416
01
RR
9W-5275
01
UU
8E-1538
02

ALTERNATOR
100-5047

207-BK

AUX START
RECEPTACLE

201-BK
201-BK

AIR
CONDITIONER
CLUTCH
SOLENOID
8T-8813

STARTER
4N-3181 STD
3T-8946 ATCH

FF

IDENT

441-OR

GN
GN

L4

201-BK

F
T

424-GY
POWERTRAIN
OIL TEMP
SENDER
8N-3844
F

ATCH WIRE, CABLE,


COMPONENT

FUEL
PRESS SW
9W-3187
201-BK
B

517-BU-14

2
1

610-OR-14
200-BK-14

322-GY-14
200-BK-14

322-GY-14
200-BK-14
200-BK-14
200-BK-14

1
2

521-YL-14
322-GY
610-OR-14
200-BK
513-OR-14

POWERTRAIN OIL
TEMP SW
3T-5825

443-YL

COOLANT
TEMP SENDER
6N-5926

ANTENNA
9W-3072

BK
BK

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

413-BR

DESCRIPTION

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

BK-6

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT CONNECTED

413-BR
441-OR
513-OR-14
522-WH-14
403-GN

POWERTRAIN
OIL TEMP SW
9G-3341
NOTE E

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CIRCUIT NOT CONNECTED

COOLANT
TEMP SW
7N9785

COLOR

BLADE, SPADE, RING,


OR SCREW TERMINAL

OPERATOR STATION
322-GY
114-GN
447-PK
307-OR
306-GN
608-GN-14
321-BR
121-YL
200-BK-14
200-BK-14
129-BU-14
200-BK-14
404-YL
201-BK
426-BR
442-GY

521-YL-14
513-OR-14
BK

201-BK
T
THERMOSTAT
SW
3E-5465

RD-00

ENGINE
OIL SW
7T-0988

ABBREV

SYMBOL

109-OR-4

200-BK-18

311-WH
311-WH

2
1
1
2
N

BLOWER SW
6P-3236

+12 VOLT MEMORY


+12 VOLT
GROUND
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

WH/BK, GN/BK-18
WH/GN-18
RD-18

200-BK-8
304-WH-8
207-BK
302-OR
109-OR-4
101-RD-6
1
2
4
3

X
509-WH-18
508-PU-18
108-BU
A513-PK-18
592-BU-18
200-BK-18
512-GN-18
511-BR-18

MOTOR

WH/RD-14
BK-14

BLOWER
9G-8697

N
124-GN-14
521-YL-14
522-WH-14
200-BK-14

1
2

LH SPEAKER (-)
LH SPEAKER (+)

12 VOLT RADIO
NOTE F

OPERATOR STATION
510-YL-14

RD-00
200-BK

201-BK

403-GN

YL-18
RD-18
BK-18
GY/BK, PU/BK-18
GY/PU-18

NN

200-BK-18
M

WH/BK, GN/BK-18
WH/GN-18

X
1
3
1
2
4
5
6
3
7
8

OROPS HEATER

GN
GY
BR
OR

610-OR-18

COOLANT
TEMP GAGE
4W-0483

509-WH-18
508-PU-18
108-BU
A513-PK-18
592-BU-18
200-BK-18
512-GN-18
511-BR-18

200-BK-14
610-OR-14

M
M

SERVICE METER
3E-9358

POWERTRAIN OIL
TEMP GAGE
4W-0485
M
123-WH-18
IGN
M
Q
610-OR-18
SEND
LAMP
GRD
5D-0019
M
200-BK

200-BK
B

2
1

442-GY
123-WH
447-PK
441-OR
443-YL
1
4
5
3
2

BK

BR

FRONT WIPER SW
3T-6655

108-BU

2
1

CIGAR LIGHTER
9W-0335

1
3
4
2

MOTOR H

200-BK-14
200-BK-14
200-BK-14
200-BK-14

600-BR
200-BK
200-BK

442-GY-18
123-WH-18
447-PK-18
441-OR-18
443-YL-18

447-PK-18

114-GN

PANEL LAMP
C 7N-9967
BASE
7G-9730
610-OR
C

E
129-BU-14
E 200-BK-14

1
3
4
2

H P
W
H

ALTERNATOR
FILTER
100-5052

322-GY
610-OR-18

527-GN-18
108-BU
526-YL-18
528-PK-18

H
L

200-BK-8
443-YL

GN
GY
BR
OR

H
L

501-GN-18
108-BU
500-BR-18
502-OR-18

441-OR-18

523-BR-18
524-BU-18
525-GY-18
500-BR-18
501-GN-18
502-OR-18

526-YL-18
527-GN-18
528-PK-18
510-YL-18
108-BU

609-YL-14
608-GN-14
610-OR-14

BK-12

C
608-GN-14
C
609-YL-14

200-BK-18

306-GN

510-YL-18

H
H

H
L

BK-12

BLOWER SW
1V-6652

A
OPERATOR
MONITOR
PANEL
MOUNTING
BOLT

GR

H
H

H
L

C
C

C M

403-GN
200-BK
123-WH

610-OR-14

FLOOD
LAMP SW
3T-1730

108-BU

RIGHT
SPEAKER
6T-7695

116-BR-14
116-BR-14

1
2

306-GN

510-YL-14

1
2

NOTE: PLUG WIRE


ASSEMBLY J INTO
HARNESS A FOR
DIRECT DRIVE;
LEAVE HARNESS A OPEN
FOR POWER SHIFT.

1
2

306-GN

307-OR

503-BR-18
504-YL-18
505-BU-18
108-BU-18

200-BK
511-BR-18
512-GN-18
508-PU-18
509-WH-18

600-BR

200-BK-18

L8

3
1
2

5
C
200-BK
508-PU-18
509-WH-18
511-BR-18
512-GN-18

600-BR

STARTING
AID TEMP
SW
8N-1693

101-RD-6
302-OR
207-BK
304-WH-8

L3

L8

GR
BK
BR

1 C
4

PANEL LAMP
7N-9967
C
200-BK
BASE
7G-9730

SIGNAL
GROUND
BATTERY

201-BK
201-BK

200-BK-18
501-GN-18
108-BU
500-BR-18
502-OR-18
509-WH-18
508-PU-18
511-BR-18
512-GN-18
A513-PK-18
592-BU-18
108-BU
200-BK-18

200-BK-18
610-OR-18

L1

FRONT
WIPER
9X-3392

610-OR-18

2
7
6
5
4
1
3
8
H

C
600-BR
200-BK

102-BU-14

610-OR-14
609-YL-14
608-GN-14
116-BR-14
102-BU-14

526-YL-18
527-GN-18
528-PK-18
108-BU
200-BK-18

508-PU-18
509-WH-18
523-BR-18
524-BU-18
525-GY-18
500-BR-18
501-GN-18
502-OR-18

510-YL-18
526-YL-18
527-GN-18
528-PK-18
108-BU
200-BK-18
511-BR-18
512-GN-18

200-BK-14
608-GN-14

5
7
8
3
2
6
1
4

L1

L1

C OFF
C S ON
307-OR
B ST
105-BR
C
KEY
START
SW
9G-7641

FRONT & DASH


LAMP SW
7T-3946

D
L4

2
4
3
6
1
5

109-OR-6

516-GN-14

L8

517-BU-14

200-BK
123-WH
442-GY
447-PK
403-GN
441-OR
443-YL

OROPS HEATER

ROOF
GROUND STUD

MODULE
GROUND

200-BK
403-GN
403-GN
405-GY
413-BR
406-PU
201-BK
441-OR

443-YL
200-BK-8
200-BK-14

A513-PK-18
592-BU-18
108-BU
108-BU
200-BK-18
200-BK-18
511-BR-18
512-GN-18
509-WH-18
508-PU-18
501-GN-18
500-BR-18
502-OR-18

G
H

307-OR
306-GN

200-BK-18
200-BK-18
200-BK-18

201-BK

308-YL
308-YL

310-PU
311-WH
521-YL-14
322-GY
610-OR-14
200-BK
522-WH-14

404-YL
426-BR
200-BK-14
447-PK
442-GY
201-BK
201-BK
424-GY

200-BK-14

509-WH-18
508-PU-18
200-BK

REAR
WIPER
9X-3392

201-BK
201-BK
201-BK

200-BK
200-BK-8
200-BK-14

200-BK

307-OR
608-GN-14
201-BK
201-BK
201-BK
200-BK-14
442-GY
447-PK
404-YL
426-BR
424-GY
403-GN
405-GY
413-BR
406-PU
201-BK
200-BK
441-OR
403-GN

BK-14

L2

GN
GY
BR
OR

200-BK-14
608-GN-14
447-PK

108-BU
523-BR-18
524-BU-18
525-GY-18
200-BK-18
200-BK-18
200-BK-18
200-BK

504-YL-18
108-BU
503-BR-18
505-BU-18

200-BK-14
608-GN-14

321-BR
121-YL
200-BK-14
200-BK-14
608-GN-14
447-PK

MOTOR H
T

415-GN

2
1

1
2
3

200-BK-14
608-GN-14

BK-12

1
3
4
2

S
447-PK
200-BK-14
608-GN-14

2
1

OPERATOR STATION

200-BK-14
447-PK

OPERATOR MONITOR
TEST SW
7N-8001
ACTION
BASE
LAMP
3T0304
C 7N-1996
201-BK
C
411-PK
201-BK
START AID SW
3T-3453
C
310-PU

108-BU
108-BU
108-BU
108-BU
108-BU

201-BK

415-GN
411-PK
201-BK
201-BK
200-BK-14
200-BK-14
200-BK
C

201-BK

102-BU-18
200-BK-18

201-BK

1
2
4
3

DOME LAMP
8C-9678

TEST

105-BR
307-OR
308-YL
310-PU

610-OR-18
200-BK-18

NEUTRAL START SW
(POWER SHIFT WITH
CLUTCH/BRAKE STEER)
9W-1581

RR

L7

L7

311-WH
310-PU
610-OR-14
521-YL-14
522-WH-14
200-BK
322-GY
322-GY

201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
404-YL
424-GY
426-BR
406-PU
405-GY
413-BR
403-GN
411-PK
415-GN

610-OR-18
610-OR-18

RR
RR
1
307-OR
2
306-GN

102-BU-14
116-BR-14
610-OR-14
608-GN-14

610-OR-18

WH
RD
BK

1
8
4
5
9
2
6
3
7

HYD TEMP
PWR TN TEMP
PWR TN FLTR
COOL TEMP
ENG OIL PR
FUEL PR
ALTERNATOR
LAMP

410-WH
113-OR

200-BK-18

3
1
2

108-BU-14
A513-PK
592-BU
102-BU-14

GROUND

200-BK-18

102-BU-18
200-BK-18

NOTE: FOR DIFF STEER PLUG HARNESS AS.


A INTO HARNESS AS. UU; FOR POWERSHIFT
WITH CLUTCH/BRAKE STEER PLUG HARNESS
AS. A INTO HARNESS AS. RR; FOR DIRECT
DRIVE LEAVE HARNESS AS. A OPEN.

1
2

4
3
2
1

OPERATOR
MONITOR
3T-9100

123-WH-18
123-WH-18
200-BK-18

307-OR
306-GN

2
3
4
1

307-OR
306-GN

UU
1
2

415-GN
411-PK
201-BK
200-BK

BK/PK

BK/PK

BACKUP
ALARM SW
7T-8744
NOTE E

NEUTRAL
START SW
9N-1750
NOTE D

102-BU-18
108-BU
592-BU-18
A513-PK-18

ACTION
ALARM
9G-9813

LEFT
WIPER
7X-6112

GN
GY
BR
OR

LEFT
SPEAKER
6T-7695

DIFF STEER TILLER

BK-12
G

BACKUP ALARM SW
9N-1750
NOTE D
UU
UU
307-OR

200-BK-14
477-PK

A
10
1
16
20
9
12
14
2
8
18
19
4
7
17
6
5
13
3
11
15

ALARM
+ BATTERY

UU

1
3
4
2

BK
PK

524-BU-18
108-BU
523-BR-18
525-GY-18

2
1

509-WH-18
508-PU-18

OPERATOR STATION

FUEL
SENDER
3E-6261

200-BR-14

BACKUP ALARM
3T-1815

B
2
3
7
1
4
6
5

OPERATOR STATION

UU

200-BK
321-BR

L7

1
2

L
MOTOR H

306-GN

321-BR
121-YL
410-WH
201-BK

2
1

1
2

BK-14
BK/PK-14

RD
BK

KK

OPERATOR STATION

310-PU
610-OR-14

E
L5

101-RD-6

UU A
321-BR
2
200-BK
1

RD-00

201-BK
410-WH
306-GN
307-OR
200-BK
321-BR
321-BR
200-BK

200-BK
321-BR

102-BU-14
105-BR
308-YL
124-GN-14
310-PU
311-WH

406-PU

L7

RELAY PANEL

XX

L13

L13

108-BU-14
116-BR-14
A513-PK
592-BU
102-BU-14
105-BR
308-YL
310-PU
610-OR-14
608-GN-14
307-OR
307-OR

XX

BK-6

108-BU-14
108-BU-14

BK-18
BK-18

113-OR

WIPER MOTORS
RADIO

2
1

116-BR-14

OPERATOR MONITOR

FRONT
HORN
7T-0969

B
310-PU
311-WH

SIDE & REAR FLOOD LAMPS

L13

129-BU-14

304-WH-8

CIGAR LIGHTER

200-BK
200-BK
306-GN
321-BR
321-BR
307-OR

BK-00

15A

123-WH

XX

HEAD
LAMP
9X-6874

200-BK-14
200-BK-14
610-OR-14

200-BK-8
207-BK
302-OR
304-WH-8
101-RD-6
109-OR-4

121-YL

GAGES & SERVICE METER

301-BU

112-PU-14

10A

BACK-UP ALARM

XX

FRONT
HORN
7T-0970

426-BR
200-BK-14
447-PK
404-YL
442-GY
201-BK
307-OR
608-GN-14
322-GY
114-GN
121-YL
321-BR
306-GN
129-BU-14

109-OR-6
109-OR-8

15A

+24 V SWITCHED IN
+24 V BATTERY IN
GROUND
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT

2
1

112-PU-14

15A

2
1
3
6
4
5

426-BR
201-BK

FUSE
(NOTE C)

10A

108-BU-14
102-BU-14
200-BK
200-BK
A513-PK
592-BU

424-GY
201-BK
201-BK
426-BR

112-PU-14

10A

114-GN

L3

443-YL
424-GY
201-BK

112-PU-14

FORWARD HORN

24V TO 12V
CONVERTER
NOTE G
3E-8645

2
3
1

FUSE
HOLDER
4K-5122

D
START AID
SOLENOID
9G-4365

OPERATOR STATION

112-PU-14

10A

REFRIGERANT SW
8T-8639
NOTE A

L5

124-GN-14

FRONT
DASH
DOME
FUSE
3K-8782
101-RD-14
60A
101-RD-6
A
A

109-OR-14

FRAME

203-BK
311-WH
310-PU
124-GN-14
308-YL
105-BR
102-BU-14
108-BU-14
102-BU-14
200-BK
200-BK
302-OR
207-BK
304-WH-8
101-RD-6
109-OR-6

124-GN-14
521-YL-14

ALT
CIRCUIT
BREAKER
9S-0173

109-OR-14

DISCONNECT SW
7N-0718
DD

515-GY-14
200-BK-14

200-BK

109-OR-8
109-OR-14

12V BATTERY
3T-5760 STD
9G-4247 ATCH

WH/RD-14

201-BK
410-WH
306-GN
307-OR

112-PU-14
112-PU-14

109-OR-6

MAIN RELAY
3T-0376
(REPLACES TERMINAL
BLOCK AT F-6 WHEN
LOAD CURRENT EXCEEDS
10 AMPS)

KEY
FUSE
3K-8782

CC

124-GN-14

ALL DASHED LINES ARE ATTACHMENTS

BK-18
BK-18

BK-00

CC

BB

DD

515-GY-14

112-PU-14
112-PU-14

START AID CIRCUIT

105-BR

101-RD

BLOWER MOTOR
BREAKER
3T-8728

12V BATTERY
3T-5760 STD
9G-4247 ATCH

517-BU-14

200-BK
200-BK
308-YL-14

2
1

124-GN-14

POS NEG

515-GY-14
517-BU-14
200-BK-14

308-YL

20A

BK-00

BB
POS NEG

OROPS HEATER

GROUND CIRCUIT

109-OR-4

112-PU-14

STARTER
RELAY
3E-0075
200-BK
306-GN

109-OR-6
308-YL
203-BK
311-WH
310-PU
302-OR
207-BK
124-GN-14
304-WH-8
306-GN
200-BK
200-BK
306-GN
200-BK
200-BK-14
105-BR
102-BU-14
102-BU-14
101-RD-6
116-BR-14
113-OR
123-WH
108-BU-14
108-BU-14
129-BU
114-GN
121-YL
410-WH
201-BK

RD-00
AA

515-GY-14

112-PU-14

200-BK

306-GN
306-GN
200-BK
200-BK-14
200-BK
200-BK

101-RD
101-RD-14

HEATER AND AIR CONDITIONER CIRCUIT

203-BK
311-WH
310-PU
124-GN-14
109-OR-6
308-YL
105-BR
102-BU-14
302-OR
207-BK
304-WH-8
101-RD-6
102-BU-14
108-BU-14
200-BK
200-BK
129-BU-14
200-BK-14
116-BR-14
113-OR
123-WH
108-BU-14
114-GN
121-YL
410-WH
201-BK
306-GN
306-GN
200-BK
200-BK

109-OR-6

304-WH

WH/RD-14
BK-14

308-YL
112-PU-14

306-GN
105-BR

109-OR

WIPER/WASHER CIRCUIT.

308-YL

RELAY PANEL

2
1

PANEL LAMP CIRCUIT.

MM

102-BU-14
102-BU-14

EMS CIRCUIT.
T

112-PU
308-YL
203-BK
311-WH
310-PU
302-OR
207-BK
304-WH

10A

DIAGNOSTIC CONNECTOR

200-BK-14
608-GN-14

GAUGE CIRCUIT.

200-BK-14
608-GN-14

FLOOD
LAMP
9X-6775

STARTING CIRCUIT

109-OR-6
109-OR-6

RELAY PANEL
308-YL

10A

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

F
Z

12
8
3
11
10
2
7
4
20
18
19
6
5
17
16
15
14
13
1
9

LL
A

308-YL

TERMINAL BLOCK
6T-0751
112-PU-14

MM
200-BK
LOAD RESISTOR
7X-6416

515-GY-14

308-YL

112-PU

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

5
LL

203-BK

BK-00

108-BU-14
116-BR-14
410-WH
113-OR
201-BK
200-BK-14
123-WH
321-BR
121-YL
114-GN
306-GN
129-BU-14

321-BR

JJ

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
AND XMSN SHIFTER IN NEUTRAL
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

ENG
BLK

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE


NOTE B: NORMALLY OPEN BEFORE INSTALLATION
NOTE C: FUSES 10A - 3K8782; 15A - 8M8948
NOTE D: FOR DIFF STEER ONLY
NOTE E: FOR CLUTCH/BRAKE STEER ONLY
NOTE F: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
24 VOLT RADIO
RADIO OPTIONS
24 VOLT RADIOS
12 VOLT RADIOS
9X-6779 FIXED U.S.
3E-7140 FIXED U.S.
3E-7141 REMOVEABLE U.S.
9X-6778 REMOVEABLE U.S.
3E-6107 FIXED EUROPE
3E-7890 FIXED EUROPE
3E-6106 REMOVEABLE EUROPE 9X-5288 REMOVEABLE EUROPE

442-GY

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